DATA ALUfl,flNltJM

sHsET AP 45 I15O $ANBWICH PANffi;t

900 (NoMTNAL)

'*[r
--+-45
.i

AP5-LINERSHETT

$ANbv'ffcl'i PANET$ (GOTIPOSiTE FANEL,$) EAftI FE PAQDU9ED W,fft'I E]f.fFRNl$..AS*6 II*T*S{AI SFIEET
N VAnIOUSTHICKNE$S' mATINGS AswleoLOl*Es(sEE SSFABATE DATA $HEGT FOR SINGtES:F+EEE.

rFlE lNsutATloN soFE ls MAEE oF FAcToffy TNJEGTEB EtclD FoqyuREFluUe FoiAtli trv.F.rH
etdsEB egLL$ A$JD F|IRE tr?AHDAf'lT AUALITY IJFQN H,EQ$EST {$€E $FFABATE DArA SHEFT FoR
IttsuLATtoR BPEC|FdCAT|OH $).

THE.INSIJ,LAT{CIN CORE GA'{ ts-E TRODE}CEP IN VARIOUS THIQKNESSES WITH THERIIIAL Ii{$UtA.rcEiI
VALUE$A$ BE}.OW:

POLVUHEFbTANE coBE-THIC,KNESB (trvtM} T=40 Te5S

T=30 T:;&0 Te*00

w/M2"c 0.63 s.4s s,36 A,2A 0:10

OVERATL HEAT
TNANSFER K6AL/6i2h"C 0.52 O.rl0 0,&4 o'22 0.10
SGEFF.{CIENT
B,TU / Ftr !r 'F 0.11 0.063 0.069 g,CIil6 0.av

#,@,\
/siil Iso \?\
AtsD}TIOT{iAL VALUIE OF INSUTATIPN
IN SO.RRUGATED AREA
woh

THE ABOVE VALUES ARE BASED UPON A THERMAL GONDUCTIVITY

TltE HEGOHIIENBED DENSITY FOR POLYURETHANE FOAM 1S

W"

35 KG / M
I
3
36.4/a

) =0.019

min.
&.6% 18%

WM. DEG. CELSIS'$.

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OTT{EH BENSITIES AAE AVAILABLE ON REOUEST

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"
PANEL DP 25/4 (Fire Rated) Provisional Product Information

Description

Panel DP 25/4 (Fire Rated) is a formulated system for the production of R 141b blown Rigid Polyurethane
Foam. Panel DP 25/4 (Fire Rated) is suitable for the production of sandwich panels through discontinuous
process. The foam is flame retarded and classified B2 as per DIN 4102.
R 141b blowing agent is already mixed with Polyol.

Properties Polyrex® DP 25/4 Isorex® R 310/2

Formulated Polyol MDI Isocyanate
Viscosity at 20 ºC mPa.s 350 - 450 180 – 270
Specific Gravity at 20 ºC 1.20 1.23
Storage Temperature ºC 10 - 25 10 - 25
Stability months 6 6

Recommended Formulation
Polyrex DP 25/4 100 p.b.w
Isorex R 310/2 125 p.b.w

Processing Conditions
Material Temperature 20 - 22 ºC
Mixing Ratio Polyol / Iso 100/125 p.b.w
Mold Temperature 40 - 45 ºC
Molded Density 42 -44 Kg/m3

Lab Reactivity Profile at 20 ºC

Cream Time 30-40 sec
Gel Time 150-160 sec
Demolding Time 10-25 Min (As per thickness)
Free Rise Density 27-29 Kg/m3

Packaging
220 Kg net Polyrex 250 Kg net Isorex

Disclaimer: The technical information contained in this data sheet refers to samples made in the laboratory. Baalbaki is not responsible for the
application or processing of the material since its proper use is beyond Baalbaki’s control. (Edition No. 2012 -1-1, Date: January, 2012)

Polyurethanes Rigid Systems A Partner for Life

PANEL DP 25/4 (Fire Rated) Provisional Product Information

Physical Properties
Final Density 42 Kg/m3 DIN 53420
Compression Strength @ 10 % Deformation ASTM D 1621
1-Parallel to foam rise 0.165 – 0.210 N/mm2
2-Perpendicular to foam rise 0.100 – 0.165 N/mm2
Dimensional Stability
1- @ -20 °C ≤1 % Volume DIN 53431
2- @ +70 °C ≤1 % Volume DIN 53431
Closed Cell Content ≥94 % ASTM D 2856
Thermal Conductivity 0.021 – 0.024 W/m°K DIN 52616
Fire Behavior B2 Class DIN 4102

Disclaimer: The technical information contained in this data sheet refers to samples made in the laboratory. Baalbaki is not responsible for the
application or processing of the material since its proper use is beyond Baalbaki’s control. (Edition No. 2012 -1-1, Date: January, 2012)

Polyurethanes Rigid Systems A Partner for Life

U VALUE CALCULATION
 Arabian Profile Company Ltd.
P.O.Box 3195, Sharjah, U.A.E. Tel: 06-5432624, Fax: 06-5432334
Technical Department
Calculations Sheet
Project No. : Sheet No.: 1
Project Name: Cal. : C1 Rev.: 00
Customer : Prepared by: Anjana Date: 26 - 08 - 2018
Consultant : Checked by : Waleed Date: 26 - 08 - 2018

U-VALUE FOR

SANDWICH PANEL

APL-QF-03-04 Rev. 1, July 2007

 Arabian Profile Company Ltd.
P.O.Box 3195, Sharjah, U.A.E. Tel: 06-5432624, Fax: 06-5432334
Technical Department
Calculations Sheet
Project No. : Sheet No.: 2
Project Name: Cal. : C1 Rev.: 00
Customer : Prepared by: Anjana Date: 26 - 08 - 2018
Consultant : Checked by : Waleed Date: 26 - 08 - 2018

Calculation of the thermal resistance (R-value) and Thermal Transmittance (U-value) for
Sandwich panel.

Thickness K-Value R-Value

S.N Elements
(mm) W/mk (m2K/w)
Outside surface thermal resistance as per
1 I.H.V.E (Institution of Heating and Ventilating RSC - - 0.04
Engineers) guide

External sheet 0.7mm Alum. Poly. RAL1014-

2 RExt 0.7 160 4.375 x 10-6
AP45/150

3 100mm thick PU @ 40 kg/m3 density RPU 100 0.037 2.7

4 0.7mm Alum. Poly. RAL9010 AP5 liner. RLiner 0.7 160 4.375 x 10-6

Inside surface thermal resistance as per

5
I.H.V.E (Institution of Heating and Ventilating RSi - - 0.13
Engineers) guide

Total R-Value 2.87

RT = RSC + RExt + RPU + RLiner + RSi

= 0.04 + 4.375 x 10-6 + 2.7 + 4.375 x 10-6 + 0.13
= 2.87 m2K/W

U-Value = 1 = 1 = 0.348 W/m2K

RT 2.87 m2K/W

APL-QF-03-04 Rev. 1, July 2007

TYPICAL FIXING DETAILS OF SANDWICH PANEL