ZIB Manual - Eng

HASO SP. Z O. O. SP. K.
Poland, 43-100 Tychy, ul. Towarowa 20

tel.: +48 32-323-38-00,
fax +48 32-323-38-31
haso@haso.pl
www.haso.pl
INTRINSICALLY SAFE POWER SUPPLY

ZIB – x
USER MANUAL
IO 1570
ED:04ENG/18/WS
IO ZIB-x
2
IO ZIB-x
CONTENTS
1 DEVICE PURPOSE ................................................................................................................. 5

2 PRODUCT MARKING ............................................................................................................ 5
3 TECHNICAL DATA ................................................................................................................. 5
4 ACCEPTABLE OPERATION CONDITIONS............................................................................... 8
4.1 Limitations of use for explosion-hazardous zones and/or chambers ......................... 8
4.2 Special conditions of safe use in explosion hazardous spaces .................................... 8
5 DESIGN AND OPERATION .................................................................................................... 8
6 INTRINSICALLY SAFE CIRCUITS (Ex) ...................................................................................... 9
7 OPERATION AND USE .......................................................................................................... 9
7.1 Installation ................................................................................................................... 9
7.1.1 Operating position.............................................................................................. 10
7.1.2 Cables ................................................................................................................. 10
7.1.3 Connecting cables in the junction box ............................................................... 10
7.1.4 Output connectors (ZIB-1 and ZIB-2 version) .................................................... 11
7.1.5 Output connectors ( ZIB-2F version) ................................................................. 14
7.2 Turning on and turning off the power supply unit .................................................... 16
7.3 Optical indication of the PSU’s operating status ....................................................... 17
7.4 Two-state outputs ..................................................................................................... 21
7.5 OptoMOS outputs...................................................................................................... 22
7.6 Selected operation states of ZIB-x PSU. .................................................................... 23
8 MAINTENANCE AND PERIODICAL INSPECTIONS ............................................................... 23
9 EQUIPMENT ....................................................................................................................... 24
10 SPARE PARTS .................................................................................................................. 24
11 PACKING, STORAGE, TRANSPORT, REPAIRS ................................................................... 24
11.1 Packaging ................................................................................................................... 24
11.2 Storage ....................................................................................................................... 24
11.3 Transport ................................................................................................................... 25
11.4 Repairs ....................................................................................................................... 25
Legend
ICON DESCRIPTION
This icon is used to mark important points. Before using the Power
Supply Unit read and follow the points marked with this icon.
3
IO ZIB-x
4
IO ZIB-x
1 DEVICE PURPOSE
Intrinsically safe power supply ZIB-x is a stationary device used to power intrinsically safe
circuits. The power supply unit (PSU) is manufactured in versions, varying input and output
parameters. ZIB-x is available in two variants: without a battery back-up (ZIB-1) and with a battery
back-up (ZIB-2x). ZIB-x is powered from non-intrinsically safe mains voltages 24VAC, 42VAC, 230VAC
or 250VDC. Output voltage of the PSU is connected in parallel to connectors DC1 and DC2 (or DC1
and OPTO in ZIB-2F version). In case of mains voltage loss, the ZIB-2x variant of the device enters
battery-powered mode.
Each variant of the power supply unit has two communication interfaces: ZIB-1 and ZIB-2x
has RS-485 and RS-232, ZIB-2F has RS485 and optical 100base-FX standard. For signalling and
monitoring the state of device there are LEDs (3 for ZIB-1 and 4 for ZIB-2x) and two-state outputs.
Device status and parameters are available through communication interfaces described above.
2 PRODUCT MARKING
Full name of device is ‘Intrinsically safe power supply ZIB-xx/x/x/x/x’. Marking depends of
version, in accordance with following scheme:
ZIB- x x / x / x / x / x
| | | | | 1: 8h for ZIB-2x/x/x/05/1
| | | | | 4h for ZIB-2x/x/x/10/1
| | | | | 2,5h for ZIB-2x/x/x/15/1
| | | | | 2: 16h for ZIB-2x/x/x/05/2
| | | | | 8h for ZIB-2x/x/x/10/2
| | | | | 5h for ZIB-2x/x/x/15/2
| | | | 05: Nominal output current 0.5A
| | | | 10: Nominal output current 1A
| | | | 15: Nominal output current 1.5A
| | | 12: Nominal output voltage 12VDC
| | | 15: Nominal output voltage 15VDC
| | 24: Supply voltage 24VAC
| | 250: Supply voltage 250VDC
| - : standard version
| F: version with optical interface 100base-FX Single Mode (only ZIB-2)
1: Intrinsically safe power supply without a battery back-up
2: Intrinsically safe power supply with a battery back-up
Battery back-up time apply to new battery pack, and with 80% of maximum load.
3 TECHNICAL DATA
Power supply AC
Nominal supply voltage: 250VDC (-15%/+10%, Um = 275V) in version ZIB-xx/250/x/x/x
230VAC (-15%/+10%, Um = 253V) in version ZIB-xx/230/x/x/x
5
IO ZIB-x
Current draw (maximum):

Version (230VAC) Current draw (max.) Version (42VAC) Current draw (max.)
ZIB-2x/230/x/15/x 500mA ZIB-2x/42/x/15/x 2700mA
ZIB-1/230/x/15/x 250mA ZIB-1/42/x/15/x 1350mA
ZIB-1/230/x/10/x 170mA ZIB-1/42/x/10/x 900mA
ZIB-1/230/x/05/x 90mA ZIB-1/42/x/05/x 450mA
Version (250VDC) Current draw (max) Version (24VAC) Current draw (max)
ZIB-1/250/x/15/x 250mA ZIB-1/24/x/15/x 2550mA
ZIB-1/250/x/10/x 170mA ZIB-1/24/x/10/x 1700mA
ZIB-1/250/x/05/x 90mA ZIB-1/24/x/05/x 850mA
Maximum current draw in version ZIB-2x (with a battery back-up) is specified for the maximum
nominal battery charging current.
DC1 and DC2 connectors (DC1 and OPTO in ZIB-2F version)
Nominal output voltage 12V (+0V; -0.4V) in version ZIB-xx/x/12/x/x

Pins 1 and 2 15V (+0V; -0.4V) in version ZIB-xx/x/15/x/x
Maximum output current 0.5A (+0A; -0.05A) in version ZIB-xx/x/x/05/x
Pins 1 and 2 1A (+0A; -0.05A) in version ZIB-xx/x/x/10/x
1.5A (+0A; -0.05A) in version ZIB-xx/x/x/15/x
Intrinsically safe parameters (Pins 1 and 2):

‘Group I’ – parameters of a device designed to be used in mining ( I M2…)
‘Group IIB’ – parameters of a device designed for industrial use ( II 2…)
Group I Group IIB Group I Group IIB

Uo 12.1 V Uo 12.1 V Group I Group IIB
Io 500 mA Io 1000 mA Uo 12.1 V
Lo 1.6 mH 0.88 mH Lo 0.45 mH 0.25 mH Io 1500 mA
Co 3.6 µF 2.5 µF Co 5.1 µF 3.7 µF Lo 0.21 mH 0.12 mH
Co 6.4 µF 4.7 µF
Group I Group IIB Group I Group IIB Group I Group IIB

Uo 15.1 V Uo 15.1 V Uo 15.1V
Io 500 mA Io 1000 mA Io 1500 mA
Lo 1.4 mH 0.72 mH Lo 0.37 mH 0.18 mH Lo 0.16 mH 0.074 mH
Co 2.6 µF 2.0 µF Co 4.0 µF 2.9 µF Co 5.2 µF 2.4 µF
Parameters of two-state outputs: Ui = 24V

Pins 3 and 4 Ii = 100mA
Pi = 250mW
Optical output parameters:
Pins A i B (OPTO connector) POPT < 40mW
6
IO ZIB-x
SERWIS RS232 connector (only in ZIB-1 and ZIB-2x)
Intrinsically safe parameters Intrinsically safe parameters

(RS-232 transmission: pins 1 and 2): (power output: pins 3 and 4):
Ui 9V Uo 14.28 V
Uo 5.74 V Io 1.25 A
Io 31 mA Lo 0.25 mH 0.13 mH
Lo 100 mH 100 mH Co 4.8 uF 3.8 uF
Co 12 µF 5.7 uF
Li, Ci negligibly small
STATUS RS485 connector
Intrinsically safe parameters Intrinsically safe parameters

(RS-485 transmission: pins 1 and 2): (two-state outputs: pins 3 and 7, 4 and 7, 5 and 7, 6 and 7):

Ui 9V Ui 5V
Uo 5.88 V Ii 130 mA
Io 31 mA
Lo 100 mH 100 mH
Co 11 µF 5.3 uF
Li, Ci negligibly small
IP rating: IP54
Ambient temperature: between -5oC (or 0oC for ZIB-2x – it depends on
equipment) and + 40oC
Relative humidity: between 15% and 95% (without condensation)
Dimensions
(with cable glands and connectors): ZIB-1 295 x 250 x 125mm
ZIB-2 440 x 250 x 125mm
Weight (max. fully equipped) ZIB-1: 10 kg
ZIB-2: 15 kg
Explosion-proof mark:
ZIB-1/x/x/x: I M2 Ex eb mb [ia] I , II 2G Ex eb mb [ia] IIB T4
ZIB-2/x/x/x/x: I M2/M1 Ex eb ma mb [ia] I , II 2(1)G Ex eb ma mb [ia] IIB T4
ZIB-2F/x/x/x/x: I M2/M1 Ex eb ma mb [ia op is] I , II 2(1)G Ex eb ma mb [ia op is] IIB T4
Certificate no.: TEST 13 ATEX 0009X, dated 06.03.2013

Supplement no. 1 to certificate, dated 07.03.2014
Supplementary EU-type examination certificate no. TEST 13 ATEX 0009X/2 , dated
09.08.2016
Marking: 1453
For versions of PSU with parameters different than above ask the manufacturer.
7
IO ZIB-x
4 ACCEPTABLE OPERATION CONDITIONS
4.1 Limitations of use for explosion-hazardous zones and/or chambers

Intrinsically safe power supply ZIB – x might be used in methane fields in underground mines,
in workings of explosion risk class “a”, “b” and “c” and class A and B of coal dust explosion.
In case of using the device beyond mining (eg. industry), the parameters of the device meet
the requirements according to the markings: II 2G Ex eb mb [ia] IIB T4 (ZIB-1), II 2(1)G Ex eb ma mb
[ia] IIB T4 (ZIB-2) and II 2(1)G Ex eb ma mb [ia op is] IIB T4 (ZIB-2F)
4.2 Special conditions of safe use in explosion hazardous spaces

Abide by special conditions for safe use described in point 18. of the appendix to EC type test
certificate No. TEST 13 ATEX 0009X. A special condition for safe use for Intrinsically safe power supply
ZIB – x is ambient temperature (depending on equipment) limited to -5°C to +40°C or 0°C to +40°C.
Abide requirements concerning intended use, mounting , power supply parameters and handling
included in the this manual.
5 DESIGN AND OPERATION

After unscrewing and removing the housing cover of the PSU, the junction box with terminal
block can be accessed. Terminal block is used to connect 250VDC, 230VAC, 42VAC or 24VAC cables
with maximum wire size of 4mm2 .
• in variant ZIB-1, terminal block consist of 6 terminals: 2x L1, 2x L2, 2x PE

• in variant ZIB-2x, terminal block consist of 7 terminals: 2x L1, 2x L2, 3x PE
The doubled number of terminals and the additional cable gland allows to use junction box to
distribute the mains voltage.
The outputs of PSU are protected by current-voltage barrier. The barrier limits output energy which
could result the ignition of explosive atmospheres.
The nominal voltage and the maximum output current (nominal) are specified as parameters of
each of PSU versions. Output voltage of the PSU is connected in parallel to pins 1 and 2 of connectors
DC1 and DC2 (or DC1 and OPTO in ZIB-2F).
The PSU has two types of thermal protection:

• non-resettable - protects the PSU from damage and from exceeding the permissible
temperature of the device.
• resettable - protects the electronic circuits from overheating – e.g. in the event of shorted
output.
LEDs and two-state outputs are used to indicate the operating status of the PSU. In addition,
the power supply has two communication interfaces: RS-485 and RS-232 (or RS485 and optical
100base-FX standard for ZIB-2F version). The interfaces allow the access of additional parameters of
PSU, such as: battery voltage level, load (in %), battery charge level (only ZIB-2x) and remaining
battery-backup time (only ZIB-2x).
In case of mains voltage loss, the ZIB-2x variant of PSU automatically switch to battery-
powered mode. When mains supply is recovered, the battery starts charging by internal charger.
The ZIB-2x variation of the PSU can be turned on without mains voltage (from battery), as
well as turned off when battery-powered. Details of these features are described in point 6
(‘Operation and use’).
8
IO ZIB-x
6 INTRINSICALLY SAFE CIRCUITS (Ex)

Figure 1 shows the all of the PSU’s circuits divided into separate intrinsically safe circuits. The
PSU has one part which is non-intrinsically safe - the junction box (with terminal block).
Intrinsically safe circuits:

Intrinsically safe circuit 1
• Internal circuits of the PSU
• RS232 interface connector
• RS485 interface connector
• DC1, DC2 power supply outputs -pins 1 and 2 (ZIB-1 and ZIB-2 version)
• DC1 power supply output - pins 1 and 2 (ZIB-2F version)
• OPT1 OptoMOS output 1 (pins 3 and 4 in connector DC1)
• OPT2 OptoMOS output 2 (pins 3 and 4 in connector DC2)
Fig. 1 Intrinsically safe circuits in ZIB-x, ZIB-1 and ZIB-2 on left, ZIB-2F on right
7 OPERATION AND USE
7.1 Installation
The installation of the PSU should be carried in following order and with the respect to the
requirements listed in this point.
The installation of ZIB-1 and ZIB-2 variations powered from the mains (42VAC or 230VAC):
1. Mount the PSU in the target work area
2. Unscrew the housing cover
3. Gland the previously prepared cable
4. Connect wires cables to the terminal block
5. Screw on the housing cover
6. Turn on the mains voltage
7. Connect load to the DC1, DC2 output connectors (or DC1, OPTO in ZIB-2F version)
9
IO ZIB-x
The installation of ZIB-2 powered only by battery (temporary operation until battery discharge):
1. Mount the power supply unit in the work area
2. Unscrew the housing cover
3. Switch on the PSU by putting the switch into ‘ON’ position
4. Screw on the housing cover
5. Connect load to the DC1 and DC2 output connectors (or DC1, OPTO in ZIB-2F version)
7.1.1 Operating position

The operating position is not specified, but it is recommended to mount to device vertically with
the connectors directed down. The PSU provided with the bracket (figures 2 and 3), hooks and
screws. Special consideration should be taken to minimize the impact of the factors, such as:
• salty water
• aggressive substances
• strong vibrations and excessive temperatures
• direct contact with of dust or solid objects
Fig. 2 ZIB-1 unit with bracket. Back view. Fig. 3 ZIB-2 unit with bracket. Front view.
7.1.2 Cables
In areas endangered with explosion, only approved cables should be used with maximum
wire size of 4mm2. The external diameter of the cables must be within the range of 14-18mm.
Terminal blocks for both variations of the power supply unit are presented in Fig. 4 and Fig. 5. Only
one wire may be placed in a single terminal. If using a stranded cable, use the end sleeve for each
wire. Maximum approved current for terminal block is 30 Amps. Use table from p.2 “Power supply
AC” to calculate maximum number of PSUs, that can be connected together in one chain.
7.1.3 Connecting cables in the junction box
CAUTION!!! Any connections to the mains must be carried out after disconnecting
supply voltage.
CAUTION!!! The user may only use the lower terminals. The upper terminals are used
for internal connections of the unit (Fig. 4 and 5).
10
IO ZIB-x
CAUTION!!! If only one cable gland is used, the other must be blanked with a plug
(provided).
CAUTION!!! Power supply Unit is equipped with protective earth terminal (PE) (see
figures 4 and 5). It is used for connecting all metal parts of ZIB-x to the ground. The PE
cable should be connected before making any other connections. During use of PSU
the PE cable connection should be checked periodically.
Before connecting the wire, remove the external insulation from the cable along the length
of approx. 60mm. After that remove isolation of each wire (over the length of minimum 10mm;
when stranded cable is used apply the end sleeves). Insert the prepared cable into the junction box
through the cable gland. The insulation of the cable should reach inside, at least several mm beyond
the outline of the cable gland. Next the cable should be glanded.
Terminal lock Wire terminal Upper-side terminals Terminal lock Wire terminal
Fig. 4 ZIB-1 terminal block. Fig. 5 ZIB-2x terminal block.

Lower-side terminals
A flat screwdriver is required to put the wires into terminals. Insert the screwdriver into a
rectangular hole of the lock, located directly by the terminal (round aperture). Press strongly – this
will open the terminal, and allow putting the wire in. After inserting the wire in place, pull out the
screwdriver – the terminal will close and lock the wire within the terminal.
7.1.4 Output connectors (ZIB-1 and ZIB-2 version)

There are 4 output connectors in both versions of the device: ZIB-1 and ZIB-2. They are
shown in Fig. 6.
CAUTION!!! Unused output connectors: DC1, DC2, STATUS/RS485,

SERWIS/RS232 and AC gland must be blanked with plugs (included).
11
IO ZIB-x
Cable glands Connectors of power supply

outputs
Grounding screw Connector of two- RS232 interface

state outputs connector,
+ service connector
RS485
Fig. 6 ZIB-x power unit supply. View from the connectors’ side.
The PSUs ZIB-1 and ZIB-2 has two connectors of power supply outputs DC1 and DC2 (Fig. 7). These
are 4-pin female connectors. The power supply output is located at pin 1 and 2. There is an additional
output at pin 3 and 4 – closing contact (optoMOS – see point 6). The closing of the contact on this
output signals the presence of mains voltage.
Fig. 7 Connector of power supply output
12
IO ZIB-x
SERWIS RS232 is a 4-pin male connector. It is used for connecting the devices recommended by the
manufacturer and for service. Pin 1 is an output Tx line, while the pin 2 is Rx input for serial interface.
There is an additional voltage output (12V) for connected devices on pins 3 and 4 (Fig. 8).
Fig. 8 RS232 interface connector (SERVICE)
CAUTION!!! RS232 interface connector must be used only with devices

recommended by the manufacturer.
Connector STATUS RS485 contains two-state outputs and serial interface lines. It is a 7-pin female
connector. Serial interface standard is two-wire RS485 and it is used for sending additional
information on the current status of the PSU1. The outputs of the interface are located at pins: 1 (A)
and 2 (B) (Fig. 9).
Two-state outputs are available at pins 3-6. The description of each two-state output can be
found in further sections of this manual – in point 6.4.
Fig. 9 Connector of two-state outputs and interface - RS485
1
In order to receive protocol documentation, contact the manufacturer.
13
IO ZIB-x
7.1.5 Output connectors ( ZIB-2F version)
There are 3 output connectors in ZIB-2F version. They are shown in Fig. 10.
CAUTION!!! Unused output connectors: DC1, OPTO, STATUS/RS485,

SERWIS/RS232 and AC gland must be blanked with plugs (included).
Connectors of power supply Signalling diodes for

outputs (OPTO connector has optical fiber connection
Cable glands also optical fiber interface) (100base-FX)
Grounding screw Connector of

two-state outputs
+
RS485
Fig. 10 ZIB-x power unit supply. View from the connectors’ side.
The ZIB-2F has one connector of power supply outputs DC1 (Fig. 11). These is 4-pin female
connector. The power supply output is located at pin 1 and 2. There is an additional output at pin 3
and 4 – closing contact (optoMOS – see point 6). The closing of the contact on this output signals the
presence of mains voltage.
14
IO ZIB-x
Fig. 11 Connector of power supply output
The OPTO connector is hybrid – it has two optical fibers for communication (100BASE-FX),
and also power output (pins 1-2)
Optical fibers for

communication
(100BASE-FX) Rx Tx
Power pin (‘-’) Power pin (‘+’)
Fig. 12 OPTO connector
Connector STATUS RS485 contains two-state outputs and serial interface lines. It is a 7-pin
female connector. Serial interface standard is two-wire RS485 and it is used for sending additional
information on the current status of the PSU2. The outputs of the interface are located at pins: 1 (A)
and 2 (B) (Fig. 13).
Two-state outputs are available at pins 3-6. The description of each two-state output can be
found in further sections of this manual – in point 6.4.
2
In order to receive protocol documentation, contact the manufacturer.
15
IO ZIB-x
Fig. 13 Connector of two-state outputs and interface - RS485
7.2 Turning on and turning off the power supply unit

ZIB-1
The output voltage turns on, when the mains voltage (AC) is applied to the power supply unit,
similarly when the mains voltage is disconnected, the output voltage turns off.
ZIB-2x
Turning on the PSU:
1. Automatically, when mains voltage is detected.
2. If there is no mains voltage, it is possible to power the unit from battery. To turn-on the power
supply unit:
• Unscrew the top cover of the housing
• Put the switch into ‘ON’ position. The switch should automatically return to the neutral
position (see Figure 10).
• After turning on the PSU (indicated by LEDs), mount the top cover and tighten all the screws.
Turning off the PSU:

1. If there is no mains voltage, the power supply unit will deactivate when the battery discharge
fully. The supply outputs will be deactivated first. At that point, the power supply unit has an
opportunity to signal its status – until battery voltage will reach level when it is too small for the
device to operate correctly – then the PSU will deactivate automatically.
2. If it is required, the power supply unit (battery-powered) may be turned off (only when mains
voltage is disconnected):
• Unscrew the top cover of the housing
• Put the switch into ‘OFF’ position. The switch should automatically return to the neutral
position (see Figure 14).
• After deactivation of the power supply unit (when all LEDs turn off), mount the top cover and
tighten all the screws.
Fig. 14 OFF/ON switch of the PSU (only for ZIB-2x)
16
IO ZIB-x
7.3 Optical indication of the PSU’s operating status

Optical indicators are located on the top cover of the PSU. LED’s inform about the current
operating status of the device. The signals relating to specific status of the power supply unit are as
follows:
Table 1. Description of ZIB -1 signals

Designation Description of functions
LED indicates the presence of mains voltage (250VDC / 230VAC / 42VAC /
VIN
24VAC)
VOUT LED indicates the presence of voltage on the PSU’s outputs
Depending on the load of the PSU, number of flashes of LED vary:
• no load – no indication
• 20% ÷ 40% of maximum load – 1 flash
LOAD
• 41% ÷ 60% of maximum load – 2 flashes
Table 2. Description of ZIB -2x signals

Designation Description of functions
LED indicates the presence of mains voltage (250VDC / 230VAC / 42VAC /

VIN
24VAC )
VOUT LED indicates the presence of voltage on the PSU’s outputs
Depending on the load of the PSU, number of flashes of LED vary:

• no load – no indication
• 20% ÷ 40% of maximum load – 1 flash
LOAD • 41% ÷ 60% of maximum load – 2 flashes
Depending on the remaining charge of battery pack, number of flashes of LED

vary:
• ≤20% of full charge – 1 flash
• 21% ÷ 40% of full charge – 2 flashes
BAT • 61% ÷ 80% of full charge – 4 flashes
Constant indication of LED, during the presence of 230VAC / 42VAC voltage

informs that the battery is charging/charged.
Blinking or continuously lit LED indicates that there is active connection

LINK
(100base-FX standard) with nearest optical switch, network card or media
(ZIB-2F only)
converter.
DATA Blinking LED indicates that the ZIB-2F monitoring device is connected and
(ZIB-2F only) there is data transmission between them.
17
IO ZIB-x
Optical indication diagrams
The table below presents the possible states of operation for ZIB-1 and ZIB-2x devices. Flashing of
LED’s is marked with a square-wave. The number of flashes is described in Table 1 and 2.
ZIB-1 ZIB-2
MAINS POWER SUPPLY – NO LOAD
Mains voltage is
present
Output voltage is
present
No load
Battery is
charging/charged
(only ZIB-2x)
MAINS POWER SUPPLY – LOAD EXCEEDING 20%
Mains voltage is
present
Output voltage is
present
Output current is
exceeding 20%
(see Table 1 and 2)
Battery is
charging/charged
(only ZIB-2x)
MAINS POWER SUPPLY – LOAD EXCEEDING 80%
Mains voltage is
present
Output voltage is
present
Current of load
exceeding 80% (see
Table 1 and 2)
Battery is
charging/charged
(only ZIB-2x)
18
IO ZIB-x
BATTERY-POWERED OPERATION – NO LOAD
No mains voltage
Output voltage is present
No load
Battery-powered operation
(number of flashes depends on
the remaining charge of
battery – see Table 2)
BATTERY-POWERED OPERATION – LOAD EXCEEDING 20%
No mains voltage
Current of load exceeding 20%

(see Table 1 and 2)
BATTERY-POWERED OPERATION – LOAD EXCEEDING 80%
No mains voltage
Current of load exceeding 80%

(see Table 1 and 2)
19
IO ZIB-x
MAINS POWER SUPPLY – DEVICE FAILURE STATE
Mains voltage is present
No output voltage
Failure
Battery is charging/charged
(only ZIB-2x)
LACK OF MAINS POWER SUPPLY - DEVICE FAILURE STATE
No mains voltage
No output voltage
Failure
the remaining charge of battery
– see Table 2)
POWER SUPPLY UNIT SWITCHED OFF
Indicator not active
20
IO ZIB-x
7.4 Two-state outputs

The two-state outputs are designed as additional indication of PSU’s operation state. They
are available in STATUS RS485 connector. The type of outputs are ‘open collector’. Figure 15 presents
a schematic diagram of the recommended connection method of the two-state outputs: 230V OK,
12V OK, I80%, LOW BAT of STATUS RS485 connector (example for output at pin 3).
Fig. 15 Block diagram of a two-state output
Electrical parameters of two-state outputs 230V OK, 12V OK, I80%, LOW BAT:
Ui = 5V, Ii = 130mA. The description of all two-state outputs, for both versions of the PSU is presented
in table 3 and 4.
Table 3. Description of ZIB-1 binary signals

Binary signal Description of functions
230 V OK low level of output indicates the presence of mains voltage 230 VAC / 42 VAC
12V OK low level of output indicates the presence of output voltage
low level of output indicates high load of the PSU:

I80%
100% ≥Io ≥ 80%
LOW_BAT not used in this version of the power supply unit
21
IO ZIB-x
Table 4. Description of ZIB-2x binary signals

Binary signal Description of functions
230V OK low level of output indicates the presence of mains voltage 230 VAC / 42 VAC
12V OK low level of output indicates the presence of output voltage
low level of output indicates high load of the PSU:

I80%
100% ≥Io ≥ 80%
LOW BAT low level indicates battery-powered operation
low level with mains voltage present, indicates charging of the battery
high state without mains voltage, indicates low charge state of battery (≤20%)
7.5 OptoMOS outputs

In both connectors of DC1 and DC2 supply outputs, there is additional output (optomos
output) - galvanically isolated from the rest of the circuit. Closing the contacts of the output indicates
the presence of mains voltage. A schematic diagram of this output, method of connection and
parameters of a cooperating device are presented in Fig. 12.
Fig. 16 Block diagram of a normally open output.
CAUTION!!! DC2 output is not present in ZIB-2F. There is only one OptoMOS
output in this version - in DC1 connector.
22
IO ZIB-x
7.6 Selected operation states of ZIB-x PSU.

Device failure state
Device failure is indicated by turning on red ‘LOAD’ LED and turning off the green ‘Vout’ LED. The
cause for the above may be:
• PSU overload
• Short-circuiting of one of the outputs of the power supply unit (DC1 or/and DC2 or/and
OPTO)
If device failure occurs:

• Disconnect load from DC1, DC2, OPTO connectors
• Check output cables of the PSU for short circuit
• Check if the sum of load currents exceeds the nominal current of the PSU. If this is the case,
the load must be reduced accordingly so that the nominal current is not exceeded.
After approx. 10-30 min (may be longer, depending on the ambient temperature), voltage on the
PSU’s outputs will turn-on automatically. This is indicated LED ‘Vout’. If there is no voltage on the
output after this period of time, the power supply unit may be damaged.
Discharge of battery (only ZIB-2x)

If the power supply unit is battery-powered and the red ‘LOAD’ LED turn on and the green
‘Vout’ LED turns off, this may indicate:
a) Event of failure (see above) or
b) Discharge of battery
When the battery is discharged, DC1, DC2 outputs are switched off (the ‘Vout’ LED turns off).
The two-state outputs and transmission interface are still active (until complete discharge of
battery). The PSU’s outputs will switch on shortly after mains voltage recovery. The battery will also
start charging.
Damage
In other cases, if there was no device failure state (e.g. overload) or discharge of battery (only
for ZIB-2x), turning on red LED may signal a permanent damage of PSU. In such circumstances, the
device should be sent for repair. Repair must be carried out by the manufacturer’s service point or
unit authorized by the manufacturer.
8 MAINTENANCE AND PERIODICAL INSPECTIONS

ZIB-1 AND ZIB-2x
ZIB-x PSU is an automatic device. Periodical inspections are necessary – at least once every
12 months. PSU’s checking should include following points:
- condition of the housing (visible damage, missing screws, missing name plate, etc.)
- condition of cable glands and cables
- condition of output connectors of the power supply unit
- condition of terminal block (WAGO type) in the junction box
- presence of the cable gland’s plug (if only one cable gland is used)
- presence of protective covers of output connectors (also connectors currently in use)
If cables or optical fibres are damaged or worn, they must be replaced. If the PSU is
damaged, it should be unmounted and send for repair. Repair may be carried only by manufacturer
or service location pointed by manufacturer.
Only for ZIB-2x

If the battery lose their capacity (significant reduction in their operating time), it is recommended to
replace the battery, however, no less frequently than every 5 years. This must be carried out by the
manufacturer’s service point or unit authorized by the manufacturer.
23
IO ZIB-x
CAUTION !!! If ZIB-2x PSU (not connected to mains power) is to be stored for a longer
period of time (more than 3 months). Proper maintenance of battery must be taken.
Before storage the batteries should be fully charged (5 flashes of the BAT LED
indicator). Every time before storage make sure that PSU is turned off (in accordance
with section 7.2.). Once a month, turn on the power supply and check the battery
status. If the battery level drops to 40-60% (5 flashes of the BAT LED indicator) the
PSU should be connected to mains to recharge the battery. Do not allow the
excessive discharge of the battery, as this could make impossible for PSU to operate
with backup battery.
CAUTION !!! In case when the ZIB-2x PSU was fully discharged (when PSU turn
OFF automatically) it is advised to recharge battery within 7 days after
discharge.
9 EQUIPMENT
ZIB-x power supply unit comprises the following equipment:
• For ZIB-1 and ZIB-2:Cable connectors with protective covers (2x 4-pin male connectors, 1x 7-
pin male connector)
• For ZIB-2F version: Cable connectors with protective covers (1x 4-pin male connectors, 1x 7-
pin male connector)
• Hooks for bracket mounting (2 pcs)
• Plugs for closing cable glands
• Manual
• Factory certificate
• Declaration of conformity EC
10 SPARE PARTS
The manufacturer provides the supply of the following parts:
• Cable glands plugs
• Cable gland screws
• Protective covers for output connectors
• Hooks for bracket mounting
• Cable connectors
11 PACKING, STORAGE, TRANSPORT, REPAIRS
11.1 Packaging
The packaging of the device must protect it from mechanical damage, dirt and penetration of
harmful vapours, gases and chemical substances.
11.2 Storage
The device may be stored in enclosed rooms with temperature between +5oC and + 40oC and relative
humidity not exceeding 85%. The atmosphere must be free of aggressive substances. In case of
longer storage, take into consideration point 7 of this instruction (applies to ZIB-2x power supply
unit).
24
IO ZIB-x
11.3 Transport
Transport should be carried out using enclosed means of transport. The package of the device must
be labeled as 'fragile content'. Permissible transport temperature range is from -20oC to +50oC. The
PSU must be switched off during transport (switching off acc. to 6.2 – applies to ZIB-2x power supply
unit).
11.4 Repairs
Repairs must be carried out only by the manufacturer’s service point or units authorized by the
manufacturer.
ATTENTION !
In the case of the deterioration, the product must be disposed off in accordance with the Waste Electrical and
Electronic Equipment Regulation in force in the country concerned.
©1709WS
25

ZIB Manual - Eng

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

ZIB Manual - Eng

Încărcat de

Drepturi de autor:

Formate disponibile

HASO SP. Z O. O. SP. K.

Poland, 43-100 Tychy, ul. Towarowa 20

INTRINSICALLY SAFE POWER SUPPLY

1 DEVICE PURPOSE ................................................................................................................. 5

Current draw (maximum):

DC1 and DC2 connectors (DC1 and OPTO in ZIB-2F version)

Nominal output voltage 12V (+0V; -0.4V) in version ZIB-xx/x/12/x/x

Intrinsically safe parameters (Pins 1 and 2):

Group I Group IIB Group I Group IIB

Group I Group IIB Group I Group IIB Group I Group IIB

Parameters of two-state outputs: Ui = 24V

SERWIS RS232 connector (only in ZIB-1 and ZIB-2x)

Intrinsically safe parameters Intrinsically safe parameters

STATUS RS485 connector

Intrinsically safe parameters Intrinsically safe parameters

Group I Group IIB Group I Group IIB

Certificate no.: TEST 13 ATEX 0009X, dated 06.03.2013

4 ACCEPTABLE OPERATION CONDITIONS

4.1 Limitations of use for explosion-hazardous zones and/or chambers

4.2 Special conditions of safe use in explosion hazardous spaces

5 DESIGN AND OPERATION

• in variant ZIB-1, terminal block consist of 6 terminals: 2x L1, 2x L2, 2x PE

The PSU has two types of thermal protection:

6 INTRINSICALLY SAFE CIRCUITS (Ex)

Intrinsically safe circuits:

7 OPERATION AND USE

7.1.1 Operating position

7.1.3 Connecting cables in the junction box

Fig. 4 ZIB-1 terminal block. Fig. 5 ZIB-2x terminal block.

7.1.4 Output connectors (ZIB-1 and ZIB-2 version)

CAUTION!!! Unused output connectors: DC1, DC2, STATUS/RS485,

Cable glands Connectors of power supply

Grounding screw Connector of two- RS232 interface

Fig. 7 Connector of power supply output

Fig. 8 RS232 interface connector (SERVICE)

CAUTION!!! RS232 interface connector must be used only with devices

Fig. 9 Connector of two-state outputs and interface - RS485

7.1.5 Output connectors ( ZIB-2F version)

CAUTION!!! Unused output connectors: DC1, OPTO, STATUS/RS485,

Connectors of power supply Signalling diodes for

Grounding screw Connector of

Fig. 11 Connector of power supply output

Optical fibers for

Power pin (‘-’) Power pin (‘+’)

Fig. 12 OPTO connector

Fig. 13 Connector of two-state outputs and interface - RS485

7.2 Turning on and turning off the power supply unit

Turning off the PSU:

Fig. 14 OFF/ON switch of the PSU (only for ZIB-2x)

7.3 Optical indication of the PSU’s operating status

Table 1. Description of ZIB -1 signals

Table 2. Description of ZIB -2x signals

LED indicates the presence of mains voltage (250VDC / 230VAC / 42VAC /

VOUT LED indicates the presence of voltage on the PSU’s outputs

Depending on the load of the PSU, number of flashes of LED vary:

Depending on the remaining charge of battery pack, number of flashes of LED

Constant indication of LED, during the presence of 230VAC / 42VAC voltage

Blinking or continuously lit LED indicates that there is active connection

Optical indication diagrams

MAINS POWER SUPPLY – LOAD EXCEEDING 20%

BATTERY-POWERED OPERATION – NO LOAD

Output voltage is present

BATTERY-POWERED OPERATION – LOAD EXCEEDING 20%

Output voltage is present