ID-PCK-SWPG-2009-55XXXX (Hydrostatic For Piping)

Contract: 4500010646 COMPANY Document N°
HYDROSTATIC TEST PROCEDURE ID-PCK-SWPG-2009-55XXXX

FOR PIPING Revision: 0.1 Status:IFC
Document Type: LIS System / subsystem: 1/10 Discipline: PVV Rev. Date: 5-Agstus-19
Originator Document N°: Page 1 of 15
PT. PERTAMINA HULU MAHAKAM
PLATFORM MODIFICATION AND BOOSTER

COMPRESSOR INSTALLATION
This document has been generated by an Electronic Document Management System. When it is printed, it shall be considered as “For information only copy”.
The controlled copy is the screen version, and thus, it is the holder’s responsibility to make sure that he/she holds the latest valid version.
HYDROSTATIC TEST PROCEDURE FOR PIPING
CLASS : 1
0.1 5-Agustus-19 IFC Issued For Comment WY IP AR

Rev. Date Status Revision Memo Issued Checked Approved COMPANY
This document is the property of PT. Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY.
TABULATION OF REVISED PAGES

ATTACHMENTS
REVISIONS
PAGE REMARKS REVISIONS REMARKS
ATT PAGES
0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
1 X
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
of the COMPANY.
TABLE OF CONTENTS
ITEMS DESCRIPTION PAGE

1 INTRODUCTION 3
2 SCOPE 3
3 REFERENCES 3
4 ABBREVIATIONS 4
5 PRECAUTION AND SAFETY 4
6 HYDROTEST PACKAGE 4
7 PERSONNEL 5
8 TEST EQUIPMENT AND ARRANGEMENT 5
9 TEST MEDIUM 6
10 PREPARATION FOR TESTING 6
11 TEST PRESSURE 6
12 HYDROTEST PROCESS 7
13 ACCEPTANCE 8
14 POST HYDROSTATIS TEST MEASURES 8
15 CORRECTIVE ACTION 8
16 ATTACHMENT 9
ATTACHMENT – A: HYDROSTATIC LOG
ATTACHMENT – B: FLOW CHART HYDROTEST
ATTACHMENT – C: HYDROSTATIC CHART
ATTACHMENT – D: LIST OF MEASURING AND TESTING EQUIPMENT
ATTACHMENT – E: NDE CLEARANCE FORM
1. INTRODUCTION
of the COMPANY.
PT. ASTA REKAYASA UNGGUL (CONTRACTOR) has been awarded the contract for
CONSTRUCTION MAINTENANCE for SOUTH AREA (PACKAGE-B) of East Kalimantan. PT.
ASTA REKAYASA UNGGUL is the contractor for Fabrication and installation for this project.
2. SCOPE
This procedure is used for guidance how to proceed the hydrostatic test which shall be performed
in appropriate manner and comply with the Company Specification, Codes, Standards and
Procedures.
3. REFERENCES
The following documents are referred to in this document.
3.1 Pertamina Hulu Mahakam Documentation
No. Description Doc Number Rev
MHK-COMP-SPE-
1 Steel Piping Fabrication 0
EP-PVV-0171
MHK-COMP-SPE-
2 Cleaning of piping and vessels 0
EP-PVV-0175
3 Approved Isometric Drawing - Latest
4 PID - Latest
3.2 Applicable Code and Standard
1 Process Piping ASME B31.3 2016
3.3 Contractor Procedure
ID-SNP-ALL-xxxx-
1 ITP for Piping Duplex Stainless Steel xxxxxx-O-SNP-xx- 0
xxx
ID-SNP-ALL-0102-
2 ITP for Piping Austenitic Stainless Steel 520002-O-SNP-19- 0.3
001
ID-SNP-ALL-0102-
3 ITP for Piping Carbon Steel 520003-O-SNP-19- 0.3
001
4 JSA for Hydrotest Pipe JSA - 703 -
4. ABBREVIATIONS
of the COMPANY.
Abbreviation Description
ASME American Society of Mechanical Engineering
ITP Inspection Test Plan
JSA Job Safety Analysis
NDT Non Destructive Test
QC Quality Control
5. PRECAUTION AND SAFETY

a. Qualified and experienced personnel should operate pressurizing equipment. Untrained or
unauthorized personnel should not be around the pressurizing equipment.
b. Do not make any adjustment on pressurized fitting under pressure. For example, if an adapter
or flange joint is leaking, take the pressure off the line before attempting to tighten.
c. The test operation should be well planned and carried out with all due precautions. It is always
best for experienced person to be in charge of the operation so that the other will followed his
instruction constantly during the project execution.
d. The effect of hydrotest shall be considered when determining correct test pressure from gauge
reading.
e. Any system under hydrotest shall be carefully observed, to prevent overpressure of lines any
connected equipment.
f. The testing operations shall be conducted diligently, thoroughly, and in a safe workman like
manner in accordance with accepted piping testing practices.
g. During flushing and hydro testing, safety standards shall be observed at all times.
i) Barrier distance per pressure test values
ii) Sign and notices
iii) Tool box talks etc.
h. This work shall be carried out in open space or shelter with sufficient ventilation.
i. The Arung supervisor shall responsible for safety provisions.
6. HYDROTEST PACKAGE
a. The hydrotest pack shall be ready before carrying out the test. The hydrotest package shall be
review by COMPANY.
b. Installed piping systems to be tested shall be divided into sections or test packages.
Company shall approve the proposed sections or test packages.
c. Notification of hydrotest shall be forwarded to all parties involved 24 hours prior commence the
testing.
7. PERSONNEL
The following personnel are minimum required during testing:
i) 1 (one) Testing Supervisor.
ii) 1 (one) Instrument Technician (for instrument protection, connect and disconnect)
iii) 1 (one) Quality Control Inspector.
iv) 1 (one) Mechanic.
of the COMPANY.
v) Necessary helper
8. TEST EQUIPMENT AND ARRANGEMENT
a. All equipment to be used during hydrotesting shall conform to the test process and client
requirements. The hydrotest equipment are listed as below:
i) Pressure and temperature recorder. All recorders shall be calibrated, certified and
approved by client representatives.
ii) Pump for pressurizing, Model: HASKEL pressure 0 - 10000 psi air driven (145 Psi).
iii) Portable air compressor, working pressure 145 Psi.
iv) Vent valves.
v) High pressure hoses, fitting, blind flanges, spades and other tools.
vi) Pressure gauges (1 unit to fit at lowest point and 1 unit at highest test point).
vii) All measuring equipment to be used shall have valid calibration certificate with maximum
validity 1 year after last calibration date.
viii) Test Manifold for gauges and recorder shall be certified by third party
ix) Calibration cert. shall be attached to submission procedure for Company review
b. The following drawing is hydrostatic test schematic diagram
9. TEST MEDIUM
All pipe shall be tested hydrostatically with the following provisions:
of the COMPANY.
i) Test water shall be clean and free from minerals and suspended matter.
ii) Only water having a chloride content of 25 ppm or less shall be used in contact with stainless
steel.
iii) Certificate of test medium shall be available for company review
10. PREPARATION FOR TESTING
a. Before conducting hydrostatic testing, all welding or any required stress relief work on
pressure containing equipment, pipe support and any other welded attachment to piping has
been completed and NDT required shall be completed and have been verified in order to
confirm acceptance to approved specification.
b. Before pressure testing, all lines or systems shall be inspected to ensure that all connected
parts to be excluded from the test are isolated by blinds.
c. Before hydrostatic test, line shall be cleaned according to MHK-COMP-SPE-EP- PVV- 0175
Rev.0
d. There shall be no painting on any weld joint.
e. All vent and other connections, which can have served at pressure test vents shall be open
during filling so that all air can be vented prior to applying test pressure to the systems.
f. Suitably rated spectacle blinds, spades, skillets, blank inset chokes, blind flanges or other
means of positive closure shall be used for each section of piping tested.
g. Adequate temporary supports should be used where volume and weight of water may cause
line deflection. Hydrostatic test loops shall have all high points in the piping with a vent and all
low points with a drain, regardless of whether or not they are specifically shown on the
drawings. When filling, the test fluid shall be introduced at the lowest point of the systems to
minimize the risk of entrapped air and all vents shall be opened. Vents and drains shall be
closed once a continuous flow of fluid is obtained through the vent or drain.
h. Calibrated / certified gauges and recorder shall be used for all hydrostatic tests. The pressure
shall be shown in Psi or Barg. Pressure gauges or recorder used to indicate and record test
pressure shall be dead weight tested for accuracy according to a procedure, dependent of
equipment type. The validity of calibration for all gauges and recorder shall be 1 year.
i. Hydro testing shall be performed via a manifold. The test pump shall be isolatable from the
system with its own pressure gauge. Valves, hoses used in test shall be suitably rated
(preferably use rating of max. test in line list throughout to avoid any confusion).
j. Set up the hydro test equipment which consists of 2 pressure gauges and 1 chart recorder
shall be installed in the test systems, one of gauge near the pressure generator (at the lowest
point) and the other at the highest point, both of which to be positioned so that they can be
easily reached and observed.
11. TEST PRESSURE
a. For pressure testing of piping systems, the test pressure indicated in the construction
drawings shall be strictly followed. The recommended test pressure is not less than 1.5 times
the design pressure.
b. Two hydrostatic test gauges shall be used. Accuracy of pressure gauge shall be at within 0.1
% accuracy at full scale and shall be at within 0.1 % accuracy for the recorder. The test
pressure shall be within 50-70% of the gauge range. If there is a deviation of more than 0.1%
between gauge and recorder during test the test shall be stopped and the equipment
recalibrated. 1 locally Mounted Temperature Indicator with accuracy+ 0.1 deg C.
c. Gauge shall good quality and good working condition.
d. The date of calibration shall be certified on the gauges.
of the COMPANY.
12. HYDROTEST PROCESS

a. Connect the test manifold using high pressure hose or tubing to the test package.
b. Start to fill the test package with water. During filling of the system, open all high point vents
on piping and vessels to free the system from air and to check system for continuity. Once
package has been full with water close all vents valve and plug.
c. Start the pressure recorder and energize the pump to start pressurizing the system. Pressure
shall be increase subsequently from 25% of test pressure + hold 15 minutes for stabilization,
Design pressure + hold 15 minutes for stabilization, and then 100% of test pressure + hold 2
hours. Same procedure shall be performed for depressurization (see attachment – B:
Hydrostatic chart).
d. When the pressure in the system has been stabilized, shut off the pressure source, ensure
that the isolation valves for the isolating pressure are securely closed then disconnect the test
pump connection in the test manifold and plug the isolation valves.
e. Temperature changes have a definitive effect on the pressure in the line. In the closed
systems, where a pipe is directly exposed to the sun, pressure increases up to 25% may
occur. Take necessary precautions to prevent over pressurization. An overnight decrease in
pressure from afternoon to early morning is normal due to temperature changes and does not
necessary indicate a leak.
f. Continuous attendances and supervision shall be maintained at the test pump during
pressurizing the system and the pressure gauges should be monitored.
g. At this point in the hydrostatic test all flange, welds, screwed connections, valve packing, etc.
shall be carefully checked for leaks. Areas to be checked shall be blow dry with compressed
air before a visuals inspection for leaks is carried out.
h. After completion of test all temporary blanks and blinds shall be removed, all operating blinds
returned to proper position and all lines completely drained and the correct line class gaskets
and bolting installed. Valves, orifice plates, expansion joints and short pieces of piping which
have been removed shall be reinstalled with correct line class gaskets and bolting. Lines
being drained after testing shall have all vents open. Lines downstream of a check valve shall
be inspected to insure complete drainage. Piping and equipment shall be completely dried.
i. Documentation shall be provided demonstrating that all test preparations have been
reinstated.
j. Line check and punch list items on the section to be hydrostatic pressure testing have been
completed.
k. The test result of hydrostatic test, include the pressure chart (when required) shall be
prepared as attached form Pressure Test Record by the QA/QC Inspector. The test result
shall be available to the customer and third party for acceptance.
l. In order cases the test package shall be retested again.
i) The line then shall be de-pressurized through the manifold (at top pressure gauge
gradually until the pressure in line is "0" before drain the test medium through the bottom
manifold). The test medium may be reused for other system by redirecting it to the next
System as applicable.
m. Any line change or modified after they had been tested shall be retested.
13. ACCEPTANCE
a. All piping system including welds & flange joint shall be inspected.
b. Acceptance criteria are No deformation and No leak.
of the COMPANY.
c. The test pressure must be maintained for a minimum of two hour after the test pressure has
stabilized and the test pump isolated.
14. POST-HYDROSTATIC TEST MEASURES

a. After completion of hydrostatic test, the pressure shall release gradually in steps. All the vents
and drains shall be kept open until the lines are fully drained. All temporary facilities installed
to facilitate pressure test shall be removed.
b. After hydrostatic test, pipe shall be dried and cleaned. This piping shall be blown-down with
air, and air circulated through the piping until it has been determined that there are no trapped
pocket of water and that the piping is dry.
c. Where permanent or temporary strainers have remained in place for the hydrostatic pressure
test, they shall remove following the test and thoroughly cleaned before reinstalling.
d. Records are made on each piping system when test is completed. These records shall be
retained in the Arung quality document control, as a permanent record and a copy will be
given to owner's representative.
e. These records shall be prepared in tabulated forms and shall include:
Date of test
Test Package Number
Test Block Diagram
System/Subsystem Number
System/subsystem Description
Design Pressure and Temperature
Test Medium
Test Pressure and Temperature
Test Duration
Inspector’s name and signature
Reference P & ID’s, Isometric and Line No.
Pressure Gauge S/N and copy of calibration certificate
Pressure Recorder S/N and copy of calibration certificate
Acceptance of test results by CTR and CPY representative.
15. CORRECTIVE ACTIONS

a. If the pressure drop is found during the test due to leakage at some joint (s) of the system
shall be depressurized, repaired and retesting shall be done at pressure originally specified
for the test.
b. Any leaks found during the hydro test, the system shall be de-pressurized through the bleed
point before proceed with rectification.
c. Upon completion the system is to be fully de-pressurized, all high point vent and test limit
connection are to be full opened prior to draining the hydro test medium.
d. The system shall be drained in stages to avoid vacuum pressure during the draining, which
may damage the line and at same time to allow complete removal.
e. All joints failing to pass the pressure test shall be repaired in accordance with the relevant
specification and the relevant sections shall be retested to the applicable test pressure.
16. ATTACHMENT
ATTACHMENT – A: HYDROSTATIC LOG
of the COMPANY.
ATTACHMENT – B: FLOW CHART HYDROTEST

ATTACHMENT – C: HYDROSTATIC CHART
ATTACHMENT – D: LIST OF MEASURING AND TESTING EQUIPMENT
ATTACHMENT – E: NDE CLEARENCE FORM
of the COMPANY.
ATTACHMENT – A
HYDROSTATIC LOG
of the COMPANY.
ATTACHMENT – B
FLOW CHART HYDROTEST
of the COMPANY.
ATTACHMENT – C
HYDROTEST CHART
of the COMPANY.
ATTACHMENT – D
LIST OF MEASURING AND TESTING EQUIPMENT
of the COMPANY.
ATTACHMENT – E
NDE CLEARANCE FORM
of the COMPANY.

ID-PCK-SWPG-2009-55XXXX (Hydrostatic For Piping)

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

ID-PCK-SWPG-2009-55XXXX (Hydrostatic For Piping)

Încărcat de

Drepturi de autor:

Formate disponibile

Contract: 4500010646 COMPANY Document N°

HYDROSTATIC TEST PROCEDURE ID-PCK-SWPG-2009-55XXXX

PT. PERTAMINA HULU MAHAKAM

PLATFORM MODIFICATION AND BOOSTER

HYDROSTATIC TEST PROCEDURE FOR PIPING

0.1 5-Agustus-19 IFC Issued For Comment WY IP AR

TABULATION OF REVISED PAGES

ITEMS DESCRIPTION PAGE

No. Description Doc Number Rev

3 Approved Isometric Drawing - Latest

3.2 Applicable Code and Standard

No. Description Doc Number Rev

1 Process Piping ASME B31.3 2016

3.3 Contractor Procedure

No. Description Doc Number Rev

4 JSA for Hydrotest Pipe JSA - 703 -

ASME American Society of Mechanical Engineering

ITP Inspection Test Plan

JSA Job Safety Analysis

NDT Non Destructive Test

5. PRECAUTION AND SAFETY

12. HYDROTEST PROCESS

14. POST-HYDROSTATIC TEST MEASURES

15. CORRECTIVE ACTIONS

ATTACHMENT – B: FLOW CHART HYDROTEST

S-ar putea să vă placă și