M0072880 (en-us)
07 July 2016
Special Instruction
i06712146
Installation Procedure for the
Cat ® Detect Object Detection
and Vision Systems for Quarry,
Off-Highway and Mining Truck
Applications
SMCS Code: 7610; 7620
Machine Control & Guidance Products
CATDETECT-OBJECTDETEC (S/N:
DTJ1-Up)
CATDETECT-VISIONONLY (S/N: DTL1-
Up)
Table of Contents
Introduction ...........................................................1
Important Safety Information...................................2
Weld Specifications and Qualifications ....................2
Proper Welding Procedure on Machines and
Engines with Electronic Controls ........................3
Preparing the Metal for Welding ..............................3
Installation Kits ......................................................3
Parts Tables ..........................................................4
Installation Requirements .......................................4
Machine Requirements .......................................4
Component Location Selection ............................5
Determining the Mounting Locations ....................5
Mounting Location Selection for the
Display.............................................................5
Preparation for Installation ..................................6
Custom brackets needed for installation on
some machines .............................................6
Inspecting the machine....................................6
Guidelines for routing the harnesses.................6
Tools, parts, and resources required for
installation ....................................................6
Grounding practices ........................................6
Installation Procedure ............................................7
Camera and Lamp Installation .............................7
Front camera mounting....................................7
1
Rear camera mounting ....................................8
Left and right camera mounting (4 camera
systems only) ................................................9
Object Detection Sensor Mounting (Radar
Systems Only) ..................................................9
Installation hardware .......................................9
Front object detection sensors .......................10
Side object detection sensors.........................10
Rear object detection sensor.......................... 11
Radar Mounting................................................14
Mounting the rear-upper radars ......................14
Mounting the rear-lower radars.......................15
Display Mounting Installation and Mounting
the Display .....................................................16
Mounting the RAM-style display
mount .........................................................16
Mounting the pedestal-style display
mount .........................................................18
Mounting the Power Converter (Radar
Systems Only), Relays, and Circuit
Breakers ........................................................19
Electrical component mounting
bracket .......................................................20
Machine Power and Interface
Connections ...................................................20
Converting Harness for Switch to Ground
Applications ...................................................21
Routing the Harness and Camera Cable ............21
Bulkhead connections for the camera and
sensor harness ...........................................22
Camera cables .............................................22
Sensor and chassis harness ..........................22
Cab harnesses connections ...........................23
Software Installation .........................................23
Generic Object Detection for Trucks
Equipment ID Configuration and
Recommended Filter Settings..........................23
Introduction
Do not perform any procedure in this Special
Instruction until you have read the information and
you understand the information.
This Special Instruction covers the installation of the
Object Detection and Vision System on Quarry, Off-
Highway, and Mining Truck applications. This system
is to be installed on machines that meet certain
requirements and are not currently covered by the
Object Detection retrofit systems available. These
machines are listed in the machine and
“DETECTOBJ” price list.
These kits are to be used on Quarry, Off-Highway, or
Mining Trucks of the 70-400 ton classes.
This system can be configured to have 2, 4, or 8
Object Detection sensors on the machine. The
system can be configured to have 2 or 4 cameras on
the machine. The number of sensors will be
determined by the size of the machine and mounting
location availability. A Caterpillar technology
representative or dealer support should be consulted
prior to beginning an installation project.
Important Safety Information
Use only proper tools and observe all precautions
that pertain to the use of those tools. Failure to follow
these procedures can result in personal injury. The
following procedures should also be observed.
Work safely. Most accidents that involve product
operation, maintenance, and repair are caused by
failure to observe basic safety rules or precautions.
An accident can often be avoided by recognizing
potentially hazardous situations before an accident
occurs.
A person must be alert to potential hazards. This
person should also have the necessary training,
skills, and tools to perform these functions properly.
Safety precautions and warnings are provided in this
instruction and on the product. If these hazard
warnings are not heeded, bodily injury or death could
occur to you or to other persons. Caterpillar cannot
anticipate every possible circumstance that might
involve a potential hazard.
Therefore, the warnings in this publication and the
warnings that are on the product are not all inclusive.
Ensure that any tool, procedure, work method, or
operating technique you use that is not recommended
by Caterpillar is safe.
Ensure that the product will not be damaged or the
product will not be made unsafe by the operation,
lubrication, maintenance, or repair procedures used.
Personal injury or death can result from improper
assembly procedures.
Do not attempt any assembly until you have read
and understand the assembly instructions.
2
Accidental engine starting can cause injury or
death to personnel working on the equipment.
To avoid accidental engine starting, disconnect
the battery cable from the negative (−) battery ter-
minal. Completely tape all metal surfaces of the
disconnected battery cable end in order to pre-
vent contact with other metal surfaces which
could activate the engine electrical system.
Place a Do Not Operate tag at the Start/Stop
switch location to inform personnel that the
equipment is being worked on.
Weld Specifications and
Qualifications
Personal injury or death can result from fumes,
gases and ultraviolet rays from the weld arc.
Welding can cause fumes, burn skin and produce
ultraviolet rays.
Keep your head out of the fumes. Use ventilation,
exhaust at the arc, or both, to keep fumes and
gases from your breathing area. Wear eye, ear
and body protection before working.
Protect yourself and others; read and understand
this warning. Fumes and gases can be dangerous
to your health. Ultraviolet rays from the weld arc
can injure eyes and burn skin. Electric shock can
cause death.
Read and understand the manufacturer's instruc-
tions and your employer's safety practices. Do
not touch live electrical parts.
See “American National Standard Z49.1, Safety in
Welding and Cutting” published by the American
Welding Society.
American Welding Society
2501 N.W. 7th Street
Miami, Florida 33125
See “OSHA Safety and Health Standards, 29 CFR
1910”, available from U.S. Department of Labor.
U.S. Department of Labor
Washington, D.C. 20210
Note: Personal breathing protection should be worn
by the personnel that are welding. Personal breathing
protection will prevent fumes from entering the lungs
of the person that is welding. Use a 1U-8088 Type H
Respirator Gp for breathing protection.
Welders must be qualified for fillet welding and
groove welding. The welder must be qualified in
different welding angles. The welders should be
qualified in the use of the welding processes that
follow: Shielded Metal Arc Welding (SMAW), Flux
Cored Arc Welding (FCAW) and Gas Metal Arc
Welding (GMAW). Refer to ISO 9606 or “American
National Standards Institute (ANSI)/American
Welding Society (AWS) Specification D1.1, or
Specification D14.3” for information that regards the
qualifications for the processes that follow: SMAW
process, FCAW process, and GMAW process. The
welders must have used the process at some time
within the last 6 months. The welders must complete
the process of certification if the welders have not
used the welding processes for 6 months.
The power source should be able to supply 500 A or
more with DC current for the welding operation. The
power source should be able to gouge metal with 500
A.
Use the direct current electrode positive (DC reverse
polarity).
The welding wire must be shielded with CO2 gas or
Argon/CO2 80/20 gas.
All repair welds should be done in a controlled
environment. Controlled environments prevent the
rapid cooldown after the repair. Controlled
environments would be inside a repair shop.
All welds should be done in the horizontal position to
make a smooth surface finish.
If the vertical position must be used in the welding
procedure, the operation should be performed in the
“vertical up” direction, instead of the “vertical down”
direction.
Table 1
Allowed Filler Material
AWS A5.18 ER70S-6
DIN 8559 SG3
EN 440 G4Si1
Recommended European weld consumables: SAF
Oerlikon Carbofil SG3, ESAB OK Autrod 12.64, Pittini
Pitarc G9, or Thyssen® Union k56
If only manual welding is possible, use ESAB OK
48.00 with a rod diameter of 3.25 mm (0.128 inch) or
the equivalent AWS A5.1 E7018 or EN ISO 2560-A E
42 4 B 42 H5.
If welding quenched steel or tempered steel, the
recommendation is to use specific filler metal with
higher mechanical properties and lower hydrogen
levels such as flux cored wire with AWS A5.20 Class
E70T-5 specification. If something other than an AWS
A5.20 Class E70T-5 Electrode is used, preheat to
200° C (392° F) and maintain interpass temperature
at 150° C (302° F).
3
Mask all parts prior to gouging.
Proper Welding Procedure on Machines
and Engines with Electronic Controls
Proper precautions are necessary to prevent damage
to electronic controls. When you weld on a machine
with electronic controls, use the steps that follow:
1. Turn off the engine. Put the key start switch in the
OFF position.
2. If the machine has a battery disconnect switch,
open the switch. If the machine does not have a
battery disconnect switch, disconnect the negative
battery cable at the battery.
3. Connect the ground cable for the welder directly to
the actual machine component that will be welded.
Attach the clamp for the ground cable as close as
possible to the area that is being welded. This
connection will reduce the chance of damage from
welding current to the components that follow:
bearings, hydraulic components, and electrical
components.
Note: Do NOT use electrical components as a ground
point for the welder. Do NOT use ground points for
electronic components as a ground point for the
welder.
4. Protect the wiring harnesses from the weld splatter.
Preparing the Metal for Welding
Personal injury can result from flame cutting or
welding on painted areas.
The effect of gasses from burned paint is a hazard
to the person doing the cutting or welding.
Do not flame cut or weld on painted areas.
All grease, water, paint, rust, dirt, and scale must be
removed before welding. Any of these materials will
discharge gas which will cause porosity in the weld
deposit. Water and rust will cause hydrogen
embrittlement. Hydrogen embrittlement causes
cracks in the weld deposit.
Note: Identify the material to be welded. Some
bumpers are cast and cannot be welded. Alternate
mounting methods may have to be used in this
scenario.
Installation Kits
Installation Kits are listed in the “DETECTOBJ” price
list. Refer to this list for additional ordering
information. Installation of this system will require the
following components:
Display Mounting – Can be a RAM mount or Table 4
pedestal. Provides mounting and hardware for the
Vision Kits (1)
display.
250 ton - 400 ton, 4 camera 500-8809
Cab Kit – Contains the display, display harnessing,
hardware, and components used to complete the cab 100 ton - 249 ton, 4 camera 500-8810
portion of the installation.
Less than 100 ton, 4 camera 500-8814

Less than 100 ton, 2 camera 500-8815

Note: The display is not shipped with software
installed. Software is available on SIS Web. The (1) One of these Vision Kits will be used
software is installed using 425-6889 Cable As and
479-4193 Wiring Cable Assembly available from Table 5
the service kit 457-9179 Object Detection Kit. Object Detection Sensor Kits (1)
These parts are also available separately through
parts distribution channels. 250-400 ton, 8 sensor 500-8808

100 - 249 ton, 8 sensor 500-8823

Vision Kit – Contains the camera, camera mounting,
rear lamp, and camera cables. Vision kits for 2 and 4 Less than 100 ton, 4 sensor 500-8863
camera applications are available.
Less than 100 ton, 2 sensor 500-8866
Object Detection Kit – Contains the Object (1) One of these Object Detection Sensor kits will be used
Detection sensors, sensor mounting, sensor
harnessing, power converter, and associated Table 6
hardware needed to complete installation on the
machine. Sensor kits are available for 2, 4, and 8 Accessory Parts
sensor applications.
Quantity Part Number Part Name

The following are some configuration examples: Object Detection

1 457-9179
Kit
• 150 ton to 400 ton class machines will use 8 Wiring Cable
Object Detection sensors and 4 cameras 1 479-4193
Assembly

• 70 ton to 150 ton class machines will use 2 or 4 1 425-6889 Cable As

sensors with 2 or 4 cameras. 1 437-4620 Protractor
1 441-3703 Protractor
Parts Tables Varies by
207-3814 Wire As
installation
This section lists the kits and the components of
Varies by
these kits. The last table contains accessory parts 4C-5843 Black Paint
installation
that may need to be ordered if they are not already
available. Varies by
4C-4200 Paint (YELLOW)
Table 2 installation

Display Mounting (1) Varies by Primer Paint

4C-4205
installation (YELLOW)
RAM Mount 451-3759
Black Paint
Pedestal Mount 462-2978 Varies by
4C-4198 (AEROSOL
installation
(1) One of these display mounting options will be used SPRAY)

Table 3
Cab Installation Kit (1) Installation Requirements
Cab kit 500-8806

Power Converter kit 500-8816

Machine Requirements
GPS Installation Group 500-8820 The system requires a regulated power supply with a
(1) These Cab Installation Kits will be used on all applications nominal voltage of 24 volts DC and must sustain a
maximum load of 20 amps. Switched and unswitched
inputs are required as well as a machine ground that
is common with the chassis ground.
The system requires a 24 volt DC input for machine
motion in forward and reverse. Connections will be
made to these points with the systems cab harness.

4
The system requires a 24 volt DC input for machine
body position if a dump body is installed. Connections
will be made to these points with the systems cab
harness.
Note: Additional electrical connectors and wiring may
be required to complete the machine interface
connections.
Component Location Selection
Ensure the guidelines listed in the following section
are properly observed for selecting mounting
locations, mounting the components, and routing
harnessing and cables.
Determining the Mounting Locations
Harnesses and cables will interconnect all the
components and interface with the machine.
Harnesses and camera cables will be routed through
the cab and to the rear of the machine. Follow
harness routing guidelines and trace existing
harnessing routes.
Note: Ensure that the components are located in
areas that allow the cab harness to be routed and
connected to all components and machine interfaces.
The following components must be mounted in the
cab:
Display and display mounting – The display
performs system processing, displays video from the
camera, displays detection information, produces
audible alarms in certain situations, and mounting
ensures that the display is visible to the operator
without interfering in machine operation. Additional
considerations for display mounting can be found in
the following section. The display will be installed in
the machine cab on the RAM and bracket or pedestal
option.
Power Converter – Converts power from 24 volts DC
to 12 volts DC for sensor power. The power converter
is installed in the machine cab near the machines
electrical system center.
Relays – The relays are for main power, lamp, and
switched inputs. The relays are installed in the
machine cab near the machines electrical system
center.
Circuit Breaker – System power circuit breaker is
mounted on the circuit breaker panel or the provided
plate.
The following components must be mounted on the
machine:
Camera – The camera provides a video signal to the
system display. The cameras must be mounted in an
area clear of obstructions. Ensure that the area
provides a view of the rear of the machine as
reference and an adequate view of the systems
desired coverage area to the rear of the machine.
5
Note: 4-camera systems will have a front, right-hand,
rear, and left-hand camera.
Note: 2-camera systems will have a front and rear
camera.
Rear and Side Lamps – Provides illumination for the
camera when operating in conditions with reduced
ambient lighting. The rear lamp should be mounted to
the rear of the machine near the camera. Only mount
the lamp if approved for locale use. Some regulations
may prevent mounting of additional lamps on the rear
of machines. Side lamps will be used on 4-camera
systems to illuminate the right and left-hand camera
coverage area.
Object Detection Sensors – Provides detection
information to the display. The sensors must be
mounted in an area that provides a clear area in the
sensors field of view and does not interfere with
access to the machine.
Note: 8-sensor systems will have two front sensors
(left and right), one right-hand, one-left hand sensor,
and four rear seasons (left, right, upper, and lower).
Note: 4-sensor systems will have one front sensor,
one right-hand sensor, one left-hand sensor, and one
rear sensor.
Note: 2-sensor systems will have one front sensors
and one rear sensor.
Mounting Location Selection for the
Display
The monitor display group must be mounted in a
location that will not interfere with the existing
equipment in the cab. If necessary, relocate the
existing equipment.
Note: The monitor display group must not interfere
with any movement of the operator.
Ensure that the monitor display group does not cause
any of the listed conditions:
• Interfere with the direct view of the operator or the
view in the mirror of the operator.
• Interfere with the ability to enter the cab or exit the
cab from the seat of the operator or the buddy seat
• Expose the operator or the person in the buddy
seat to potential of additional injury from impact
during machine collisions or rollovers.
• Interfere with the operation of the machine
controls. The machine controls include the
following components: the gear selector, the
retarder, and the steering wheel.
• Interfere with operator comfort. Operator comfort
includes the rest positions for the arm and the leg.
• Block or cover up any warning films.
Preparation for Installation
This section outlines the following information:
• Custom brackets needed for installation
• Inspecting the machine and component mounting
locations
• Special tools and resources required for the
installation
• Grounding practices for the ECM
Custom brackets needed for installation on some
machines
Some machines require additional brackets or
custom component mounting depending on third
party equipment installs and customer requirements.
Thorough evaluation of the machine should be done
prior to install. The purpose of this evaluation is to
identify all component mounting locations. The
evaluation also identifies any risk associated with
component mounting such as access to other
components, interference with electrical systems, and
interference with machine harness and cabling.
Inspecting the machine
Perform an inspection of the machine to identify the
best mounting location for each component. Verify
that the selected location will meet the following
conditions:
• The installation will not interfere with the ability of
the operator to view from the cab.
• The installation will not block any mirrors.
• The components will not block the entry or the exit
of the operator.
• The components will not interfere with the
operation of other equipment
• The cables will not extend beyond the electrical
specifications
Guidelines for routing the harnesses
Use the following guidelines when routing harnesses:
• Route the harnesses in a manner that does not
create a trip hazard.
• Properly restrain the harnesses.
• Protect the harnesses from mechanical damage.
• Ensure that the cable routing does not prevent
access to any service panels.
6
• Protect the cables from sharp metal edges.
• Secure the cables near each connector in order to
reduce strain on the connector.
• Ensure that the cables will not be exposed to
excessive heat.
Tools, parts, and resources required for
installation
Ensure that the following list of tools, parts, and
resources are available prior to installation:
Table 7
Tools, Parts, and Resources
Standard and metric socket set (5/16 inch - 3/4 inch)
Standard and metric wrench set (5/16 inch - 3/4 inch)
Hex tool set standard and metric
Electrical tape
Welder
Grinder
Spray paint
Hole cutter
Drill bits
Wires splices as needed to make machine switched input con-
nections. (1)
Crimping tool for Deutsch connectors
Deutsch connector accessory kit
Service harnesses for installing software on the display. (1)
Angle finder and protractor for setting the angle and azimuth of
the sensor. (2)
(1) Part numbers listed in the accessory parts table in the “Parts Ta-
bles” section.
(2) The angle finder and protractor are available as part of the serv-
ice kit or can be ordered separately.
Note: The welder is required for the installation of the
mounting blocks and brackets for the camera and
Object Detection sensors. The welder may be
required for the display bracket mounting.
Note: The service kit 457-9179 Object Detection Kit
is recommended for any technicians who perform
installation or servicing of this system.
Grounding practices
Note: The system has ground terminals that connect
to the chassis ground of the machine. This ground
strap will ground the system and components.
The equipment is grounded for the following
purposes:
• Safety of personnel
• Safety of equipment through protection against Front camera mounting
lightning strikes
• Signals that are free of noise.

• Improved equipment operation

• Reduction of emitted noise

• Continuity of service

Installation Procedure
Camera and Lamp Installation
Refer to the steps in the following sections for the
camera and lamp mounting procedures:

1. Collect the necessary parts from the vision kit.

Refer to Table 8 .
Table 8
Parts Used for Camera and Lamp Installation

Quantity Part Number Part Name Illustration 1 g06087440

(1) 51 mm (2.0 inch)
1 268-9063 Bracket As
(2) 63.5 mm (2.5 inch)
1 8T-4185 Bolt
1. At the mounting location for the front camera, weld
1 8T-4121 Hard Washer the 255-8274 Plate. Alternatively, drill 4 x
1 8M-2772 Clip 13.8 mm (0.54 inch) holes spaced 63.5 mm
(2.5 inch) by 51 mm (2.0 inch). Refer to Illustration
1 122-5855 Spacer 1. Ensure proper orientation of the drilled holes.
1 7Y-8169 Grommet
3 8T-4136 Bolt
3 8T-4121 Hard Washer

1 336-6684 Camera Gp

1 426-5380 Flood Lamp Gp

2. Ensure that the machine key switch and main

battery disconnect are in the off position.

Illustration 2 g06089932
(3) Hardware to secure camera to bracket
(4) Camera group hardware
(5) Hardware to secure upper bracket to lower bracket
(6) Additional lower bracket hardware
(7) Lower bracket hardware
(8) Clip ladder hardware

2. Assemble the front camera mounting assembly as

seen in Illustration 2. Refer to Table 9 .

7
Table 9
Front Camera Mounting Assembly Hardware 4. Bolt the front camera mounting assembly to the
weld plate or the four holes previously drilled. Refer
Quantity Part Number Part Name to Illustration 3.
Hardware to Secure Camera to Bracket (3)

3 8T-6466 Bolt Rear camera mounting

3 8T-4121 Hard Washer
3 8T-4133 Nut
1 312-4475 Bracket

Camera Group Hardware (4)

1 305-3748 Plate As

1 336-6684 Camera Gp

Hardware to Secure Upper Bracket to Lower Bracket (5)

4 8T-4136 Bolt
8 7X-7729 Washer
4 8T-4133 Nut
Additional Lower Bracket Hardware (6) (1)

4 7X-7729 Washer
4 8T-4133 Nut
Lower Bracket Hardware (7)

4 8T-4195
4 7X-7729
1 348-8145
Clip Ladder Hardware (8)
1 4P-7581
1 8T-4136
2 8T-4121
1 8T-4133
(1) Use this hardware only if the bracket will be bolted on front of
the platform and not the weld plate.
3. Assemble the 336-6684 Camera Gp. Mount the
assembly to the 312-4475 Bracket.
Bolt
Illustration 4 g06090042
Washer
(9) 336-6684 Camera Gp
Bracket (10) 7X-7729 Washer
(11) 8T-4195 Bolt
(12) 348-9537 Plate As
Clip
1. Assemble the camera to the 348-9537 Plate As.
Bolt Refer to Illustration 4.
Hard Washer 2. If the Object Detection sensors are installed, this
Nut
assembly will be mounted to the sensor mounting
brackets. If no sensors are installed, drill two
13.5 mm (0.532 inch) holes spaced 50 mm
(2.0 inch) apart.
3. To mount the lamp assembly, drill a single 13.5 mm
(0.532 inch) hole on the side of the camera bracket
or another bracket on the rear of the machine.
4. Mount the lamp to the hole using the nut and
washers provided with the lamp.

5. Adjust the lamp towards the camera viewing area.

Adjust the lamp to face downwards and just
beyond the rear of the machine.

6. Tighten the mounting bolt to 55 ± 10 N·m

(41 ± 7.4 lb ft). Tighten the angle adjustment bolt to
27 ± 8 N·m (20 ± 6 lb ft).

Illustration 3 g06087450
Front camera mounting example

8
Left and right camera mounting (4 camera
systems only)
Illustration 5
(13) Camera group hardware
(14) Hardware to secure camera plate
(15) Plate
(16) Hardware to secure lamp
(17) Lamp group hardware
(18) Hardware to secure bracket
Table 10
Left and Right-Hand Camera Mounting Assembly
Hardware
Quantity Part Number
Camera Group Hardware (13)
1 305-3748
1 336-6684
Hardware to Secure Camera Plate (14)
3 4L-6459
6 5P-1075
3 6V-8801
Plate (15)
1 305-3747
Hardware to Secure Lamp (16)
1 5S-7379
2 8T-4896
(Table 10, contd)
Left and Right-Hand Camera Mounting Assembly
Hardware
Quantity Part Number Part Name
1 6V-8801 Nut
Lamp Group Hardware (17)
1 426-5380 Flood Lamp Gp
1 4P-7581 Clip
Hardware to Secure Bracket (18)
4 8T-4137 Bolt
4 8T-4121 Hard Washer
1 4D-9517 Clip
1. At the left and right-hand camera mounting
locations, do either of the following:
• Weld the 255-8274 Plate
• Drill four 13.8 mm (0.54 inch) holes. Space the
holes 63.5 mm (2.5 inch) by 51 mm (2.0 inch).
Refer to Illustration 1. Ensure proper
orientation.
2. Assemble the left and right-hand camera mounting
assemblies.
3. Mount the lamp to the hole using the nut and
g06090100 washers provided with the lamp.
4. Adjust the lamp towards the camera viewing area.
Adjust the lamp downwards and just beyond the
rear of the machine.
5. Tighten the mounting bolt to 55 ± 10 N·m
(41 ± 7.4 lb ft). Tighten the angle adjustment bolt to
27 ± 8 N·m (20 ± 6 lb ft).
6. Assemble the 336-6684 Camera Gp. Mount the
336-6684 Camera Gp to the 305-3747 Plate
Part Name As.
7. Mount the camera mounting assembly to the
Plate As 255-8274 Plate or the four holes previously
drilled.
Camera Gp
Object Detection Sensor Mounting (Radar
Bolt
Systems Only)
Hard Washer
This section covers the mounting procedure for the
Nut
Object Detection sensors. Repeat the procedure if
multiple sensors will be installed.
Plate As Installation hardware
Refer to Table 11 for the required parts needed from
Bolt the Object Detection Sensor kit.
Hard Washer
(continued)
9
Table 11
Object Detection Sensor Mounting Hardware Side object detection sensors
Quantity Part Number Part Name
4 6V-7357 Bolt
4 5P-4116 Hard Washer
4 198-4775 Hard Washer
2 8T-4956 Bolt
2 245-9941 Hard Washer
Object Detection
1 430-8391
Box Gp

1 8X-6102 Block
1 379-3987 Bracket
1 2M-3432 Grommet
8 7T-1099 Link

Front object detection sensors

1. Mark a weld location for the 8X-6110 Block at the

mounting location for the front sensor.

2. Remove all paint and dirt from the marked location

and 8X-6110 Block. Apply a 6 mm (0.24 inch)
fillet weld around the perimeter of the block. Ensure
that the area has cooled after welding before
applying a protective layer of paint. The protective
layer of paint prevents corrosion. Refer to Table 6
for paint recommendations.

Illustration 7 g06090440
Side Object Detection Sensors
(21) 8T-4186 Bolt, 7X-7729 Washer, 6V-7744 Locknut
(22) 452-1420 Object Detection Box Gp
(23) 458-2204 Bracket As, 380-4489 Plate
(24) 380-6932 Bracket, 9X-8256 Washer, 5C-9553 Bolt
(25) 379-8128 Sensor Mounting Gp
(26) 8T-4136 Bolt, 7X-7729 Washer
(27) 8T-4183 Bolt, 198-4778 Hard Washer

1. Weld the 348-8762 Plate As at the mounting

location for the left and right-hand Object Detection
Illustration 6 g06090140 sensors.
(19) Top of bumper
(20) Two 8X-6110 Blocks

3. Assemble the front radar structure. Mount the front

radar structure to the 8X-6110 Block. Refer to
Illustration 6.

10
Illustration 8 g06090655 Illustration 10 g06090666
(28) 372-9143 Plate (35) 8T-4195 Bolt, 7X-7729 Washer
(29) 452-1420 Object Detection Box Gp (36) 8T-4183 Bolt, 198-4778 Hard Washer
(30) 326-9055 Film (NO STEP) (37) 378-7007 Plate As
(31) 8T-4189 Bolt, 5P-4116 Hard Washer
(32) 378-6997 Bracket As, 8T-4196 Bolt, 7X-7729 Washer, 2. Assemble the left and right-hand Object Detection
265-9596 Hard Washer Mounting assemblies using the proper hardware.
Refer to Illustrations 8,9, and 10.
3. Mount the assembly to the 348-8762 Plate As.

Rear object detection sensor

Illustration 9 g06090659
(33) 8T-4196 Bolt, 265-9596 Hard Washer
(34) 380-4489 Plate

Illustration 11 g06090671
Example of rear object detection sensor mounting location

11
Illustration 12 g06090676
Example of mounted rear object detection sensor

The rear of trucks varies greatly by manufacturer. The

rear mounting structure provided in this kit may need
modifications to allow mounting one rear of each
unique application. Unique brackets may need to be
fabricated for other types of mounting applications.

Illustration 13 g06090692

(38) 8T-4648 Bolt, 198-4778 Hard (39) 092-5524 Bolt, 265-9596 Hard
Washer, 6V-7687 Locknut Washer, 6V-7687 Locknut

1. Install the 419-5055 Clamp halves to the axle

housing using the proper hardware. Refer to
Illustration 13.
2. Torque the top 8T-4648 Bolts (38) to 100 N·m
(73.8 lb ft). Torque the bottom 092-5524 Bolts
(39) to 50 N·m (36.9 lb ft).

12
Illustration 14 g06090700
(40) 8T-4195 Bolt, 8T-4121 Hard Washer
(41) 419-5054 Bracket As
(42) 419-5053 Bracket As
(43) 389-7028 Plate As
(44) 8T-4182 Bolt, 8T-4121 Hard Washer
(45) Rear view of assembled brackets

3. Attach 389-7028 Plate As (43) to 419-5053

Bracket As (42) and 419-5054 Bracket As (41).
Refer to Illustration 14 for the proper hardware.

4. Weld the assembled bracket from Step 3 to the

axle clamps installed in Step 1. Ensure that the
front face of the bracket is perpendicular to the
ground.

5. Perform a mock fit up of the anti-rotational brackets

to determine the correct location of the two
422-2398 Blocks.
6. After determining the proper location, prepare the
welding area. Weld the two 422-2398 Blocks to
the frame.

13
Illustration 15 g06090706

(46) 8T-4648 Bolt, 198-4778 Hard
Washer, 6V-7687 Locknut
(47) 8T-4195 Bolt, 7X-7729 Washer
(48) 419-5054 Bracket As
(49) 422-2398 Block
(50) 8T-4195 Bolt, 7X-7729 Washer (54) 092-5524 Bolt, 265-9596 Hard
(51) 419-6048 Bracket As Washer, 6V-7687 Locknut
(52) 8T-4186 Bolt, 7X-7729 Washer (55) 419-5053 Bracket As
(53) 419-5056 Bracket As (56) 419-5055 Clamp

7. Bolt the brackets together using the proper

hardware. Refer to Illustration 15.

Radar Mounting
Mounting the rear-upper radars

Note: The following procedure is for one upper radar.

Use the same procedure for the second radar.

Illustration 16 g06090717
(57) 380-4489 Plate
(58) 8T-4196 Bolt, 7X-7729 Washer, 265-9596 Hard Washer
(59) 458-2206 Bracket As
(60) 8T-4186 Bolt, 7X-7729 Washer

14
1. Assemble the rear radar assemblies. Attach the
452-1420 Object Detection Box Gp to the
458-2204 Bracket As. Use four 8T-4136 Bolts,
two 7X-7729 Washers, and one 380-4489
Plate. Refer to Illustration 16.

Illustration 18 g06091075
(64) 458-2204 Bracket As
(65) 8T-4136 Bolt, 7X-7729 Washer, 380-4489 Plate
(66) 8T-4186 Bolt, 7X-7729 Washer

1. Assemble the rear radar assemblies. Attach the

Illustration 17 g06090721 452-1420 Object Detection Box Gp to the
(61) 348-8765 Clamp Bracket 458-2204 Bracket As. Use four 8T-4136 Bolts,
(62) 8T-4186 Bolt, 7X-7729 Washers, 6V-7744 Locknut two 7X-7729 Washers, and one 380-4489
(63) 452-1420 Object Detection Box Gp Plate. Refer to Illustration 18.

2. Attach the assembled box group and bracket

assembly to the 348-8765 Clamp Bracket. Use
four 8T-4186 Bolts, eight 7X-7729 Washers,
and four 6V-7744 Locknuts.
3. Mount the upper radar assemblies to the rear
bracket on the back of the truck. Use two 8T-4186
Bolts and two 7X-7729 Washers for each
assembly.

Mounting the rear-lower radars

Note: The following procedure is for one lower radar.

Use the same procedure for the second radar.

Illustration 19 g06090721
(61) 348-8765 Clamp Bracket
(62) 8T-4186 Bolt, 7X-7729 Washers, 6V-7744 Locknut
(63) 452-1420 Object Detection Box Gp

2. Attach the assembled box group and bracket

assembly to the 348-8765 Clamp Bracket. Use
four 8T-4186 Bolts, eight 7X-7729 Washers,
and four 6V-7744 Locknuts. Refer to Illustration
19.

15
3. Mount the lower radar assemblies to the rear Note: There are two options for display mounting.
bracket on the back of the truck. Use two 8T-4186 Follow the instructions for the kit that was ordered.
Bolts and two 7X-7729 Washers.
Collect one of the following mounting kits:

• 451-3759 Display Mounting Kit (RAM)

• 462-2978 Display Mounting Kit (PEDESTAL)

Mounting the RAM-style display mount

1. Determine if the machine has a base capable of

supporting the RAM mount footprint.
Note: Mounting for a RAM base may already exist.

a. If the RAM base footprint already exists, use the

area for mounting the RAM coupler. Attach the
Illustration 20 g06090710 329-2680 Base to the footprint. Use four
8T-4753 Screws if the location contains M5x.08
threads. If this location accepts another thread
size, use the fastening hardware intended to be
used at this location of the machine model.

b. Use the following steps if the RAM base footprint

does not already exist but there is an area for
mounting the base.

a. Paint the bracket to protect from

corrosion.

Illustration 21 g06090711

Note: Depending on the application, there is a

possibility that the rear axle clamps in the provided
kits may not be applicable. Refer to Illustration 20 and
Illustration 21 for other examples to mount rear
radars. Ensure that the chosen method of installation
provides adequate radar support for vibration and
conditions in the field. Illustration 22 g06090740
(67) 38.1 mm (1.50 inch)
(68) 110 mm (4.33 inch)
Display Mounting Installation and (69) 30.2 mm (1.19 inch)
Mounting the Display
Use the following procedures to install the display
mounting and to mount the display.

16
 b. Drill four 8 mm (0.31 inch) holes in the
mounting area. Drill the holes in a
30.2 mm (1.19 inch) by 38.1 mm
(1.50 inch) pattern. Refer to Illustration
22.

c. Attach the 329-2680 Base to the

329-2682 Bracket As using the four
holes. Use four 8T-4753 Screws.

d. If the RAM base does not exist and there is no

area for mounting the base, use one of the
following procedures:
• Drill mounting holes and bolt the mounting

• Weld the mounting plate

a. To bolt the mount, first paint the

bracket to protect from corrosion. Drill
two 10.5 mm (0.41 inch) holes in the
mounting area. Space the holes
110 mm (4.33 inch) apart as seen in
Illustration 22.
Attach the 329-2682 Bracket As to Illustration 23 g06090764
the mounting area through the two
Display and display mounting assembly
holes. Use two 8T-4189 Bolts, four
5C-7261 Nuts, and four 8T-4224 (70) 450-0297 Bracket As
Hard Washers. (71) 329-2680 Base
(72) 329-2679 Clamp
Attach the 329-2680 Base to the (73) 329-2682 Bracket As
329-2682 Bracket As. Use four (74) 8T-4189 Bolt, 5C-7261 Nut, 8T-4224 Hard Washer
8T-4753 Screws.

b. To weld the mounting plate, first clean

the area to be welded. Remove any
paint or grease.
Weld the 329-2682 Bracket As to
the mounting location. Use 4 mm
(0.16 inch) x 3 mm (0.12 inch) fillet
welds. Each fillet weld is 20 mm
(0.79 inch) long.
Attach the 329-2680 Base to the
329-2682 Bracket As. Use four
8T-4753 Screws.
2. Assemble the remainder of the RAM clamp and
bases. Use the 329-2679 Clamp and the second
329-2680 Base.
3. Attach the 450-0297 Bracket As to the
329-2680 Base. Use four 8T-4753 Screws.

17
 Mounting the pedestal-style display mount

Illustration 24 g06090769
Rear view of display mounting assembly
Illustration 25 g06090771
(70) 450-0297 Bracket As
(71) 329-2680 Base (77) 348-2163 Pedestal As
(72) 329-2679 Clamp (78) 5S-7379 Bolt, 8T-4896 Hard Washer
(75) 6V-5683 Bolt, 114-6658 Washer (79) 167-8748 Plate
(76) 8T-4753 Screw

4. Attach 459-2220 Electronic Control Gp to the

450-0297 Bracket As. Use four 6V-5683
Boltsand four 114-6658 Washers.

Illustration 26 g06090779
(80) 444-7077 Plate
(81) 6V-5683 Bolt, 114-6658 Washer
(82) 9X-2042 Screw, 5P-4116 Hard Washer
(83) 352-4694 Bracket
(84) 9B-7237 Bolt, 8T-4896 Hard Washer
(85) 132-5789 Clip

18
1. Clear a 152 mm (5.98 inch) by 152 mm (5.98 inch) (Table 12, contd)
area for the 167-8748 Plate at the mounting Electrical Components and Mounting Plate Parts
location. Remove paint and grease.
Quantity Part Number Part Name
2. Clear the area and weld the 167-8748 Plate
using 6 mm (0.2 inch) fillet welds. Use at least two 2 5C-9553 Bolt
25 mm (0.98 inch) long fillet welds per side.
2 9X-8267 Washer
3. After the weld has cooled, paint the 167-8748 2 6V-8225 Nut
Plate to prevent corrosion.
3 231-3930 Relay As
4. Assemble the pedestal-style display mount. Refer
3 5C-9553 Bolt
to Illustration 25 and Illustration 26.
3 9X-8267 Washer
a. Bolt the 348-2163 Pedestal As to the 3 6V-8225 Nut
167-8748 Plate. Use four 5S-7379 Bolts and
four 8T-4896 Hard Washers.
Obtain the following parts from the converter kit
b. Place the 352-4694 Bracket into the clamp on located in the object detection kit:
the top of the 348-2163 Pedestal As. Table 13
Converter Kit Parts
c. Install the 132-5789 Clip to the clamp. Tighten
the clamp using one 9B-7237 Bolt and one Quantity Part Number Part Name
8T-4896 Hard Washer.
1 443-6362 Power Converter
d. Mount the 444-7077 Plate to the 352-4694 4 9X-2045 Screw
Bracket. Use four 9X-2042 Screws and four
4 9X-8267 Washer
5P-4116 Hard Washers.
4 6V-8225 Nut
e. Mount the 459-2220 Electronic Control Gp to
the 444-7077 Plate. Use four 6V-5683 Bolts 1. Use the following procedure if an area is available
and four 114-6658 Washers. to mount the 490-5042 Bracket.

a. Mark the location of the mounting holes for the

Mounting the Power Converter (Radar
Systems Only), Relays, and Circuit
Breakers
Use the following procedures when mounting the
electrical components. Ensure that the components
installed are in a locations such that the 495-2266
Cab Harness As can connect to all components.
Obtain the following parts from the cab kit.
Table 12
bracket. The hole pattern is 140 mm (5.5 inch)
by 470 mm (19 inch).
b. Drill four 13 mm (0.51 inch) holes at the marked
locations.
c. Mount the 490-5042 Bracket. Use four
8T-4137 Bolts, eight 8T-4121 Hard Washers,
four optional 9R-2613 Weld Boss, Spacer M10/
25, and four 344-5675 Nuts to secure the
bracket through the drilled holes.

Electrical Components and Mounting Plate Parts d. Mount the 6T-3644 Circuit Breaker As to the
490-5042 Bracket. Use two 9X-8486 Screws
Quantity Part Number Part Name and two 4B-4863 Washers.
1 490-5042 Bracket
e. Mount the two 3E-5239 Relay As to the
4 8T-4137 Bolt
490-5042 Bracket. Use two 5C-9553 Bolts,
4 8T-4121 Hard Washer two 9X-8267 Washers, and two 6V-8225 Nuts
4 9R-2613 Weld Boss
to secure the circuit breaker.

4 344-5675 Nut f. Mount the three 231-3930 Relay As to the

1 6T-3644 Circuit Breaker As 490-5042 Bracket. Use three 5C-9553 Bolts,
three 9X-8267 Washers, and three 6V-8225
2 9X-8486 Screw Nuts.
2 4B-4863 Washer
g. If installing Object Detection sensors, mount the
2 3E-5239 Relay As 443-6362 Power Converter to the 490-5042
Bracket. Use four 9X-2045 Screws, four
9X-8267 Washers, and four 6V-8225 Nuts to
(continued) secure the converter to the bracket.

19
Electrical component mounting bracket

Illustration 27 g06090787
(86) 443-6362 Power Converter
(87) 7X-2533 Bolts, 6V-8225 Nuts, 7X-2533 Bolts
(88) 5C-9553 Bolts, 9X-8267 Washers, 6V-8225 Nuts
(89) 6T-3644 Circuit Breaker As
(90) 9X-8486 Screws, 4B-4863 Washers Illustration 29 g06090791
(91) 5C-9553 Bolts, 9X-8267 Washers, 6V-8225 Nuts
(92) 8T-4137 Bolts, 8T-4121 Hard Washers, Spacer M10/25, (99) 101.6 mm (4 inch)
344-5675 Nuts (100) 130.7 mm (5.1 inch)
(93) 490-5042 Bracket
(94) 3E-5239 Relay As 4. Drill four 8 mm (0.31 inch) holes to mount the
(95) 231-3930 Relay As power converter. Refer to Illustration 29.

Use the following procedure to mount the
components in the electronic compartment.
1. Mark the location of the mounting holes for each
component. Refer to Illustration 27 for the proper
layout of the circuit breaker and the power
converter.
5. Mount the 6T-3644 Circuit Breaker As through
the holes drilled in Step 2. Use two 9X-8486
Screws and two 4B-4863 Washers to secure the
circuit breaker.
6. Mount the two 3E-5239 Relay As through the
holes drilled in Step 3. Use two 5C-9553 Bolts,
two 9X-8267 Washers, and two 6V-8225 Nuts to
secure the relays.

7. Mount the three 231-3930 Relay As through the

holes drilled in Step 3. Use three 5C-9553 Bolts,
three 9X-8267 Washers, and three 6V-8225
Nuts to secure the relays.

8. If installing Object Detection sensors, mount the

443-6362 Power Converter through the holes
drilled in Step 4. Use four 9X-2045 Bolts, four
9X-8267 Washers, and four 6V-8225 Nuts to
secure the power converter.

Machine Power and Interface

Connections
Illustration 28 g06090789
Use the power and cab harnesses to connect to the
(96) 40 mm (1.57 inch)
(97) 5 mm (0.2 inch) following:
(98) 12 mm (0.5 inch)
• Unswitched power
2. Drill two 5 mm (0.2 inch) holes and one 12 mm
(0.5 inch) hole for the circuit breaker. Refer to • Switched power
Illustration 28.
• Ground
3. Drill five 8 mm (0.31 inch) holes for mounting the
relays. • Machine forward

• Machine reverse
• Machine body up (if available)

20
 Obtain the following parts from the cab kit: Converting Harness for Switch to Ground
• 494-4251 Power Harness As
Applications

• 495-2266 Cab Harness As

1. Identify the unswitched power source for the
system.

2. Install the terminal end of the 494-4251 Power

Harness As to a power lug of the power source.

3. Identify the switched power source for the system.

4. Connect the key switch power lead terminal of the

495-2266 Cab Harness As, labeled “Key Switch”
, to the key switched power source of the machine.

5. Identify a machine grounding lug. Connect the

harness ground terminals, labeled “Ground” , to
these lugs.

6. Identify a 24-VDC circuit that is only powered when

the machine is in forward gear.

7. Connect the “Gear FWD Machine Interface”

terminal to this connection.
Illustration 30 g06091753
Note: If a splice must be made, use the 207-3814 (101) Relay connection (to be removed)
Wire As listed in the accessory tables. Terminate in (102) Relay connection
Deutsch connectors. (103) Ground wires (there are two)
(104) Reverse Gear Machine Interface
8. Identify a 24-VDC circuit that is only powered when
the machine is in reverse gear. Table 14
Signal Wires
9. Connect the “Gear REV Machine Interface”
terminal to this connection. Wire from Relay
Wire from Dis-
Signal to Machine
Note: If a splice must be made, use the 207-3814 play to Relay
Interface
Wire As listed in the accessory tables. Terminate in
Deutsch connectors. Forward Y986-YL-16 593-GRN-16
Reverse Y985-ORNG-16 594-PURPLE-16
10. Use the following procedure for machines with
dump bodies. Body Up Y984-BRN-16 592-BLU-16

a. Identify a 24-VDC circuit that is only powered
when the dump body of the machine is in the up
position.
b. Connect the “Body Up Machine Interface”
terminal to this connection.
Note: If a splice must be made, use the 207-3814
Wire As listed in the accessory tables. Terminate in
Deutsch connectors.
1. Find the appropriate signal wires (forward, reverse,
and body position) to the display. In the following
example, Y985 is the wire for the reverse signal.
2. Identify the relays with the signal wires found in
Step 1. Cut off the relay.
3. Tape every wire back except for the signal wire
(Y985) and the machine interface wire. In this
example the machine interface wire is 594. Ensure
that all unused grounds are properly secured.

4. Attach the signal wire from the display (Y985)

directly to the machine interface wire (594).

Routing the Harness and Camera Cable

Route the harness and camera cable after all
components have been installed and once machine
connections have been made. Drill a bulk head hole
so that the bulk head connector of the chassis
harness and the cab harness can be mounted. Drill a
hole for the camera harness.

21
Obtain the following parts: 7. Connect the 494-4251 Power Harness As to the
Table 15
video connector of the display.

Parts Needed for Routing the Harness and Camera 8. Route the harness to the interior side of the
Cable bulkhead connector.
Quantity Part Number Part Name 9. Coil excess cable at the bulkhead end. Ensure that
the coils maintain a radius of at least 150 mm
Vision Kit Parts (6 inch) to prevent cable damage.
Communication
1 251-8248 10. Connect to the bulkhead connector.
Cable As
1 - 2 (varies by kit) 274-4478 Cable As 11. Secure the cable every 400 mm (16 inch). Use the
7K-1181 Cable Strap (15.5-IN) to secure the
Objection Detection Kit Parts cable.
Chassis Harness
1 494-3952
As
Sensor and chassis harness
Lighting Harness
0 - 2 (varies by kit) 494-3953 1. Locate the 494-3954 Sensor Harness As,
As
494-3952 Chassis Harness As, and 494-3953
1 494-3954 Sensor Harness As Lighting Harness As.
Cab Kit Parts Note: The 494-3953 Lighting Harness As is only
1 494-4251 Power Harness As used when adding additional length to the rear of the
system.
Cab Kit Parts Already Connected to the Machine To Be Con-
nected To Harnessing
2. Connect the 494-3954 Sensor Harness As to the
1 494-4251 Power Harness As
Object Detection sensors installed at the rear of the
machine. Make the following connections:
1 495-2266 Cab Harness As
a. For one-sensor systems, connect the “Left
Bulkhead connections for the camera and sensor Radar” harness lead to the left sensor.
harness
b. For two-sensor systems, ensure the following
1. Drill a 41.5 mm (1.63 inch) hole and a 50 mm connections:
(1.97 inch) hole into the area of the machine that
will contain the bulkhead connectors. • Connect the “Left Radar” harness lead to
the left sensor.
2. Install the 456-8330 Cable As in the 50 mm
(1.97 inch) hole. • Connect the “Right Radar” harness lead to
the right sensor.
Note: The connector end with the pins should be in
the interior of the cab.
c. For three-sensor systems, ensure the following
3. Install the bulkhead connector of the 494-3952 connections:
Chassis Harness As in the 41.5 mm (1.63 inch)
hole.
• Connect the “Left Radar” harness lead to
the left sensor.
Camera cables
• Connect the “Center Radar” harness lead to
1. Select the appropriate lengths of the cable the center sensor.
assemblies to connect the camera to the bulkhead
connector. Ensure that each end is securely • Connect the “Right Radar” harness lead to
fastened. Wrap the connection in electrical tape to the right sensor.
prevent loosening.
3. Route the opposite end of the harness back
2. Make the connection to the camera. towards the machine. Use existing harness routes
and follow harness routing guidelines.
3. Route the cables from the camera to the bulkhead
connector. 4. Connect to the Deutsch connection end 494-3952
Chassis Harness As. If additional length is
4. Make the bulkhead connection. needed, connect the 494-3953 Lighting Harness
As.
5. Coil any excess cable at the two end connections.
Ensure that the coils maintain a radius of at least 5. Connect the bulkhead end of the 494-3952
150 mm (6 inch) to prevent cable damage. Chassis Harness As to the bulkhead connector.
6. Secure the cable every 400 mm (16 inch). Use the 6. Route the end labeled “Lamp” to the camera lamp.
7K-1181 Cable Strap (15.5-IN) to secure the
cable.

22
 7. Secure the unused ends of the sensor harness with
the 7K-1181 Cable Strap (15.5-IN).
8. Secure the harnesses every 400 mm (16 inch).
Use the 7K-1181 Cable Strap (15.5-IN) to secure
the cable.
Cab harnesses connections
1. Connect the “Power” lead to the power receptacle
of the display.
2. Connect the “CDL” lead to the CDL receptacle of
the display.
Generic Object Detection for Trucks
Equipment ID Configuration and
Recommended Filter Settings
After the Object Detection software is flashed onto
the display, use the Cat ® Electronic Technician (Cat
ET) Service Tool to enter the appropriate equipment
ID for the application. Refer to Table 16 for the correct
IDs.
Note: The filter settings in the table are a good
starting point but require adjusting depending on the
application.

3. Connect the “Ethernet 1” lead to the Ethernet 1

receptacle of the display.

4. Connect the “Ethernet 2” lead to the Ethernet 2

receptacle of the display.

5. Connect the “Power Converter” lead to the installed

power converter.

6. Connect the “FWD Gear” , “REV Gear” , and

“Body” leads to the installed 231-3930 Relay As.

7. Connect the “Main Power” and “Lamp” leads to the

installed 3E-5239 Relay As.

8. Connect the power connection of the 494-4251

Power Harness As to the 495-2266 Cab Harness
As.
9. Secure the harnesses every 400 mm (16 inch).
Use the 7K-1181 Cable Strap (15.5-IN) to secure
the cable.
10. With the main disconnect of the machine on, turn
the machine key switch to the “on” position. The
display powers up to the software installation
screen.

Software Installation
Refer to Special Instruction, REHS7353, “Procedure
for Installing Object Detection Software on Monitor
Display Group” for software installation instructions.
The latest software versions are available on SIS
Web. Search Service Magazines for Object Detection
software releases under serial numbers (S/N: DTL)
and (S/N: DTJ).
Note: The display is not shipped with software
installed. Software is available on SIS Web. Install the
software using the 425-6889 Cable As and
479-4193 Wiring Cable Assembly. These cables are
available in the 457-9179 Object Detection Kit.
These parts are also available separately through
parts distribution channels.

23
Table 16
Filter Settings

Cat ET Side Rear Water

Compara- Number of Rear Body Rear Beam Truck
Truck Size Equipment Ground Ground
ble Model Radars Filter Width Option
ID Filter Filter
3.8 m 10 m
400 797 8 OHT81xxxx 3 m (9.8 ft) N/A N/A
(12.5 ft) (32.8 ft)

3.7 m 10 m
350 795 8 OHT82xxxx 3 m (9.8 ft) N/A N/A
(12.1 ft) (32.8 ft)

3.5 m
250 793 8 OHT83xxxx 3 m (9.8 ft) 9 m (29.5 ft) N/A N/A
(11.5 ft)

3.3 m
200 789 8 OHT84xxxx 3 m (9.8 ft) 8 m (26.2 ft) N/A Yes
(10.8 ft)

150 785 8 OHT85xxxx 3 m (9.8 ft) 3 m (9.8 ft) 7 m (23.0 ft) N/A Yes

2.2 m 2.6 m
100 777 4 OHT4xxxxx (7.2 ft) (8.5 ft) N/A N/A Yes

2.2 m 2.6 m
70 775 2 OHT2xxxxx (7.2 ft) (8.5 ft) N/A N/A N/A

24
25
M0072880 CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade
©2016 Caterpillar dress as well as corporate and product identity used herein, are trademarks of Caterpillar and
All Rights Reserved may not be used without permission.

26 07 July 2016