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15/11/2018 12H Motor Grader 8MN00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP2491 - 97) - Documentación

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Bienvenido: r405hxf
Producto: MOTOR GRADER
Modelo: 12H NA MOTOR GRADER 8MN00711
Configuración: 12H Motor Grader 8MN00001-UP (MACHINE) POWERED BY
3306B Engine

Desarmado y Armado
12H, 140H and 160H Motor Graders Machine Systems
Número de medio -SENR8549-06 Fecha de publicación -01/10/2011 Fecha de actualización -12/10/2011

i07432427

Piston Pump (Hydraulic and Steering) - Assemble


SMCS - 4306-016; 5070-016

Número de pieza -
S/N - 2ZK1-UP

Número de pieza -
S/N - 2FM1-UP

Número de pieza -
S/N - 3GM1-UP

Número de pieza -
S/N - 4XM1-UP

Número de pieza -
S/N - 2WR1-UP

Número de pieza -
S/N - 2GS1-UP

Número de pieza -
S/N - 9EJ1-UP

Número de pieza -
S/N - XZJ1-UP

Número de pieza -
S/N - 8KM1-393

Número de pieza -
S/N - 4ER1-UP

Número de pieza -
S/N - 8JM1-UP

Número de pieza -
S/N - XZK1-UP

Número de pieza -
S/N - 5ZM1-UP

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15/11/2018 12H Motor Grader 8MN00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP2491 - 97) - Documentación

Número de pieza -
S/N - 3AS1-UP

Número de pieza -
S/N - 6WM1-340

Número de pieza -
S/N - 9JM1-UP

Número de pieza -
S/N - 9ZN1-UP

Número de pieza -
S/N - 2HS1-UP

Número de pieza -
S/N - 9TN1-UP

Número de pieza -
S/N - 2LR1-294

Número de pieza -
S/N - 5HM1-UP

Número de pieza -
S/N - 8MN1-UP

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
B 1P-0510 Driver Group 1

C 8T-5096 Dial Indicator Group 1


- Loctite LB 8632 Silicone Lubricant (1) -

- Loctite LB 8104 Silicone Lubricant (2) -


D
- Loctite LB 8801 Silicone Lubricant (3) -

- Loctite LB Superlube (4) -


(1) North America
(2) EAME
(3) Asia Pacific Division
(4) South America

Note: The axial end play must be adjusted if the swashplate, the swashplate bearings, the shaft, the shaft
bearings, the head, or the housing has been replaced.
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15/11/2018 12H Motor Grader 8MN00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP2491 - 97) - Documentación

Refer to Testing and Adjusting, "Bearing Endplay (Piston Pump) - Adjust" for the proper procedure.

Note: Cleanliness is an important factor. Before the assembly procedure, the exterior of the component
should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Verify
that all the components of the piston pump are clean and free of foreign material prior to installation.

1. During the assembly of the piston pump, check the condition of all the O-ring seals and the lip seals
that are used in the pump. If any of these seals are damaged, use new parts for replacement.

Illustration 1 g00636162

2. Lower the temperature of bearing cup (17). Use Tooling (B) to install bearing cup (17) in head (8).
Install bearing cup (17) until the bearing cup is seated.

Illustration 2 g00636177

Illustration 3 g00636208

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15/11/2018 12H Motor Grader 8MN00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP2491 - 97) - Documentación

3. Lower the temperature of bearing cup (43). Use Tooling (B) to install bearing cup (43) in housing (3).
Install bearing cup (43) until the bearing cup is seated.

4. Install bearing (35) in housing (3).

5. Install bearing (40) and bearing (41) into housing (3). Install set screws (42).

Illustration 4 g00681834

6. Use Tooling (B) to install lip seal (39) in housing (3) until the lip seal is seated. The sealing lip must
face inward. Lubricate the sealing lip lightly with hydraulic oil before installation. Use Tool (A) to
install retaining ring (38) into housing (3).

Illustration 5 g00636175

7. Install shield (37) into housing (3).

Illustration 6 g00636208

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15/11/2018 12H Motor Grader 8MN00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP2491 - 97) - Documentación

Illustration 7 g00636167

8. Place a light coat of hydraulic oil on bearing (41) and bearing (42). The hydraulic oil will hold
swashplate (21) in position during the following steps. Install swashplate (21) into housing (3).
Swashplate (21) should fit into bearing (41) and bearing (42).

Illustration 8 g00636212

9. Place housing (3) onto support blocks to allow space for installation of shaft (36). Shaft (36) extends
beyond the end of housing (3). Install shaft (36) through swashplate (21), through bearing (35) (not
shown), and through housing (3).

10. Install plug (25) into housing (3). Install the O-ring seal into housing (3). Tighten plug (25) to a torque
of 102 ± 4 N·m (75 ± 3 lb ft).

Illustration 9 g00636171

11. Install spacer (32), spring (33), and spacer (34) into barrel (29).

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15/11/2018 12H Motor Grader 8MN00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP2491 - 97) - Documentación

Illustration 10 g00681844

Improper assembly of parts that are spring loaded can cause bodily
injury.

To prevent possible injury, follow the established assembly procedure


and wear protective equipment.

12. Use Tooling (B) and use a suitable press to compress spring (33).

13. Use Tool (A) to install retaining ring (31) into barrel (29).

Illustration 11 g00636169

14. Install nine pistons (28) into the original locations in spacer (30) and barrel (29). For best results, place
the barrel in an upright position. Insert the pistons into spacer (30). Lift the pistons by using spacer
(30) and insert pistons (28) into barrel (29).

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15/11/2018 12H Motor Grader 8MN00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP2491 - 97) - Documentación

Illustration 12 g00636168

15. Position housing (3) horizontally. Install rotating group (26) and install shim kit (27) onto shaft (36).

Illustration 13 g00636214

16. Install bearing (19) and install shims (18) onto shaft (36).

Illustration 14 g00636167

17. Position two spacers (22) and two locking plates (23) to the original positions on swashplate (21).

18. Apply 9S-3263 Thread Lock Compound on bolts (24). Install four bolts (24) to hold plates (23) and
spacers (22) to swashplate (21). Tighten bolts (24) to a torque of 34 ± 3 N·m (25 ± 2 lb ft).

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15/11/2018 12H Motor Grader 8MN00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP2491 - 97) - Documentación

Illustration 15 g00636162

19. Install pin (16) in head (8).

20. Apply 9S-3263 Thread Lock Compound to piston rods (11) and (14).

21. Install piston rod (11) and piston rod (14) in head (8). Tighten piston rod (11) and tighten piston rod
(14) to a torque of 79 ± 4 N·m (58 ± 3 lb ft).

Illustration 16 g00636161

22. Install spring (13), piston (12), and piston (15) onto head (8):

Illustration 17 g00636216

23. Use a light coat of Tooling (D) to hold plate (20) to head (8) during assembly.

24. Position head (8) and the gasket onto housing (3) and bearing (19).

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15/11/2018 12H Motor Grader 8MN00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP2491 - 97) - Documentación

Illustration 18 g00636160

25. Install bolt (9) and bolt (10) to hold head (8) to housing (3). Slowly tighten the bolts to a torque of
91 ± 4 N·m (67 ± 3 lb ft).

26. Install plug (7) in head (8). Install the O-ring seal in head (8). Tighten plug (7) to a torque of
13.0 ± 0.1 N·m (114 ± 1 lb in).

Illustration 19 g00636159

27. Install O-ring seal (6) to housing (3).

Illustration 20 g00636156

28. Install cover (5) and install bolts (4) to housing (3). Tighten bolts (4) to a torque of 8.5 ± 1.0 N·m
(75 ± 9 lb in).

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15/11/2018 12H Motor Grader 8MN00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP2491 - 97) - Documentación

Illustration 21 g00636155

29. Install valve group (2) and install bolts (1) to the pump.

End By:

a. Install the piston pump.

Copyright 1993 - 2018 Caterpillar Inc. Thu Nov 15 2018 14:32:53 GMT-0400 (hora de Venezuela)
Todos los derechos reservados.
r405hxf
Red privada para licenciados del SIS.

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