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Chemical Engineering Journal 66 ( 1997) 97-104
Abstract
The mixing behaviour of the liquid phase in two external-loop airlift reactors of laboratory and pilot scale, in terms of the mixing time and
axial dispersion, was investigated. The mixing parameters were determined from the output curves to an initial Dirac pulse, using the classical
tracer response technique, and analysed in relation to operating and geometrical parameters, such as v,oR, A,/A,, H, and II,. Mixing in the
external-loop airlift reactors underinvestigationwasessentiallycorrelatedwith the liquid circulationvelocity. The specificsectionsof the
airlift reactorhavedifferent mixing behaviour,sothat the riseranddowncomercanbeanalysedasplug flow with axial dispersion,whereas
thetop sectionapproaches idealmixing behaviour.A simplecorrelationbetweenthe specificmixing time andtheoperatingandgeometrical
parameters was developed which can be used for design and scale-up purposes. 0 1997 Elsevier Science S.A.
Table I The gas superficial velocity in the riser was varied in the
Characteristics of the external-loop airlift reactors used for mixing studies
range 0.016-0.177 m s-’ in the laboratory reactor and O.Ol-
Characteristic Reactor scale 0.12 m s- ’ in the pilot contactor. No significant recirculation
of gas bubbles into the downcomer was observed. The tem-
Laboratory (EALR-L) Pilot (EALR-P) perature was maintained at 23 f 1 “C. The reactors work in
batch mode.
Material Glass Glass Glass Stainless steel Stainless steel
The circulation time, mixing time and axial dispersion
ADI& 1.000 0.360 0.111 0.1225 0.040
& Cm) 0.030 0.030 0.030 0.200 0.200 parameters were determined using the classical tracer
Do Cm) 0.030 0.018 0.010 0.070 0.040 response technique [ 131. Tracers consisting of 5 ml of methyl
HR Cm) 1.160 1.160 1.160 4.70 4.70 orange solution (2.6 mg I-‘), analysed by a calorimetric
Ho Cm) 1.100 1.100 1.100 4.40 4.40 method, in EALR-L, 5 ml of saturated NaCl solution in
V,X lo3 (m’) 1.880 1.382 1.189 170 157
EALR-L and 20 ml in EALR-P, analysed by a conductome-
WVL 0.436 0.593 0.693 0.871 0.943
tric assay, were injected. The mean deviation of the two
methods used in EALR-L was less than 5%.
Discussions are only of value when based on the same
air
1 I3 degree of mixing, which was determined by the inhomoge-
neity, defined as shown in Fig. 2 and Eq. (1)
i= C(t)-c, =c,- 1
c,
The mixing time was determined directly from the tracer
response curves for a certain degree of inhomogeneity
between 5% and 20%. Most of the results were obtained for
an inhomogeneity of 5%.
The liquid velocity in a certain region of the reactor was
determined as the ratio of its length and the mean residence
time for that region of the liquid phase.
The circulation time was determined as the mean time
interval between two consecutive peaks of maximum
concentration.
The axial dispersion model was used to estimate the axial
dispersion number in the airlift reactors
aC
I=-'-2 1 a*c ac
Fig. 1. Experimental set-up: 1, riser; 2, downcorner; 3, connecting pipes; 4, (2)
sparger;5. rotameter; 6, jacket; I, injection point of tracer for mixing studies a7 BO a2 ax
in the whole airlift reactor (T) and in the separate sections (D, R, S); d,
detection point of tracer; T, thermometer. The solution of Eq. (2) for an initial Dirac pulse in the airlift
reactors, considering the circulating flow, is given by [ 131
regime. From Fig. 3, it is evident that theA,IA, ratio and the Fig. 5. Liquid circulation velocity vs. gas superficial velocity.
loo M. Gavrilescu, R. 2. Tudose / Chemical Engineering Journal 66 (I 997) 97-104
1000
: d360
- EA LR-L
----EALR-P
101
w VL& (s/m3 I
Fig. 8. Comparison of the specific mixing times obtained from the experi-
gLR (m/s) mental data of Weiland [ 181 ( 4: H, = 8.5 m; DK = 0.1 m; D, = 0.05 m; AD/
AR=0.25; V,=O.O834 m’) and Lin et al. [3] (-¤-: H,=3.04 m;
Fig. 6. Specific mixing time (tMIVL). measured in EALR-L and EALR-P, DR=0.076 m; DI,=0.026 m; HR/DR =40; V,=O.O154 m3) with those
for different values of the A,,IA, ratio as a function of the liquid superficial calculated using Eq. (4).
velocity in the riser cSLR.
2.0
1.8
1.6
1.4
12
1.0
0.8
0.6
ah
a
22
2.0
1.8
1.6
14
t2
1.0
0.8
0.6
0.4
a2
0 123456 7~0123L 5 6 7
El-1
Fig. 9. The response curves to an initial Dirac signal for the reactor as a whole and the separate sections.
evident that D,, increases with increasing Reynolds number ReT l-I
and decreases with increasing AD/AR ratio. Fig, 11. Dependence of Bo on Rq for the overall external-loop reactors.
102 M. Gavrilescu. R.Z. Tudose /Chemical Engineering Journal 66 (1997) 97-104
120
EALR-P
I
a0 60(-l
t AL, /AR = QOLO
401 n
80
0
120 60
/
0. _
120 AD/AR = 1WO
I . . - I . .
0 QO2 O.OL 006 O.@ 0.10 CL12 0.14 0.16 CL16 0 a02 clOL (106 a06 LX10 0.72
sGR IdsI &.GR (m/s)
Fig. 13. Bodenstein number vs. the gas superficial velocity in the separate zones of EALRs.
M. Gavrilescu. R. Z. Tudose / Chemical Engineering Journal 66 (1997) 97-IO4 103
EALR-L
EAL R-P
250 A,/a,=aOLO
1
40 AD/AR= 0.360
t
Fig. 14. Axial dispersion coefficient D,, in the separate zones of EALRs.
Table 2
Values of the Bodenstein number reported in the literature
increasing liquid circulation velocity. The mixing time and bubble column flow in the riser section. This is the result of
axial dispersion number represent two significant ways to decreased convective transport as the liquid circulation is
investigate mixing in EALRs. impeded. A simple correlation between the specific mixing
A value of 95% of the complete mixing time corresponds time t,l VL and the principal operating and geometrical par-
to a maximum of about eight circulations; however, the axial ameters has been developed, which may be useful for scale-
dispersion is sufficiently small that the liquid flow in the riser up and design purposes, when the best compromise
and downcomer sections can be analysed as plug flow with conditions must be determined taking into account themixing
axial dispersion, while the top section approaches ideal mix- requirements of the chemical or biological process to be
ing. The number of circulations required to achieve this achieved in the reactor.
degree of mixing diminishes when the liquid circulation is
impeded and appears to be proportional to the Bodenstein Appendix A. Nomenclature
number.
The decrease in the Bodenstein number with decreasing AD downcomer cross-sectional area (m*)
AD/AR ratio is a consequence of the transition of airlift to AR riser cross-sectional area (m*)
104 M. Gavrilescu. R.Z. Tudase /Chemical Engineering Journal 66 (1997) 97-104
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