2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL

PROCESS CALCULATION
The continuous output of treated water from the water treatment plant shall be not less than: 4 mld
Design criteria

Description Value Unit Refernce from tender/ corrigendum

Output of treated water required 4 MLD

4000 m3/d
Working hours to be considdered = 24 hrs
Average flow 166.7 m3/hr

flow considered (A) 168.0 m3/hr

TSS inlet 22.0 mg/l

avg of S1 & S2 stream
TSS removed in clariflocculator 12.0 mg/l
Solids load 5.3 kg/hr
Sludge from clariflocculator Considering 1.5 0.4 m3/hr
% Conc
8.5 m3/day
Solids Passing on the filter 1.7 kg/hr

Filter area 33.3 m2

( filteration rate = 5 m/h )

Provided area 40.0 m2

No of Filter 5.0 No

Area of each Filter 8.0 m2

Area Provided 10.0 m2

Backwash rate = 30 m/h .

Filter backwash water Rate 300.00 m3/hour

Duration of backwash including rinnsing and 10.00 min

combined wash
Water Consumption per backwash 50.0 m3

Capacity of Backwash Watre Tank 65.0 m3

Total Backwash water Quantity 250.0 m3/d

Total Wastewater Quantity (Backwash +
Sludge) 258.5 m3/d

Water input (A+B) 4000 m3/day

Guaranteed water output required 4.00 MLD As per tender
166.67 m3/hr As per tender
INLET 4.00 MLD
166.67 m3/hr For 24 Hours working
Outlet Flow 166.67 m3/hr
For 24 Hours Working
OUTLET 4.00 MLD For 24 Hours Working
Water Wastage 0 %

Page 1 of 23
 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
1.1 Rising Main
Length 15 m
Flow 168.0 m3/hr
0.04667 m3/sec
vel 1.5 m/sec In rising main velocity up to 1.5 m/sec is OK
area 0.031 m2
diameter 0.199 m

Provided dia 0.2 m

Pipe dia 200 mm

1.2 By-pass Valve Chamber

1.3 Stilling Chamber

inlet flow 168.0 m3/hr
0.047 m3/sec
Detension time 60 sec

volume of collection well 2.80 m3

Considered TWL 3.00 m

Area of collection tank 0.93 m2
Provided area 1 m2 provided
Dia 1.13 m
Dia provided 1.50 m
2.1 Raw Water Channel
No. Of unit 1.0 no.
Channel width 2.55 m As per corrigendum
Channel length considered 7.0 m

2.2 Parshall Flume

Inlet Flow 4.0 MLD
Design flow 166.7 m3/hour As per Corrigendum
0.046 m3/sec
Number of Parshall Flume 1.0 nos.
Design Flow in each Parshall Flume 0.047 / 1
0.046 m3/sec
0.047X 1000 l/sec
46.3 l/sec

Design reference - Benfield - Jud kids/ Venn

te chow open channel hydraulics Pg. No. 73

Throat width,W 1.0 f From CPHEEO Water Manual Table 5.7 , Pg no. 5-
46
304.9 mm
Modular Limit (H2/H1) 0.7 --
Max Flow 46.3 L/sec
4.0 MLD
Discharge equation for Parshall flume Q=k Ha n

Where,
Discharge constant , k 0.7 from table
Discharge coefficient, n 1.5 from table

Liquid depth upstream,Ha 0.1 / 0.691 ^ 1 / 1.522 m

0.2 m
Liquid depth downstream,Hb 0.1 m
Length of Flume

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 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL

Axial length of Converging section, B 1.4 m

Length of throat, L 0.6 m

Length of diverging section, G 0.9 m

Hence, length of flume 1.419 + 0.61 + 0.914 m

2.9 m

Width of upstream end of flume, D 0.8 m

Width of approach channel, p 1.5 m

Length of approach floor, M 0.4 m

Rise in floor level at the inlet of converging 0.381 / 4 m

section at slope 1:4
0.1 m

Liquid depth in the approach channel 0.17 + 0.1 m

0.3 m

Velocity in approach channel 0.05 / 1.5 / 0.27 m/sec

0.1 m/sec

Length of channel upstream of parshall

flume = 10W 3049 /1000 m
3.0 m

Length of channel downstream of parshall 1524.5 /1000 m

flume = 5W

1.5 m

Total required length of channel including

parshall flume 3.1 + 1.6 + 3 m

7.5 m
Say 8.0 m

Width of downstream end of flume, C 0.6 m

Difference in elevation between lower end of 0.1 m

flume and crest, K

Depth of depression in throat below crest, N 0.2 m

Head loss across the Parshall flume 0.2 - 0.2 + 0.1 m

0.1 m

Parshal Flume Dimension 8 m length X 1.5 m width

3.1 Flash Mixer

Design Flow 136.40 MLD
5930.43 m3/hr As per Corrrigendum
No of units 2 No 5930.46
Flow per unit 2965.22 m3/hr
0.82 m3/s
Detention time 60 sec as per tender
Volume required per chamber 49.42 m3
Liquid depth considered 4 m SWD
Area required 12.36 m2 area
Dia 3.97 m
Provided Dia 4.00 m

Provide Flash Mixer each of dia 4 m X 4.5 m SWD +0.5m FB 2 nos

Flash Mixer Mechanism

Quantity 2 No

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 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Speed 100 rpm
Type Turbine type
MOC of shaf SS 316

3.2 Stand Well

flow 136.4 MLD Discrepancy with the corrigendum
5930.4 m3/hr
No. of working tanks 4 no.

Design Flow to each tank 1976.81 m3/hr Flow for each unit taken in corrigendum is 1976.8
cum/h ( In case 1 no. Goes under maintainance)
Velocity 1 m/sec HRT is not required to be considered here
Area required 0.5 m2 0.5491143317
length considered 5 m
Area required 0.5 m2
length considered 0.7 m
width considered 0.74 m
stand well of size 0.75 m x 0.7 m x 4 m SWD+0.5m FB 4 no

Solid contact clarifiers

No of units 1 No
In flow into each clarifier 168.0 m3/hr
Design flow 168.0 m3/hr
Flow from Backwash pumps 0 m3/hr
Total flow 168.0 m3/hr
Flow into each clariflocculator 168 m3/hr
Rapid mixing zone

Flow per unit 168 m3/hr

Retention time 60 sec
Volume 2.8 m3
SWD 2.5 m
Area of rapid mixing zone 1.12 m2
Dia of Rapid mixing zone 1.19 m
Flocculator sizing

Flow per unit 168 m3/hr

Detention time in flocculator 20 min
Volume of flocculator required 56 m3
Liquid depth in flocculator 3.5 m
Plan area of flocculator required 16 m2
Plan area of rapid mixing zone 1.12 m2
Total plan area of flocculator 17.12 m2
Dia of flocculator required 4.7 m
Clarifier zone
Inflow 168.0 m3/hr
No of units 1.0 No
In flow 168.0 m3/hr
TSS in the raw water 22.0 ppm TSS OF S1+S2
TSS considered for designing 22.0 ppm
Solids load at inlet 3.7 kg/hr
Surface overflow rate as per tender 2.5 m3/hr/m2
SOR considered 2.5 m3/hr/m2
Surface area of clarifier required 67.2 m2
Surface area of flocculator required 17.1 m2
Total surface area 84.3 m2
Diameter arrived 10.4 m
Diameter considered 10.5 m
SWD considered 3.0 m
Bottom slope 1 in 12
Volume of the clarifier 214.21 m3
Retention time arrived 1.28 hrs

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 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL

Sludge load
Sludge load per clarifier 3.7 kg/hr
88.704 kg/day
Load arrived 1.32 kg/hr/m2
Solids loading allowed Max 3 kg/hr/m2

Weir load
Peak flow per hour per clarifier 168.0 m3/hr
Flow per day per clarifier 4032 m3/day
Weir loading allowed 300 m3/day/m
Length of each radial launder 2.1 m
No of weir plates per launder 2 No
Weir length per launder 4.2 m
Weir length required considering 300 m3/day/m 13.44 m
No of radial launders required 3.2 No
No of launders considered 3 No
Weir load arrived 317.64 m3/day/m

4 Clariflocculator
No of units 4 No
Design flow 5930.43 m3/hr
7413.04 m3/hr 25% overload to the avg flow, as per tender
clause 8.4 , pg no. 100of 335
Influent piping size
Discrepancy with the corrigendum, flow in each
Flow per unit 1976.8 m3/hr unit :
1976.8 m3/h
Maximum velocity in pipe allowed 1 m/s
Dia of pipe 0.8362 m
Diameter of pipe provided 1000 mm
OD of the pipe 1048 mm
ID of the pipe 994 mm
Velocity in pipe line 0.7076 m/s
OD of Central Column 1208 mm
Therefore, Area of influent column 1.1461 m2

Flocculator sizing
Flow per unit 1976.80 m3/hr
Detention time in flocculator 30 min as per tender clause 8.4 ,pg no. 100 of 335
Volume of flocculator required 988.4 m3
Liquid depth in flocculator 4.5 m
Area of flocculator required 219.6 m2
Plan area of Central column 1.146 m2
Total plan area of flocculator 220.8 m2
16.77 m
Provided floc dia 16.78 m
Provided area of flocc 221.03 m2

Clarifier
Inflow 1976.80 m3/hr Design flow mot matching
Surface Overflow Rate 1.458 m3/m2/hr As per tender surface loading to be 35
m3/m2/day, Clause no. 8.4 pg 101 of 335
Area 1355.8 m2
SWD 4.5 m
Total Area 1576.86 m2

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 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Dia required 44.82 m
Provided Diameter 44.9 m
Retension time of clarification zone 3 hrs
as per tender
Volume of Clariflocculator 3.603 hrs NOT OK
Weir Loading shall not exceed 300 m3/m/day
Weir length 140.986 m
wier loading 336.51 m3/m/day
Increase weir length by considering V notch weir

Provide Clariflocculator (4 nos) of 44.5 m dia x3.475 m SWD +0.5m FB with 16.65 m dia x 4.5 m 4 nos
SWD flocculator

5.1 Rapid Sand Gravity filters

Type of flilters Declining rate filter
MOC of Filter House RCC
Peak Flow into filters 5930.43 cum/hr
Normal flow Through filters (output) 168.00 cum/hr
Total Number of units 16 Nos
Number of filters working at any time 16 Nos As per the tender Clause no. 8.5 RGF, Pg. 105 of
335
Size of the filter beds
Flow per each filter 408.00 cum/hr 408 m3/hr mentioned in corrigendum
Filtration rate - 4.8 to 6 m / hr 6.0 m/hr As per the tender Clause no. 8.5 RGF, Pg. 105 of
335
Area required for each filter =
Flow/filteration rate 68.00 Sqm

Consider Twin bed type filters

Therefore Area of each twin bed 70.00 Sqm

L/ B ratio - 1.11 to 1.66

Consider L/B ratio 1.3 assumed

Therefore Width of filter Area of each bed

-------------------
L/B ratio

7.34
Provide width of filter bed 7.5 m

Length of twin filter 9.33

Length considered 9.5 m

Width of the Main gutter 1 m

Thickness of the wall 0.2 m
Hence the Total Width of the Filter bed 8.9 m
including the gutter

Length of each filter bed with walls 9.5 m

Width of each filter (excluding Gutter) 7.5 m

Size of the each filter bed provided 9.5 m x7.5 m (Total 16 twin bed
Filters)

Depth of Filter Box

Depth of sand 0.6 to 0.75 M shouldnot be less than 635 mm given in tender,
cluse 8.5 pg 109 of 335
Consider 0.7 m
Water Standing depth 1 to 2 M
Consider 2 m
Gravel - 0.45 M, 50 mm at bottom and 1 to 5
mm at top 0.52 m
shouldnot be less than 525 mm given in tender
Free Board 0.3 m
Total depth 3.52 m

Wash water gutters

Wash water rate 500 LPM / Sq.m with any

other agitation

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 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
30 cum/sqm/hr
without any other agitation 600 to 900 LPM 36 to 54

Consider Wash water rate 30 cum/sqm/hr As per the tender Clause no. 8.5 RGF, Pg. 112 of
335 500 lit/m2/min given in tender

Wash water discharge for one filter 2137.5 cum/hr

2137.5 cum/hr
0.6 cum/sec
Duration of backwash 15 min given in tender
Volume of water generated per backwash 534.375 m3

Assume spacing of wash water troughs 1 m As per tender pg no. 114 of 335, spacing max. 1
m'
Number of troughs= (Width of filter / spacing)x2
15.00 Nos.

Discharge per trough 0.04 cum/sec

Consider Width of Wash water trough 0.35 m
Q= 1.376x b xh3/2
h, height of the trough (Q / 1.376xb)2/3 m
0.19
Consider free Board 0.15 m
Therefore total depth of washwater trough 0.34 m

Size of the washwater gutter provided 0.35m width x 0.37m TD

Discharge per Main Trough 0.6 cum/sec

Consider Width of Wash water trough 0.5
Q= 1.376x b xh3/2
h, height of the washwater trough (Q / 1.376xb)2/3
0.91 m
Size of the main trough provided 0.5m width x 1.0m TD

Pipes / Launders
Filter Inlet (launder)
Flow 408.00 cum/hr
Considering 100% over loading 816.00 cum/hr
0.23 Cu.m/ Sec
Velocity 1.0 m/ Sec
Area 0.23 Sq.m
Size required 537.22 mm
Size provided for sluice gate 600x 600 mm as per tender
No. of Filter Inlet gates required 16 No

Filter Outlet (Pipe)

Flow per one twin bed 408.00 cum/hr
Considering 100% over loading 816.00 cum/hr
Flow per each filter bed (1porrtion of twin 816.00 cum/hr
bed)
0.23 Cu.m/ Sec
Velocity 1 m/ Sec
Area 0.23 Sq.m
Pipe Dia required 537.22 mm
Pipe dia provided 550 mm 500 mm dia as per tender cllause 8.5 , pg 106 of
335
No. of Filter outlet valves required 16 No

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 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL

Backwash Inlet with water

Flow per filter bed 2137.5 cum/hr

0.6 cum/sec
Velocity 2.5 m/sec
Area 0.24 Sq.m
Pipe Dia required 549.91 mm
Pipe dia provided 600 mm

No. of Filter backwash inlet valves required 16 No

Backwash water outlet (launder)

Flow 2137.50 cum/hr

0.59 Cu.m/ Sec
Velocity 1.00 m/ Sec
Area 0.59 Sq.m
Size provided for sluice gate 600x600 mm
No. of Filter Inlet gates required 16 No

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 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Backwash inlet with air
Air Inlet
Air flow 1610.00 cum/hr
0.45 cum/sec
Velocity 25 m/sec
Area 0.02 Sq.m
Pipe Dia required 150.92 mm
Pipe dia provided 200 mm Min. Dia for air inlet 250 mm as per corrigendum
No. of Air inlet valves required 16 No
Filter house width 25.00 m
Filter House length 71 m 1777.5

5.2 Back Wash water Sump

Area of each filter 71 m2
BW rate 30 m3/m3/hr
BW water required for each filter 534 m3 15 min backwash
Backwash water required for 2 BW 1069 m3 Bachwash overhead tank of required capacity
with a view to wash two beds at a time.
Total volume required 1069 m3 Cpacity of backwash tank = 640 cum as per
corrigendum , 8.5
Provide depth of the tank 4 m
Surface area of the tank 267.1875 Sqm
Let the width of the tank 7.5 m
Length of the tank 35.63 m
Provide size of the Back wash water Sump 36m x 7.5m x 4.0m + 0.5m
size FB

5.3 Back Wash water pumps

Considering the worst case of 2 backwashes
in an hour,

Volume of water required per backwash 534 m3

Volume of water required for 2 backwashes 1069 m3

Capacity of wash water tank 1069 m3
Considered capacity 1069 m3
Required to provide water
Capacity of pump for one backwash in one
hour
534 m3/hr
Consider Capacity of pump 540 m3/hr
Quantity 4 No (2w+2S) as per tender
Pump head 15 mWC as per corrigendum
Motor rating required 50 kW
Motor rating provided 25 kW
Provide Backwash Water Pumps 540 m3/hr@ 15 m Head 4 (2W+2S)

5.4 Air Scouring (Blowers)

Air ascouring rate 45 Cu.m/ Hr / Sq.m 750 lit/m2/min given in tender
Consider air scouring rate 45 cum/sqm/hr
Air required for one filter bed 3206.25 cum/hr
3206.25 cum/hr
Quantity of Blowers working 2 No as per tender
Capacity of each Blower 1603.125 cum/hr
Provide Air blower capacity 1610 cum/hr
Quantity 3 No. (2W+1S)
Pressure 0.5 kg/Sqcm given in tender

Provide Air Blowers 1610 m3/hr@0.5kg/cm2

pressure
3(2W+1SB)

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 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
5.5 Filter backwash Recycling tank
Capacity of backwash reciculation sump = 320
Volume of water for one backwash 534.375 m3 cum as per corrigendum
SWD of tank considered 2.5 m
Area of tank required 213.75 m2
width 10.5 m
Length 20.4

Size of tank provided 10.5 m L x 20.5 m W x 2.5m SWD+0.5m FB 1 nos

5.6 Filter backwash water recycle pumps Centrifugal pump

Volume fo water to be recycled to PF #REF! m3/hr Considering 5 % of raw water input as per the
tender
No of pumps working 1 No
Capacity of pump required #REF! m3/hr
Capacity of pump provided #REF! m3/hr
Quantity of pumps 2 No (1W+1S)
Pump head 10 mWC
Motor rating required #REF! kW
Motor rating provided 15 kW
Provide Backwash Recycle Pumps 270 m3/hr@ m Head
2 (1W+1SB)

6.1 Sludge Sump and pump house

Suspended solids in inlet of clariflocculator 422 mg/l

According to the inlet parameter provided
TSS removed 412 mg/l
Inflow to clrifllociulator 4000.00 m3/day
Solid generated 1648.00 kg/day
Dry solids 1648 kg/day
Sludge generated by Alum
Alum Dose 50 PPM
Quantity Consumed 200 Kg/day Maximum
Sludge generated by Alum 25 Kg/day
Total solids dry basis 1673 Kg/day

Concentration of solids in underflow 1.5 %

Assumed 1.5-2%, we have taken 1.5%
Solid concentration considered 1.5%
Clariflocculator Underflow 111.5 m3/day
BW water tank underflow #REF! m3/day Total waste water backwash recirculation
Total Sludge #REF! m3/day
BW water solids 0.00 kg/hr
HRT 2.50 Hr HRT not mentioned
Sump volume provided #REF! m3
SWD 3.5 m
Area #REF! m2
Diameter of sludge well #REF! m
Dia provided #REF! m

Sump dimensions 19.5 m dia + 3.5 m SWD Underground Sludge 1 no

+1.5m FB ump

6.2 Combined sludge pump house Above the Sludge sump 1 no

19.5 m dia with Clear

head room of 4.5 m

6.3 Sludge pumps

Slude inlet into the sump #REF! m3/hour
In case of Maintainace of flash mixer and 60.00 m3/hr As per clause no. 8.11, additional flow of Filter
Filter overflow wate water, Emptying of Flash mixer
No. of working pumps 2.00

Capacity of pump provided #REF! m3/hr The pumps shall be of such capacity that each will
deliver 120 lps when two pumps are running in
parallel

Quantity of pumps 3 No (2W+1S) vertical wet pit non clog submersible sludge
pump

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 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Pump head required to deliver up to a max 20 mWC
of 500m diatance. as per the corrigendum uploaded, 8.11
Sludge pumps provided 240 m3/h @ 20 m WC
(2W+1S)

6.4 Air blower for sludge sump

Area of sludge sump #REF! m2
Air Scouring capacity 2.7 m3/m2/hr As per corrigendum , 8.11 air capacity = 45
lpm/sqm
#REF! m3/hr
#REF! m3/hr
No. of working air blowers 2
Capacity of each #REF! m3/hr 3(2W+1S)
Air pressure 0.5 KG/CM2

7.1 Sludge Pond

Sludge inlet #REF! m3/h
No. Of ponds 2 nos
Detention time 3 months As per the tender
Volume of each pond #REF! m3

7.2 Supernatant Recirculation Sump and Pump

house

8 Parshall Flume for CW

Inlet Floiw 5930.4 MLD
Design flow 5930434.8 m3/day
68.6 m3/sec
Number of Parshall Flume 1.0 nos.
Design Flow in each Parshall Flume 68.64 / 1
68.6 m3/sec
68.64X 1000 l/sec
68639.3 l/sec

Design reference - Benfield - Jud kids/ Ven

te chow open channel hydraulics Pg. No. 73

Throat width,W 1.0 f From CPHEEO Water Manual Table 5.7 , Pg no. 5-
46
304.9 mm
Modular Limit (H2/H1) 0.7 --
Max Flow 68639.3 L/sec
5930.4 MLD
Discharge equation for Parshall flume Q=k Ha n

Where,
Discharge constant , k 0.7 from table
Discharge coefficient, n 1.5 from table

Liquid depth upstream,Ha 68.7 / 0.691 ^ 1 / 1.522 m

20.5 m
Liquid depth downstream,Hb 14.4 m
Length of Flume

Axial length of Converging section, B 1.4 m

Length of throat, L 0.6 m

Length of diverging section, G 0.9 m

Hence, length of flume 1.419 + 0.61 + 0.914 m

2.9 m

Width of upstream end of flume, D 0.8 m

Width of approach channel, p 1.5 m

Length of approach floor, M 0.4 m

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 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL

Rise in floor level at the inlet of converging 0.381 / 4 m

section at slope 1:4
0.1 m

Liquid depth in the approach channel 20.53 + 0.1 m

20.6 m

Velocity in approach channel 68.64 / 1.5 / 20.62 m/sec

2.2 m/sec

Length of channel upstream of parshall 3049 /1000 m

flume = 10W
3.0 m

Length of channel downstream of parshall

flume = 5W 1524.5 /1000 m

1.5 m

Total required length of channel including 3.1 + 1.6 + 3 m

parshall flume

7.5 m
Say 8.0 m

Width of downstream end of flume, C 0.6 m

Difference in elevation between lower end of

flume and crest, K 0.1 m

Depth of depression in throat below crest, N 0.2 m

Head loss across the Parshall flume 20.6 - 14.4 + 0.1 m

6.2 m

Parshal Flume Dimension 8 m length X 1.5 m width

8.1 Clear water storage tank

Inflow into the tank 5930.43 m3/hr
No. Of compartments 1.00 nos.
Design flow for each 5930.43 m3/hr
HRT 1.40 hr asummed
Volume of tank 8303 m3 18000 m3 as per tender and corrigendum
SWD of the tank 6 m
Area of tank 1383.77 m2
Length 60.00 m
width 23.06 m
Size of tank provided 60 m x 23.06 m x 6.0m SWD+0.5m FB 2 compartments of full capacity

8.2 CWR pump house and Control Room

Length 13.5 m
Width 9 m
Clear Head room of PH 7.5 m As per the Corrigendum 8.8
Clear Head room of CR 4.5 m
Min. Width of CR 11.5 m

8.3 Clear water pumps Vertical Turbine Pumps

flow 5930.43 m3/hr
Capacity 1976.8 m3/hr
Head 15 m To be checked
No. of working pumps 3 nos
Stand by pump 1 nos
pump capacity considered 2000 m3/hr 3 W+1 S as per the corrigendum TS for pumps

9 Chemical dosing
9.1 Alum dosing Tanks
Flow 173.91 m3/hour
Dosage considered for sizing 50.0 ppm As per tender clause 8.3 Chmical House
Quantity of chemical required 8.70 kg/hour

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 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
8.70 kg/hour
Concentration of the solution 5.0 % As per tender clause 8.3 Chmical House
flowrate of alum 174 lit/hr
Retension time 8.00 hrs As per tender
Alum tank volume 1391.30 lit
No. of working tanks 2.0 Nos. 2 nos. For operation as per tender and
corrigendum
Capacity of each tank 696 lit
Tank volume provided 0.7 m3
SWD 2.5 m
Area of alum tank 0.3 m2
Diameter of alum tank 0.6
Provide alum dosing tanks of size 3.6 m dia + 2.5m SWD 3 nos. (2 W+1S)

9.2 Agitator for alum dosing

Type Turbine type
Agitator for chemical tank 100 rpm As per tender
Qty 2 No.
MOC of agitator SS 316

Alum dosing pumps

flowrate of alum 174 lit/hr
No. of working pumps 2 nos As per tender
Capacity of each pump 87.0 lit/hr
0.1 m3/hr
3100 LPH
Provide alum dosing pumps of capacity 0-3100 LPH 3 nos (2W+1SB)

9.3 Polyelectrolyte dosing

Flow 173.91 m3/hr
Dosage considered for sizing 3.0 ppm Assumed
Quantity of chemical required 0.52 kg/hr
12.52 kg/day
Concentration of the solution 0.50 % Assumed
flowrate of polyelectrolyte 104 lit/hr
Retension time 8.00 hrs Assumed
polyelectrolyte tank volume 834.78 lit
No. of tanks 2.0 Nos. As per tender(Assumed)
Capacity of each tank 417 lit
Tank volume provided 0.4 m3
SWD 2.5 m
Area of polyelectrolyte tank 0.2 m2
Diameter of polyelectrolyte tank 0.5
Provide alum dosing tanks of size 2.8 m diameter x 2.5m 3 nos (2W+1SB)
SWD

9.4 Agitator for PE dosing

Type Turbine type
Agitator for chemical tank 100 rpm
Qty 2 No.
MOC of agitator SS 316

PE dosing pumps
flowrate of PE 104 lit/hr
No. of working pumps 2 nos
Capacity of each pump 52.2 lit/hr
0 m3/hr
2000 LPH
Provide alum dosing pumps of capacity 0-2000 LPH 2 (1W+1SB)

9.5 Chlorination Plant

Pre-chlorination
Design flow 257.8 m3/hr
Pre Chlorination dosage 3 mg/L Considered
Chlorine required 1 kg/hr
Provide Pre-chlorination Vaccum
Chlorintation System Capacity - 30 kg/hr
2 nos (1W+1SB)
30.00 kg/hr As per the Corrigendum 8.3 and 8.6 , caoacity =
30 kg/h
Post-chlorination
Design flow 257.8 cum/hr
Post Chlorination dosage 1 mg/L As per tender
Chlorine required 0 kg/hr 1-20 kg/hr given in tender

Page 13 of 23
 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Provide Pre-chlorination Vaccum Capacity - 15 kg/hr
Chlorintation System 2 nos (1W+1SB)
15.00 kg/h
No. of tonnners to be provided 24.00 nos As per tender

10 Storage Requirement of chemical

Alum
Alum qty required 200.0 kg/day
Alum storage required 30 days
Alum Reqd 6000.0 kgs
6.0 tons
One sack 50.0 kg
No of sacks 120.0 nos
No. of sacks in stack 8.0 bags
Bags on floor 15.0 nos
Area of each sack 0.21 m2
Total Area required 3.2 m2
10% more 3.47 m2
Provided area 180 m2 as per tender clause 8.3 point iv)
Check
Bulk Density of Alum 1.2 Tons/m3
Vol Reqd 5.0 m3
Stake Ht 1.8 m
Extra Space 10% more 1.1
Actual Area Reqd 3.06 m2
Area provided 180 m2

Poly
Poly qty required 12.5 kg/day
Poly storage required 30 days
Poly Reqd 375.7 kgs
0.4 tons
One sack 50.0 kg
No of sacks 7.5 nos
No. of sacks in stack 8.0 bags
Bags on floor 0.9 nos
Area of each sack 0.21 m2
Total Area required 0.2 m2
10% more 0.22 m2
Provided area 8 m2
Check
Bulk Density of Alum 1.2 Tons/m3
Vol Reqd 0.3 m3
Stake Ht 1.8 m
Extra Space 10% more 1.1
Actual Area Reqd 0.19 m2
Area provided 8 m2

Chlorine storage
Chlorine required 375.00 kg/hr
9000.00 kg/d 9
Storage 30 days
270000 kgs
Tonner Capacity 950 kg
No. of tonners 284 nos 24 No. tonners provided as per tender
No. of tonners provided 24 nos

11 Chemical House
Ground floor
Alum Storage 188 m2
Toilet 12 m2
Switch room 30 m2
Stair case 15 m2
Total area 245 m2
Provided area 250 m2

Length 19 m

Width 13 m
First floor
Stair case 15 m2
Movement area 30 m2
Chlorination room 40 m2

Page 14 of 23
 2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Alum & polyelectrolyte solution supervisor's 10 m2
room
Supervisor's room 10 m2
Toilet 12 m2
Total area 117 m2
Area provided 120 m2
Length 15 m
Width 8 m
Provide Chemical House (G+1) 19 m x 12 m x 9m total ht
1 no. (G+1)

12 Chlorination Drum Storage Shed

No. of tonners 1.1 T/d
Storage capacity 30 days
No. of tonners 34.1 Tonners
34 to be provided as per tender
Length required 20.4 m
Length provided 22 m As per tender
width 8 m
Provided width 8 m As per tender
Provide Chlorine tonner and chlorination
room 22m x 8m x 4.5 m total ht
1 no.

13 Annex Building
Ground floor
Entrance hall with stairs 100 m2
Wash pump room and blowers room 100 m2
Recirculating pump room 35 m2
Toilet 15 m2
Required area 250 m2 As per corrigendum 8.5
Provided area 250 m2 as per tender min carpet area should be 250 m2
First floor
Central control Room 150 m2
Office Room 50 m2
Chemist Room 20 m2
Stor Room 15 m2
Toilet 15 m2
Required area 250 m2
Provided area 250 m2
Length 20 m2
width 13 m2
Provide Chemical House (G+1) 20m x 13 m x 9m total ht
1 no. (G+1)

14 Overhead tank for laboratory water

Capacity of tank 3000 lit RCC tank on roof of chemical house , clause no.
8.3

Page 15 of 23
 124 MLD WTP at Sonapur, Kolkata, KMDA

CIVIL LIST

S. No. Unit Length (m) Width (m) Height/ FB (m) Qty MOC Remarks
SWD (m) ( nos.)

1 Rising Main 15 1.5 1 0.5 1 RCC

2 By pass Valve Chamber 6.5 5 2 1 RCC

3 Stilling Chamber 6.5 dia 3 0.5 1 RCC

4 Raw water Channel 7 2.55 2.5 0.5 1 RCC

5 Parshall Flume 8 1.5 1.3 0.5 1 RCC

6 Flash Mixer 4 dia 4 0.5 2 RCC

7 Stand well 0.75 0.7 4 0.5 4 RCC

8 Flocuulator size in Clarifocculator 16.8 dia 4.5 0.5 4 RCC With the given flow and
surface loading in tender,
sizes are still more than
9 Clarifier size in Clarifocculator 45 dia 4.5 0.5 4 RCC that in the corrigendum

Bypass Channel from Clariffoculator to Channel size to be

10
CWR calculated

11 Rapid Gravity Sand Filters 90 m L x 27 m W x 4.5m Ht with each filter of size 16 filters RCC
9.5 m L x 7.5 m W
Chanel from Clarifocculator to RSGF
12 180 1.7 1.7 0.4 1 lot RCC
Feed Launder

13 Chanel to each RSGF Feed Launder 90 0.45 0.45 0.4 16 RCC

14 Chanel from RSGF BW outlet Launder 180 0.8 0.8 0.4 2 lot RCC

15 Wash Water Tank 36 7.5 4 0.5 1 RCC

16 Dirty Backwash Recirculation tank 20.5 10.5 2.5 0.5 1 RCC

Near Clariffoculators ( Size

17 Sludge Pit 4 2 2.5 0.5 2 RCC from Layout provided by
client)

18 Sludge sump 19.5 dia 3.5 1.5 1 RCC

19 Sludge pump house 19.5 dia 4.5 1 RCC+Brick Above Sludge Sump

The base of
20 Sludge Pond 4650 m3 2 sludge pond shall
be with single Capacity need to be
layer BFS confirmed. Query send to
Client. This capacity and
Supernatant Collection Sump & pump sizes are as per
21 120 m3 1 RCC
house corrigendum.

Supernatant Collection pump house 6 dia 4.5 1 RCC + Brick

22 Clear Water Parshall Flume 8 1.5 1.3 0.5 1 RCC

23 Clear water reservoir 60 17.5 6 0.5 1 RCC

(with partion wall)

24 CWR pump house 13.5 9 7.5 1 RCC + Brick Above Clear Water
reservoir

25 Alum Dosing Tank 3.6 dia 2.5 0.5 3 RCC in chemical house

26 Polyelectrolyte Dosing Tank 2.8 dia 2.5 0.5 3 RCC in chemical house

Chemical store and chemical dosing 19 12 4.5

27 area ( including panel room, adim, 1 RCC+Brick G+1
Store, office, Lab & toilet ) 15 8 4.5

28 Chlorinator/ Tonner room 22 8 5 1 RCC + Brick

29 Electric Substation 18 11 4.5 1 RCC + Brick

20 13 4.5
1
30 Filter annex building / admin building RCC + Brick G+1
20 13 4.5

31 Control Room in CWR pump house 20 11.5 4.5 1 RCC+Brick Above CWR

32 Weight Bridge Platform 4 wide 1 lot

33 Weight Bridge Office 3.5 3.5 3 1 RCC+Brick

34 Guard room 4.5 3 4.5 3 RCC+Brick

35 Service water tank 3000 litre 1 RCC above chemical house

NOTE :
Neutralization tank is given in the layout but not mentioned in tender or corrigendum. Please suggest.
 124 MLD WTP at Sonapur, Kolkata, KMDA
MECHANICAL LIST
S.No. Equipment Size / Specification Quantity MOC
Electrically actuated Butterfly valve for 1200 mm
1 Bypass Valve pipe 2 0 2

2 Agitator for Flash mixer Turbine type agitator of 100 rpm provided for tank 2 0 2 SS 304
size of 4 m X 4.5 m SWD +0.5m FB

Paddle type Flocculators to to fit in each tank of Flocculator Paddle :MS

3 Flocculator Mechanism size 16.8 M dia X 4.5M SWD + 0.5 M FB 4 0 4 Shaf: SS 304

Central driven scraper mechanism with bridge to fit

4 Clarifier Mechanism in tank of size 45 m dia x 3.5 m SWD + 0.5 FB 4 0 4 MSEP

5 Agitator for Alum dosing Suitable for tank size of 3.6 m dia 2.5m SWD + 0.5 3 0 3 SS 316
FB

6 Alum dosing pumps 0-3100 (Metering pumps) 2 2 4 Wetted parts: PP

Turbine type suitable of the tank of size : 2.8 m dia x

7 Mechanical agitator for Poly Dosing 2.5m SWD +0.5m FB 3 0 3 SS 316

8 Poly dosing pumps capacity 0-2000 LPH (Metering pumps) 2 1 3 Wetted parts: PP

non clog, semi open impeller,

horizontal foot mounted split
10 Bachwash filling pumps Horizontal Centrifugal 540 m3/h @ 30 m head 2 2 4 case type. The MOC of
impellers shall be CF8M
& the shaf shall be SS-410.

Roots type blowers of capacity 1610

11 Air Scouring Blowers 2 1 3 CI
m3/hr@0.5kg/cm2

non clog, semi open impeller,

horizontal foot mounted split
12 Filter Backwash water recirculation pumps Horizontal Centrifugal pumps of capacity 270 m3/ h 2 1 3 case type. The MOC of
@ 20m WC
impellers shall be CF8M
& the shaf shall be SS-410.

Casing - CI IS 210 FG 260

13 Sludge pumps Vertical pit 240 m3/hr @ 20 mWC 2 1 3 Impeller - CF8M
Shaf - SS-410

14 Sludge Air blowers 400 m3/hr @ 0.5 kg/cm2 2 1 3 CI

15 Supernatant Recirculation Pumps 145 m3/h @ 20 m head 2 2 4 Capacity need to be finalized

16 Pre Chlorination system Vaccum feed type for capacity 30 kg/h 1 1 2 suitable

17 Post Chlorination system Vaccum feed type for capacity 15 kg/h 1 1 2 suitable
18 Chlorine Tonners 950 Kg 30 0 30

19 Monorail Chain Pulley in Chemical House 1 MT 2 0 2

20 Monorail Chain Pulley in Chemical House 3 MT 1 0 1

Pump Casing : CI as per

IS210, Grade FG 260
Vertical turbine pumps each of capacity 2200 m3/h Impeller : SS, CF8M
21 Clear Water Pumps @ 15 m head 3 1 4 Pump Shaf : SS410
Sleeves : SS410 hardened.
Keys : SS 410
Coupling : Forged steel.
22 Service water pumps Cpacity 25 m3/h @ 15 m 1 1 2 CI
23 Monorail in Filter House 3 T capacity 1 0 1
24 Monorail in Annex Building 3 T capacity 1 0 1
25 EOT for Clear water pump house 5 MT capacity 1 0 1
26 Monorail in Sludge Pump House 2 MT 1 0 1
27 Compressors for Pneumetic valves Suitable capacity 2 0 2

High pressure pumps for Filter cleaning

28 and Clarifier sludge pipe cleaning Suitable capacity 2 0 2

29 Lab equipment As per tender 1 lot

NOTE :
For the backwssh overhead tank, source of water is not mentioned, assumption is it is from CWR. Please confirm. Pumps for the overhead tank has to be
provided.
 124 MLD WTP KMDA

ELECTRICAL LOAD LIST

Installed Actual Working Consumed
S.No. Equipment Capacity Head Quantity Reqd BKW KW/Unit BKW hrs power,BKW/d
Part A Chemical House

1 Bypass Valve 2 0 2 0.6 0.75 0.6 24 28.8

2 Agitator for Flash mixer 2 0 2 1.76 2.2 1.76 24 84.48

3 Flocculator Mechanism 4 0 4 1.76 2.2 1.76 24 168.96

4 Clarifier Mechanism 4 0 4 1.76 2.2 1.76 24 168.96

5 Agitator for Alum dosing 3 0 3 1.76 2.2 1.76 12 63.36

6 Alum dosing pumps 3100lph 2 2 4 1.76 2.2 1.76 24 84.48
7 Mechanical agitator for Poly Dosing 3 0 3 1.76 2.2 1.76 12 63.36

8 Poly dosing pumps 1400lph 2 1 3 1.76 2.2 1.76 24 84.5

9 Pre Chlorination system 1 1 2

10 Post Chlorination system 1 1 2
11 Monorail Chain Pulley in Chemical House 2 0 2 1.20 1.5 1.20 2 4.8

EOT crane gantry operated in Chlorinator

12 1 0 1 1.20 1.5 1.20 2 2.4
room

Part B Annex Building

13 Bachwash pumps 540 30 2 2 4 61.62 75 61.62 10 1232.4

14 Air Scouring Blowers 1610 3.5 2 1 3 21.43 30 21.43 3 128.6

15 Recirculation pumps 270 10 2 1 3 10.95 15 10.95 3 65.7

16 Supernatant Recirculation Pumps 145 20 2 2 3 15.00 16 15.00 3 90.0

17 Monorail in Filter House 1 0 1 0.00 3 0.00 2 0.0

18 Monorail in Annex Building 1 0 1 2.48 3.3 2.48 2 5.0
19 Compressors for Pneumetic valves 2 0 2 2.48 3.3 2.48 12 59.4
High pressure pumps for Filter cleaning
20 and Clarifier sludge pipe cleaning 2 0 2 0.56 0.7 0.56 3 3.4
Part C Sludge Pump House
21 Sludge pumps 240 20 2 1 3 19.47 22 19.47 4 155.80
22 Sludge Air blowers 400 3.5 2 1 3 5.33 7.5 5.33 4 42.6
23 Monorail in Sludge Pump House 1 0 1 2.48 3.3 2.48 2 5.0
Part D Clear Water Pumphouse

24 Clear Water Pumps 600 15 10 1 11 36.51 37 36.51 24 8763.5

25 EOT for Clear water pump house 1 0 1 0.00 0.00 2 0.0
Others
1000 kg dial type platform weighing
26 1 0 1 0.56 0.7 0.56 2 1.1
machine in Chemical house
27 Service water pumps 25 15 1 1 2 1.52 3.3 1.52 2 3.0
TOTAL Electrical Consumption, BKW/d 11309.5
 124 MLD WTP KMDA

PIPING SCHEDULE

Sl. No. FROM TO Flow Velocity Area Diameter Length Quantity Total Inner Pipe MOC
m3/sec m/sec (m) Length Dia (mm)

1 Rising Main Stilling Chamber 1.65 1.2 1.373 1.322 20 1 20 1400.0 MS

WTP

Air blower

2 Air blower (Individual 0.486 17 0.029 0.191 10 3 30 200.0 CI

header)

Individual header of Air Common header of Air

3 blower blower 0.972 17 0.057 0.270 27 2 54 300.0 CI

Common header of Air

4 Blower Filter 0.97 17 0.057 0.270 105 1 105 300.0 CI

5 Common header of Filter Individual Filter 0.49 17 0.029 0.191 20 18 360 200.0 CI

Backwash water to filter

Back wash water pumps :

6 Individual 0.11 2.4 0.045 0.240 7 2 14 250.0 DI K-9
discharge

7 Common header from CWR OHT 0.11 2.4 0.045 0.240 41 1 41 250.0 DI K-9

8 Overhead tank Filters 0.11 2.5 0.043 0.235 482 1 482 300.0 DI K-9

9 Backwash water from Individual Filters 0.054 2.5 0.022 0.166 20 18 360 200.0 DI K-9
common header

Filter Outlet

16 Individual Filter outlet 0.1430 1 0.143 0.427 10 18 180 500.0 MS

17 Filter Drain 0.1430 0.8 0.179 0.477 157 18 2826 500.0 DI K-7

Recirculation streams

18 FROM FILTER, THICKENER Recycling Tank 0.086 0.8 0.108 0.370 350 1 350 400.0
AND CENTRIFUGE

19 Backwash recycling individual 0.086 1.5 0.057 0.270 25 2 50 300.0

pumps : suction
Backwash recycling individual 0.086 2.4 0.036 0.214 15 2 30 250
pumps : discharge
Common header Inlet chamber 0.172 2.4 0.072 0.302 177 1 177 350
Sludge Piping
Clarifier plate settler Individual header 0.0082 0.6 0.014 0.132 10 4 40 200
Common Header from
Clarifier Plate settler clarified sludge sump 0.033 0.6 0.055 0.264 120 1 120 300

Clarifier sludge pump :

clarrifier sludge sump 0.061 0.6 0.102 0.360 10 3 30 400
suction
clarrifier sludge pump :
discharge Individual header 0.061 0.6 0.102 0.360 10 3 30 400
Common header 0.061 0.6 0.102 0.360 10 1 10 400
Common header thickener 0.031 0.6 0.051 0.255 50 8 400 300
thickener individual header 0.010 0.6 0.017 0.149 50 2 150

Drain piping
Flash Mixer 250 C.I
 Flow 124000 m3/d
5391.30 m3/h Parshall Flume
Stilling Chamber
Peak flow 5930.43 m3/h
TSS 422 ppm

Rising main
 Alum
Poly Dosing Dosing

Parshall Flume Flash Mixer Clari-

Stand well Flocculator

Backwash
sump

Sludge Sump Sludge Pond

 Flow -734 m3/d
BOD 681 ppm
COD 1955 ppm
TSS 100 ppm

CWR
Filters Sump

Flow 734 m3/d

BOD 3356 ppm
COD 9633 ppm
Backwash TSS 20000 ppm
sump

To stilling chmber