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IADC/SPE 19932
This paper was prepared for presentation at the 1990 IADC/SPE Drilling Conference held in Houston, Texas, February 27-March 2, 1990.
This paper was selected for presentation by an IADC/SPE Program Committee following review of information contained in an abstract submitted by the author(s). Contents of the
paper, as presented, have not been reviewed by the Society of Petroleum Engineers or the International Association of Drilling Contractors and are subject to correction by the author(s).
The material, as presented, does not necessarily reflect any position of the IADC or SPE, its officers, or members. Papers presented at IADC/SPE meetings are subject to publication
review by Editorial Committees of the IADC and SPE. Permission to copy is restricted to an abstract of not more than 300 words. Illustrations may not be copied. The abstract should
contain conspicuous acknowledgment of where and by whom the paper is presented. Write Publications Manager, SPE, P.O. Box 833836, Richardson, TX 75083-3836. Telex, 730989 SPEDAI,..
ABSTRACT INTRODUCTION
Since the completion of the first exploratory well The Furrial field is located in the north-eastern
in 1986 until June of 1989, LAGOVEN has put on part of Venezuela at 250 miles from Caracas (figure
stream a total of 15 wells averaging a daily produc- 1 ) . It represents one of the most important oil
tion of 100.000 BPD of medium API gravity oil in discoveries made by the Venezuelan Petroleum Indus-
this 32.000 acres field. To drill these deep, high try in the last 25 years. For its development, a
pressure, high temperature wells, a series of highly intensified drilling program has been imple-
tecnnological innovations has been introduced which mented since 1986 averaging an effort of 2 to 3 rigs
have allowed us to reduce the drilling time from 24 per year, which has allowed us to drill 15 wells
days/1000 ft to 4-7 days/1000 ft, averaging lately a until june of 1989, reaching a production of more
drilling cost of 358 $/ft which is 40% lower than than 100.000 BPD. To optimize its drilling project,
the world's average of 592 $/ft. LAGOVEN, S.A. has applied a managerial approach,
based on the philosophy of improvement of quality of
To reach this goal, LAGOVEN has developed and adap- work, which is directed to ·categorize areas and
ted several techniques and operational practices, causes of inefficiencies so that methods and techni-
together with a project directed to create the opti- ques can be s.ystematically introduced to eliminate
mum drilling organization all framed within the . them, thereby improving the overall performance of
scope of the philosophy of improvement of quality of the organization.
work. Among the most important ones we could men-
tion: the creation of a task force to manage the This systematic approach has been applied to the
drilling project, adjustments in the designs of sur- organizational structure, surface location designs,
face locations, well heads, drill and casing well head programs, drill and casing string designs;
strings, bit, muds, cement, perforating guns and the bits, drilling fluids and cement programs, perfora-
implementation of dual completion s.ystems. til'¥5 guns and completion s.ystems. As a result, the
drilling time has been reduced in 80%, with the con-
The objetive of this work is to describe the evolu- sequent impact on well costs, production accele-
tion of the drilling activity as well as of the ration, and the overall efficiency of the field
human resources that has allowed LAGOVEN to develope development.
The Fur rial field in a very optimized manner, by
applying the p~ilosophy of improvement of quality of
work. METHODOLOGY
755
DEVELOPMENT OF THE FURRIAL FIELD WITH INNOVATITE DRIJJLING :FRAMED
2 WITHIN THE PHILOSOPHY OF IMPROVEMENT OF QUALITY OF WORK IADC/SPE 19932
a whole. Its application starts with the explo- It is important to mention, that at the beginning of
ration and drilling aspects and g:>es all the way the drilling project, the presence of a transition
through the refining, marketing and delivery phases zone, saturated with high pressure gas and water in
of the oil business. La Pica formation and the existence of a highly
pressurized gas saturated sand lens (marker "E") ,
some 200 ft above the recently discovered Naricual
In a very simplified definition, the methodology
reservoir, was also unknown.
tries to close the g:~.p between the most efficient
and the actual performance of a given organization.
DRILLING PROBLEMS
This is done with the direct p3.rticipation of the
organization supervisory team and the assistance, in The Furrial basin area has its particular geology
some cases, of an auditing team and representatives and inherent drilling problems. The first two
from the human resources and equipment and materials exploratory wells in this area were quite difficult
department. and provided an unfortunate, but very useful, review
of all the potential troubles related to drilling.
The I.Q. w. project in the Furrial field was started
right after the "spud in" of the second well. The These problems have been grouped, in accordance to
data from each hole size of every well that was the I.Q.W. methodology, in three major areas
(figure 4): Human Resources, Engineering and Opera-
being drilled in the area was collected and clas-
tional Procedures, and Equipment and Materials.
sified in reference to a predetermined target,
picked on the "basis of a theoretical operation in ENGINEERING AND OPERATIONAL PROCEDURES
which the performance was absolutely succesful and
efficient. In the engineering and operational procedures there
were three ma.jor problem areas that caused the most
To apply the methodology to the drilling activity, impact on the drilling efficiency.
the I.Q.W. must be devided into four phases (figure
In the first place, gas and water influx problems
2) The identification of the inefficiencies,
were encountered while drilling the transition zone
their categorization and analysis, the implemen- of La Pica Formation with the 17-1 /2" hole, in the
tation of problem solutions and innovations, and the two initial wells. The influxes were associated
systematic evaluation of the actions taken, and the with the precense of abnormal pressure zones satu-
results obtained. These actions are directed in a rated with gas and water and the need , at the
first approach, to solve the problems in the engi- moment, of having to drill through them before
neering, operational, human resources; and equipment setting the 13-3/8" casing. This problem was aggra-
and material aspects; and in a second aproach, to vated by the insufficient maturity of the methods
introduce innovations that will optimize the overall required to predict the depth of the transition zone
and the pressure associated with it.
drilling performance.
Of the same degree of severity, was the hole unsta-
STRATIGRAPHIC SEQUENCE AND INITIAL DRILLING bility problem in the 12-1/4" hole, created by the
APPROACH sloughing of the water sensity shale of the Carapita
formation once it was exposed to water based mud.
The stratigraphy of the area is characterized by the As a result, bridge plugging and mechanically stuck
presence of clays, shales and sandstones in the pipe were common troubles in the first two wells
first 8000 ft; high compacted shales to about 13.500 with the consequent side tracking remedial actions.
ft and high pressure sandstones, shales and limes-
tones to the 18.000 ft total depth. The third and most time consumming problem was the
drill pipe sticking one encountered while drilling
Figure 3 shows that at the beginning of the opera- the 8-1 /2" hole, specially in the production zones
tion, the casing program was designed with the of the Naricual formation. This problem was mainly
objective to isolate de normal pressure zones of La due to the presence of long high permeable sand-
Mesa and Las Piedras formations from the high stones combined with an inneficient drill string
pressure zones that were anticipated to be found at design which provided an excesi ve surface contact
La Pica and Carapita formations. Similarly, and between the formation and drill collars; these two
based upon the asumption, that like in the nearby factors, coupled with the overbalanced mud weight
Orocual field, from the Carapita formation the well used as a result of the undefined pore pressure of
will fall into the low pressure Areo and Jabillos, a the.production zone and the unadecuate setting depth
9-5/8" casing was designed to isolate these two of the 9-5/8" casing, besides aggravating the diffe-
petrophysically different zones. Finally the 7" rential sticking problems, which led to sidetrac-
casing and the 4-1 /2" liner were programmed to pro- king, created a skin factor due to the wellbore
tect the prospective zones for evaluation purposes. damage resulting from the mud invasion.
756
IADC/SPE 19932 F. Perez, J. Sanguine, and J .- Cumana 3
HUMAN RESOURCES The most important actions taken in the human re-
sources area are the following (Figure 5):
The human resources problems were identified through
an I.Q.W. technique whereby a percentage of the ove- Human Resources:
rall engineering and operational problems were cate-
gorized in three main groups: drilling organiza- Drilling Organization
tion, degree of expertise and service company
technical assistance. - Three audits to the human resources area of the
drilling project with the assistance of especia-
The drilling organization structure that operated lized national and international groups, were
during the project initiation, had to report to the performed in a period of 3 years.
technical and operational managers simultaneously,
as a result a fully integrated staff with in- - A task force group was estructured to manage the
tensified loops of comunication was not completely drilling and completion operation of the furrial
established, creating some degree of inefficiency in area, as a result the decision making process was
the decision making process of the Furrial operation. reduced to only one level of management.
The degree of expertise of the operational and - A special project was carried out to design the
engineering groups that drilled the first two wells, optimum drilling organization, not only for the
did not completelY satisfied, under our I.Q.W. Furrial drilling project but also the rest of the
standards, the high levels required to efficiently drilling activities of Lagoven. As part of this
perform the design and surveillance phases of these project, an individual evaluation of the ex-
type of wells. This fact was aggravated by the low pertise and degree of trainning of each member of
degree of technical assistance that was being the organization was conducted, as a result an
supplied by the majority of the companies that were intensive trainning program was established to
servicing the Furrial operation. level up the expertise of each individual.
I.Q.W. MANAGERIAL APPROACH - PROBLEM SOLUTIONS AND DEVELOPMENT OF THE FURRIAL FIELD WITH INNOVATIVE
INNOVATIONS DRILLING FRAll'lED WITHIN THE PHILOSOPHY OF IMPROVEMENT
OF QUALITY OF WORK
All actions and innovations directed to solve the
drilling problems and to increase the overall effi- Since the completion of the first exploratory well
ciency of the drilling activity of the Furrial in 1986 until June of 1989, LAGOVEN has put on
Field, were implemented in a systematic aproach stream a total of 15 wells averaging a daily produc-
following a preditermined path designed by the I.Q.- tion of 100.000 BPD of medium API gravity oil in
w. project. this 32.000 acres field. To drill these deep, high
pressure, high temperature wells, a series of
Special consideration was given to the human resour- tecnnolqgical innovations has been introduced which
ces area because of the high dependi bili ty of the have allowed us to reduce the drilling time from 24
success of the actions and innovations to be taken days/1000 ft to 4. 7 days/1000 ft, averaging latelY a
in the engineering and operational area, on the drilling cost of 358 $/ft which is 40% lower than
efficiency of the organization. the world's average of 592 $/ft.
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DEVELOPMENT OF THE RJRRIAL FIELD WITH INNOVATITE DRIJJLING l!RAMED
·4 WITHIN THE PHIIDSOPHY OF IMPROVEMENT OF QUALITY OF WORK IADO/SPE 19932
To reach this goal, LAGOVEN has developed and adap- abnormal formation pressures. This study included
ted several techniques and operational practices, the specilized technical assistance of James Gill
together with a project directed to create the opti- and Hottman, who used, the transit time from
mum drilling organization all framed within the sismic logs to determine the depth and pore
scope of the philosophy of improvement of quality of pressure of the transition zone. Operationally,
work. Among the most important ones we could men- an adjustment of the "D" exponent was made, so
tion: the creation of a task force to manage the that this parameter could be used to detect the
drilling project, adjustments in the designs of sur- transition zone in real time.
face locations, well heads, drill and casing
strings, bit, muds, cement, perforating guns and the As a result, the 13-3/8" casing was set at the top
implementation of dual completion ~stems. of the transition zone of LA PICA Formation, where
the sufficient pressure integrity that was ob-
The objetive of this work is to describe the evolu- tained, made it possible to drill the- 12-1/4" hole
tion of the drilling activity as well as of the saf'ely to the top of the Naricual Reservoir. As
human resources that has allowed LAGOVEN to develope indicated by figure. 6, the 13-3/8" casing setting
The Furrial field in a very optimized manner, by depth was reduced from 9500 ft to 5500 ft. This
applying the philosophy of improvement of quality of change, besides eliminating all influx problems in
work. the 17-1/2" hole, allowed us to move the 20" ca-
sing depth from 4500 ft to 1500 ft eliminating
Service Company Technical Assistance consequently the 30" conductor.
In addition, another engineering study, enabled us
A ~stematic evaluation was established to cate- to change the 9-5/8" casing from intermediate to
gorize the human resources capability and the production casil·~, which led us to replace the
especialized technical assistance that each 16000 ft long 7" casing by a 1500 ft liner. This
service company receives from their international well configuration together with the results of
research· centers. Based on this categorization, the reservoir evaluation, gave the premises to a
a job distribution was made benefitting in much production optimization study which resulted in a
higher percentage those companies that offered dual completion ~stem with two 3-1 /2" tubings
the best technical assistance in their jobs. (figure 7), thereby increasing the capacity of
production of the wells by a factor of two.
An information scheme was set up to notify the
service companies of Lagoven' s short term plans
Another important change was in the design of the
in the drilling activities. As a result, a better
human resources administration and quality of bottom hole assembly (B.H.A.) used to drill the
8-1/2" hole. In fact, instead of a rigid B.H.A., a
service has been observed.
pendular type was used, which combined with the
It is important to mention that the . I.Q.W. replacement of a great number of drill collars by
methodology has been expanded to incorporate into hevy wate drill pipe, minimized the contact area
the project, personal at all levels with the purpose between the drill string and the bore hole, re-
of making each member of the organization a key ducing significantly the differential sticking
element of the efficiency team which will allow the problems.
optimization effort to be achieved even in the the
simplest job of the group.
Drilling Bits (figure 8)
Engineering and Operational A ~stematic evaluation resulted in the stan-
darization of PDC bits in the 12-1/4" hole which
Once the human resources area was strengthened, all increased the rate of penetration from 20 to 30
the accumulated experience and intensive analysis FPH and reduced the number of bits from 6 to 1 ,
and studies conducted within the engineering and reducing the drilling time in 5 d~s/well.
operational groups, were used to introduce changes
and innovations in the technical and operational - The improvement made in the BHA design of the
designs and procedures in tubulars, bits, cement and 8-1/2" hole has made possible to have better con-
drilling fluids, that not only solved the existing trol on the parameters applied to the bit, in-
problems but also increased substantially the creasing its efficiency from 60 to 80 hours and
overall efficiency, which as will be seen later, its rate of penetration from 4 to 6 FPH which
represented significant savings in time and costs. reduced the overall time of the 8-1 /2" hole sec-
tion in 30%.
Tubulars
- The experience of the first wells was rapidly - In the 5-7/8" hole, the use of natural diamond
applied to the subsequent wells, quickly improv- bits to drill the Jabillos and Caratas formations
ing performance. The first action was to conduct increased the rate of penetration from 4 to 7 PPH,
a study of the methodology used to predict and eliminated the use of 6 conventional bits.
758
IADC/SPE 19932 F. Perez, J. Sanguine, and J .- Cumana 5
759
DEVELOPMENT OF THE :FURRIAL FIELD WITH INNOVATIT.E DRIJJLING FRAMED
.6 WITHIN THE PHILOSOPHY OF IMPROVEMENT OF QUALITY OF WORK IADC/SPE 19932
- The implementation for evaluation purposes of the Such as it was presented, this efficient managerial
incentive drilling contract modality in the approach based on the philosophy of Improvement of
development drilling projects of our deep land Quality of Work, has permitted Lag oven to develop
operations. the Furrial field in a very optimized manner. Its
aplication has proven to be succesful not only in
The transfer of the I. Q. W. methodology- to the the drilling phase of the development of the field,
service companies to improve their efficiency of but also in its production and reservoir survei-
their technical assistance. llance, making the overall exploitation scheme a
succesfull operation.
760
SPE 19 q 3 2
~~
RHO EFFECT
.. .. . .
......
I..-DISPERSION -TENDENCY
SYSTEMATIC EUALUATIOH
OF RESULS PROBLEH SOLUTIONS
RHO
1-~-
--------
IHHOUATIOHS
@ 18118•
11111•
Fig. 3 - STRATIGRAPHIC SEQUENCE AND INITIAL DRILLING APROACH
761
!HUMAN RESOURCES!
DRILLING
ORC:RNIZRTION STRUCTURE
EXPERTNESS OF' THE EHGIHEERIHC:
AND OPERATIONAL GROUPS
/A'/T/J9L d.PT/N/?£1
13-3/8n
(f 8888'
9-S/8"
111888•
7~·
15158'
CP 16888'
18888'
762
_j .
SPE 9 93 2
13518~ ~~~~~~
15151~
18888'
Fig. 7 - DUAL COMPLETION SYSTEM
12 1/lf" 8 1/2"
PUC BITS OPTIMUM B.H.A.
~i ~
FPH # BITS
1
~i ~i
FPH BIT LIFE
s 7/8"
DIAMOND BITS
~- ~-
FPH # BITS
Fig. 8 - DRILLING BITS
31 X
I CLASS "H" VENEZUELAN CEMENT
I OPTIMIZATION OF CENTRALIZERS
I GAS MIGRATION AGENTS
CEMENT FAILURES
Fig. 9 - CEMENT
763
SPE 19 9 3 2
12 1/'1"
8 1/2"
I ELIMINATION OF DRILL
PIPE STICKING PROBLEM
I INCREASE IN R. O.P.
I INCREASE IN PRODUCTIVITY
DRYS/1888 FT
25 2LI
28
15
18
s
1985 1986 1987 1988 1989
Fig. 11 - RESULTS EXPRESSED IN I.Q.W STANDARDS
764