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GE Fanuc Automation

Computer Numerical Control Products

I/O Unit - Model B

Connection Manual

B-62163EN/03 November1998
Warnings and notices for GFLE-003

this publication

Warning
In this manual we have tried as much as possible to describe all the various
matters. However, we cannot describe all the matters which must not be done,
or which cannot be done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this
manual should be regarded as “impossible”.

Notice
This document is based on information available at the time of its publication. While efforts have
been made to be accurate, the information contained herein does not purport to cover all details or
variations in hardware or software, nor to provide every contingency in connection with
installation, operation, or maintenance. Features may be described herein which are not present in
all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to
holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with


respect to, and assumes no responsibility for accuracy, completeness, sufficiency, or usefulness of
the information contained herein. No warranties of merchantability or fitness for purpose shall
apply.

The following are Registered Trademarks of GE Fanuc Automation

CIMPLICITY® Genius®

The following are Trademarks of GE Fanuc Automation

Alarm Master PROMACRO


CIMSTAR Series Five
Field Control Series 90
Genet Series One
Helpmate Series Six
LogicMaster Series Three
Modelmaster VuMaster
PowerMotion Workmaster
ProLoop

© Copyright 1998 FANUC Ltd.


Authorized Reproduction GE Fanuc Automation Europe S.A.

All Rights Reserved


No part of this manual may be reproduced in any form.
All specifications and designs are subject to change without notice.
    


                                                                 

 
                                                 
                                                                     

                                                                 

                                                         

                                                                         


                                                

                                                                        

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TECHNICAL REPORT (MANUAL) NO. TMN 00/ 120

Date Sept. 2000


General Manager of
Software Laboratory

FANUC I/O Unit-MODEL B CONNECTION MANUAL

1. Communicate this report to:


O Your information only
O GE Fanuc-N, GE Fanuc-E
FANUC Robotics
CINCINNATI MILACRON
O Machine tool builder
Sales agency
End user

2. Summary for Sales Documents

3. Notice
FANUC I/O Unit-MODEL B CONNECTION MANUAL

4. Attached Document
Drawing B-62163E/03-1 (Ed.02) (1/5~5/5)
No.

Original section of issue


IDE
Department Section Person in
V.G.M Manager Manager Charge
FANUC I/O Unit-MODEL B
CONNECTION MANUAL

Type of applied technical documents

FANUC I/O Unit-MODEL B


Name
CONNECTION MANUAL
Spec. No. /Ed. B-62163E/03

Summary of Change

New, Add,
Applicable
Group Name/Outline Correct,
Date
Delete

Basic
Correction of manual Correct Jun. 2000
Function

Optional
Function

Unit

Maintenance
Parts

Notice

Correction

Another

TITLE

FANUC I/O Unit-MODEL B


02 00.08.03 Matsuo Correction of a mistake in page 4 CONNECTION MANUAL
DRAW.NO. CUST.
01 00.06.01 Matsuo Correction of manual Nagashima B-62163E/03-1
SHEE
EDIT DATE DESIG. DESCRIPTION 1/5
FANUC I/O Unit-MODEL B
CONNECTION MANUAL

Table of Contents
1 Correction of manual...................................................3

TITLE

FANUC I/O Unit-MODEL B


02 00.08.03 Matsuo Correction of a mistake in page 4 CONNECTION MANUAL
DRAW.NO. CUST.
01 00.06.01 Matsuo Correction of manual Nagashima B-62163E/03-1
SHEE
EDIT DATE DESIG. DESCRIPTION 2/5
1 Correction of manual

"II. 2.1 PMC CONTROL SOFTWARE / BUILT-IN LADDER EDITING SOFTWARE" is changed to
the following sentences.

2.1 PMC CONTROL SOFTWARE / BUILT-IN LADDER EDITING SOFTWARE


NC model PMC model Applied series Maximum Maximum
/edition number of number of
available connection units
groups per 1 group
FS15-A PMC-N 4045/09 - 8 10
FS15-B PMC-NA 4046/07 - 8 10
PMC-NB 4047/01 -
PMC-NB,NB2 4048/01 -
4049/01 -
FS16-A PMC-SB,SB2 4061/17 - 8 10
PMC-SB3 4063/03 -
PMC-SC,SC3 4062/10 -
FS18-A PMC-SA1,SA2 4070/10 -
PMC-SA3 4071/03 -
LADDER editing 4065/07 -
module
FS16-B PMC-SB3,SB4 4066/01 - 8 10
FS18-B PMC-SC3,SC4 4068/01 -
Ladder editing card 4073/01 -
FS16-C PMC-SB5,SB6 4067/01 - 8 10
FS18-C PMC-SC3,SC4 4068/01 -
Ladder editing card 4090/01 -
FS20-A PMC-SA1,DA3 4080/01 - 8 10
Ladder editing card 4081/01 -
FS21T-A PMC-PA1,PA3 4075/06 - 8 10
Ladder editing card 4076/02 -
FS21T-B PMC-SA1,SA3 4082/01 - 8 10
Ladder editing card 4083/01 -
FS21M-B PMC-SA1,SA3 4080/01 - 8 10
Ladder editing card 4081/01 -
FS21M-B PMC-SA1,SA3 4084/01 - 8 10
FS210T-B Ladder editing card 4085/01 -
FS210T-B PMC-SA1,SA3 4086/01 - 8 10
loader Ladder editing card 4087/01 -
control

TITLE

FANUC I/O Unit-MODEL B


02 00.08.03 Matsuo Correction of a mistake in page 4 CONNECTION MANUAL
DRAW.NO. CUST.
01 00.06.01 Matsuo Correction of manual Nagashima B-62163E/03-1
SHEE
EDIT DATE DESIG. DESCRIPTION 3/5
Power PMC-PA1,PA3 4075/06 - 8 10
Mate-D Ladder editing card 4076/02 -
Power PMC-PA1,PA3 4078/01 - 8 10
Mate-H Ladder editing card 4079/01 -
F-D Mate PMC-QA 4050/08 - 8 10
4051/03 -
F-D Mate PMC-QC 4054/02 - 8 10
mini 4055/01 -
FS16i-A PMC-SA1,SA5, 406A/01 - 08 8 10
FS18i-A SB5,SB6 (*1)
FS21i-A 406A/09 - 30
FS20i-A (*2)
Ladder editing card 407A/01 -
FS15i-A PMC-SB6 404A/01 - 8 30
Power PMC-SB5,SB6 407B/01 - 02 8 10
Mate i-D/H 407B/03 - 30
Ladder editing card 407D/01 -
FS0i-A PMC-SA1,SA3 Unavailable 0 0
Ladder editing card

Note
*1. When using the I/O Link expansion function, the maximum number of
available total groups of 1st channel and 2nd channel is 8 or less.
*2. In case of PMC-SA1, the maximum number of connection units per 1 group
is 10 or less.

TITLE

FANUC I/O Unit-MODEL B


02 00.08.03 Matsuo Correction of a mistake in page 4 CONNECTION MANUAL
DRAW.NO. CUST.
01 00.06.01 Matsuo Correction of manual Nagashima B-62163E/03-1
SHEE
EDIT DATE DESIG. DESCRIPTION 4/5
The following sentences are added to end of "I. 4.4.4 Installing a Terminating Resistor".

Caution
When terminating resistors are set below, there is no guarantee because communication line
becomes unstable.
- Terminating resistors are not installed in the end of communication cable.
- Terminating resistors are installed in the middle of communication cable.

The following sentences are added to end of "I. 5.1.1.4 R(installing a terminating resistor)".

Caution
When terminating resistors are set below, there is no guarantee because communication line
becomes unstable.
- Terminating resistors are not installed in the end of communication cable.
- Terminating resistors are installed in the middle of communication cable.

The following sentences are added to end of "I. 5.2.1.2 R(installing a terminating resistor)".

Caution
When terminating resistors are set below, there is no guarantee because communication line
becomes unstable.
- Terminating resistors are not installed in the end of communication cable.
- Terminating resistors are installed in the middle of communication cable.

TITLE

FANUC I/O Unit-MODEL B


02 00.08.03 Matsuo Correction of a mistake in page 4 CONNECTION MANUAL
DRAW.NO. CUST.
01 00.06.01 Yamanaka Correction of manual Nagashima B-62163E/03-1
SHEE
EDIT DATE DESIG. DESCRIPTION 5/5
TECHNICAL REPORT (MANUAL) No. TMN 03/100E
Date Dec 5,2003
General Manager of
CNC Laboratory

FANUC I/O UNIT-MODEL B


Addition basic unit (BZR88G1, BXD16D1, BYR16G1)

1.Communicate this report to :

O Your information

O GE Fanuc-N, GE Fanuc-E

O FANUC Robotics

CINCINNATI MILACRON

O Machine tool builder

Sales agency

End user

2.Summary for Sales Documents

3.Notice

4.Attached Document
Drawing B-62163E/03-2 (001/16~016/16)
No.

Original section of issuer of issue


Vice General Department Section Person in
ADE Manager. Manager Manager Charge
FANUC I/O Unit-MODEL B
Additional basic unit (BZR88G1,BXD16D1,BYR16G1)

1.Type of applied technical documents

Name FANUC I/O Unit-MODEL B


CONNECTING MANUAL

Spec.No./Version B-62163E/03

2.Summary of change

Group Name / Outline New, Add, Applicable


Correct, Date
Delete
Basic
Function
Optional Basic unit Add 2003.12
Function (BZR88G1, BXD16D1, BYR16G1)
Unit

Maintenance
parts
Notice

Correction

Another

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
01 03.12.02 Yamanaka T.Koike B-62163E/03-2
SHEET
EDIT DATE DESIG. DESCRIPTION FANUC 1/16
Table of contents

1. Outline of additional basic unit (BZR88G1,BXD16D1,BYR16G1)

2. Ordering specification

3. Outer dimensions

4. Connection
4.1 Connecting the DI/DO cables and the communication cable
4.2 Connecting the Power cable
4.3 Ground connection
(1) Mounting to a properly grounded metal portion
(2) Mounting to a non metal or non grounded metal portion

5. Setting and indications


5.1 LED indications
5.2 Setting the DIP switch
5.2.1 No. (setting the unit number)
5.2.2 R (installing terminal resistor)
5.2.3 Q and H (setting the communication speed)

6. Specification of basic unit


(1) BZR88G1 (8 input points and 8 Relay output points)
(2) BXD16D1 (16 input points)
(3) BYR16G1 (16 Relay output points)

7. Power supply capacity

8. Detection when the fuse breaks.

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT DATE DESIG. DESCRIPTION FANUC 2/16
1. Outline of additional basic unit (BZR88G1,BXD16D1,BYR16G1)

- The depth of these units is deep because it keeps setting area to small.
- Adoption of detachable terminal.
- Arrangement common terminal every input/output signal.
- All signals (input/output and communication) are put together one
terminal.
- LED which indicates On/Off state every input/output signal.

2. Ordering specification
Name Type of I/O Ordering specification PCB drawing No.
BZR88G1 8 input points and A03B-0808-C310 A20B-8002-0340
8 Relay output points
BXD16D1 16 input points A03B-0808-C320 A20B-8002-0360
BYR16G1 16 Relay output points A03B-0808-C330 A20B-8002-0350

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT DATE DESIG. DESCRIPTION FANUC 3/16
3.Outer dimensions

A B

ERR
1
0/1
2 2/3
3

4
LED
5

9 DIP Switch
10

11

12

13

14

15

16

17

18 Name of unit
CP1
Ex) BZR88G1
CP2
BYR16G1
BXD16D1

Detachable terminal
Connector for
power supply

Unit:mm
Connector for
external device

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT DATE DESIG. DESCRIPTION FANUC 4/16
-Installation
Unit:mm

A B

ERR
1
0/1
2
2/3
3

10

11

12

13

14

15

16

17

18

CP1
CP2

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT DATE DESIG. DESCRIPTION FANUC 5/16
4.Connection
Connecting to the Interface unit is the same way else basic unit now in use. So please
refer to FANUC I/O Unit-MODEL B CONNECTING MANUAL (B-62813E/03).
Details of connecting the DI/DO cables are described in item 6.

4.1Connecting the DI/DO cables and the communication cable

A1 B1
ERR

0/1
2/3

DI/DO cables

CP1

A18 B18 CP2

Connect two cables or a


cable per a signal terminal

S+ S+
S- S-
FG FG
Communications cable Communications cable to the next unit
from the previous unit Note)
When there is not communications cable to the
next unit, terminating resistor must be installed.
Please set the switch “R” to ON.
TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT DATE DESIG. DESCRIPTION FANUC 6/16
4.2 Connecting the Power cable
DC power cable from external
power

CP1 (X key)

CP2 (Y key)

DC power cable to external


device

Supply power to this unit from CNC or external resource.

I/O Unit-MODEL B External power


24VDC stabilized
CP1 power
(24VDC±10%)
3
X key
2 0V
1 +24V Tyco electronics AMP
1-1318120-3 (housing)
Key 1-1318105-1~1-1318108-1(contact) Select a source that meets
arrangement Select a source that meets the the external power terminal
external power terminal

The 24V DC input to CP1 can be output from CP2 for use branchimg. The connection
of CP2 is as shown below. In this case, the external 24V DC power supply should have
a rating which is equal to the sum of the current consumed by the control unit and the
current used via CP2.

I/O Unit-MODEL B
CP2

3
External device
2 0V
Y key
1 24E

Tyco electronics AMP


Key 2-1318120-3 (housing)
arrangement 1-1318105-1~1-1318108-1(contact) Select a source that meets
Select a source that meets the the external power terminal
external power terminal

TITLE
FANUC I/O Unit-MODEL B
Basic unit (BZR88G1,
BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT DATE DESIG. DESCRIPTION FANUC 7/16
4.3 Ground connection
(1) Mounting to a properly grounded metal portion
When the base unit is mounted on a properly grounded metal portion of the power
magnetics cabinet, it is grounded via a case of unit. Be sure to fix the base unit
securely.

(2) Mounting to a non metal or non grounded metal portion


When the base unit is mounted on a non metal or non grounded metal portion of the
power magnetics cabinet, it is necessary to connect a ground wire to the case of basic
unit below. Please screw off the indicated the screw of basic unit below, connect the
ground wires to substantial earth ground, and screw up securely.

Screw of basic unit


Connect a ground wire
to this screw.

The conductor in ground wire must have 2mm2 cross-sectional area or larger.

Caution
Each unit of I/O Unit-MODEL B must be properly grounded. This is particularly
important for the reasons listed below.

-A low resistance path from all parts of a system to earth minimizes exposure to shock
in the event of short circuits or equipment malfunction.
-I/O Unit-MODEL B requires proper grounding in order to operate correctly.

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT DATE DESIG. DESCRIPTION FANUC 8/16
5.Setting and indications
5.1 LED indications
FUSE PWR(Green):Lights when the power is turned in.
PWR
LNK(Green):Lights when the unit communicates with the
LNK Interface unit.
ERR FUSE(Red):Lights when the fuse of output circuits breaks.
ALM
0/1 ERR(Red):Lights when an error occurs.

2/3
ALM0~3(Red):Indicate the details of the error.
A B As for the details of the error, refer to below table.
0
1
2
3
A0-7,B0-7(Green): The LED indicate whether the input or
4
output is on or off
5
On : The LED lights
6
OFF : The LED goes off
7

0 1
ALM
-Details of the error
0/1
Bits of LED(0~3) correspond right.
2/3

(“0”:The LED is on. “-“:The LED is off.) 2 3


LED LED “ALM”
“ERR” 0 1 2 3 Error Description
- - - - - - The unit is correct
0 - - - - Watch-dog error The communication with the interface unit was
cut off.
0 0 - - - Peripheral error The basic unit is defective.
0 0 - 0 - Watch–dog error The communication with the interface unit was
cut off.
0 - 0 - - CRC error The communication data is illegal.
0 0 0 - - DMI error The communication waveform was corrupted.
0 - 0 0 - Framing error The communication termination signal is illegal.
0 0 0 0 - Illegal number of The number of communication bytes exceeds
received data items four.

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT DATE DESIG. DESCRIPTION FANUC 9/16
5.2 Setting the DIP switch
The basic unit has the DIP switch shown below. The following sections describe
the functions of the switches on the DIP switch.

5.2.1 No. (setting the unit number)


Switches 1, 2, 4, 8, and 16 set a unit number. Specify a desired unit
number with these switches.

Examples)
Settings
Unit number 16 8 4 2 1
1 OFF OFF OFF OFF ON
5 OFF OFF ON OFF ON
10 OFF ON OFF ON OFF
15 OFF ON ON ON ON
20 ON OFF ON OFF OFF
25 ON ON OFF OFF ON
30 ON ON ON ON OFF

Sample setting : To specify unit number 11, set


switches 1, 2, 4, 8, and 16 switches as shown left.

Set “8”, “2” and “1” to “ON”. (8+2+1=11)

5.2.2 R (installing terminal resistor)


A terminating resistor must be installed on the basic unit at the end of the
communications cable. The basic unit has a built–in terminating resistor, which can
be connected by the R switch of the DIP switch.
ON : The terminating resistor is provided.-------------basic unit at the end of the
communications cable
OFF : The terminating resistor is not provided.------ basic unit at the middle of
the communications cable

5.2.3 Q and H (setting the communication speed)


The communication speed is 1.2Mbps. The same setting must be made on the
interface unit and all basic units.

Q H Communication speed
OFF OFF 1.2Mbps

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT DATE DESIG. DESCRIPTION FANUC 10/16
6. Specification of basic unit

-Common specification
Item Specification Remarks
Power supply for 24V DC ±10% Use a stable power supply.
the control and input
circuits
Terminal for DI/DO Two–row screw terminal board Screw tightening torque:
and communication Detachable type.(M3:36poles) Screw for cables : 0.5~0.6Nm
cables Screw for terminal block: 1.0~1.4Nm
Unit number Specified by a DIP switch -Of 1 to 30, select a desired number
for each unit.
-Each unit must have a unique
number.
-In case of several type of PMC,
maximum number of connection units
per 1 group is limited. Please refer to
connecting manual of FANUC I/O
Unit-MODEL B (B-62813E/03) as
details of issue.
Power on/off Can be executed at any time When Power on/off information is
assigned in DI area of PMC, it is easy
to watch the unit which connects in
distributed link.
When the NC power is The output is cleared.
turned off while the
power of the basic
unit is on
Fuse For control circuit
LM10:(A60L-0001-0290#LM10)
Daito Communication Apparatus
Co.,Ltd.

For output circuit This fuse (for output circuit) is not


MP50:(A60L-0001-0046#5.0) necessary for BXD16D1.
Daito Communication Apparatus
Co.,Ltd.

Item Specification
Ambient temperature In operation:0~55ºC
In storage or transportation:-20~60ºC
Variations in Up to 1.1ºC per minute
temperature
Humidity General condition : 75% or lower (relative humidity)
Short–period condition (up to one month) : Up to 95%
Vibration 3G
Altitude Maximum altitude in operation: 2000m

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT DATE DESIG. DESCRIPTION FANUC 11/16
(1)Basic unit BZR88G1(8 input points and 8 RELAY output points)
Output Input
Item Specification Item Specification
Signal A0~A7 Signal B0~B7
Points 8 Points 8
Points/common 4points/common Points/common 8points/common
Maximum load current DC30V/AC125V,2A (resistance load) Current sink or source Current sink type
(However 4A/common) Input current 7.5mA
Minimum load DC5V, 10mA ON voltage, current Min.18VDC, min.6mA
Limit of load Refer to load reduction curve (fig.6.1) OFF voltage, current Max.5VDC,min.1.5mA
Response off-->on Max 15msec(*1) Response off-->on Max 2msec(*1)
time on-->off Max 15msec(*1) time on-->off Max 2msec(*1)
Output display LED display Input display LED display
External connection Terminal block connector External connection Terminal block connector
Fuse 5A,1 piece for each common Fuse 1A(Control circuit)
Relay life Mechanical Min.20,000,000 times - -
Electrical Min.100,000 times(resistance load) - -
*1 The actual response time is the sum of this value and the scanning time determined by the system.

-Signal assignment on terminal block


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A cm0+ cm0- cm0- cm0- cm1+ cm1- cm1- cm1- com2 com2 com2 com2 com2 com2 com2 com2 FG FG
B A0 A1 A2 A3 A4 A5 A6 A7 B0 B1 B2 B3 B4 B5 B6 B7 S+ S-
Terminal connection Terminal Terminal
and circuity label Internal label
Case label Internal
Case label Fuse 5A
com2 A9 24V
cm0+ A1 com2 A10 Connected pin No.1 of
V L A0 B1 com2 A11 CP1 inside the unit.
cm0- A2 com2 A12
L A1 B2 com2 A13
cm0- com2 A14
A3
L com2 A15
A2 B3 com2 A16
cm0- A4
B0 B9 I
L A3 B4 B1 B10 I
Fuse 5A B2 B11 I
cm1+ A5 B3 B12 I
V L A4 B5 B4 B13 I
cm1- B5 B14 I
A6
B6 B15 I
L A5 B6 B7 I
Connected
B16 pin No.2 of
cm1- A7
CP1 inside
L A6 B7 0V the unit.
cm1- A8 S+ B17
CC
L A7 B8 S- B18 Cotrol Input circuit
FG A17
24V Fuse 1A com2
24V 1 CC Internal
CP1 Cotrol B0~B7 circuit
FG A18
0V 2

External 0V
24E 1
device
CP2 Cotrol : Cotrol circuit L : Load
0V 2
CC : Communication cable

V : Direct current power or alternating current power

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST.
B-62163E/03-2
SHEET
EDIT. DATE DESIG. DESCRIPTION FANUC LTD 12/16
(2)Basic unit BXD16D1(16 input points)
Item Specification
Signal A0~A7, B0~B7
Points 16
Points/common 16points/common
Current sink or source Current sink type
Input current 7.5mA
ON voltage, current Min.18VDC, min.6mA
OFF voltage, current Max.5VDC,min.1.5mA
Response off-->on Max 2msec The actual response time is the sum of this value and
time on-->off Max 2msec the scanning time determined by the system.
Input display LED display
External connection Terminal block connector
Fuse 1A(Control circuit)

-Signal assignment on terminal block


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

A com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 FG FG

B A0 A1 A2 A3 A4 A5 A6 A7 B0 B1 B2 B3 B4 B5 B6 B7 S+ S-

Terminal
Terminal connection Terminal label
and circuity label Case label Internal
Internal com0 A9
24V
com0 A10 Connected pin No.1 of
Case label A11 CP1 inside the unit.
com0
com0 A1 24V A12
com0
com0 A2 Connected A13
com0
com0 A3 pin No.1 of
com0 A14
com0 A4 CP1 inside
the unit. com0 A15
com0 A5 com0 A16
com0 A6
B0 B9 I
com0 A7
B1 B10 I
com0 A8
B2 B11 I
A0 B1 I B12
B3 I
A1 B2 I B13
B4 I Connected
A2 B3 I B14
B5 I pin No.2 of
A3 B4 I B15 I
B6 CP1 inside
A4 B5 I B7 B16 I the unit.
A5 B6 I
A6 B7 I 0V
A7 B8 I S+ B17
CC
S- B18 Cotrol
24V FG A17
Fuse 1A
1 CC Input circuit
24V
CP1 Cotrol FG A18
0V 2 com0
Internal
A0~A7 circuit
External 0V
24E 1 B0~B7
device
CP2
0V 2
Cotrol : Cotrol circuit
CC : Communication cable

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST.
B-62163E/03-2
SHEET
EDIT. DATE DESIG. DESCRIPTION FANUC LTD 13/16
(3)Basic unit BYR16G1(16 RELAY output points)
Item Specification
Signal A0~A7, B0~B7
Points 16
Points/common 4points/common
Maximum load current DC30V/AC125V,2A (resistance load) (however 4A/common)
Minimum load DC5V, 10mA
Limit of load Refer to load reduction curve (fig.6.2)
Response off-->on Max 15msec The actual response time is the sum of this value and
time on-->off Max 15msec the scanning time determined by the system.
Output display LED display
External connection Terminal block connector
Relay life Mechanical Min.20,000,000 times
Electrical Min.100,000 times(resistance load)
Fuse For output circuit : 5A,1 piece for each common
For control circuit : 1A

-Signal assignment on terminal block


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

A cm0+ cm0- cm0- cm0- cm1+ cm1- cm1- cm1- cm2+ cm2- cm2- cm2- cm3+ cm3- cm3- cm3- FG FG

B A0 A1 A2 A3 A4 A5 A6 A7 B0 B1 B2 B3 B4 B5 B6 B7 S+ S-

Terminal connection Terminal


Terminal
and circuity label
label
Internal
Internal
Case label Fuse 5A Case label Fuse 5A
cm0+ A1 cm2+ A9
V L A0 B1 V L B0 B9
cm0- A2 cm2- A10
L A1 B2 L B1 B10
cm0- A3 cm2- A11
L A2 B3
L B2 B11
cm0- A4 cm2- A12
L A3 B4 L B3 B12
Fuse 5A Fuse 5A
cm1+ A5 cm3+ A13
V L A4 B5 V L B4 B13
cm1- A6 cm3- A14
L A5 B6 L B5 B14
cm1- A7 cm3- A15
L A6 B7 L B6 B15
cm1- A8 cm3- A16
L A7 B8 L B7 B16
24V Fuse 1A
S+ B17
24V 1 CC
S- B18 Cotrol
CP1 Cotrol FG A17
0V 2
CC
External 0V
24E 1 L : Load FG A18
device
CP2
0V 2 CC : Communication cable
: Direct current power or
Cotrol : Cotrol circuit V
alternating current power

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST.
B-62163E/03-2
SHEET
EDIT. DATE DESIG. DESCRIPTION FANUC LTD 14/16
(point) (Fig.6.1) BZR88G1 Load reduction curve

1A / point
8
Simultaneous
on points
1.3A / point
6

2A / point
4

10 20 30 40 50 55 (ºC)

Ambient temperature

(point) (Fig.6.2) BYR16G1 Load reduction curve

1A / point
16
Simultaneous
on points
1.3A / point
12

2A / point
8

10 20 30 40 45 50 55 (ºC)

Ambient temperature

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT. DATE DESIG. DESCRIPTION FANUC LTD 15/16
7. Power supply capacity
Unit name Required current (mA) of +24V
A B C
BZR88G1 70 10 x N 10 x M
BXD16D1 70 10 x N -
BYR16G1 70 - 10 x M
N : Number of the input points which turn ON simultaneously.
M : Number of the outut points which turn ON simultaneously.

Add the sums of columns A, B and C for the unit to be used. The sum is the required
current. (Unit mA)

(Example)
In case of BZR88G1,
Number of the input points which turn ON simultaneously is 6 points.
Number of the outut points which turn ON simultaneously is 4 points.

70 + 10 x 6 + 10 x 4 = 170mA

8. Detection when the fuse breaks.

BZR88G1 and BYR16G1 has a function of detection when the fuse breaks.
When the fuse breaks, the corresponding signal of the power on/off information which
is assigned in DI area of PMC is turned off.

(example) The units whose unit number is 12 and 23 are connected. When the fuse
which is installed in unit number 23 break, 6 bit of address X+2 change “0”.

Before break After break


address 7 6 5 4 3 2 1 0 address 7 6 5 4 3 2 1 0
X 0 0 0 0 0 0 0 0 X 0 0 0 0 0 0 0 0
X+1 0 0 0 0 1 0 0 0 X+1 0 0 0 0 1 0 0 0
X+2 0 1 0 0 0 0 0 0 X+2 0 0 0 0 0 0 0 0
X+3 0 0 0 0 0 0 0 0 X+3 0 0 0 0 0 0 0 0

Any fuse break at unit which has some fuses, the corresponding signal of the power
on/off information is turned off. And the LED “FUSE”(Red) tunes on.
As for the power on/off information, please refer to FANUC I/O Unit-MODEL B
CONNECTING MANUAL (B-62813E/03).

TITLE
FANUC I/O Unit-MODEL B
Basic unit
(BZR88G1,BXD16D1,BYR16G1)
DRAW. NO. CUST
B-62163E/03-2
SHEET
EDIT. DATE DESIG. DESCRIPTION FANUC LTD 16/16