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Note:-
Denotes internal terminal
SEE TEREX ENGINE SCHEMATICS Denotes field device terminal
Denotes Teleradio radio
reciever & Umbilical.

INTERMEDIATE SPEED SWITCH


Denotes umbilical.

MAINTENANCE DUE LAMP

FUEL LEVEL SENDER


DIAGNOSTIC LAMP

PTO RAMP DOWN


WARNING LAMP

PTO RAMP UP
PTO ENABLE
ANTI-CRANK
D D

E-STOP +VE

E-STOP -VE

(If Required)
BATTERY SUPPLIES
P4 P3 P1 P2 R P J L E C D N M H Q

Red/ Yel/ Blk / Yel/ Grn/ Wht/ Grn/ Wht/


Blk Red Blk Yel Pur Red Grn
Wht Red Pur Blk Wht Blk Blk Red
6mm 6mm 4mm 6mm
10 15 02 03 13
-VE + 1 00

K3 K3

11 01
QE1
6A B 13 13

C Link C
K1A K1 S2

2 UP Dn
S1

14 14

5 3 00 00

OFF Start
IGN
3
3
+ S
QE2
1A B Fuel
Guage

-
B 00 00 00 B

H1 H2 H3

3 3 00

A A
sht 3 sht 3 sht 3 sht 2

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WESTBURY CONTROL SYSTEMS LTD.
TEL 44 01530 510751 TEREX-PEGSON . - 1000 SR MK6 1 OF 11 GW 20-04-06
FAX 44 01530 510756 REV. DESCRIPTION DATE BY CHECKED BY FILENAME

E-mail glynn@westbury-uk.com CNB 1000 SR 07_CAN_MK6.VSD

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4 3 2 1

SEE TEREX ENGINE SCHEMATICS

J1939 DATA LINK


CAT DATA LINK
D D

A B G F K

Wht Blk Scn Blk Clear

44 44 44 44 43 43 43 43

Scn Blk Wht

120R

C sht 1
C

grey/ grey/
blue black
3 00
sht 4

J1939
to PLC

Yel Wht Blu Red Blk

11 8 7 2 1
Hi Lo + -

CANtrak

B B

3 00 Scn Wht Blk Blk Wht

A B C D E F G H J
CAT SERVICE CONNECTOR

A A

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WESTBURY CONTROL SYSTEMS LTD.
TEL 44 01530 510751 TEREX-PEGSON . - 1000 SR MK6 2 OF 11 GW 20-04-06
FAX 44 01530 510756 REV. DESCRIPTION DATE BY CHECKED BY FILENAME

E-mail glynn@westbury-uk.com CNB 1000 SR 07_CAN_MK6.VSD

4 3 2 1
4 3 2 1

sht 1 sht 1

-VE + 3

HYDRAULIC OIL CRUSHER LUBE


COOLER OIL COOLER

D 25 26 D
Q1 Q2 Q3 601 0 0 604
R 16A B 16A B 16A B

61 600 602

R R R R K2

62 601 603

0 K2
COOLER
THERMOSTAT
RELAY

0 62 80A C.2
S11
UMBILICAL STOP
C.3
- + 80
LOAD DUMP K1
C MODULE EMERGENCY Pin 6 Pin 7
C
- +
STOP 80 81 82 82 Orange orange
83
S52
MONITOR
DOOR FRONT CHASSIS Pin 8 OPERATOR STATION Pin 9
Grey 90 91 92 92 yellow yellow
93
63 Q4 1A B S21
(-)
64
A1 S34
87
A2 JB1
S12
86 86 85 84 83 83
23
REAR NEAR SIDE REAR OFF SIDE PLATFORM
24
S22
96 96 95 94 93 93

33

34

88 K1A
A1
X2
B 86 B
89 X1
A2

MSR132E
Grey E/STOP MONITOR
(-) SLAVE P15
Grey
Negative

Q5 6A B Q7 4A B TELERADIO REC
65 66 67 P1
63 23 24 Pwr +24V DC
red
K1A C.Grn/Yell
Negative
Q8 2A B UMBILICAL
C.1
68 Pwr +24V DC

Q6 6A B
70 71
63 33 34

Grey K1A
63 sht 2
(-)

A sht 2 sht 2 A

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WESTBURY CONTROL SYSTEMS LTD.
TEL 44 01530 510751 TEREX-PEGSON . - 1000 SR MK6 3 OF 11 GW 20-04-06
FAX 44 01530 510756 REV. DESCRIPTION DATE BY CHECKED BY FILENAME

E-mail glynn@westbury-uk.com CNB 1000 SR 07_CAN_MK6.VSD

4 3 2 1
8 7 6 5 4 3 2 1
sht 1
Grey DISPLAY 06-004
(-) 63 71 66
Green
Q9 4A B CAN GND 3
H 72 Red
6 +24V DC
H
Blue
CAN-L 1
Black
2 -0V DC
White
CAN-H 5

Q10 2A B

73
Supply PLC
G 72 23 Red
CAN1 G
23 VBBs
CAN
Green 15
15
Grey GND
(-)
01 Black
01 GNDs
73 Blue 50
CAN-L 50
72 05 Red
05 VBBo
White 51
72 24 Pink/Black CAN-H 51
24 Test J1939
to Engine
F Inputs CAN2
F
Brown Grey sht 2
40 Orange/Black
26
73 K Black
40 %IX0.0 In 0
CAN
26 Do Not Connect
Screen at MCP 26.
Blue GND
KOBOLD
MCP
73 Brown
white
41 Orange/Red Grey/Blue
41 %IX0.8 In 1 CAN-L 44
Black
BECKFORD
44
72 White/Black Grey/Black
Grey
41 K1 42 52 %IX1.0 In 2 CAN-H 43
(-) 43
E 51 52 E
K1A RS232
61 62 Pink
Txd 06
06
72 P2 RADIO RECIEVER STOP P3 White/Red
53 %IX1.8 In 3
brn brn Violet
07
73 Red
RxD 07
white 46 Yellow/Black
46 %IW6 In 4
Black
Brown
CRUSHER LVT 13
73 GND 13
47 Yellow/Red
Spare 47 &IW7 In 5
D D
73
48 Green/Red
Spare 48 %IW8 In 6

49 %IW9 In 7
sht
3

sht
Outputs
3
Grey Cooler Thermostat
Red/Black
(-)
C K2 38 %QX0.0 Out 0
C
Grey Engine Shutdown Red/Blue
(-)
K3 39 %QX0.8 Out 1

Grey Radio Track Enable Red/Brown


(-)
K4 54 %QX1.0 Out 2

Grey Umbilical Track Enable Red/Green


(-)
K5 55 %QX1.8 Out 3

B B
Grey
(-) 63 71 66 51 50 15

sht 3 sht 3

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WESTBURY CONTROL SYSTEMS LTD.
TEREX-PEGSON . - 1000 SR MK6 4 OF 11 GW 20-04-06
TEL 44 01530 510751
A FAX 44 01530 510756 REV. DESCRIPTION DATE BY CHECKED BY FILENAME
A
E-mail glynn@westbury-uk.com CNB 1000 SR 07_CAN_MK6.VSD

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
72 73
Q2 CONTROL PANEL
Hyd Oil Cooler (A)Orange/Black NODE No 1 I/O Channel

sht 2 sht 2 Crusher Lube Oil Cooler (A)Orange/Red


2 1 01

H Grey
Q3 H
4 3 02
(-) 63 71 66 51 50 15 K1 Emergency Stop Relay (A)White/Black

Q4
6 5 03
Radio / Umbilical (A)White/Red
120
Q7 Q8
8 7 04

10 9
PLC I/O (A)Yellow/Black

Q10
12 11 06 05
G DC Converter / Metal Detector
123 (A)Yellow/Red G
Q11 Q12
14 13

16 15 07

18 X1 17 08
72 P10
RADIO RECEIVER
P11 111 (A)Grey/Black
FEEDER ON/OFF
wht wht
2 1 09
RADIO RECIEVER
P4 112 (A)Grey/Blue

F SOUND ALARM
grey
4 3 10
F
73 114 (A)Pink/Black

6 METAL DETECTOR 5
6 5 11
72 C.6 C.7 (A)Pink
UMBILICAL
STOP 8 7 12

UMBILICAL 10 9
SOUND ALARM
(A)Red/Grn
C.4

12 11 14 13
E E
14 13

Audible Alarm 16 15 15
Grey(-) 116 (A)Red/ Black
dB
18 17 16
X2
Red Red
72
Black Black
Grey
D 2 1
D
Green Green
15
4 3
Blue Blue
50
White White
51 6 5
X3

C C

B B

Grey
(-) 63 71 66 51 50 15

sht 4

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TEREX-PEGSON . - 1000 SR MK6 5 OF 11 GW 20-04-06
TEL 44 01530 510751
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E-mail glynn@westbury-uk.com CNB 1000 SR 07_CAN_MK6.VSD

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

Orange/Black
I/O Channel
FEED CONV RAISE
sht 3 Red
2 1 01
Orange/Red
FEED CONV LOWER
H Grey 4 3 02 H
(-) 63 71 66 51 50 15 White/Black
SCREEN RAISE
6 5 03
White/Red
SCREEN LOWER
8 7 04

10 9
Yellow/Black
RECIRC CONV RAISE
Yellow/Red
12 11 06 05
RECIRC CONV LOWER
G G
14 13
Green/Red
RECIRC CHUTE RAISE
16 15 07
Purple/Red
RECIRC CHUTE LOWER
18 X1 17 08
Yellow/Green
FUNCTION ENABLE
Red
2 1 09
SCREEN TENSION Red/Blue

F Red/Green
4 3 10
F
SCREEN RELEASE
6 5 11

8 7 12

OPERATORS STATION 10 9

NODE No2
12 11 14 13
MOUNTED ON CHASSIS
E 14 13
E
Core No,s
16 15 15
1
66
18 17 16
Grey(-) 2 Red X2

Black
3 Spare 2 1
4
15 Green
4 3
5
D 50 Blue D
6
51 White 6
X3
5

7
82
8
83
9
sht 1 92
10
93
OPERATOR STATION
C E/stop C
5 PIN BULKHEAD
PANEL

Red Pin 1
Red
Black Pin 2
Black

sht 7 Green Pin 3


Green
B Blue Pin 4
B
CAN 1 TO Blue
PLANT White Pin 5
Nodes 3/4/5 White

Grey CAN 1
(-) 63 71 66 51 50 15

sht 5

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8 7 6 5 4 3 2 1
4 3 2 1

sht 4

Grey
(-) 63 71 66 51 50 15

Red Pin 1 Red


71
Black Pin 2 Black
D Grey(-)
D
CAN 1 TO
Green Pin 3 Green PLANT
15 Node 8
Blue Pin 4 Blue
50
White Pin 5 White
51

Red Pin 1 Red


71
Black Pin 2 Black
Grey(-)

CAN 1 TO
Green Pin 3 Green PLANT
15 Nodes 6/7
Blue Pin 4 Blue
50
C 51 White Pin 5 White
C

Red Pin 1
66
Grey(-) Black Pin 2

CAN 1
WCS
Green Pin 3
15 INTERFACE
Blue Pin 4
50
White Pin 5
51
Q11
18-30v 10A B
DC In
75
B B

JB1 METAL DETECTOR


24v 76 Q12 2A B
DC Out 77 77
+24VDC 110
Grey - 00
-0VDC Pink sht 3
(-)

Grey
(-) 76 71 66 51 50 15

A A

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WESTBURY CONTROL SYSTEMS LTD.
TEREX-PEGSON . - 1000 SR MK6 7 OF 11 GW 20-04-06
TEL 44 01530 510751
FAX 44 01530 510756 REV. DESCRIPTION DATE BY CHECKED BY FILENAME

E-mail glynn@westbury-uk.com CNB 1000 SR 07_CAN_MK6.VSD

4 3 2 1
8 7 6 5 4 3 2 1

sht 3

H Grey - H

TELERADIO NS TRACK VALVE


RECEIVER K4
P8 133 130 130 c1
Pwr To Valves 1
yel
- cG/Y
K4 E 3
P9 134 131 131 c2
Output Valve 1 2
G grn G
K4
P5 135 132
Output Valve 2
blu

F F
UMBILICAL K5 OS TRACK VALVE
C.8
136 130 130 c1
Pwr To Valves
- cG/Y
K5 3
C.9
137 131 132 c2
Output Valve 1 2

K5
C.5
138 132
Output Valve 2
E E

D D

C C

B B

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WESTBURY CONTROL SYSTEMS LTD.
TEREX-PEGSON . - 1000 SR MK6 8 OF 11 GW 20-04-06
TEL 44 01530 510751
A FAX 44 01530 510756 REV. DESCRIPTION DATE BY CHECKED BY FILENAME
A
E-mail glynn@westbury-uk.com CNB 1000 SR 07_CAN_MK6.VSD

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
PACKTRONIC N/S TRACK VALVE LUBE TANK
7 8 7 8 7 8
PS1 Hopper Level.
High Press. (If Fitted)
5 6 5 6 5 6
PS2 Sol C Cone panel
H Wedgelock. Dump Sol. sol.
Temperature H
3 4 3 4 3 4
Filter Blockage.
Sol B X Conv 1&2
B Raise Sol. Sol.
Pin 1 - Brn
Pin 2 - Blk
1 2 Hyd Oil Level. 1 2 1 2
Sol A Pin 1- Brn On Plant Lube Oil
B Lower Sol. Pin 2 - Blk Conv Solenoid. Level
CR2013 CR2013 CR2013
CONE SET PLANT CONTROL PLANT CONTROL
NODE 8 NODE 6 NODE 7

G G
CAN 1
5 Pin 3 mts

5 Pin 3 mts 8 mts R

F F
100 SR
MAIN
CTRL CONTROL STATION
PANEL NODE 2

NODE 1
E E
250K
5 Pin
Baud

9 mts 5 mts

D Crusher Bowl
Level Sensor.
D
BRN BLU WHT

BLU BLK WHT

ENGINE O/S TRACK VALVE O/S VALVE (TOP)


7 8 Feed Conv Sol. 7 8 7 8
Pin 1- Brn Recirc Chute
Pin 2 - blu&wht Raise/Lower
B
Pin 3 - Blk
5 6 5 6 5 6
C B
Recirc Conv
B C
Raise/Lower.
3 4 3 4 Screen Tensioner 3 4
Heat Exchg Sol. Lube Pump Sol. Diverter Sol. Screen
Pin 1-Blk Pin 1- Blk Pin 1 - Blk
Raise/ Lower. B
Pin 2 -Blu Pin E - Blu Pin 2 - Blu
HFO 1 2 1 2 1 2
HFO Screen & Stockpile Recirc Feed Conv
Crusher Press
Crusher Sol. Fines Conv. Conv Sol. Raise/Lower.
B
Switch.
CR2013 CR2011 CR2011
PLANT CONTROL PLANT CONTROL PLANT SET-UP
NODE 5 NODE 4 NODE 3

B B
R 4 mts 3 mts

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A WESTBURY CONTROL SYSTEMS LTD. A
TEREX-PEGSON . - 1000 SR MK6 9 OF 11 GW 20-04-06
TEL 44 01530 510751
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8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

VALVE BANK ACROSS BACK OF OIL TANK.


H H

RE-CIRC
FEED CONV SCREEN RE-CIRC CONV
SCREEN CHUTE
RAISE/LOWER RAISE/LOWER RAISE/LOWER
RAISE/LOWER

G G

F F

E E
VALVE BANK INSIDE CHASSIS NEAR SIDE.

NEAR/SIDE PRODUCT
X CONV,S CONE PANEL
TRACK CONV
D BLACK - PIN 1
D
BLUE - PIN 2

C C
VALVE BANK INSIDE CHASSIS OFF SIDE.

OFF/SIDE
OIL PUMP RE-CIRC CONV FEED CONV
TRACK
B B

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TEL 44 01530 510751
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8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

A SOLENOID (CLOSE)

H SOLENOID C (DUMP) B SOLENOID (OPEN) H

PS 1

G G

F F

E E

PS 2

D D

C C

B B

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A WESTBURY CONTROL SYSTEMS LTD. A
TEREX-PEGSON . - 1000 SR MK6_VALVE BANK LAYOUTS 11 OF 11 GW 20-04-06
TEL 44 01530 510751
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8 7 6 5 4 3 2 1

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