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FSMSM
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Section 0.0
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Section 1.1
TABLE OF CONTENTS
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Section 1.2
Revision History
Date Document Revision (e.g page 2) Description of History (details of Requested by
revision)
Page 2 of Version 1 No lubricant is used in the mixers and that Production Supervisor
had to be eliminated from the document
2008.05.30 Quality Manual Appendix 7, Water Quality Temperature values were removed since Auditors from
Log no thermometer is used during checks. Customer Audit
Verification column was added.
2008.07.24 FSp106 Health & Entire document of version Inclusion of the Personal Protective Q. A Manager
Safety Program 01 equipment Program (HS-PPE)
2011.10.28 FSP109 Recall original Updated to include Product recall goods H.A.C.C.P
Procedure return form (Appendix 22A). Appendix 24 Coordinator/ Q. A
updated to reflect change in QA Manager Manager b
and production supervisor. `
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2012.03.22 Factory original New checklist to ensure that the factory is Quality Assurance
Preoperational Visual in good condition before production Manager
Checklist begins.
2012.06.12 FSP109Recall Page 1 of original Changes made to clarify roles of General Manager
Procedure individuals in the recall process.
2012.06.12 Distribution Register Appendix 22 Customer contact# and Invoice # now General Manager
included. Area and date customer
contacted was removed.
2012.06.13 Goods Return Form Appendix 22B New form to be used when goods are being H.A.C.C.P
returned to XYZ. Coordinator/ Q. A
Manager
2012.06.15 Safety & Health The following were added: H.A.C.C.P Team
Procedure
- Hazardous Material Warning Labels.
- Safety rules
- How to lift heavy objects.
- Accident Report card.
2012.06.18 Organizational Chart Appendix 1 Quality Manual Quality & Technical support removed from the General Manager
chart and the Warehouse clerk now reports to
the production supervisor.
2012.06.19 Material Inspection Replaces Dock Report. Completion of this H.A.C.C.P Team
Checklist checklist will ensure that raw materials are
received in good condition.
2012.06.22 Pest Control Program -Physical and chemical pest control treatment H.A.C.C.P Team
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2013.01.23 Water testing 04 Testing method for water softness updated and change Quality Assurance
procedure in specifications for conductivity updated Manager
2013.03.26 Material inspection 01 Changes were made to reflect current procedure Quality Assurance
Checklist Manager
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00
2013.04.29 Update document to reflect the new refractometer used Quality Assurance
Manager
Equipment Program 03
Changecontrol/fsmsm
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Section 2.1
Manual Introduction
This document describes the food safety Management System at XYZ company. XYZ has
developed and documented a food safety management system to better satisfy the needs of its
customers and to improve management of the business.
This Manual has been prepared to define the food safety system, provide general procedures for
all activities comprising the safety system and establish responsibilities of the personnel affected
by the system.
XYZ recognize its role as a provider of quality products/services. Our high priority placed on
food safety is based on our belief and experience that commercial success and good food safety
practice and performance are long-term compatible goals.
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Section 2.2
Organisation Introduction
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Section 3.1
Normative References
ISO 9001:2008 Quality Management System Requirements
ISO 22000: 2005 Food Safety Management System
Codex Alimentarius Commission
Section 3.2
Food Chain: Sequence of the stages and operations involved in the production, processing,
distribution, storage and handling of a food and its ingredients, from primary production to
consumption
Traceability: Ability to trace the history, application or location of that which is under
consideration
Validation: Obtaining evidence that the control measures managed by the HACCP plan and by
operational pre-requisite programs are capable of being effective.
Effectiveness: Extent to which planned activities are realized and planned results achieved
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Food Safety
Policy
Continuous
Improvement
Food Safety
Planning &
Documentation
Management
review
Food Safety
Implementation
Validation &
Verification
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The employees at XYZ are personally committed to understand, meet and when possible exceed
our customer requirements through continuous improvement of our processes and a team of
highly trained staff in an ISO 22000 environment.
We are also committed to providing excellent Technical Support Services, to be creative in our
product range and to guarantee customer satisfaction by employing a team of dedicated and
experienced employees.
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Not more than 10% of products returned due to the presence of a food safety hazard.
To achieve housekeeping scores of 90% and over at the end of each quarter
To achieve a 90% pass rate for all swab test each month
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General
In order to ensure effective planning, operation and control processes of the FSMS in accordance
with the Food safety policy and objectives, the following documentation in four levels is
implemented as follow:
FSMS
Manual
Processes/Procedures
Description for carrying
out specific functions
Work Instructions
Detailed instructions, forms,
templates necessary to support
procedures
Records
Evidence of improving performance
Evidence that processes are being followed
and that they are effective
Control of Documents
The QA Manager and nominee shall ensure that all documents in the FSMS are properly
identified and controlled. The QA Manager shall ensure that all documents:
Are reviewed and approved for adequacy prior to issue
Are available at point of use
Are updated, reviewed and approved for re-issue as necessary
Are identified with their current version status
Are legible, readily identifiable and retrievable
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Control of Records
The food safety management system records are established and maintained to provide evidence
that:
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5 Management Responsibilities
5.1 Management Commitment
Defining the purpose and objectives of the FSMS, they are documented and
communicated in the form of the food safety policy and objectives.
Management periodically reviews the FSMS to ensure its continuing suitability,
adequacy and effectiveness. The review evaluates current status and performance of the
FSMS and initiates actions for further improvement of the system. The process for
conducting management review is defined in section 5.8 of this manual and in
Management review procedure in the quality manual.
Management is committed to ensuring adequate resources are made available, to establish
and support food safety initiatives
Management is committed to communicating the importance of meeting customer as well
as regulatory and legal requirements. Management representative is responsible for
implementing this commitment by promoting awareness of customer requirements
through the organization.
Customer Focus
Determining customer requirements
Customer requirements are understood broadly to include all aspects of product offering and
associated services, which are relevant to customer satisfaction.
Customer requirements are determined and verified through the process of order review
Nearly all processes and elements of the FSMS are designed and implemented specifically to
ensure that that customer’s requirements are met. This starts with provision of required training
and adequate infrastructure and suitable work environment. Next follows planning and
implementation of reliable and effective product realization processes (section 7). Finally,
activities related to product and process monitoring and verification.
Customer Satisfaction
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The food safety policy is established by management representative and is approved by the
Managing Director. Any changes to the policy must likewise be approved by the Managing
Director.
The main role of the food safety policy is to communicate the company’s commitment and
aspirations with regards to the FSMS and to define principal objectives for the management
system
The food safety policy provides a framework for establishing specific objectives and provides
direction for the continual improvement effort.
Communication
The food safety policy is posted throughout the organization and its role is explained to all
employees
The food safety policy is also communicated to customers, consumers and other interested
parties.
Reviews
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The food safety policy is periodically reviewed within the framework of management reviews of
the FSMS. This is to ensure its continual relevance and suitability. The processing for reviewing
the policy is defined in the Management review procedure.
5.3 Planning
1. Food Safety Objectives
The food safety objectives are established throughout the organization to implement the food
safety policy, to meet requirements for products and processes and to improve the FSMS
performance.
FS objectives are monitored under agreed time frame for their achievement. These food safety
objectives are constantly reviewed and updated.
The food safety management system elements and processes are planned to ensure that they
system is appropriate for its intended process and it is effective and efficient. The purpose of the
FSMS is:
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Changes to the FSMS are planned within the framework of the management reviews. These
changes may be in response to changing circumstances such as product, process, capacity or
other operational or organizational change; or to improve the effectiveness and efficiency of the
FSMS.
Planning of product realization, verification and validation is addressed in section 7.1 and section
8 respectively of this manual.
Improvement of the management system is planned within the framework of the management
reviews. The output of this planning is expressed in the form of FS policy objectives and in
continual improvement process and management reviews.
The responsibilities and authorities of the personnel performing the jobs affecting the
product/service are detailed in their respective job descriptions, which is available in their
personnel files and a reference kept in the food safety management system folder.
The Quality Assurance Manager is the designated Management Representative for the Food
Safety Management System. The Representative has the authority and responsibility to ensure:
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5.6 Communication
1. External Communication
XYZ ensures that sufficient information on issues concerning food safety is available throughout
the food chain.
2. Internal Communication
Management review meetings have a special role in ensuring proper communication between the
top management and the organization. The meetings provide the framework for the organization
to report on the status of the FSMS related issues and activities. This gives management the
opportunity to formulate policies and directives to change and/or improve the FSMS.
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Management reviews are chaired by the Managing Director or management representative and
are attended by the food safety team.
Management reviews are conducted on a yearly basis. More frequent reviews are scheduled in
periods when organizational or product changes or circumstances require increased attention and
input from top management.
Review input
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Review Output
Management reviews are concluded with actions related to improvement of the effectiveness of
the FSMS and updates of policies/process, plans safety and security requirements etc. The
review also identifies resource needs to implement these actions.
Results of management reviews are documented in minutes of the review meeting. The minutes
include improvement actions and assign responsibilities and allocate resources for
implementation of these actions.
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6. Resource Management
General
Resources required for implementation and improvement of the FSMS and for a addressing
customer satisfaction may include people, suppliers, information, infrastructure, work
environment and financial resources
Management representative and other personnel involved in the FSMS are responsible for
determining resource requirements for the implementation and improvement of the system.
Managing Director is responsible for determining the resources required to address customer
satisfaction. This is based on input from other personnel responsible for activities relevant to
particular aspects of customer satisfaction.
Provision of resources
The Managing Director has the responsibility and authority for the provision of resources
Allocation of resources for particular activities is integrated with the process of defining and
initiating the activity. It may take the form of personnel assignments, allocation of space or
equipment, training, procurement decisions, budgets etc.
Allocation of resources may be document in the FSMS manual, operational procedures, minutes
of meetings or any other form. Approvals of resource allocation may also be approved verbally.
Management review is the principal forum for allocation of resources for the operation and
improvement of the system. All action initiated by the review are supported by allocations of
specific resources for their necessary implementation.
The Managing Director is responsible for identifying training needs and awareness programs
such as general orientation, rules and regulations, FSMS, safety and other issues.
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The Quality manager is responsible for internal training. This internal training focus on
increasing the level of skill in conducting inspections, good manufacturing practices and the
importance of adhering to the procedures outlined in the FSMS.
In addition training needs are often identified in response to corrective or preventive action
request as nonconformities may be caused by inadequate training.
XYZ provide or support the following categories of training and awareness program:
General Orientation: All new employees are given training (to an extent necessary as per their
responsibility) regarding the company’s business, food safety policy, food safety objectives and
routine job practices.
External training: External seminars, conferences and courses are provided to individual
employees on as needed basis.
Self-Study: Reading magazines, books and reports. While employees are encouraged to broaden
their knowledge through reading, in some cases self-studying may be required as formal training.
Effectiveness of training
Training Records
Training records are established for all types of training. Internal training are normally
established and maintained by the quality department. The company maintains as-hired
qualification records, external training records and may also have copies of some departmental
training.
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6.3 Infrastructure
Planning of new and/or modification of existing infrastructure and facilities are usually
conducted in conjunction with product or process changes, capacity and other such events.
Facilities may also be expanded or modified to improve productivity and/or FSMS, or to
improve the work environment.
Key process equipments and machines are regularly maintained by internal maintenance
schedule. Maintenance of software and computer equipment is contracted.
The Managing Director is responsible for ensuring suitable social and psychological conditions
in the workplace. This includes such aspects as interaction and communication between
employees, employee harassment, conflict resolution and so forth. Relevant workplace policies
are implemented mainly through training and awareness programs and where necessary,
disciplinary actions.
2. Physical Factors
The Managing Director, Quality Manager and Production Supervisor are responsible for
identifying those operations where extreme environmental conditions could impact personnel
and result in product nonconformities. Where appropriate, limits of exposure and/or mitigating
measures shall be defined and implemented for these operations. Safety, hygiene, fire protection,
work space and walkway are identified.
3. Prerequisite programs
The Quality manager is responsible for establishing prerequisite programs in order to assure food
safety throughout the operation. The Quality manager shall consider and utilize appropriate
information such as legal, regulatory and applicable standards (local/international).
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In order to realize safe products during storage and distribution of food the company has
developed a food safety management system based on the requirements of ISO 2000:2005 which
is described in this document.
The company has developed a food safety manual that provides guidance and direction to the
business to help implement the food safety policy. Section 4.1 of this document summarises the
company food safety elements. These elements provide the structure of the company food safety
procedure manual. Each element is documented in a procedure and some elements may comprise
a number of procedures and additional guidelines.
In order for the food safety management system to be effective a number of programs are
considered essential prerequisites, see figure 2.
Pest control
Preventative maintenance
Sanitation
premises
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Figure 3. The Seven Steps of Hazard Analysis and Critical Control Points (HACCP)
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A HACCP plan will be established which will, as a minimum include the following for each
critical control point
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7.8 Verification
The food safety team will operate on a predetermined frequency, conducting complete inspection
of the entire facility once per year. Records will be maintained and follow-up inspections will be
done to ensure that items corrective actions or effective.
The food safety team leader will regularly monitor documentation that may indicate trends of
non-conformance and recommend corrective actions.
Results from external audits will also be considered in verification activities. All staff members
are made aware of the food safety system in place, and that food hygiene maintains a high
standard.
XYZ allocate unique codes to some supplier products while maintaining the supplier coder for
others. These codes and description are common to all generated documentation.
A system of product codes ensure traceability of product from any delivered batch, throughout
the food chain from goods received to subsequent delivery to customer.
Products that are identified as non-conforming are placed on hold in the quarantine area, they
will be clearly labeled. Examples of reasons for products to be in the quarantine area include but
are not limited to:
Procedures are in place for the control of non-conforming materials including rejection,
acceptance by concession or rework. Such procedures are implemented and employees made
aware.
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All non-conforming products are handled or disposed of according to the nature of the problem
and/or the specific requirements of the customer. Procedures are in place to investigate (i.e. root
cause analysis) and ensure final disposition by authorized persons.
Corrective action systems are established to identify and eliminate the cause of detected
nonconformities, to prevent recurrence and to bring the process or system back in control after
nonconformity is encountered. Corrective actions are document and effective records
maintained. Such actions will include:
Corrective actions will be discussed and agreed at regular food safety meetings.
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Audits are carried out in accordance with an annual audit schedule and performance is measured
against an established criteria. The audit report provides an opportunity for the employees to
state their findings and to add their comments.
Audit reports will be collated, analyzed and distributed according to a established distribution
list.
The Quality Assurance Manager maintains records of audit and self-assessment audit results.
8.5 Improvement
Continual Improvement
Following a review of current food safety issues, management may identify actions designed to
improve the food safety system. Such actions may be in the form of individual action items;
through to establishing working groups, projects, initiatives or programs
Continual improvement is facilitated through the use of the food safety policy, food safety
objectives and analysis of data
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