Sunteți pe pagina 1din 9

Chemical Engineering Journal 100 (2004) 1–9

Internal liquid circulation in annulus sparged internal


loop airlift contactors
Porntip Wongsuchoto, Prasert Pavasant∗
Department of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok 10330, Thailand
Received 7 June 2003; accepted 8 November 2003

Abstract
Measurement of liquid velocities in downcomer and riser of the annulus sparged internal loop airlift contactor (ALC) revealed that
there was an unbalance fluid flow in the system. This was due to the existence of the internal liquid circulation in the riser of the ALC.
A mathematical model based on material and energy conservation principals was then introduced to determine the extent of this internal
liquid circulation. It was shown that the internal liquid circulation was affected predominantly by the superficial gas velocity (usg ) and the
ratio between downcomer to riser cross-sectional areas (Ad /Ar ) of the ALC. An increase in usg gave rise to the down-flow liquid flowrate in
the riser, but on the other hand, reduced the fraction of down-flow area in riser. Ad /Ar was found not to significantly influence the fraction
of down-flow and up-flow areas but small Ad /Ar tended to increase the down-flow velocity in the riser.
© 2003 Elsevier B.V. All rights reserved.
Keywords: Airlift contactor; Internal liquid circulation; Liquid circulation; Mathematical model; Material conservation principal; Energy conservation
principal

1. Introduction place within the system. For instance, Calvo and Letón [8]
incorporated the turbulent energy dissipation due to the in-
A defined cyclic liquid circulation pattern between riser ternal liquid circulation in the riser into their energy conser-
and downcomer of airlift contactor (ALC) is an important vation based model and found that their simulation results
characteristic which distinguishes them from other types of agreed well with a wide range of reported experimental data.
gas–liquid contacting devices. In addition to the primary This energy dissipation was considered similar to that oc-
liquid circulation between riser and downcomer, there also curred in bubble columns. Wachi et al. [9] stated that there
exists a secondary liquid circulation usually known as “in- were fluid flow contractions at the entrances of riser and
ternal liquid circulation” which takes place locally either downcomer, which were dependent markedly on the draft
in riser or downcomer. This type of flow is similar to that tube diameter, or rather, the ratio between cross-sectional
which dominates the behavior of liquid in bubble columns areas of downcomer and riser (Ad /Ar ). It was reported in
[1–5]. In the work by Jones [6], it was found that the mea- this article that the increase in draft tube diameter for a
surement of liquid velocity in the draft tube sparged ALC draft tube sparged ALC resulted in a relatively larger flow
did not correspond well with the model prediction. This contraction at the riser entrance. In downcomer, the in-
was concluded to be attributed to the existence of internal crease in draft tube diameters induced high liquid velocity
liquid circulation in riser. Shortly after that, Merchuk and which reduced the flow contraction at the downcomer en-
Siegel [7] observed that the up-flow pattern in riser was trance.
occasionally suppressed and became more turbulent, espe- Despite the awareness of this type of liquid flow in the
cially at high gas flowrate. They concluded that there must ALC, the quantitative and qualitative analyses of this type
be internal liquid circulation taking place in riser of the of flow in ALC have not been given adequate attention
ALC. and, hence, its role in characterizing the behavior of ALCs
The development of mathematical models for ALCs often is unclear. It was therefore the aim of this work to in-
emphasized that internal liquid circulation must have taken vestigate the local fluid flow behavior within the annulus
sparged internal loop airlift contactor. The effects of ge-
∗ Corresponding author. Tel.: +662-218-6870; fax: +662-218-6877. ometrical and operational parameters, i.e. downcomer to
E-mail address: prasert.p@chula.ac.th (P. Pavasant). riser cross-sectional area ratio and superficial gas velocity,

1385-8947/$ – see front matter © 2003 Elsevier B.V. All rights reserved.
doi:10.1016/j.cej.2003.11.003
2 P. Wongsuchoto, P. Pavasant / Chemical Engineering Journal 100 (2004) 1–9

Nomenclature 2. Mathematical model with internal liquid circulation

A cross-sectional area (m2 ) The existing of internal liquid circulation within riser (an-
D0 inside diameter of outer column (m) nular section) was evaluated based on the material and en-
Di inside diameter of draft tube (m) ergy conservation principals. A mathematical model into
Di0 outside diameter of draft tube (m) which the internal liquid circulation is incorporated was de-
ev friction loss factor veloped based on the following assumptions.
Êv friction loss or the rate at which
mechanical energy is irreversibly 1. Steady-state conditions.
converted to thermal energy (W) 2. One-directional isothermal flow.
f friction factor 3. Uniform gas holdups in up-flow region of riser and down-
g gravitational acceleration (m2 /s) comer along the axial direction.
H distance between pressure measurement 4. No gas recirculation in down-flow area of riser (εGr,dn =
points (m) 0) [10].
H height (m) 5. Negligible interaction between the gas phase and the wall,
h difference in elevation between planes i.e. negligible influence of the gas phase on the friction
‘1’ and ‘2’ (m) [11].
L length (m) 6. Negligible gravitational force for gas bubbles.
P hydrostatic pressure difference between
two measuring points (N/m2 ) 2.1. Steady-state macroscopic mass balance (continuity
P pressure (Pa) equation)
Q volumetric flowrate (m3 /s)
QGm gas molar flowrate (mol/s) A simple form of continuity equation for the case where
Re Reynolds number (–) the liquid mass flow in downcomer was equal to that in riser,
Rh mean hydraulic radius (m) i.e. internal liquid circulation was assumed not to exist, can
uL superficial liquid velocity (m/s) be written as
usg superficial gas velocity (m/s)
vLd Ad (1 − εGd ) = vLr Ar (1 − εGr ) (1)
v velocity (m/s)
ẇ mass flowrate (kg/s) To account for the existing of internal liquid circulation
Ŵ rate at which the system performs in riser, there must be a fraction of riser that allowed a
mechanical work on its surroundings (W) down-flow of liquid, in addition to the conventional up-flow
direction, as illustrated in a schematic diagram of liquid flow
Greek letters in Fig. 1. In this figure, there was a flow of liquid entering the
ε holdup downcomer at plane # ‘1’, and leaving the system at plane #
µ viscosity (kg/m s)
ρ density (kg/m3 )

Subscripts
b bottom
D dispersion or downcomer
d downcomer
dn down-flow
dt draft tube
G gas
L liquid
R, r riser
t top
up up-flow

respectively, were included in the study. The model for


predicting proportion of internal liquid circulation based
Fig. 1. Schematic diagram of liquid flow in ALC: (a) conventional model
on material and mechanical energy conservation was pro- for liquid flow; (b) model for liquid flow in ALC with internal liquid
posed. circulation.
P. Wongsuchoto, P. Pavasant / Chemical Engineering Journal 100 (2004) 1–9 3

‘2’ in the riser. The liquid flow in riser was divided into two Usually the energy term due to the gas flow was found neg-
distinct regions: the uniformly distributed bubble region in ligible when compared to the energy term due to liquid flow
the inner annular region and the bubble-free in outer annular [11,13], and this energy term was not considered in this
region (εGr,dn = 0). It was assumed that the bubble region work. Thus, the energy balance of liquid phase, Eq. (8), can
was also uniform in gas holdup. For this case, the RHS of be rewritten as
the mass balance of liquid phase, Eq. (1), should include the
1 1 1
liquid recirculation term which can be expressed as 0 = ẇLd v2Ld − ẇLr,up v2Lr,up + ẇLr,dn v2Lr,dn
2 2 2
vLd Ad (1 − εGd ) = vLr,up Ar,up (1 − εGr,up ) − ẇLd ghd + ẇLr,up ghr − ẇLr,dn ghr
 P2  
− vLr,dn Ar,dn (1 − εGr,dn ) (2) ẇLd ẇLr,up ẇLr,dn ẇGr,up
+ + + + dP
P1 ρL ρL ρL ρG
where vLr,up is the riser liquid velocity in up-flow region   
ρL gHL
which occupies the area of Ar,up , and vLr,dn is the riser + QG Pb ln 1 + + Êvi (9)
Pt
liquid velocity in down-flow region which occupies the area i
of Ar,dn . The negative term on the RHS of Eq. (2) accounts
Substitute ẇ = ρL vL A(1 − εG ) into Eq. (9) yields
for down-flow liquid in the riser. The total area of riser is
equal to the sum of the up-flow area (Ar,up ) and down-flow 1 1
area (Ar,dn ) 0 = ρL Ad (1 − εGd )v3Ld − ρL Ar,up (1 − εGr,up )v3Lr,up
2 2
Ar,up + Ar,dn = Ar (3) 1
+ ρL Ar,dn (1 − εGr,dn )v3Lr,dn − ρL Ad (1 − εGd )vLd ghd
2
Substitute Ar,up from Eq. (3) into Eq. (2) gives + ρL Ar,up (1 − εGr,up )vLr,up ghr
− ρL Ar,dn (1 − εGr,dn )vLr,dn ghr
vLd Ad (1 − εGd ) = vLr,up (Ar − Ar,dn )(1 − εGr,up )  P2

− vLr,dn Ar,dn (1 − εGr,dn ) (4) + Ad (1 − εGd )vLd + Ar,up (1 − εGr,up )vLr,up
P1

2.2. Steady state macroscopic energy balance + Ar,dn (1 − εGr,dn )vLr,dn + Ar,up εGr,up vGr,up dP
  
ρL gHL
+ QG Pb ln 1 + + Êvi (10)
The energy balance can be expressed using the Bernoulli Pt
i
equation [12]
 P2 Energy dissipations (Êv ) taken into consideration in this
1 1
0 =  v̄ 2 + gh + dP + Ŵ + Êv (5) work were those due to frictions in conduits, i.e. riser, down-
2 P1 ρ
comer, top and bottom sections, Êvr , Êvd , Êvt and Êvb , re-
where Ŵ is the rate at which the system performs mechanical spectively, and frictions from the movement of gas bubbles
work on its surroundings and Êv the friction loss or the in liquid (at gas–liquid interface) in the riser and down-
rate at which mechanical energy is irreversibly converted to comer, Êvsr , Êvsd , respectively. The energy dissipations due
thermal energy. to frictions in conduits can be calculated from:
The energy input to any ALCs obtained from potential  1 L

energy due to isothermal gas expansion is Êvi = ρL A(1 − εG )v3L f
  2 Rh i
i
Pb ρL gHL  
Ŵ = ln 1 + (6)  1
ρG Pt + ρL A(1 − εG )v3L ev (11)
2 i
i
The friction losses (Êv ) are composed of frictions from all 
sections of straight conduits and all fittings including friction where i ((1/2)ρL A(1 − εG )v3L (L/Rh )f)i is the sum on
losses at gas–liquid interface both in riser and downcomer all friction losses in sections
 of straight conduits such as
which could be calculated from Eq. (7). riser and downcomer, and i ((1/2)ρL A(1−εG )v3L ev )i rep-
 resents the sum of friction losses at top and bottom sec-
Êv = Êvi (7) tions. However, the friction loss can usually be neglected for
i the open liquid surface such as at the top section [14,15].
Substitute Eqs. (6) and (7) into Eq. (5) yields Eq. (11) can be written in a simple form as follows:
 P2  1 
L

1 2 1 Êvi = ρL A(1 − εG )v3L f + ev (12)
0 =  v̄ + gh + dP 2 Rh i
2 P ρ i
  
Pb ρL gHL
+ ln 1 + + Êvi (8) where Rh is the mean hydraulic radius and ev the friction
ρG Pt loss factor, and f the friction factor which is a function of
i
4 P. Wongsuchoto, P. Pavasant / Chemical Engineering Journal 100 (2004) 1–9
 
Reynolds number according to [12] Lr,dn
− Ar,dn (1 − εGr,dn )v3Lr,dn fr,dn
Rhr,dn
16 + 2gHDd uLd Ad εGd + 2vs gHDr εGr
f= for Re < 2100; (17)
Re
0.0791 To solve these equations, certain parameters including
f= for 2100 < Re < 105 (13)
Re1/4 downcomer liquid velocity (vLd ), downcomer gas holdup
(εGd ), liquid velocity in up-flow region of riser (vLr,up ), gas
where Re is Reynolds number defined as Eq. (14) (for the holdup in up-flow region of riser (εGr,up ), and gas holdup in
annular section of the ALC). down-flow region of riser (εGr,dn ) had to be known in a pri-
4Rh vL ρL ori, and for this work, they were determined experimentally
Re = (14)
µL as described below.

In the determination of these energy dissipations, the friction


loss factor (ev ) for the bottom section of the contactor was 3. Experimental
assumed to be 1.8 for the two 90◦ elbow (rounded) connec-
tors [12]. The energy dissipation due to the friction in the 3.1. Apparatus
riser (annulus section) was calculated in the same fashion as
that in downcomer. However, there existed two distinct flow
A schematic diagram of experimental setup for this work
behaviors in the riser: up-flow and down-flow due to inter-
is shown in Fig. 2. Experiments were carried out in a
nal liquid recirculation. Hence, the total energy dissipation
transparent cylindrical column with a height of 1.2 m and
from frictions in conduits becomes
a diameter, D0 , of 0.137 m. The column was equipped with
 
1 Ld pressure taps at every 0.1 m along the contactor height for
Êv = ρL Ad (1 − εGd )vLd 3
fd + e v the measurement of pressure drop, P, which was used
2 Rhd
  to determine the riser gas holdup, εGr . A draft tube with a
1 Lr,up
+ ρL Ar,up (1 − εGr,up )vLr,up
3
fr,up height of 1 m was inserted into the column where a clear-
2 Rhr,up ance between the column base and the end of the draft tube
 
1 Lr,dn was fixed at 5 cm. The ratio between cross-sectional areas
+ ρL Ar,dn (1 − εGr,dn )vLr,dn
3
fr,dn (15)
2 Rhr,dn of downcomer and riser was altered by changing draft tube
diameter of which dimension is provided in Table 1. The un-
The energy dissipation due to frictions from the movement aerated water level was controlled at 3 cm above the top of
of gas bubbles in liquid, Êvsr and Êvsd , can be calculated these draft tubes. Experiments were operated in a semi-batch
from [16,17]: operation where a continuous air flow was supplied through
Êvsr + Êvsd = vs ρL gHDr εGr + ρL gHDd uLd Ad εGd (16) a perforated ring sparger into the water-filled column. Air
flowrate was controlled by a calibrated rotameter to give
Substitute Eqs. (15) and (16) into Eq. (10) yields

0 = Ad (1 − εGd )v3Ld − Ar,up (1 − εGr,up )v3Lr,up


+ Ar,dn (1 − εGr,dn )v3Lr,dn − 2Ad (1 − εGd )vLd ghd
+ 2Ar,up (1 − εGr,up )vLr,up ghr
− 2Ar,d (1 − εGr,dn )vLr,dn ghr

2 P2
+ [Ad (1 − εGd )vLd ] dP
ρL P1

2 P2
+ [Ar,up (1 − εGr,up )vLr,up ] dP
ρL P1

2 P2
+ [Ar,dn (1 − εGr,dn )vLr,dn ] dP
ρL P1

2 P2 2QG Pb
+ [Ar,up εGr,up vGr,up ] dP +
ρL P1 ρL
   
ρL gHL Ld
× ln 1 + − Ad (1 − εGd )v3Ld fd + e v
Pt Rhd
 
L r,up
− Ar,up (1 − εGr,up )v3Lr,up fr,up Fig. 2. Experimental apparatus of the concentric internal loop airlift
Rhr,up contactor.
P. Wongsuchoto, P. Pavasant / Chemical Engineering Journal 100 (2004) 1–9 5

Table 1 This allowed the tracer to travel through the entire length
Specification of ALCs used in this work of the riser. For the measurement of downcomer liquid ve-
ALC Di (m) Di0 (m) Ad /Ar locity, 20 ml of color tracer was injected at the top section
ALC-1 0.034 0.040 0.067
above the draft tube. The travelling time was taken as the
ALC-2 0.074 0.079 0.431 time required for the tracer to move from the top to the bot-
ALC-3 0.093 0.100 0.988 tom of the draft tube.
ALC-4 0.103 0.109 1.540

a range of superficial gas velocities, usg , from 0.005 to 4. Results and discussion
0.15 m/s. The air sparger was perforated rings made of a
0.8 cm diameter PVC-tubing with 14 orifices (1 mm diame- 4.1. Internal liquid circulation: experimental evidence
ter). The sparger was located at the base of annular section.
Experiments carried out in internal loop ALCs (annulus
3.2. Measurements sparged) showed that, within the range of usg and Ad /Ar
employed in this work, the color tracer in the downcomer
3.2.1. Gas holdup moved in a uniform pattern with slight dispersion. Most bub-
The overall gas holdup, εGo , was determined by the vol- bles were stationary or flowed downwards in downcomer.
ume expansion method. The unaerated and aerated liquid This implied that the velocity measurement in the down-
heights were measured and εGo was then calculated from: comer with a color tracer provided reliable results. It was
therefore assumed that there was no internal liquid circula-
HD − H L
εGo = (18) tion in the downcomer and that the fluid in the downcomer
HD moved uniformly across the cross-sectional area.
The riser gas holdup, εGr , was estimated by measuring the On the other hand, large turbulence in the color tracer was
pressure difference, P, between two pressure taps located observed along the riser section. In addition, liquid veloci-
along the height of the column: ties measured in the riser and downcomer did not follow the
P continuity equation (Eq. (1)) where the net liquid flow in
εGr = 1 − (19) riser has to be equal to that in downcomer. Fig. 3 displays
ρL gH
the riser liquid velocity (vLr ) measured from the experiment
where H is the distance between the two pressure taps. compared with the vLr computed from Eq. (1) using down-
The riser was assumed to consist of two distinct regions, comer liquid velocity (vLd ) from experiments in ALCs with
i.e. up-flow and down-flow regions where gas holdup in the different ratios of downcomer to riser cross-sectional areas
down-flow region, εGr,dn , was assumed to be zero. Therefore, (Ad /Ar ). The measured vLr was always observed to have a
εGr,up can subsequently be calculated from: greater value than the calculated value from Eq. (1) which
means that there must exist a down-flow of liquid in the riser
εGr,up Ar,up = εGr Ar (20)
to counterbalance the excess liquid up-flow. In other words,
Downcomer gas holdup, εGd , which could not be measured an internal liquid circulation must have taken place in the
simply by manometer, was calculated from the experimental riser of the annulus sparged internal loop ALCs.
data of εGo and εGr . It was assumed further that gas holdup
in the top section was approximately equal to that in the 4.2. Determination of internal liquid circulation
riser (εGt = εGr ) and therefore, εGd can be computed from:
The simple calculation model based on principals of
εGo HD (Ad + Ar ) + (Hdt Ad − HD (Ad + Ar ))εGr conservation of mass and energy, i.e. Eqs. (4) and (17), re-
εGd =
Hdt Ad spectively, was employed to estimate the proportion of the
(21) internal circulation of liquid in the riser. A proper arrange-
ment of Eqs. (4) and (17) led to two equations with two
3.3. Liquid velocity variables, i.e. liquid velocity in down-flow region of riser
(vLr,dn ) and area occupied by down-flow region of riser
Liquid velocities both in riser and downcomer were mea- (Ar,dn ). These equations were solved simultaneously using
sured using the color tracer technique where the travelling a standard nonlinear iterative procedure to yield vLr,dn and
time of color tracer between the two points in the contac- Ar,dn . The simulation results are given in the next sections.
tor was measured for the calculation of liquid velocity. The
lowest pressure tap, 10 cm above the bottom of the airlift 4.3. Effect of superficial gas velocity (usg ) on internal
column, was employed as an injection point of the color liquid circulation
tracer in the riser section. 10 ml of color tracer was slowly
injected perpendicularly to the liquid flow direction in the The internal liquid circulation was characterized in terms
riser, and the detection point was at the top of the draft tube. of up-flow and down-flow liquid fractions in the riser, and
6 P. Wongsuchoto, P. Pavasant / Chemical Engineering Journal 100 (2004) 1–9

0.7

0.6

0.5

0.4
vLr (m/s)

vLr cal (ALC-1)


vLr measured (ALC-1)
0.3 vLr cal (ALC-2)
vLr measured (ALC-2)
0.2 vLr cal (ALC-3)
vLr measured (ALC-3)
0.1 vLr cal (ALC-4)
vLr measured (ALC-4)
0
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
usg

Fig. 3. Comparison between riser liquid velocities calculated from Eq. (1) and from experiments.

0.35
0.3
0.25
vLd (m/s)

0.2
0.15
0.1
0.05
0
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08
0.7
0.6
0.5
vLr,up (m/s)

0.4
0.3
0.2
0.1
0
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08
0.7
0.6
vLr,dn (m/s)

0.5
0.4
0.3 ALC-1
ALC-2
0.2
ALC-3
0.1 ALC-4
0
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08
usg (m/s)

Fig. 4. Experimental data on vLd and vLr,up , and simulation results on vLr,dn in various ALCs.
P. Wongsuchoto, P. Pavasant / Chemical Engineering Journal 100 (2004) 1–9 7

0.9

0.8

0.7

0.6
Ari/Ar (-)

0.5

0.4

0.3

0.2 ALC-1
ALC-2
0.1 ALC-3
ALC-4
0
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08
usg (m/s)

Fig. 5. Up-flow and down-flow area fractions in riser of various ALCs (filled symbols for Ar,up /Ar and empty symbols for Ar,dn /Ar ).

this is illustrated in Fig. 4 where experimental results on upwards as the area for the up-flow was larger than that
vLd and vLr,up are plotted along with the simulation results of the down-flow (see Fig. 5). Interestingly, the proportion
on vLr,dn at various usg in ALCs with different Ad /Ar . The of QLr,dn /QLr,up in each ALC employed in this work was
increase in usg always resulted in a higher level of both rather constant as shown in Fig. 7. This implied that the
vLr,up and vLr,dn . The same trend was also found for vLd ratio between the down-flow and up-flow liquid volumetric
for the whole range of usg employed in this study. This was flowrates was not affected by the quantity of gas supplied
not unexpected as an increase in gas velocity effectively to the system (at least for the range of usg employed in this
implied a larger energy input to the system and high liquid work). This information allows one to easily determine the
velocity was induced. Note that the effect of usg on vLr,up magnitude of the liquid internal circulation within the ALC
was less pronounced than that on vLr,dn , and it is interesting system.
to observe that the down-flow velocity was in many cases
higher than the up-flow velocity particularly in the ALC with 4.4. Effect of cross-sectional area ratio between
small Ad /Ar . downcomer and riser (Ad /Ar ) on internal liquid circulation
The determination of the up-flow and down-flow area frac-
tions resulted in a plot in Fig. 5. The fraction of up-flow area The effect of Ad /Ar on internal liquid circulation can
in riser (Ar,up /Ar ) increased steadily with the increase in usg also be extracted from Figs. 4 and 5. Fig. 4 illustrates that
whilst the opposite was found for the fraction of down-flow there was only a slight effect of Ad /Ar on vLr,up such that
area (Ar,dn /Ar ). It was possible that, at low usg , the behavior vLr,up slightly increased with an increase in Ad /Ar . On the
the of ALC was close to that of bubble columns where the other hand, it was apparent that vLr,dn decreased with an in-
wall effect played an important role in retarding the move- crease in Ad /Ar . The ALC with high Ad /Ar (large downcomer
ment of the liquid which resulted in a recirculation of liq- cross-sectional area and small riser) always led to a system
uid within the column. [18] At high usg , the liquid became with high liquid circulating velocity [19–21]. As the up-flow
highly turbulent which lessened this wall effect and a lower area (riser) was smaller than the down-flow area (riser +
down-flow area was observed. downcomer), increasing Ad /Ar implied that liquid in riser
Information on vLr and Ar allowed us to determine the needed to flow with higher velocity to account for the high
volumetric flow rate of liquid up-flow and down-flow in the liquid down-flow. At small Ad /Ar , a relatively low circulating
riser as: velocity allowed more liquid to flow down in the riser in the
same way as the phenomena taken place in bubble columns
QLr,i = vLr,i Ar,i (1 − εGr,i ) (21)
and a higher down-flow velocity in riser was obtained.
where i = ‘up’ for up-flow in riser and ‘down’ for down-flow The effect of Ad /Ar on the fraction of areas for up-flow
in riser, and these results are illustrated in Fig. 6. and down-flow in the riser was not detected in this work
As stated earlier, despite the high down-flow liquid ve- as elucidated in Fig. 5. The reason for this could not be
locity in the riser, most of the liquid was found to flow extracted from this experiment but this information was
8 P. Wongsuchoto, P. Pavasant / Chemical Engineering Journal 100 (2004) 1–9

0.003 0.003
ALC-1 ALC-2
0.0025 0.0025

0.002 0.002
QL (m3/s)

QL (m3/s)

0.0015 0.0015

0.001 0.001 QLd


0.0005 0.0005 QLr,up
QLr,dn
0 0
0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08
usg (m/s) usg (m/s)
0.003 0.003
ALC-3 ALC-4
0.0025 0.0025

0.002 0.002
QL (m3/s)

QL (m3/s)

0.0015 0.0015

0.001 0.001

0.0005 0.0005

0 0
0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08
usg (m/s) usg (m/s)

Fig. 6. Liquid volumetric flowrate in various ALCs.

significant as it implied that the down-flow of liquid would Similar to the discussion in the previous section, the
always exist in the annulus sparged ALC with a predictable down-flow and up-flow liquid flowrate in riser were cal-
fraction of the total cross-sectional area. However, this frac- culated based on the information on velocities (vLr,up and
tion of down-flow in the riser depended markedly on usg as vLr,dn ) and cross-sectional areas (Ar,up and Ar,dn ) and the
described earlier. results are illustrated in Fig. 6. Fig. 7 demonstrated further

1
ALC-1
0.9 ALC-2
ALC-3
0.8 ALC-4

0.7
QLr,dn/QLr,up (-)

0.6

0.5

0.4

0.3

0.2

0.1

0
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08

usg (m/s)

Fig. 7. Fraction of down-flow and up-flow liquid flowrates (QLr,dn /QLr,up ) in various ALCs.
P. Wongsuchoto, P. Pavasant / Chemical Engineering Journal 100 (2004) 1–9 9

that the ratio between the down-flow and up-flow liquid References
flowrates (QLr,dn /QLr,up ) decreased significantly when Ad /Ar
increased from 0.067 to 0.988. This is because the configu- [1] N. De Never, Bubble driven fluid circulations, AIChE J. 14 (1968)
ration of the ALC with an extremely small Ad /Ar (ALC-1) 222–226.
[2] W. Freedman, J.F. Davidson, Hold-up and liquid circulation in bubble
was close to that of bubble column, i.e. large aerated sec- columns, Trans. Instit. Chem. Eng. 47 (1969) T251–T262.
tion, and this promoted the internal circulation within the [3] J.H. Hills, Radial non-uniformity of velocity and voidage in a bubble
riser. As a result, QLr,dn in ALC-1 was almost as great columns, Trans. Instit. Chem. Eng. 52 (1974) 1–9.
as QLr,up . As the riser became smaller (larger Ad /Ar ), the [4] K. Rietema, Science and technology of dispersed two-phase systems-I
behavior moved away from the bubble column where the and II: I. General aspects, Chem. Eng. Sci. 37 (1982) 1125–1150.
[5] J.-W. Tzeng, R.C. Chen, L.-S. Fan, Visualization of flow
downcomer played a more important role in recirculating characteristics in a 2D bubble column and three-phase fluidized bed,
liquid. Hence, a smaller extent of internal liquid circulation AIChE J. 39 (1993) 733–744.
in riser was obtained and thus a smaller QLr,dn /QLr,up be- [6] A.G. Jones, Liquid circulation in a draft-tube bubble column, Chem.
came more apparent. However, a further increase of Ad /Ar Eng. Sci. 40 (1985) 449–462.
from 0.988 to 1.54 did not seem to have great effect on this [7] J.C. Merchuk, M.H. Siegel, Air-lift reactors in chemical and
biological technology, J. Chem. Tech. Biotech. 41 (1988) 105–120.
liquid flow ratio. Hence, it is concluded that there must exist [8] E.G. Calvo, P. Letón, A fluid dynamic model for bubble columns
a critical ratio between downcomer and riser cross-sectional and airlift reactors, Chem. Eng. Sci. 46 (1991) 2947–2951.
area above which the internal liquid circulation would re- [9] W. Wachi, A.G. Jones, T.P. Elson, Flow dynamics in a draft-tube
main constant, and in this case, this critical Ad /Ar was in bubble column using various liquids, Chem. Eng. Sci. 46 (1991)
the range of 0.988–1.54. 657–663.
[10] M.J. Lockett, R.D. Kirkpatrick, Ideal bubbly flow and actual flow in
bubble columns, Trans. Instit. Chem. Eng. 53 (1975) 267–273.
[11] G.B. Wallis, One-dimensional Two-phase Flow, McGraw-Hill, New
5. Conclusion York, 1969.
[12] R.B. Bird, W.E. Stewart, E.N. Lightfoot, Transport Phenomena,
This work presented an innovative notion on the determi- Wiley, New York, 1960.
[13] J.C. Merchuk, I. Berzin, Distribution of energy dissipation in airlift
nation of the internal liquid circulation in the airlift contact- reactor, Chem. Eng. Sci. 50 (1995) 2225–2233.
ing system. This could be achieved through the combination [14] H. Kubota, Y. Hosono, K. Fujie, Characteristic evaluations of ICI
of experiment and simulation. First, experiments were con- airlift type deep shaft aerator, J. Chem. Eng. Jpn. 11 (1978) 319–325.
ducted to reveal that the operation of the airlift contacting [15] M.Y. Chisti, Airlift Bioreactors, Elsevier Applied Science,
system was often subject to the condition where internal liq- London/New York, 1989.
[16] E.G. Calvo, P. Letón, Prediction of gas hold-up and liquid velocity
uid circulation existed. Necessary conditions such as up-flow in airlift reactors using two-phase flow friction coefficients, J. Chem.
liquid velocity in riser, liquid velocity in downcomer, and Tech. Biotechnol. 67 (1996) 388–396.
gas holdups were also obtained from these experiments. A [17] M.Y. Chisti, B. Halard, M.M. Young, Liquid circulation in airlift
mathematical calculation based on mass and energy conser- reactors, Chem. Eng. Sci. 43 (1988) 451–457.
vations in an annulus sparged airlift contactor was proposed [18] K. Ueyama, T. Miyauchi, Properties of recirculating turbulent two
phase flow in as bubble columns, AIChE J. 25 (1979) 258–266.
where the magnitude of this internal liquid circulation could [19] K. Koide, S. Iwamoto, Y. Takasaka, S. Matsuura, E. Takahashi, M.
then be determined. Kimura, Liquid circulation, gas holdup and pressure drop in bubble
column with draught tube, J. Chem. Eng. Jpn. 17 (1984) 611–618.
[20] S.S. Sukan, F. Vardar-Sukan, Mixing performance of airlift
Acknowledgements fermenters against working volume and draft tube dimension,
Bioproc. Eng. 2 (1987) 33–38.
[21] W.A. Al-Masry, A.E. Abasaeed, On the scale-up of external loop
The authors wish to acknowledge the Thailand Research airlift reactors: Newtonian systems, Chem. Eng. Sci. 53 (1998) 4085–
Fund for their financial support. 4094.

S-ar putea să vă placă și