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0 Table of Content

1 Introduction 1.1 What this manual includes 1-2


1.1.1 Software and Hardware revision 1-2
1.2 Standard service procedures 1-4
1.2.1 User Reference Manual 1-4
1.2.2 Ventilator tests 1-4
1.3 Symbols used in this manual or on the equipment 1-5
1.4 Abbreviations used in this manual or on the equipment 1-7

2 Theory of Operation 2.1 General description 2-2


2.2 Centiva/5 ICU ventilator features 2-3
2.2.1 Safety features 2-3
2.3 Centiva/5 ICU ventilator main assemblies 2-4
2.4 Electrical components 2-5
2.5 Pneumatic components 2-12

3 Post-Service Checkout 3.1 Post-service checkout 3-2

4 Tests and Calibrations 4.1 Self tests 4-2


4.1.1 Power-up test 4-2
4.1.2 System test 4-3
4.1.3 In-operation test 4-5
4.2 Test lung test 4-6
4.3 Service mode 4-9
4.4 Service mode check 4-10
4.5 Software and hardware revision 4-11
4.6 Ventilator “on-time” 4-13
4.7 Calibrations 4-14
4.7.1 O2 sensor calibration 4-15
4.7.2 Location of calibration points 4-17
4.7.3 AIR flow calibration 4-18
4.7.4 O2 flow calibration 4-20
4.7.5 Expiratory flow sensor calibration 4-22
4.7.6 Airway pressure sensor calibration 4-27
4.7.7 Overpressure relief valve calibration 4-29
4.7.8 Battery charging voltage calibration 4-30
See next page for more

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 0-1


0 Table of Content

4 Tests and Calibrations 4.8 Battery test 4-31


(continued) 4.9 Diagnostic test 4-33

5 Troubleshooting 5.1 Troubleshooting instructions 5-2


5.2 Alarms 5-4
5.3 Messages 5-9
5.3.1 Messages during power-up test 5-9
5.3.2 Messages during system test 5-14
5.3.3 Messages during O2 sensor calibration 5-25
5.3.4 Messages during operation 5-26
5.3.5 System shut down messages 5-29

6 Maintenance 6.1 General instructions 6-2


6.2 Maintenance schedule 6-3
6.2.1 Every twelve (12) months 6-3
6.2.2 Every twenty-four (24) months 6-4

7 Repair procedures 7.1 General instructions 7-3


7.2 Open the system 7-4
7.2.1 Remove the exp. Valve 7-5
7.2.2 Remove the control panel 7-8
7.2.3 Open the control panel 7-9
7.2.4 Control panel assemblies 7-10
7.2.5 Open the main engine 7-11
7.2.6 Remove the control panel plate 7-12
7.2.7 Main engine assemblies 7-13
7.3 Service assemblies 7-15
7.4 Change the line voltage 7-16
7.5 Software replacement 7-17
7.5.1 Change the A EPROM (language) 7-20
7.5.2 Change the B EPROM (main) 7-21
7.6 Change the units of pressure 7-22
7.7 Change fuses 7-23
7.7.1 Change the line fuses 7-23
7.7.2 Change the control panel fuses 7-24
7.7.3 Change the main engine fuses 7-25
7.8 Repair control panel components 7-26
7.8.1 Replace ComWheel encoder 7-26
7.8.2 Replace front label with keypad 7-27
7.8.3 Replace alarm speaker A 7-28
7.8.4 Replace A-microprocessor board 7-29
7.8.5 Replace PC board A 7-30
7.8.6 Replace PC board DCU 7-31
7.8.7 Replace back light inverter PC board 7-32
7.8.8 Replace LCD screen 7-33
7.8.9 Replace Alarm LED PC board 7-34
See next page for more

0-2 TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06


1 Table of Content

7 Repair procedures 7.8.10 Replace control panel connecting cable 7-36


(continued) 7.9 Repair main engine components 7-37
7.9.1 Remove back-up battery 7-37
7.9.2 Repair expiratory valve 7-39
7.9.3 Replace expiratory valve locking assembly 7-41
7.9.4 Repair inspiratory connection 7-43
7.9.5 Replace O2 sensor 7-45
7.9.6 Repair ON-Off switch 7-46
7.9.7 Replace gas inlet connectors 7-47
7.9.8 Replace gas inlet filters 7-48
7.9.9 Replace pneumatic assembly 7-50
7.9.10 Replace free breathing valve 7-451
7.9.11 Replace PC board B 7-53
7.9.12 Replace alarm speaker B 7-55
7.9.13 Remove sub chassis 7-56
7.9.14 Replace transformer 7-58
7.9.15 Replace fan 7-59
7.9.16 Replace line connector 7-60
7.9.17 Replace DC mains connector 7-61
7.9.18 Replace ground connector 7-62
7.9.19 Replace serial data connector 7-63

8 Illustrated Parts 8.1 Special instructions 8-2


8.2 Service tools 8-2
8.2.1 Calibration accessories kit, ST 2 8-2
8.2.2 Test lung kit, ST 3 8-2
8.2.3 “Service” flow screen ST 5 8-2
8.2.4 Tool kit, ST 4 8-3
8.2.4 Test equipment specifications 8-3
8.3 Software 8-4
8.4 Control panel spare parts 8-4
8.5 Expiration valve spare parts 8-9
8.6 Main engine spare parts 8-11

9 Schematics and 9.1 Pneumatic diagram 9-2


Diagrams 9.2 Electrical diagram 9-4
9.3 Component layout, PC board B 9-6
9.4 Component layout, PC board A 9-7
9.5 Tubes and connectors 9-8
9.6 List of fuses 9-11
9.7 Screw connectors 9-12
9.8 Accepted ranges 9-13
9.9 Sensor data ranges 9-14
9.10 DIP switch settings on PC board A 9-15
9.11 DIP switch settings on PC board B 9-15
9.12 Serial data transfer 9-16
See next page for more

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 0-3


0 Table of Content

10 Hardware versions and 10.1 Centiva/5 ventilator hardware revisions 10-2


compatibility 10.2 Pneumatic assembly, P/N BM-352382 10-3
10.2.1 Description 10-3
10.2.2 Test and calibration 10-6
10.2.3 Replace pneumatic assembly 10-7
10.2.4 Illustrated parts 10-9
10.2.5 Compatibility 10-10
10.3 Patient connection assembly, P/N MA.-640001 10-11
10.3.1 Description 10-11
10.3.2 Repair patient connection 10-12
10.3.3 Replace free breathing valve 10-13
10.3.4 Illustrated parts 10-14
10.3.5 Compatibility 10-15
10.4 PC Board B assembly, P/N BE-120081 10-16
10.4.1 Description 10-16
10.4.2 Component layout PC board B 10-20
10.4.3 Test and calibration 10-21
10.4.4 Change the PC board B fuses 10-24
10.4.5 Replace PC board B 10-25
10.4.6 Illustrated parts 10-27
10.4.7 Compatibility 10-28
10.5 Alarm system, P/N BE-120090 10-29
10.5.1 Description 10-29
10.5.2 Replace alarm system 10-30
10.5.3 Illustrated parts 10-30
10.5.4 Compatibility 10-31
10.6 ON / OFF switch assembly, P/N BE-120086 10-32
10.6.1 Description 10-32
10.6.2 Replace ON/OFF switch assembly 10-32
10.6.3 Illustrated parts 10-32
10.6.4 Compatibility 10-33
10.7 Internal back up battery 10-34
10.7.1 Description 10-34
10.7.2 Replace battery assembly 10-35
10.7.3 Illustrated parts 10-36
10.7.4 Compatibility 10-36
10.8 Tubes and connectors 10-37

11 Optional accessories 11.1 External battery pack 11-2


11.2 Cart 11-3
11.3 Compressor 11-4
11.4 Support arm 11-5

0-4 TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06


1 Introduction

In this section 1.1 What this manual includes 1-2


1.1.1 Software and Hardware revision 1-2
1.2 Standard service procedures 1-4
1.2.1 User Reference Manual 1-4
1.2.2 Ventilator tests 1-4
1.3 Symbols used in this manual or on the equipment 1-5
1.4 Abbreviations used in this manual or on the equipment 1-7

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 1-1


1 Introduction

1.1 What this manual includes

This manual covers the service information for the

Centiva/5 ICU ventilator

This manual includes test and calibration procedures for software


revision 2.nn.p.

1.1.1 Software The software (SW) and the hardware (HW) revision level are displayed
revision and during the ventilator power-up test and system test in the upper right
corner in the screen. In service mode SW and HW revision are shown in
Hardware revision the upper left corner in the screen.

Centiva /5
System test SW 2.nn.p HW o/r

Complete system set up, seal Y-piece


Start system test by pressing <Enter>

Adult Pediatric

The software revision code “2.nn.p” identifies:


- 2. = Centiva/5
- nn. = current base software release
- p = current patch number of software release (bug fixing
level)

The hardware revision code “o / r” identifies:


- o = front panel hardware revision
- r = main engine hardware revision.

1-2 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


1 Introduction

This manual describes Centiva/5 ventilator hardware revision 4.0 and


up in chapters 1 through 9 of this technical reference manual.
Section 10 of this technical reference manual describes the differences
of hardware revisions prior to 4.0.
Hardware (HW) revision level can be identified in the screen and by the
serial number of the Centiva/5 ventilator as follows:
- SN 17030300 and up = HW revision 4.x
- SN 17020180 to 17030299 = HW revision 3.x
- SN 17010013 to 17020179 = HW revision 2.x

Special notice Some information in this manual can possibly point the reader to
electronic troubleshooting and component repair/replacement level of
service. This information, when supplied, is only supplied to add clarity
to service or troubleshooting statements. Datex-Ohmeda Service
Personnel are mandated by Company Policy to service electronic
equipment to a board replacement level only.
• Read completely through each step in every procedure before
starting the procedure; any exceptions can result in a failure to
properly and safely complete the attempted procedure.
• Unless otherwise specified, values in this manual are nominal.
• Sections in this manual begin on odd numbered or right-hand
pages. If there is no text on the preceding, backup even
numbered page, it is labeled “Notes” for your use if you wish.
• Figures that require more than one page have the title and main
text on the left (even numbered) page. Additional figure
information is on the facing (odd numbered) page.
The Centiva/5 ICU ventilator may be used together with additional
accessories, such as trolleys, compressors etc. These accessories
come with a separate service manual. Use this manual together with
the manuals for additional accessories.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 1-3


1 Introduction

1.2 Standard service procedures

1.2.1 User Reference You must have, and be familiar with, the user reference manual for this
Manual product. Study the Centiva/5 ICU Ventilator Operation manual if you
need further information about the operation of the system.

1.2.2 Ventilator tests Service calibration functions let trained service personnel perform
ventilator setup functions, tests, measurements and calibrations from
the front panel display.

Normal operational tests, calibrations and troubleshooting can be


performed on the Centiva/5 ICU Ventilator without opening the
system’s cabinet.

Repair will require opening the system’s cabinet.


Calibration of the following parameters requires opening the system’s
cabinet:
• Inspiratory O2 flow
• Inspiratory AIR flow
• Expiratory flow
• Airway pressure
• Battery charging voltage

WARNING After the Centiva/5 ICU Ventilator has been serviced, you
must perform “Post Service Checkout” to verify the system
is properly functioning before the system can be returned
to clinical use.

WARNING Do not perform testing or maintenance on this instrument


while it is being used to ventilate a patient, possible injury
may result.

1-4 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


1 Introduction

1.3 Symbols used in this manual or on the equipment

Warnings and Cautions tell you about dangerous conditions


that can occur if you do not follow all instructions in this manual.

WARNING Warnings indicate a condition that can cause injury to the operator or
the patient.

CAUTION Cautions indicate a condition that can cause damage to the


equipment. Read and follow all warnings and cautions.

Alarm silence touch key

Menu touch key

Left turn ComWheel to decrease value

Right turn ComWheel to increase value

Rotate ComWheel to change value

Push ComWheel to confirm selection (ENTER)

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 1-5


1 Introduction

On (power)

Off (power)

Earth ground

Protective earth ground

Equipotential

Type B equipment

Input (Expiratory port)

Output (Inspiratory port)

Nebulizer gas supply

DC external power supply

10101 Serial data transfer connection

This symbol indicates that the waste of electrical and electronic


equipment must not be disposed as unsorted municipal waste and
must be collected separately. Please contact an authorized
representative of the manufacturer for information concerning the
decommissioning of your equipment.

Systems with this mark comply with the European Council Directive
(93/42/EEC) for Medical Devices when they are used as specified in
0123 their Operation and Maintenance Manuals. The “0123” is the
certification number of the Notified Body used by the manufacturer’s
Quality Systems.

Attention, refer to product instructions, EN/IEC 60601-1.

1-6 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


1 Introduction

1.4 Abbreviations used in this manual or on the equipment

Vent. mode Ventilation mode


VCV Volume constant Controlled Ventilation
a-VCV Assisted Volume controlled ventilation
SIMV - VC Synchronized Intermittent Controlled Ventilation- volume constant
Bi-Level Bi Level pressure controlled ventilation
PSV Pressure Support Ventilation
CPAP Continuous positive airway pressure
CPAP/PSV CPAP with apnea Bi-Level back up ventilation

APD Automatic patient detection


ARC Airway resistance compensation
ASR Automatic suction routine
NEB Nebulizer
NIV Non Invasive Ventilation
OCV Online oxygen calibration during ventilation
Endot.tube Endotracheal tube
Trach.tube Tracheal tube

Pmax Safety pressure setting


Plimit Pressure limit setting
Pinsp Inspiratory pressure setting
PS Pressure Support pressure setting
Ppeak Highest airway pressure, measured within last breath
Pplat Plateau pressure
Pmean Mean airway pressure
Pmin Lowest airway pressure, measured within last breath
PEEP Positive End Expiratory Pressure, measured
PPEEP Positive End Expiratory Pressure, setting
Paw Airway pressure in general

Rate Total number of breaths per minute


Ratesp Number of spontaneous breaths per minute
I:E Inspiratory to Expiratory time ratio
Ramp Ramp time between lower and upper Bi-level
PS ramp Ramp time between PEEP level and PS pressure level
Time window Trigger time window
t Time in general

R Resistance of breathing system plus patient


C Compliance of breathing system plus patient

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 1-7


1 Introduction

Vt Tidal volume setting


TV Tidal volume, measured
MV Total minute volume, measured
MVsp Spontaneous minute volume, measured
I-Flow Inspiratory flow setting
Trigg. Trigger flow required to trigger an assisted breath
Byflow Bias flow
PS endflow End-of-flow criteria for PS pressure support
Flow Flow in general

Fi-O2 Inspiratory O2 concentration setting


O2-I Inspiratory O2 concentration, measured

I On (power), line supply


O Off (power), line supply

or AC Alternating current
or DC Direct current

Ref Stock number


SN Serial number
Rev. x.nn Software revision number

O2 40 … 80 PSI O2 gas supply input with a pressure range of 40 … 80 PSI


AIR 40 … 80 PSI AIR gas supply input with a pressure range of 40 … 80 PSI

24V/3A DC DC supply input with 24 V and a maximum current of 3 A


Serial Port Connection for serial data transfer

Note Abbreviations may vary in different languages

1-8 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


2 Theory of operation

In this section 2.1 General description 2-2


2.2 Centiva/5 ICU ventilator features 2-3
2.2.1 Safety features 2-3
2.3 Centiva/5 ICU ventilator main assemblies 2-4
2.4 Electrical components 2-5
2.5 Pneumatic components 2-12

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 2-1


2 Theory of operation

2.1 General description

The Centiva/5 ICU ventilator is a microprocessor based, electronically


controlled, pneumatically driven ventilator with built-in monitoring
capabilities for
• Inspired oxygen concentration
• Airway pressure
• Airway flow
• Exhaled volume.

The ventilator is intended to be used:


• To ventilate patients, adults and children with 5 kg body weight
and up
• To ventilate newborn patients with 2 kg body weight and up
(optional)
• In intensive care, recovery room, intra clinical patient relocation,
general ventilation

The ventilator compensates for


• System compliance
• Inspiratory and expiratory resistance
• Leakage

The ventilator allows


• Invasive ventilation
• Non-invasive ventilation
• Nebulizer operation

The ventilator is capable of the following ventilation modes


(English name) (Language specific name)
• VCV, (a-VCV) VCV, CMV
• SIMV-VC SIMV/ASB, VACI/AI
• Bi-Level Bi-Level/ASB
• CPAP/PSV CPAP/AI, CPAP/ASB

2-2 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


2 Theory of operation

2.2 Centiva/5 ICU Ventilator features

• On-board diagnostic software to ease servicing.


• Ventilator hardware is tested during the initial power-up system
test.
• PEEP is generated electronically
• An exhalation valve modulates the patient’s pressure pattern.
• The exhalation valve assembly is electronically locked and can
be autoclaved.
• Double stage inspiration valves per gas modulate the patient’s
flow pattern.
• Sensors in the breathing circuit are used to control and monitor
patient ventilation and measure inspired oxygen concentration.
• User settings and microprocessor calculations control breathing
patterns.
• An RS 232 serial digital communication port connects to and
communicates with external devices, using the Ohmeda Com 1.0
protocol.

2.2.1 Safety features • Dual redundant airway overpressure protection


• Electronically controlled (active) overpressure protection linked
to P max.
• Passive overpressure relief valve, set at fixed value (75 mbar)
• Sub atmospheric pressure relief valve (free breathing valve)
• Single gas operation capability
• Back-up battery supply for minimum 30 minutes operation

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 2-3


2 Theory of operation

2.3 Centiva/5 ICU ventilator main assemblies


The Centiva/5 ICU ventilator has three (3) user accessible main
assemblies

• The main engine


• The control panel
• The expiration valve

The user can separate these three assemblies without using any tools.

Main engine

Control panel

Expiration valve

Adult / Pediatric (standard) Newborn (optional)

2-4 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


2 Theory of operation

2.4 Electrical components

The Centiva/5 electrical components are described in the following in


order of
• Power supply
• Main engine
• Control panel.

On the next page an overview diagram shows all electrical


components in one diagram.

Most of the components are located on the two main boards


• Main board A (control panel)
• Main board B (main engine)

The following components are not located on the main boards


• EC 01, EC 02, EC 03, EC 04, EC 05, EB S10, EB S15 are located within
the mains engine’s cabinet
• EB S20 is located within the inspiratory connection
• EB M00, EB M03, EB M04, EB M08, EB M09, are located within the
pneumatic assembly
• EB M20, EB M21, EB M22 are located within the nebulizer add on of
the pneumatic assembly
• EA S05, EA S10, EA S11, EA S12, EA S13 are located within the
control panel’s cabinet.
• EA S15, EA S16, EA S20 are located within the front panel of the
control panel.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 2-5


2 Theory of operation

2-6 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


2 Theory of operation

AC line supply Line supply gets via line inlet and fuse SI 0 (EC 01) to the integrated line
main switch (EC 02) from there to the transformer (EC 03). The
transformer is designed to be switched between 115 V and 230 V line
Voltage. For details see section 4. “Change the line voltage”.

From the secondary side of the transformer the supply voltage gets to
the secondary transformer fuses (SI21/22) and from there to the base
supply (EB P14) via a relay switch (EB P01) that is controlled by the
power management of micro B.

DC mains supply The 24 V DC main supplies gets via external DC inlet (EC 04) to the DC
line fuses (SI 23) and from there to the base supply (EB P14) via a relay
switch (EB P02), controlled by the power management of micro B.

Back up battery supply The internal battery supply (EC 05) gets via the battery fuse (SI 24) to
the base supply (EB P14) via a relay switch (EB P03), controlled by the
power management of micro B. To enable the recharging of the
battery when necessary a charger (EB P05) via a fuse (SI 25) feeds the
battery, when the FET switch (EB P04) disconnects the internal battery
from the base supply (EB P14). This way the battery can be charged by
both main supplies, but only when the power management of micro B
is active. A deep discharge control (EB P06) cares for the internals
battery life by prohibiting deep discharging.

Power management Voltage sensors deliver information to the micro B about the current
line voltage (EB P11), the current external DC voltage (EB P12) and the
internal battery voltage (EB P13).

With the ON/OFF button (EB P00) signal micro B turns system on or off:

The micro B manages the three power sources. Line supply and DC
main supply are treated as priority mains supply. A ventilation mode
can only be started, if one of these two supplies is available.
When one of these supply lines is active micro B checks charging
status of the internal battery and recharges if necessary. If the main
supply line fails the system turns to supply via internal battery reduces
power consumption by turning off the expiratory valve heater and
reducing the screen’s back light brightness.

Power supply priorities The priority in power supply is defined as


• # 1, AC line supply
• # 2, DC main supply
• # 3, back up battery supply

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 2-7


2 Theory of operation

On board power supply The main board B creates three bus supplies by a +13 V bus (EB P07)
micro B via a bus fuse (SI 26), a +15V bus (EB P08) via a bus fuse (SI 27) and a +5
V bus (EB P09) via a bus fuse (SI 28). For analog OP Amps a symmetrical
+- 12 V supply is created by EB P08.
The alarm system (EB S15), the fan (EB S10) and the control panel are
supplied by an OR from both +13V and +15V supply lines.
The watchdog (EB S02) controls the +13V (EBP30) and +15V (EBP31)
power supply of the safety functions of valve supply etc. In case of a
detected malfunction of one or both of the microprocessors the
watchdog is able to move the system into a fail-safe status by turning
off the bus supplies.

Input micro B Several control sensors talk to the micro B.


- EB P11, EB P12, EBP13
- EB M00, EB P00, EB P10
- EB S11, EB S16, EB S20
- EB E11, EB E12
- EB M01, EB M06, EB E01, EB M11
- Data input from micro A is received via the internal serial port
(EB S01, EB S03

Output micro B Micro B talks to several actors


- EB M02, EB M07, EB E02, EB M12, EB S25
- EB M03, EB M08, EB E03, EB E05
- EB M20, EB M21, EB M22
- Data output to micro A is made via the internal serial port (EB
S01, EB S03, EB S04)
- Data output to a serial communication ports is made via
galvanic isolators EB S30, EB P25 und SI 29.
- Data output to a nurse call system port is made via galvanic
isolators EB S35.
- Data output to the watchdog EB204.

Safety Micro B talks to the watchdog system (EB S02 on PC board B, enabling
micro A to react in case of a malfunction of micro B and to allow the
watchdog to shut down the system. The watchdog has access to the
audible alarm too.

2-8 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


2 Theory of operation

On board power supply The control panel supply voltage with +13V/15V is delivered from the
micro A main engine to the panel supply fuse (SI 1), the inverter supply fuse (SI
2) and the alarm supply fuse (SI 4).
From SI 1 the +13V/15V (EA P08) is supplied to the +5V supply (EA P01),
the 5.0V reference (EA P03) and the alarm LED’s (EA S20). Beyond the
fuse SI 3, the 5 V bus EA P02 is distributed to the micro A (EA S00), the
DCU Graphics board (EA S12), the VGA display (EA S13), the buttons (EA
S15) and the Com wheel (EA S16).
From SI 2 the +13V/15V is supplied to the back light inverter (EA S11),
that supplies the Display back lights (EA S10).
From SI 4 the +13V/15V is supplied to the alarm horn system (EA S05).

Input The interface components ComWheel (EA S16) and buttons (EA S15)
talk to micro A directly. Data input from micro B is received via the
internal serial port (EA S01). The Alarm horn control (EA S06) talks to
micro A.

Output Micro A controls output signals to the alarm LED’s (EA S20), the audible
alarm (EA S05) the back light inverter (EA S11) and the VGA display via
the graphic DCU board (EA S12). Data output to micro B is made via the
internal serial port (EA S01).

Safety Micro A talks to the watchdog system (EA S02) on PC board B, enabling
micro B to react in case of a malfunction of micro A. The watchdog has
access to the audible alarm too.

Microprocessor A The micro A handles all data to display in the screen, as well as audible
and visual alarm indicators within the control panel. The A EPROM is
loaded with the language specific issues. The A EEPROM allows storing
a “shadow” data set. Disconnection of the control panel during
operation will cause the watchdog system to activate and micro B to
shut down the system.

Graphic display Graphic display of data in the VGA screen (EA 9) is performed via a DCU
graphic board (EA 8).

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 2-9


2 Theory of operation

Exp. valve heater To prevent the expiratory flow sensor from condensing water the
expiratory valve assembly is heated by the Exp. valve heater (EB E10),
supplied by the base supply via the fuse SI 41. The temperature is
controlled by micro B and the heater monitor (EB E12).

AIR flow A pressure sensor for AIR supply (EB M04) tells the micro B about the
pressure status of the AIR gas supply. Micro B generates AIR flow by
opening the proportional, double staged AIR flow valve (EB M03). The
AIR flow sensor (EB M01) measures the generated AIR flow and reports
this to micro B. To prevent the AIR flow pressure sensor from drifting,
the pressure sensor is periodically zeroed (pneumatically) by use of an
offset valve (EB M02).

O2 flow A pressure sensor for O2 supply (EB M09) tells the micro B about the
pressure status of the O2 gas supply. Micro B generates O2 flow by
opening the proportional, double staged O2 flow valve (EB M08). The
O2 flow sensor (EB M06) measures the generated O2 flow and reports
this to micro B. To prevent the O2 flow pressure sensor from drifting,
the pressure sensor is periodically zeroed (pneumatically) by use of an
offset valve (EB M07).

Exp. Valve (PEEP) The expiratory valve is a magnetic proportional valve system (EB E03)
that is controlled by micro B. Built in the expiratory assembly the
expiratory flow sensor (EB E01) measures the expiratory flow via a
stainless steel flow screen and a pressure sensor. To prevent the exp.
flow pressure sensor from drifting, the pressure sensor is periodically
zeroed (pneumatically) by use of an offset valve (EB E02).

P airway The airway pressure is measured by the airway pressure sensor (EB
M11). To prevent the airway pressure sensor from drifting, the pressure
sensor is periodically zeroed (pneumatically) by use of an offset valve
(EB M12).

O2 sensor A fuel cell type O2 sensor (EB S20) measures the inspiratory O2
concentration and reports to micro B. Calibration is semi automatic.

Over pressure relief valve A solenoid valve operates as an over pressure relief valve (EB S25)
controlled by micro B.

2-10 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


2 Theory of operation

Exp. valve locking motor The expiration valve locking motor system (EB E05) is controlled by
system micro B in current limiting and movement direction.

Nebulizer valves The micro B controls the nebulizer valves (EB M20, EB M21 and EB M22)
in gas selection between O2 and Air and duration of opening.

Watchdog The watchdog (EB S02) controls both microprocessors A and B and
turns off the + 15V WD and +13 V WD supply line, in case of detected
malfunction of program or micros. Thus the system is able to shut
down in a fail-safe mode.

Fan To avoid possible O2 concentration increase within the housing,


caused by leaks, a fan (EB S10) is exchanging the gas within the
housing. The fan supply is fused by SI11. The fan’s proper operation is
monitored by a rotation monitor (EB S11) that reports to the micro B.

Microprocessor B The micro B handles all controls and sensors, as well as the audible
alarm indicator within the main engine and the serial port
communication. The B EPROM is loaded with the control software. The
B EEPROM allows storing a “shadow” data set.

A and B EEPROM Both micros store data, such as calibration and “learned” values into
the according EEPROM in a “father” and “grandfather” sequence. For
safety reasons this sequence is doubled, which results in total in four
data store sequences. That is why successfully performing five (5)
system test is necessary for rewriting of all storage levels after
replacing PC board A or B.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 2-11


2 Theory of operation

2.5 Pneumatic components


The Centiva/5’s pneumatic components are described in the following.
On the next page an overview diagram shows all pneumatic
components in one diagram.

Most of the components are located on the pneumatic assembly.

The following components are not located on the pneumatic assembly


- EB M01, EB M06, EB M11, EB E01, P05, P15, P22, P28 are
located within the PC board B
- EB 20, P23 are located within the inspiratory connector
- P26, P27, P29 are located within the expiratory valve
system

2-12 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


2 Theory of operation

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 2-13


2 Theory of operation

Gas supply The gas supply connectors for O2 (P 01) and AIR (P 11) are screw
connectors that can be localized to country specific needs (NIST; DISS
etc.). Within the gas connectors there are easy to remove sinter filters
for each gas, to protect the system from particles.

Pressure reducer Pressure reducers for O2 (P 31) and AIR (P 32) regulate the input
pressure to a stabilized level of approx. 2.8 bar (39,5 PSI).

Pressure sensor Pressure sensors for O2 (P 02) and AIR (P 12) monitor the gas pressure
input to be above a minimum operating pressure of 1.9 bar (27 PSI).

O2 flow control Two proportional flow valves control the O2 flow, operating as double
staged valves. The first stage valve (P 03) controls the flow between 0
and approx. 43 l/min. Flow demands beyond this level will cause the
second stage valve (P 04) to open. A flow screen (P 06) generates a
differential pressure from the generated flow, which is measured by
the O2 flow pressure sensor (EB M06). The offset valve (P 05) allows
zeroing the pressure sensor (pneumatically) for online offset
calibration.

AIR flow control Two proportional flow valves control the AIR flow, operating as double
staged valves. The first stage valve (P 13) controls the flow between 0
and approx. 43 l/min. Flow demands beyond this level will cause the
second stage valve (P 14) to open. A flow screen (P 16) generates a
differential pressure from the generated flow, which is measured by
the O2 flow pressure sensor (EB M01). The offset valve (P 15) allows
zeroing the pressure sensor (pneumatically) for online offset
calibration.

Airway pressure The airway pressure within the breathing system is measured by the
airway pressure sensor (EB M11). The offset valve (P 22) allows zeroing
the pressure sensor (pneumatically) for online offset calibration.

2-14 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


2 Theory of operation

Free breathing valve To avoid sub atmospheric pressure a free breathing valve (P 19) allows
ambient air intake in case of a gas supply problem.

Overpressure relief valves To avoid airway pressures beyond a level of 75 mbar (cmH2O) a
passive over pressure relief valve (P 20) is provided. To avoid airway
pressures beyond an adjustable level, set by the Pmax setting, an
active over pressure relief valve (P 21) is provided.

O2 sensor The inspiratory O2 sensor (EB S20) is located within the inspiratory
port.

Patient connection The breathing circuit (P 24) connects the machine via the inspiratory
port (P 23) and the expiratory port (P 26) to the patient.

Expiratory valve The airway pressure within the system is controlled by the expiration
pressure valve (P 27).

Expiratory flow A flow screen (P 29) is built into the expiratory valve assembly and
generates a differential pressure from the generated flow, which is
measured by the Exp. flow pressure sensor (EB E01. The offset valve (P
28) allows zeroing the pressure sensor (pneumatically) for online offset
calibration. The second port of the differential pressure is ambient.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 2-15


2 Theory of operation

Notes

2-16 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


3 Post-service Checkout

In this section 3.1 Post-service checkout 3-2

TRM, Centiva/5, CM-920026, rev. 2.50.b of 12/05 3-1


3 Post service check out

3.1 Post-service checkout

After servicing the Centiva/5 ICU ventilator, perform the following test
sequence:

• Power-up test (section 4.1.1)


• O2 sensor calibration (section 4.7.1)
• System test (section 4.1.2)
• Test lung test (section 4.2)

WARNING You must perform all post-service checks after maintenance


or service of the Centiva/5 ICU Ventilator. Failure to do so may
result in patient injury.

WARNING All components and accessories must be connected correctly.


All hoses and cables must be properly connected before
returning the ventilator to clinical use. Failure to do so may
result in patient injury.

After servicing the Centiva/5 ICU ventilator, perform a device safety check
and record the results in a protocol. A proposal for a Centiva /5 device
safety check protocol is attached on the following page.

3-2 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


3 Post service check out

Centiva/5 Device Safety Testing Protocol


Maintenance check every 12 months Product description: CC Ventilator
S/N: 170
SW: HW:

Location: OPT:

Specs not fulfilled Test impossible / Test not necessary


ID/INV.-No.: Specs fulfilled Remarks/ measured values

1 Outside appearance
1.1 Housing, marking and buttons without damage
1.2 Power cord and appliance inlet without damage
1.3 O2 and Air hoses without damage
1.4 Expiration valve assembly without damage, flow screen
clean
1.5 Accessories, rubber and silicone parts without damage
2 Functional tests (for details refer to the current TRM)
2.1 Power up and System test shall be performed without
error message
2.2 Perform O2-Sensor calibration
2.3 Service mode values are within the specified ranges
2.4 Perform Service mode check according to TRM
2.5 Perform test lung test according to TRM
2.6 Verify measured O2- (O2-I)
2.7 Verify gas failure alarm for O2 and Air
2.8 Verify line power failure alarm and proper function of
back up supply
2.9 Verify battery condition according to TRM
3 Test of electrical safety
3.1 Protective earth resistance < 0.2 Ω Value:
3.2 Enclosure leakage current < 0.1 mA Value:
3.3 Earth leakage current < 0.5 mA Value:
3.4 Insulation resistance >2MΩ Value:
3.5 Verify line power supply fuse to match with selected
voltage
Remarks: Recharge back up battery after test !!
Device meets requirements

Test equipment used: Ser. No.:


Repair required
Test facility:
Date: Tester:

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 3-3


3 Post service check out

Notes

3-4 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

In this section 4.1 Self tests 4-2


4.1.1 Power-up test 4-2
4.1.2 System test 4-3
4.1.3 In-operation test 4-5
4.2 Test lung test 4-6
4.3 Service mode 4-9
4.4 Service mode check 4-10
4.5 Software and hardware revision 4-11
4.6 Ventilator “on-time” 4-13
4.7 Calibrations 4-14
4.7.1 O2 sensor calibration 4-15
4.7.2 Location of calibration points 4-17
4.7.3 AIR flow calibration 4-18
4.7.4 O2 flow calibration 4-20
4.7.5 Expiratory flow sensor calibration 4-22
4.7.6 Airway pressure sensor calibration 4-27
4.7.7 Overpressure relief valve calibration 4-29
4.7.8 Battery charging voltage calibration 4-30
4.8 Battery test 4-31
4.9 Diagnostic test 4-33

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-1


4 Tests and Calibration

4.1 Self tests

The Centiva/5 ICU Ventilator software includes self tests that


determine if the operating software is functioning properly and if the
electronic and pneumatic circuits are functional.

The self test includes:


• Power-up test
• System test
• In-operation test

4.1.1 Power-up test The power-up test is started


automatically when the Centiva /5
system is turned ON and System test SW 2.nn.p HW 0/r
takes at least 5 secs. The
Test active wait for 5 secunds
remaining test time counts
down in the screen. During
this power-up test, Centiva/5
will check proper function of

• Microprocessor A and B
• Watchdog
• RAM and ROM
• Matching software versions in EPROM A and B
• External power supply, AC and DC (if applicable)
• Internal battery back-up function
• Internal back up Battery capacity
• Fan
• Heater
• Expiration valve locking system
• Audible alarm system

If a malfunction is identified
during this power up test, Centiva /5
the corresponding message System test # 07_1 SW 2.nn.p HW 0/r
appears in the message box
area. For details of error EPROM versions do no match
Check software rev. no. of panel and
messages refer to section main engine
5.3.1 “Messages during
power up test”.

4-2 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

4.1.2 System test After having passed the


power-up test, the Centiva/5 Centiva /5
ICU Ventilator prompts with System test SW 2.nn.p HW 0/r
a short audible sound and
moves to the “Start system Complete system set up, seal Y-piece
Start system test by pressing
test” screen: <Enter>

Adult Pediatric

Connect the Centiva/5 ICU Ventilator to a breathing circuit and seal the
open end of the y-piece by pushing it onto the sealer located on the
expiratory valve block. Select the type of patient, appropriate to the
breathing circuit attached.

Note The system test parameter will vary with the patient type selected to
match the breathing circuit’s specifications.

Push the ComWheel to start


the system test. This system Centiva /5
test takes at least 40 secs. System test SW 2.nn.p HW 0/r
The remaining test time
counts down in the screen. Test active wait for 45 secunds

During the system test, the


system will check proper
function of:

Adult

• O2 gas supply
• O2 flow valves
• O2 flow sensor
• AIR gas supply
• AIR flow valves
• AIR flow sensor
• Nebulizer gas supply
• Pressure sensors
• Expiration valve
• Safety valves
• Exp. flow sensor
• O2 sensor
• Internal back up Battery capacity

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-3


4 Tests and Calibration

If a malfunction is identified
during this system test, the Centiva /5
corresponding message System test # 17_4 SW 2.nn.p HW 0/r
appears in the message box
Limited flow in AIR gas supply.
area. For details of error Check gas supply for sufficient flow delivery
messages refer to section
5.3.2 “Messages during
system test”.

Adult

After having passed the


system test, the system Centiva /5
prompts the user to open System test SW 2.nn.p HW 0/r
the y-piece, to allow testing
for inspiratory resistance. Open Y-piece

Disconnect the y-piece from


the sealer. The system will
recognize opening the y-
piece automatically and
then proceeds with the test. Adult

After calculating the inspiratory resistance, the Centiva/5 ICU


Ventilator will display measured data on the screen:

Values for compliance,


resistance and leakage Centiva /5
depend upon the breathing
System test SW 2.nn.p HW 0/r
circuit used.
System test OK. To start ventilation <Enter>

The compliance and leakage Compliance


Resistance
2.3 ml/cmH2O
0.8 cmH2O/L/s
values represent the entire Leakage 60 ml/min
Nebulizer flow 7.3 L/min
system (breathing circuit,
nebulizer (if applicable) and
ventilator). Adult

The resistance value represents the inspiratory resistance of breathing


circuit and ventilator up to the y-piece.

4-4 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

Filters and HME may significantly increase the resistance values.

Other breathing circuit designs, such as co-axial systems, may


significantly increase the resistance values.
The nebulizer test is always performed, but the system detects
automatically, if a nebulizer is connected to the breathing circuit.
- If yes, the particular nebulizer flow of this type of jet nebulizer
is measured, displayed and stored within the EEPROM.
- If no, the nebulizer flow test is bypassed and the last measured
flow data (stored in the EEPROM) is used for
compensation, if the user activates the nebulizer
function later.

Because of this measurement capability Centiva/5 is able to learn the


particular jet nebulizer type, used by this user or hospital.

4.1.3 In-operation During operation the Centiva/5 ICU Ventilator continuously (200 times
test a second) checks the following safety relevant functions and
parameters:
• Inspiratory flow sensors
• Expiratory flow sensor
• Inspiratory pressure sensor
• O2 sensor
• AIR gas supply
• O2 gas supply
• Line power supply
• Battery charging status
• Internal power supply
• Fan
• Heater
• Buttons and ComWheel
• Microprocessor A and B
• Watchdog
• Checksums of all safety relevant data

If a malfunction is identified, the system will display alarms or


messages on the screen. For details of error messages refer to section
5.3.4 “Messages during operation”.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-5


4 Tests and Calibration

4.2 Test lung test


The Test lung test is used to verify the
overall functionality of the ventilator and
to observe the results of the continuous
in-operation tests. The power-up test and
the system test of the Centiva/5 ICU
Ventilator verify all safety relevant
functions.
Perform the power-up test and the
system test with a standard disposable
breathing circuit with:
• 22 mm corrugated dual lumen tube
• 70” length

At the end of the system test


1. Connect the test lung (ST 3) to the y-
piece.
2. Select patient type “Adult”.
3. Push the ComWheel to start
ventilation.

The following screen will appear with the “Adult default settings”:

Bi-Level Adult
15 MV-E 12.0
1.8Liter
2.5
10 Vt-E

5
180mL
Ppeak 23
Paw
cmH2O 2 4 6 8 10 12 14 16 18
13cmH2O
40
Pmin
3cmH2O
20
O2-I 55
Flow
L/min 2 4 6 8 10 12 14 16 18 50 45
%
-20
Rate 40
-40 10 1/min8

Fi02 Rate I:E Ramp P-Insp PEEP PS


50 10 1:2 0.2 10 3 5
% 1/min sec cmH2O cmH2O cmH2O

Test lung graphics The graphical data will vary with the breathing circuit and test lung
used. Verify that the quality of the graphics is comparable to that
shown on the screen above.

4-6 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

Default ventilator settings Verify the following ventilator settings:


• Ventilation mode = Bi-Level
• Patient type = Adult
• Soft key FiO2 = 50 %
• Soft key Rate = 10 /min
• Soft key I:E = 1 : 2
• Soft key Ramp = 0.2 s
• Soft key P-Insp. = 10 cm H2O
• Soft key PEEP = 3 cm H2O
• Soft key PS = 5 cm H2O
• Soft key Trigg. = 6.0 L/min
• Parameter menu PS Ramp = 0.2 s
• Parameter menu By Flow = 3.0 L/m
• Parameter menu Time window = 60%
• Parameter menu PS endflow = 25%
• Parameter menu Buzzer = 100%

Default alarm settings Verify the following alarm settings (red figures):
• Alarm limits MV E max = 12.0 L
• Alarm limits MV E min = 2.5 L
• Alarm limits Leakage = 25 %
• Alarm limits Pmax =23 cm H2O
• Alarm limits Apn.del. = 20 Sec
• Alarm limits Rate max = 40/Min
• Alarm limits Rate min = 8/Min
• Alarm limit O2-I max = 55 %
• Alarm limit O2-I min = 45 %

Test lung alarm Using the default ventilator and alarm settings will automatically
cause an MV min alarm. Thus, the visual and audible alarm system will
also be checked.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-7


4 Tests and Calibration

Test lung numeric data The measured data will vary with the breathing circuit and test lung
used. Verify the data to be in the following range of values:
• MV E = 1.5 to 2.5 L
• TV E = 130 to 230 mL
• Ppeak = 12 to 15 cmH2O
• Pmin = 2 to 5 cmH2Or
• O2-I = 45 – 55 %
• Rate = 9 – 11 /Min

Test lung test mode To verify proper mode changing and volume accuracy:
change 1. Note the measured tidal volume (TV) in Bi-Level mode.
2. Change the ventilation mode to VCV.
3. Verify the noted tidal volume (TV) to be the set VT in VCV.
4. Allow the ventilator to cycle for five (5) breaths to stabilize.
5. Verify that the quality of the graphics is comparable to that
shown on the screen below.
6. Verify that averaged measured tidal volume (TV) is within the
tolerance: TV = VT ± (10 ml + 5%) @ 110 to 300 ml.

Note Software revision 2.23 and up have BTPS correction. Using a test lunge
this will cause a constant deviation of the measured volume of –2 %.
To ease servicing this BTPS correction is not active when in service
mode.

4-8 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

4.3 Service mode


The Service Mode is used to test or troubleshoot the major
components of the Centiva/5 ICU Ventilator. For safety reasons the
service mode is not accessible during the regular operation mode. The
service mode is only accessible during and at the end of the power-up
test or the system test. To enter the service modes push the following
three buttons simultaneously while in the power-up or the system test
phase.
Datex-Ohmeda Centiva /5

The system will display the following screen:

SW 2.nn.p HW 0/r ACTUAL RATED ExpValve


Pat.Pressure 0 mbar 0 mbar G 1309
Exp.flow 503 Digit 500 Digit GR 1309
AIR flow ON 254 Digit 250 Digit O 475
O2 flow ON 251 Digit 250 Digit OR 475
O2 concentr. 21 % 21 % K 101
Line voltage AC 21.8 V 22.0 V
Panel voltage 14.0 V 14.5 V
Valve voltage 13.1 V 12.8 V
Battery voltage 26.8 V 26.8 V EXIT
Controll. A/B 5.1/5.0 V 5.0/5.0 V
Heater power 9.6 W 9.5 W
Temper. I/E 25.0/44.5 C -/ 45.0 C

Power-on time 120:20 Drawer OK


O2cal
Operationtime 114:12 Nebul. OFF

PRESS AIR O2 X1 X 10 OPEN CLOSE

Pushing the “EXIT” button returns the system to normal operation.

Note Software revision 2.23 and up have BTPS correction. To ease servicing
this BTPS correction is not active when in service mode.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-9


4 Tests and Calibration

The service mode allows for verification of proper operation of the


following functions:
• Pat. Pressure = airway pressure measurement
• Exp. flow = expiratory flow measurement
• AIR flow = inspiratory AIR flow setting
• AIR flow ON = AIR supply pressure OK
• O2 flow = inspiratory O2 flow setting
• O2 flow ON = O2 supply pressure OK
• O2 concentr. = inspiratory O2 concentration measurement.

The service mode allows for verification of the following internal values
of the system:
• Line voltage = main bus supply voltage
• Type of mains supply = AC or DC
• Panel voltage = control panel supply voltage
• Valve voltage = valve supply voltage
• Battery voltage = internal back-up battery voltage
• Controller A/B = microprocessor A/B supply voltage
• Heater power = expiratory valve heater power dissipation
• Temperature = expiratory valve heater temperature.

The service mode allows for verification of proper operation of the


expiratory valve locking mechanism.
• Open = unlock the expiratory valve assembly
• Close = lock the expiratory valve assembly
• Drawer = detected status of locking mechanism

The service mode allows the following calibration to be initialized:


• O2 cal = O2 sensor calibration.

The service mode displays the following elapsed times:


• Power-on time = total time, device is supplied with line power
• Operation time = total time, device is in a ventilation mode.

4-10 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

4.4 Service mode check


To identify possible malfunctions displayed as a result of the system
test, the following sequence should be used to verify proper gas
supply and operation of the inspiratory and expiratory valves.

1. Ensure proper O2, AIR and line supplies are connected before
turning ON the system.
2. Wait for the power-up test to
complete, and then start the
service mode according to 4.3.
3. Check the actual sensor offset
values for Pat. Pressure, Exp. flow,
AIR flow and O2 flow to be in the
“no re-adjustment necessary”
range according to section 9.9
“Sensor data ranges”.
4. Connect the inspiratory and expiratory ports with one tube.
5. Verify proper AIR supply pressure and proper function of the AIR
pressure switch by AIR flow “ON”.
6. Verify proper AIR flow function by selecting “AIR” and “x 10” and
increasing the flow by use of the ComWheel.
7. Use the ComWheel to verify that the AIR flow can be returned to
zero.
8. Verify proper O2 supply pressure and proper function of the O2
pressure switch by O2 flow “ON”.
9. Verify proper O2 flow function by selecting “O2” and “x 10” and
increasing the flow by use of the ComWheel.
10. Use the ComWheel to verify that the O2 flow can be returned to
zero.
11. Verify proper expiratory flow function by comparing the data
displayed with the set O2 flow.
12. Select “AIR”, “x 1” and adjust the ComWheel for an AIR flow of 20
L/Min.
13. Verify proper Airway pressure function by selecting “Pressure” and
increasing the pressure setting by use of the ComWheel.
14. Verify proper O2 concentration while changing Air and O2 flows.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-11


4 Tests and Calibration

4.5 Software and hardware revision


The Centiva/5 ICU Ventilator’s software is stored in two (2) independent
EPROM:
• The A EPROM is located on the control panel board (PC board A)
• The B EPROM is located on the main board (PC board B).

The A EPROM contains the language and may be changed to match


the user’s needs.

Both EPROM needs to be of the same revision level. During the power-
up test, the system compares the software revisions in both EPROM. If
they do not match, an error message is displayed in the message box.

In normal operation the current software and hardware revision is


displayed at the top right of the screen as “SW 2.nn.p HW o/r” during
power-up and system test. SW indicates the SoftWare revision and
HW indicates the HardWare revision with
o = main engine revision and r = control panel revision.

Centiva /5
System test SW 2.nn.p HW o/r

Complete system set up, seal Y-piece


Start system test by pressing <Enter>

Adult Pediatric

In service mode the current software and hardware revision is


displayed at the top left of the service menu.

SW 2.nn.p HW o/r ACTUAL RATED ExpValve


Pat.Pressure 0 mbar 0 mbar G 1309
Exp.flow 503 Digit 500 Digit GR 1309
AIR flow ON 254 Digit 250 Digit O 475
O2 flow ON 251 Digit 250 Digit OR 475
O2 concentr. 21 % 21 % K 101
Line voltage AC 21.8 V 22.0 V
Panel voltage 14.0 V 14.5 V
Valve voltage 13.1 V 12.8 V
Battery voltage 26.8 V 26.8 V EXIT
Controll. A/B 5.1/5.0 V 5.0/5.0 V
Heater power 9.6 W 9.5 W
Temper. I/E 25.0/44.5 C -/ 45.0 C

Power-on time 120:20 Drawer OK


O2cal
Operationtime 114:12 Nebul. OFF

PRESS AIR O2 X1 X 10 OPEN CLOSE

4-12 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

4.6 Ventilator “on-time”


The Centiva/5 ICU ventilator’s software stores two “on times”.
• Power-on time
• Operation time.

The power-on time recognizes the total time that the system is
connected to line power supply AND is switched ON, no matter in what
mode.

The operation time only counts the total time, the system is in any
ventilation mode.

The two timing information are displayed in the Service mode screen.

SW 2.nn.p HW 0/r ACTUAL RATED ExpValve


Pat.Pressure 0 mbar 0 mbar G 1309
Exp.flow 503 Digit 500 Digit GR 1309
AIR flow ON 254 Digit 250 Digit O 475
O2 flow ON 251 Digit 250 Digit OR 475
O2 concentr. 21 % 21 % K 101
Line voltage AC 21.8 V 22.0 V
Panel voltage 14.0 V 14.5 V
Valve voltage 13.1 V 12.8 V
Battery voltage 26.8 V 26.8 V EXIT
Controll. A/B 5.1/5.0 V 5.0/5.0 V
Heater power 9.6 W 9.5 W
Temper. I/E 25.0/44.5 C -/ 45.0 C

Power-on time 120:20 Drawer OK


O2cal
Operationtime 114:12 Nebul. OFF

PRESS AIR O2 X1 X 10 OPEN CLOSE

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-13


4 Tests and Calibration

4.7 Calibrations
In the Centiva/5 ICU Ventilator the following components may be
calibrated during service:
• O2 concentration sensor
• AIR flow sensor
• O2 flow sensor
• Expiratory flow sensor
• Airway pressure sensor
• Battery charging end voltage.

These procedures may be performed in any order. However, the


procedures are presented in a logical sequence to minimize the
amount of disassembly and reassembly required. This sequence also
ensures best matching of inspiratory and expiratory flow and volume
data.

When performing the O2 calibration you do not need to open the


system’s housing.

For all other calibrations open the main engine housing first, according
to section 7.2.4.

Important note The expiratory flow sensor calibration is performed by the Centiva/5’s
system test every time, the system test is performed. That replaces the
routine calibration of the expiratory flow sensor.
Only in case of a B-Board change, requiring a basic calibration of the
system or in case of problems with the expiratory flow sensor data is a
re-calibration procedure necessary.

Important note Rated values may vary with software revisions.

Important note Always allow the Centiva/5 to warm up for at least 15 minutes prior to
any calibration procedure.

BTPS correction note Software revision 2.23 and up have BTPS correction in operation mode.
To ease servicing this BTPS correction is not active when in service
mode.

4-14 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

4.7.1 O2 sensor The Centiva/5 ICU Ventilator performs an automatic calibration of the
calibration O2 sensor during the O2 calibration routine. This routine requires an O2
gas supply. The calibration routine performs the 100% (gain)
calibration only.

Special notice To ensure proper gas mixture at the O2 sensor, connect a tube to the
inspiratory connector.

There are two ways to access the O2 calibration routine:


• In the user system test menu.
• In the service mode.
The calibration routines are identical.

Access in user system test Push the menu button after


menu completion of the power-up
Centiva /5
test to access the user
System test SW 2.nn.p HW o/r
system test menu. The
system will prompt with the Complete system set up, seal Y-piece

following screen: Start system test by pressing <Enter>

Bypass system test


Unlock expiration valve
Calibrate O2 sensor
Exit

Adult Pediatric

• Use the ComWheel to select “Calibrate O2 sensor”


• Push the ComWheel to confirm selection.
• O2 calibration starts

Special notice Ensure that the UBD (use before date) of the O2 cell is at least 6
months.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-15


4 Tests and Calibration

Access in service mode From the service mode the O2 calibration is started by pushing the
“O2cal” button.

SW 2.nn.p HW 0/r ACTUAL RATED ExpValve


Pat.Pressure 0 mbar 0 mbar G 1309
Exp.flow 503 Digit 500 Digit GR 1309
AIR flow ON 254 Digit 250 Digit O 475
O2 flow ON 251 Digit 250 Digit OR 475
O2 concentr. 21 % 21 % K 101
Line voltage AC 21.8 V 22.0 V
Panel voltage 14.0 V 14.5 V
Valve voltage 13.1 V 12.8 V
Battery voltage 26.8 V 26.8 V EXIT
Controll. A/B 5.1/5.0 V 5.0/5.0 V
Heater power 9.6 W 9.5 W
Temper. I/E 25.0/44.5 C -/ 45.0 C

Power-on time 120:20 Drawer OK


O2cal
Operationtime 114:12 Nebul. OFF

PRESS AIR O2 X1 X 10 OPEN CLOSE

O2 calibration procedure The procedure starts with the following screen:

This calibration procedure


takes at least 60 seconds.
Centiva /5
The remaining test time
Oxygen sensor calibration
counts down on the screen.
During this time the Calibrationtime 42 sec
O2-Concentration 21%
measured concentration is
displayed. If any malfunction
is identified during this
procedure, the
corresponding message STOP
appears in the message box
area. For details of error
messages refer to section 5.3.3 “Messages during O2 sensor
calibration”.
Pushing the “Stop” button stops the calibration procedure and retains
the former calibration data. The system returns to the menu it started
from.

Special notice After performing an O2 calibration, flush the system with AIR. This will
avoid possible misinterpretations of the FiO2 measurement, caused by
high concentrations of O2 within the internal tubes and pneumatic
components.

4-16 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

4.7.2 Location of The calibration for


calibration points • AIR flow sensor (AIR)
• O2 flow sensor (O2)
• Expiratory flow sensor (Exp)
• Airway pressure sensor (Paw)
• Battery charging end voltage (Ubatt)
is performed with the main engine
opened. The calibration adjustments
are located on PC board B. Removing
the internal battery makes the
calibration points easy to reach.
The calibration points for the
pressure/flow transducers are
located right above the
corresponding pressure transducer
and always with the offset to the left and the gain to the right.
The calibration point for the charger voltage is located below the
relays.
The calibration points are circled on the following drawing:

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-17


4 Tests and Calibration

4.7.3 AIR flow The AIR flow calibration is divided into two parts
calibration • The offset calibration
• The gain calibration.

Offset calibration The Offset calibration is performed with the use of the service mode
only. The gain calibration is performed by using an external flow
measurement device.

To calibrate the AIR flow sensor follow this preparation sequence:

1. Ensure that the system is


turned OFF and line power is
disconnected.
2. Open main engine according
to section 7.2.4.
3. Remove internal back-up
battery according to section
7.9.1.
4. Re-insert exp. valve
assembly.
5. Connect line power and gas supply and turn ON the system.
6. Verify that the system performs the power-up test.
7. Start the service mode according to section 4.3.
8. Use a 10” 22 mm tube to ACTUAL RATED
connect the external flow Pat.Pressure 0 mbar 0 mbar
measurement device to Exp.flow
AIR flow ON
513 Digit
254 Digit
500 Digit
250 Digit
the inspiratory O2 flow ON 251 Digit 250 Digit
connection.
9. Verify that the direction of flow is correct for the measurement
device.
10. Turn on the flow measurement device and let it warm up
according to manufacturers
instructions.
11. Select AIR for the measured gas
on the flow measurement device.
12. Select the “AIR” and “x 1” button.
13. Verify the flow to be 0 L/Min on
the external flow measurement
device.
14. Check the “AIR flow” “Actual” to
be at the “Rated” value ± 50
digits.
15. If not, readjust the “Zero” for the AIR flow sensor with R 316 on the
main board B to read “Rated” value ± 10 digits.

4-18 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

Continuation from previous page

Gain calibration 16. Use the ComWheel to


increase the AIR flow to read
30.0 L/min on the “AIR flow”
“Rated” The units in the
service menu change from
Digits to L/Min.
17. Verify that the external flow
meter device reads 30 ±
1.5L/Min.
18. If not readjust the “Gain” for
the AIR flow sensor with R 313 on the main board to read 30 ±
1.5 L/Min.
19. Use the ComWheel to decrease the AIR flow to read 0 L/min.
20. Check the “AIR flow” “Actual” to be at the “Rated” value ± 50 digits.
21. If not, readjust the “Zero” for the AIR flow sensor with R 316 on the
main board to read the “rated” value ± 10 digits.
22. Use the ComWheel to increase the AIR flow to read 10.0 L/min on
the “AIR flow” “Rated” The units in the service menu change from
Digits to L/Min”.
23. Verify that the external ACTUAL RATED
flow meter device reads Pat.Pressure 0 mbar 0 mbar
Exp.flow 513 Digit 500 Digit
10 ± 0.5 L/Min. AIR flow ON 350 Digit 10 L/Min
O2 flow ON 251 Digit
24. If not, go back to step 16. 250 Digit

Change setting for 30 l/min within the tolerance in the desired


direction to match the 10 ± 0.5 L/Min.
25. Use the ComWheel to increase the AIR flow to read 60.0 L/min on
the “AIR flow” “Rated”.
26. Verify that the external flow
meter device reads 60 ± 3.0
L/Min.
27. If not, go back to step 16. Change
setting for 30 l/min within the
tolerance in the desired direction
to match the 60 ± 3.0 L/Min.
28. If the AIR flow cannot be
calibrated within the three flow
specifications, check AIR gas
filter.

Note Best results for linearity match with all three test flows are received
when initially the “Gain” is adjusted at 30 l/min value of step 16 to read
29.8 L/min on the external flow meter device.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-19


4 Tests and Calibration

4.7.4 O2 flow The O2 flow calibration is divided


calibration into two parts
• The offset calibration
• The gain calibration.

Offset calibration The Offset calibration is


performed with the use of the
service mode only. The gain
calibration is performed by
using an external flow
measurement device.

To calibrate the O2 flow sensor follow this preparation sequence:

1. Ensure that the system is turned OFF and line power is


disconnected.
2. Open main engine according to section 7.2.4.
3. Remove internal back-up battery according to section 7.9.1.
4. Re-insert exp. valve assembly.
5. Connect line power and gas supply and turn ON the system.
6. Verify that the system ACTUAL RATED
performs the power-up Pat.Pressure 0 mbar 0 mbar
test. Exp.flow
AIR flow ON
513 Digit
254 Digit
500 Digit
250 Digit
7. Start the service mode O2 flow ON 251 Digit 250 Digit

according to section 4.3.


8. Use a 10” 22 mm tube to connect the external flow
measurement device to the inspiratory connection.
9. Verify that the direction of flow is correct for the measurement
device.
10. Turn on the flow measurement device and let it warm up
according to manufacturers
instructions.
11. Select O2 for the measured
gas on the flow measurement
device.
12. Select the “O2” and “x 1”
button.
13. Verify the flow to be 0 L/Min on
the external flow
measurement device.
14. Check the “O2 flow” “Actual” to
be at the “Rated” value ± 50 digits.
15. If not, readjust the “Zero” for the O2 flow sensor with R 306 on
the main board B to read the “Rated” value ± 10 digits.

4-20 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

Continuation from previous page

Gain correction 16. Use the ComWheel to


increase the O2 flow to
read 30.0 L/min on the “O2
flow” “Rated” The units in
the service menu change
from Digits to L/Min.
17. Verify that the external
flow meter device reads
30 ± 1.5 L/Min.
18. If not, readjust the “Gain”
for the O2 flow sensor with R 303 on the main board to read 30 ±
1.5 L/Min.
19. Use the ComWheel to decrease the O2 flow to read 0 L/min.
20. Check the “O2 flow”
“Actual” to be at the ACTUAL RATED
Pat.Pressure 0 mbar 0 mbar
“Rated” value ± 50 Exp.flow 513 Digit 500 Digit
digits. AIR flow ON
O2 flow ON
254 Digit
351 Digit
250 Digit
10 L/Min
21. If not, readjust the
“Zero” for the O2 flow sensor with R 306 on the main board to
read the “Rated” value ± 10 digits.
22. Use the ComWheel to increase the O2 flow to read 10.0 L/min on
the “O2 flow” “Rated”. The units in the service menu change from
Digits to L/Min”.
23. Verify that the external flow meter device reads 10 ± 0.5 L/Min.
24. If not, go back to step 16. Change setting for 30 l/min within the
tolerance in the desired
direction to match the 10 ± 0.5
L/Min.
25. Use the ComWheel to increase
the O2 flow to read 60.0 L/min
on the “O2 flow” “Rated”.
26. Verify that the external flow
meter device reads 60 ± 3.0
L/Min.
27. If not, go back to step 16.
Change setting for 30 l/min
within the tolerance in the desired direction to match the 60± 3.0
L/Min.
28. If the O2 flow cannot be calibrated within the three flow
specifications, check O2 gas filter.

Note Best results for linearity match with all three test flows are received
when initially the “Gain” is adjusted at 30 l/min value of step 16. to
read 29.8 L/min on the external flow meter device.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-21


4 Tests and Calibration

4.7.5 Expiratory flow The Expiratory flow sensor calibration


sensor calibration is divided into two parts
• The offset calibration
• The gain calibration.

Offset correction The Offset calibration is performed


with the use of the service mode only.
The gain calibration is performed by
using the calibrated AIR flow system
(refer to section 4.7.3.).

To calibrate the expiratory flow


sensor follow this preparation sequence:

1. Ensure that the system is turned OFF and line power is


disconnected.
2. Open main engine according to section 7.2.4.
3. Remove internal back-up battery according to section 7.9.1.
4. Re-insert exp. valve assembly.
5. Connect line power and ACTUAL RATED
gas supply and turn ON Pat.Pressure 0 mbar 0 mbar
Exp.flow 513 Digit 500 Digit
the system. AIR flow ON 254 Digit 250 Digit
O2 flow ON 251 Digit 250 Digit
6. Verify that the system
performs the power-up test.
7. Start the service mode according to section 4.3.
8. Use a 10” 22 mm tube to connect the inspiratory and expiratory
ports.
9. Select the “AIR” and “x 1” button.
10. Verify the flow to be 0 L/Min on
the “AIR flow” ” Actual” line.
11. Check the “Exp. flow” “Actual” to
be at the “Rated” value ± 100
digits.
12. If not, readjust the “Zero” for the
Exp. flow sensor with R 336 on
the main board to read the
“Rated” value ± 10 digits.

Note Verify the AIR flow has been calibrated according to 4.7.3 before
performing the expiratory flow gain calibration.

4-22 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

Continuation from previous page

Gain correction 13. Remove the expiration valve


assembly inserted in the
Centiva/5. Unscrew the flow
screen retainer in the exp. valve
assembly. For flow retainer with
a visible slot use the stainless
steel plate of the PEEP valve to
unscrew. For other flow retainer
use the inspiration connection
nut from the tool kit ST4.
14. Carefully remove the
flow screen and store in
a safe place to later
return it back for regular
operation.
15. For calibration purpose
insert the “Service” Flow
screen ST5 (zero
tolerance), p/n
M1063267 and install
the flow retainer.
Note If “Service” Flow screen ST5
is not available, reference
step 35 for calibration
procedure using existing
flow screen.
16. Select the “Press” button
and use the ComWheel to increase the “Pat. Pressure” “Rated“ to
read to 10 mbar.
ACTUAL RATED
17. Select the “AIR” and “x1” Pat.Pressure 0 mbar 0 mbar
button. Exp.flow 29,8 l/min 500 Digit
AIR flow ON 730 Digit 30 l/min
18. Use the ComWheel to O2 flow ON 251 Digit 250 Digit
increase the “AIR flow”
“Rated” to read 30 L/min. The
units in the service menu change
from Digits to L/Min.
19. Check the “Exp. flow” “Actual” to
read “30” ± 0.5 L/Min.
20. If not, readjust the “Gain” for the
exp. flow sensor with R 333 on
the main board to read “30” ± 0.5
L/Min.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-23


4 Tests and Calibration

Continuation from previous page

21. Use the ComWheel to decrease the Exp. flow to read 0 L/min.
22. Check the “Exp. flow” “Actual” to be at the “Rated” value ± 100
digits.
23. If not, readjust the “Zero” for the
Exp. flow sensor with R 336 on
the main board to read the
“Rated” value ± 10 digits.
24. Use the ComWheel to increase
the AIR flow to read 10 L/min on
the “AIR flow” “rated” line.
25. Check the “Exp. flow” “Actual” to
read “10” ± 0.5 L/Min.
26. If not, go back to step 20. Change
setting for 30 l/min within the
tolerance in the desired direction
to match the “10” ± 0.5 L/Min.
27. Use the ComWheel to increase the AIR flow to read 60 L/min on
the “AIR flow” “Rated” line.
28. Check the “Exp. flow” “Actual” to read “60” ± 3.0 L/Min.
29. If not, go back to step 20. Change setting for 30 l/min within the
tolerance in the desired direction to match the “60” ± 3.0 L/Min.
30. When all three values match, calibration is performed properly.
31. Remove the expiration
valve assembly inserted in
the Centiva/5.Unscrew flow
screen retainer in the exp.
valve assembly. For flow
retainer with a visible slot
use the stainless steel plate
of the PEEP valve to
unscrew. For other flow
retainer use the inspiration
connection nut from the
tool kit ST4.
32. Remove “Service” Flow screen and insert the original flow screen
(customer flow screen).
33. Screw the flow retainer.
34. Perform a system test to verify proper operation of the valve
assembly.

Note For Centiva/5 NB (newborn extension) use always the silver Adult /
Pediatric (standard) expiration valve with the according “Service “ flow
screen to perform expiration flow sensor calibration.

4-24 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

Calibration without In case expiration flow sensor calibration must be performed without a
“Service” flow screen ST5 “service” flow screen, follow this sequence:
p/n M1063267

Offset correction 35. Perform offset calibration as described in steps 1 to 12 in chapter


Gain correction 4.7.5.
36. For the gain correction without using a “service” flow screen you
need to know the current flow screen’s tolerance. This tolerance is
visible on the rim of the flow screen.
37. For gain correction start with step 13 in chapter 4.7.5.and remove
the built-in flow screen according to step 14.
38. Read and note the “Insp” % tolerance in the flow screen correction
table below.
39. Insert the flow screen again into the expiration valve assembly and
screw the flow screen retainer.
40. Perform gain correction as described in step 16 to 30 in chapter
4.7.5.
41. At step 19, use the new value from the flow screen correction table
for step 19 that matches with the noted flow screen tolerance.
(Example: Tolerance = + 4.5 %, calibration value for step 19 is 28.7
l/min)
42. At step 25, use the new value from the flow screen correction table
for step 25 that matches with the noted flow screen tolerance.
(Example: Tolerance = + 4.5 %, calibration value for step 25. is 9.6
l/min)
43. At step 28, use the new value from the flow screen correction table
for step 28 that matches with the noted flow screen tolerance.
(Example: Tolerance = + 4.5 %, calibration value for step 28 is 57.3
l/min).

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-25


4 Tests and Calibration

Flow screen correction Flow screen tolerance New value New value New value
data table “Insp” for step 19. for step 25. for step 28.
+ 9.99 % to + 9.00 % 27.2 9.1 54.3
+ 8,99 % to + 8.00 % 27.5 9.2 54.9
+ 7.99 % to + 7.00 % 27.8 9.3 55.5
+ 6.99 % to + 6,00 % 28.1 9.4 56.1
+ 5.99 % to + 5.00 % 28.4 9.5 56.7
+ 4.99 % to + 4.00 % 28.7 9.6 57.3
+ 3.99 % to + 3.00 % 28.9 9.7 57.9
+ 2.99 % to + 2.00 % 29.3 9.8 58.5
+ 1.99 % to + 1.00 % 29.6 9.9 59.1
+ 0.99 % to + 0.50 % 29.8 9.9 59.7
0,0 ± 0.50 % (Service flow 30.0 10.0 60.0
screen)
- 0.50 % to – 0.99 % 30.2 10.1 60.3
- 1.00 % to – 1.99 % 30.5 10.2 60.9
- 2.00 % to – 2.99 % 30.8 10.3 61.5
- 3.00 % to – 3.99 % 31.1 10.4 62.1
- 4.00 % to – 4.99 % 31.4 10.5 62.7
- 5.00 % to – 5.99 % 31.7 10.6 63.3
- 6.00 % to – 6.99 % 32.0 10.7 63.9
- 7.00 % to – 7.99 % 32.3 10.8 64.5
- 8.00 % to – 8.99 % 32.6 10.9 65.1
- 9.00 % to – 9.99 % 32.9 11.0 65.7

4-26 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

4.7.6 Airway The Airway pressure sensor calibration is divided into two parts
pressure sensor • The offset calibration
calibration • The gain calibration.

The Offset calibration is performed


with the use of the service mode only.
The gain calibration is performed by
using an external pressure
measurement device. To calibrate the
airway pressure sensor:
1. Ensure that the system is turned
OFF and line power is
disconnected.
2. Open main engine according to
section 7.2.4.
3. Remove internal back-up battery according to section 7.9.1.
4. Re-insert exp. valve assembly.
5. Connect line power and gas supply and turn ON the system.
6. Verify that the system performs
the power-up test.
7. Start the service mode according
to section 4.3.
8. Connect the standard breathing
system to the inspiratory and
expiratory port. Connect a
standard 15 male/female y-piece
elbow with a LUER lock gas
sample port to the y-piece.
9. Seal the open end of the y-piece elbow using the seal port on the
exp. valve assembly.
10. Connect the external pressure measurement device to the LUER
lock connection of the Y-piece elbow.
11. Turn on the pressure
measurement device and let it
warm up according to
manufacturers instructions.
12. Select the “PRESS” button and
verify no flow is activated.
13. Verify the pressure to be 0 mbar
on the ext. pressure meter.
14. Check the “Pat. Pressure” “Actual”
to be at 0 ± 0.5 mbar.
15. If not, readjust the “Zero” for the
Airway pressure sensor with
R 326 on the main board to read 0 ± 0.1 mbar.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-27


4 Tests and Calibration

Continuation from previous page

Gain correction 16. Select the “Press” button and use


the ComWheel to increase the
“Pat. Pressure” “Rated“ to read to
60 mbar.
17. Select the “AIR” and “x1” button
and use the ComWheel to
increase the “AIR flow” “Rated” to
read 1 L/min. The units in the
service menu change from Digits
to L/Min.
18. Check the “Pat. Pressure” “Actual”
to read the “external pressure
measurement device” value ± 0.6
mbar.
19. If not, readjust the “Gain” for the
Airway pressure sensor with
R 323on the main board to read
“external pressure measurement
device value” ± 0.6 mbar.
20. Reduce the test pressure to 0
mbar by reducing the “Pat-
pressure” rated to 0 mbar and
the AIR flow to 0 L/min. Open the
seal at the y-piece.
21. Verify the pressure to be 0 mbar
on the ext. pressure meter.
22. Check the “Pat. Pressure” “Actual”
to be at 0 ± 0.5 mbar.
23. If not, readjust the “Zero” for the
Airway pressure sensor with
R 326 on the main board to read
0 ± 0.1 mbar.

4-28 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

4.7.7 Overpressure The overpressure relief valve calibration is performed with the use of
relief valve the service mode.
calibration To calibrate the overpressure relief valve:

1. Ensure that the system is


turned OFF and line power
is disconnected.
2. Open main engine
according to section 7.2.4.
3. Re-insert exp. valve
assembly.
4. Connect line power and
gas supply and turn ON
the system.
5. Verify that the system
performs the power-up test.
6. Start the service mode according to section 4.3.
7. Connect one tube to the
inspiratory port. ACTUAL RATED

8. Seal the open end of the Pat.Pressure


Exp.flow
75,2 mbar
510 Digit
92 mbar
500 Digit
tube with a 22 mm AIR flow ON
O2 flow ON
530 Digit
251 Digit
20 l/min
250 Digit
stopper plug (e.g. P/N
2900-0001-000).
9. Select the “Air” and “x 1” button.
10. Use the ComWheel to
increase the AIR flow to
read 20 L/Min. Note:
Increase flow slowly by
small steps to avoid
oscillation of the over
pressure relief valve.
11. Watch the “Pat. Pressure”
increases and stabilizes
at a certain pressure
level.
12. Check the “Pat. Pressure” “Actual” to be at 75 ± 2 mbar.
13. If not, readjust the overpressure relief valve by turning the valve
cap until “Pat. Pressure” “Actual“ reads 75 ± 2 mbar. Turning
clockwise increases pressure, counterclockwise lowers pressure.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-29


4 Tests and Calibration

4.7.8 Battery The internal battery is recharged whenever the Centiva/5 ICU
charging voltage ventilator is supplied by a main power supply (line power or 24 V DC
external supplies). To ensure proper recharging of the sealed lead acid
calibration battery, the charger’s maximum voltage needs to be adjusted
whenever the battery is exchanged. Perform the voltage calibration by
using an external voltmeter device.

To calibrate the maximum charging voltage:

1. Ensure that the system is


turned OFF and line power is
disconnected.
2. Open main engine
according to section 7.2.4.
3. Re-insert exp. valve
assembly.
4. Connect line power and gas
supply and turn ON the
system.
5. Verify that the system performs the power-up test.
6. Start the service mode according to section 4.3.
7. Disconnect X 23, battery supply connector, on main board.
8. Connect the negative voltmeter lead to ground at the electric
mounting plate.
9. Connect the positive voltmeter lead to Pin 7 (+) on X23 on the main
B board.
10. Verify that the voltage is 26.8 ± 0.1 V.
11. If not, adjust R 215 until the voltmeter displays 26.8 ± 0.1 V.

4-30 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

4.8 Battery test 1.

The Centiva/5 internal back up battery has an expected life time of 24


months under standard operation conditions (10 to 35°C). After 24
months this battery needs replacement.

Note When the system is operated in extended temperature areas (10 to


40°C), such as burn units, the expected battery life is reduced and
battery replacement is recommended every 12 months.

If in the meantime battery’s capacity is doubted, perform the following


test to verify proper battery capacity. A stop watch is needed.

1. Connect AC line supply to Centiva/5.


2. Turn ON Centiva/5 and wait for the power up test to terminate.
3. Set up Centiva/5 with a breathing system and perform the system
test.
4. Start ventilation in default settings (Adult, Bi-Level) with a test lung
(according to section 4.2) connected.
5. Centiva/5 shows the operational screen. Check the battery status
line to be OFF as an indicator for a fully charged battery. If battery
status line is active wait until the battery is fully charged and the
battery status indicator is OFF.
6. Turn OFF the AC line supply main switch to disconnect AC supply
and start the stop watch.
7. Centiva/5 operates now on battery only. Be aware that during
operation and discharging the battery a high priority alarm for an
empty battery will appear.
8. Wait until either
a. operation time is > 30 min
b. or a permanent alarm indicates a watchdog system failure
“0036” “battery empty and no line supply”
c. or Centiva/5 automatically shuts down with a completely
discharged battery
and then stop the stop watch.
9. The operation time shown in the stop watch shall exceed 30
minutes.
a. If battery operation time is > 30 minutes, the battery is OK and
can stay within the Centiva/5 until scheduled replacement has
to take place during standard maintenance.
b. If battery operation time is < 30 minutes perform battery
refreshing process, as described below.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-31


4 Tests and Calibration

Continuation from previous page

Battery refreshing A battery with a capacity of less then 30 minutes can be refreshed to
gain capacity again by completely discharging and completely
recharging. The main aspect in that refreshing process is to empty the
battery down to her lowest accepted level, which is controlled by the
Centiva/5’s power management, and fully charge afterwards.

10. Perform the discharging and recharging process, as described in


the battery test procedure above, for three times in a row.
11. After the third charging and discharging process the operation
time showed in the stop watch should exceed 30 minutes.
a. If battery operation time is > 30 minutes, the battery is OK and
can stay within the Centiva/5 until scheduled replacement has
to take place during standard maintenance (24 months).
b. If battery operation time is < 30 minutes battery needs
replacement. Please note serial number of the Centiva/5 on top
of the battery.

Special notice It is important that the discharging process and the recharging
process are not interrupted.

4-32 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


4 Tests and Calibration

4.9 Diagnostic tests


2.

The Centiva/5 ICU Ventilator software has diagnostic tests built-in to


ease servicing. When in service mode these diagnostic routines are
active. Start the service mode and the system will display the following
screen:

SW 2.nn.p HW 0/r ACTUAL RATED ExpValve


Pat.Pressure 0 mbar 0 mbar G 1309
Exp.flow 503 Digit 500 Digit GR 1309
AIR flow ON 254 Digit 250 Digit O 475
O2 flow ON 251 Digit 250 Digit OR 475
O2 concentr. 21 % 21 % K 101
Line voltage AC 21.8 V 22.0 V
Panel voltage 14.0 V 14.5 V
Valve voltage 13.1 V 12.8 V
Battery voltage 26.8 V 26.8 V EXIT
Controll. A/B 5.1/5.0 V 5.0/5.0 V
Heater power 9.6 W 9.5 W
Temper. I/E 25.0/44.5 C -/ 45.0 C

Power-on time 120:20 Drawer OK


O2cal
Operationtime 114:12 Nebul. OFF

PRESS AIR O2 X1 X 10 OPEN CLOSE

AIR flow ON/OFF The ON/OFF flag behind the AIR flow indicates the status of the
pressure switch. The flag is ON when an AIR supply pressure is
detected with > 1.9 kPa (27 PSI).

O2 flow ON/OFF The ON/OFF flag behind the O2 flow indicates the status of the
pressure switch. The flag is ON when an O2 supply pressure is
detected with > 1.9 kPa (27 PSI).

Line voltage AC/DC The AC/DC flag behind the line voltage indicates the source of the
(Flag in Service screen) mains supply. The flag is AC when line supply is detected, the flag is DC
when 24 V DC supply is detected.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 4-33


4 Tests and Calibration

Line voltage The line voltage is measured at the base supply line and represents
(Operation area) • the secondary transformer voltage when connected to AC line
supply. Accepted voltage range is 19 to 29 V, which represents the
following line supply voltages
o 98 to 132 VAC at 115 VAC (50-60 Hz)
o 198 to 263 VAC at 230 VAC (50-60 Hz)
• the external DC voltage when powered by DC line supply.
Accepted voltage range is 22.5 to 28 VDC.

Panel voltage The panel voltage measures the +13/15V control panel supply.
Accepted voltage range is 12.5 to 17.0 V.

Valve voltage The valve voltage is measured at the main bus 13 V WD (WD =
watchdog controlled bus). Accepted voltage range is 11.5 to 15.0 V.

Battery voltage The battery voltage measures the internal back-up battery voltage.
Accepted voltage range is 22.5 to 29 V. Additional data:
• Ubatt > 29.0 V = Battery failure alarm
• Ubatt < 22.5 V = Battery low alarm
• Ubatt < 22.0 V = Battery depleted alarm

Controll. A/B The controller voltage is measured for each microprocessor, the micro
A and micro B supply bus. Accepted voltage range is 4.5 to 5.5 V.

Heater power The heater power measures the power dissipation of the expiratory
flow sensor heating system. Accepted power dissipation is < 12.0 W.

Temperature The temperature measures the expiratory flow sensor temperature.


Accepted temperature is 5 to 48 °C.

Drawer “OK” indicates proper locking of the expiratory valve.


“< -- >” indicates properly unlocking of the expiratory valve.

ExpValve These data are used for manufacturing QM only.

4-34 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

WARNING Post-Service checkout is required after you have completed


this section. You must perform Section “3/Post-Service
Checkout” after performing maintenance, service or repair.
Failure to do so may result in patient injury.

In this section 5.1 Troubleshooting instructions 5-2


5.2 Alarms 5-4
5.3 Messages 5-9
5.3.1 Messages during power-up test 5-9
5.3.2 Messages during system test 5-14
5.3.3 Messages during O2 sensor calibration 5-25
5.3.4 Messages during operation 5-26
5.3.5 System shut down messages 5-29

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-1


5 Troubleshooting

5.1 Troubleshooting instructions


The Centiva/5 ICU Ventilator software includes self test capability to
identify problems or malfunctions of the system. However, some
ventilator problems may not generate any message or alarm, even
though the ventilator may not be functioning correctly.
The self tests include:
• Power-up-test
• System test
• In-operation test
Additional self test capabilities are within the:
• O2 sensor calibration
User related alarms and messages will be displayed in the user
selected language to allow the operator to react, either by correcting
the problem or by calling an authorized service specialist.

The identified problem, malfunction or advice will be displayed with


either an alarm or a message on the screen.

Centiva /5
System test # 07_1 SW 2.nn.p HW 0/r

EPROM versions do no match


Check software rev. no. of panel and
main engine

While in power-up test and system test the messages will appear in
the message box:
Be aware that system test messages may appear because of artifacts
during the system test sequence. These artifacts could be moving,
manipulating and handling of accessories and breathing circuit
components while performing the tests. In this case no malfunction of
Centiva/5 has created the message performing the system test again
will allow to pass the system test successfully.

5-2 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

Bi-Level Tube: E 7.5 90% Adult


15 MV-E 12.5
5.2Liter
4.2 2.5
6.0
10 Vt-E

5
350mL
Ppeak 21
Paw
cmH2O 2 4 6 8 10 12 14 16 18
14cmH2O
40 MV low Pmin
3cmH2O
20
O2-I 25
Flow
L/min 2 4 6 8 10 12 14 16 18 21 18
%
-20
Rate 40
-40 18 1/min8

Fi02 Rate I:E Ramp P-Insp PEEP PS


21 12 1:2 0.2 10 3 5
% 1/min sec cmH2O cmH2O cmH2O

While in operation, the messages will appear in the operation screen.

Centiva /5
Oxygen sensor calibration
Calibrationtime 42 sec
O2-Concentration 21%

STOP

While in O2 sensor calibration, the messages will appear in the


message box.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-3


5 Troubleshooting

5.2 Alarms

No. Alarm Priorit Set condition Action Reset condition


y
1 “Pressure High In all modes: High priority alarm. In all modes:
high” If Ppeak ≥ Pmax End inspiration (set Within the following
inspiratory flow to breath
zero) and start If Ppeak< (Pmax–2
expiration (set cmH2O)
expiratory valve to and
PEEP) inspiratory safety
Sequence #2 to follow: Additional to the valve is closed.
If Ppeak > (Pmax + 2 cmH2O) above:
Open inspiratory
safety valve
2 “Pressure High VCV mode: High priority alarm. VCV mode:
low” If Ppeak < (PPEEP + 2 If Ppeak ≥ (PPEEP + 5
cmH2O) after 15 sec cmH2O) within the
from start of insp. following breath
SIMV -VC mode: SIMV -VC mode:
If Ppeak < (PPEEP + 2 If Ppeak ≥ (PPEEP + 2
cmH2O) after 15 sec cmH2O) within the
from start of insp. following breath
Bi-Level mode: Bi-Level mode:
If Ppeak < ((Pinsp + PPEEP) /2 ) If Ppeak ≥ ((Pinsp +
– 0.5 cmH2O after 15 sec PPEEP) /2 ) – 0.5
from start of insp. cmH2O within the
following breath.
In all modes: High priority alarm. And for all modes:
If Pairway < 0 cmH2O for Open sub If Pairway ≥ 0 cmH2O
more than 0.5 sec or if atmospheric
“system open ?” criteria pressure relief valve
is set
3 “Pressure High In all modes: High priority alarm. In all modes:
sustained” If Pmin > (PPEEP + 2 End inspiration (set If Pmin < (PPEEP + 2
cmH2O) within one inspiratory flow to cmH2O) within the
breath zero) and start following breath
expiration (set and
expiratory valve to Inspiratory safety
PEEP) valve is closed
In all modes: Additional to the
If Pairway > (Pset + 5 above:
cmH2O) within 0.5 sec Open inspiratory
safety valve

5-4 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

No. Alarm Priorit Set condition Action Reset condition


y
4 “Apnea” High VCV, SIMV-VC, Bi-Level, High priority alarm. VCV, SIMV-VC, Bi-
mode: Level, CPAP/PSV
System open (see mode:
messages) for longer Next expiration is
than Apnea time detected and
Rate > 3 bpm
CPAP/PSV mode: High priority alarm. CPAP/PSV mode:
Since the last expiration Bi-Level mode is Restart CPAP/PSV
no breath is detected in started. mode or start any
set apnea time Apnea time other mode
or measured rate < 4 displayed on screen. and
bpm After 5 min flashing next expiration is
visual alarm and detected
audible alarms are and
turned OFF and Rate > 3 bpm.
message remains in
screen.
5 “Leakage” High In all modes: High priority alarm. In all modes:
If ((Vinsp-Vexp) / Vinsp) * 100 If ((Viinspi-Vexp) / Vinsp)
> set leakage (5% - 95%) * 100 ≤ set leakage
over a rolling average of (5% - 95%) within
4 breaths one breath
6 “Vt not High VCV, SIMV-VC modes: High priority alarm VCV, SIMV-VC
delivered” If Ppeak ≥ Plimit modes:
And If Ppeak < Plimit
Vt measured ≤ Vt set * And
0.8 Vt measured > Vt
after 15 sec from start of set x 0.8 at the end
inspiration of inspiratory time
7 “MV low” High In all modes: High priority alarm. In all modes:
If calculated MV over 61 If calculated MV >
seconds or over 10 set MV limit (0.5 – 50
breaths (which ever is L/min)
smaller) < set MV limit
(0.5 – 50 L/min)
8 “MV high” High In all modes: High priority alarm. In all modes:
If calculated MV over 61 If calculated MV <
seconds or over 10 set MV limit (0.5 – 50
breaths (which ever is L/min)
greater) > set MV limit
(0.5 – 50 L/min)

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-5


5 Troubleshooting

No. Alarm Priorit Set condition Action Reset condition


y
9 “Sensor High In all modes: High priority alarm. In all modes:
mismatch” If any of the three flow All of the three flow
sensor delivers sensors reaches
implausible data zero range
Or if the insp. pressure And the inspiratory
sensor delivers flow sensor reads >
implausible data 5 L/Min and < 120
Or if the insp. pressure L/min for more than
sensor reads ≤ –9 0.5 sec
cmH2O for more than And the expiratory
500 ms flow sensor reads >
Or if the insp. pressure - 5 L/Min and ≤ 140
sensor reads > 80 L/min for more than
cmH2O for more than 0.5 sec
500 ms And the inspiratory
Or if an additional pressure sensor
external flow is detected reaches zero range
And the inspiratory
pressure sensor
reads > -9 cmH2O
for more than 0.5
sec. And
the inspiratory
pressure sensor
reads < 80 cmH2O
for more than 0.5
sec. And
[(Vinsp-Vexp)/Vinsp]*
100 >-25%
10 “Battery High In all modes: High priority alarm In all modes:
failure” If sensed battery voltage Unit must be turned
> 29 V for more than 1 OFF
sec.
11 “Battery low” High In all modes: High priority alarm In all modes:
If sensed battery voltage If sensed battery
< 22.5 V for more than 1 voltage > 24 V
sec.
12 “Line supply Low In all modes: Low priority alarm In all modes:
fail” If line supply voltage < If 95 VAC (200 VAC) ≤
95 VAC (200 VAC) for more line supply voltage
than 100 msec ≤ 135 VAC ( 255 VAC)
Or If line supply voltage And
> 135 VAC (255 VAC) Internal main bus
13v > 12.2 V

5-6 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

No. Alarm Priorit Set condition Action Reset condition


y
13 “Fan failure” High In all modes : High priority alarm In all modes:
If sensed fan rotation is If 1,600 rpm ≤
too low sensed fan rotation
Or If sensed fan rotation ≤ 2,600 rpm
is too high
14 “Temperature Low In all modes: Low priority alarm In all modes:
error” If the heater temp is If the heater temp is
< 5° C > 5° C
Or if the heater temp is And
> 60 °C if the heater temp is
Or if the heater current < 60 °C
is too high And
Or if the heater current
if heater power is too is < 700 mA
high And
Or if the heater temp. is if heater power is
< 42°C <15 VA
Or And
if insp. temp. is > 48°C if the heater temp is
for more than 60 sec > 42°C and < 48°C
15 “O2 supply High In all modes: High priority alarm In all modes:
fail” If FiO2 set > 0.21 If FiO2 set = 0.21
And Or
the O2 pressure < 29 PSI If the O2 pressure
control switch (2
bar, 29 PSI) is closed
And
If 0.5V < VvalveO2 <
11.5 V
16 “AIR supply High In all modes: High priority alarm In all modes:
fail” If FiO2 set < 1.0 If FiO2 set = 1.0
And Or If the AIR
the AIR pressure < 29 PSI pressure control
switch (2 bar, 29
PSI) is closed
And If 0.5V < Vvalve
AIR < 11.5 V
17 “Rate low” High In all modes: High priority alarm In all modes:
If measured rate < set If measured rate ≥
rate low limit set rate low limit
18 “Rate high” High In all modes: High priority alarm In all modes:
If measured rate > set If measured rate ≤
rate high limit set rate high limit

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-7


5 Troubleshooting

No. Alarm Priorit Set condition Action Reset condition


y
19 “Power PCB High In all modes: High priority alarm In all modes:
fail” If main bus voltages are If main bus 13v ≤ 15
failing V
And if main bus 15v
≥ 13 V
And if main bus 15v
≤ 17 V
20 “Display High In all modes: High priority alarm In all modes:
failure” If connection between If CPU handshake is
control panel and main OK. And
engine is defective If display back light
Or if display back light is supply ≥ 12 V
defective
21 “O2 sensor High In all modes: High priority alarm In all modes:
fail” If O2 measured value ≤ If 10% < O2
10 % measured value <
Or 120 %
If O2 measured value ≥
120 %
22 “O2 concentr. High In all modes: High priority alarm In all modes:
low” If O2 measured value < If O2 measured
set O2 low limit value ≥ set O2 low
limit
23 “O2 concentr. High In all modes: High priority alarm In all modes:
high” If O2 measured value > If O2 measured
set O2 high limit value ≤ set O2 high
limit
24 “P limit Low VCV, SIMV-VC modes: Low priority alarm VCV, SIMV-VC
reached” If Ppeak ≥ Plimit modes:
If Ppeak < Plimit at
the end of
inspiratory time
25 “Button Low In all modes: Low priority alarm Release button or
Failure” If a button is active for replace front label
more than 5 sec
26 “DC supply High In all modes: High priority alarm Restore 24 V DC
fail” If external 24 V DC supply or
supply fails or restore external
If external battery pack battery pack with
voltage < 22.5 V fully charged one or
supply system by
AC line supply

5-8 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

5.3 Messages

5.3.1 Messages during


power-up test
Code Message Type Set condition Action Reset condition
No line supply. Advice Line power Check line power If line power
supply fails supply, wall outlet, supply is restored
Or power cord, plug, Or If external DC
external DC primary fuses and line power supply is
power supply switch. Check external reconnected
fails battery charging level,
power cord and plug.
Battery Advice Internal back up Recharge battery or If internal back up
depleted. battery empty replace, if necessary. batter is
recharged
“DC mains Advice External DC No service action If line power
supply” supply is active necessary supply is restored
Or If external DC
power supply is
disconnected
Test active, Advice System is in test No service action If test is
wait for xx procedure for at necessary successfully
secs. least xx seconds finished Or If test
has identified any
system
shutdown errors
00-1 Controller B no System Controller Check SIO and B board If communication
function. shut problems are functions and replace between PC
down error identified B board, if necessary board A and B is
OK
01-1 Watchdog System Watchdog Check SIO and A board If communication
controller A shut problems are functions and replace between PC
does not open. down error identified A-uC board if board A and B is
necessary OK
01-2 Watchdog System Watchdog Check SIO and A board If communication
controller A shut problems are functions and replace between PC
does not close. down error identified A –uC board, if board A and B is
necessary OK
01-3 Watchdog System Watchdog Check SIO and B board If communication
controller B shut problems are functions and replace between PC
does not open. down error identified B board, if necessary board A and B is
OK
01-4 Watchdog System Watchdog Check SIO and B board If communication
controller B shut problems are functions and replace between PC
does not close. down error identified B board, if necessary board A and B is
OK

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-9


5 Troubleshooting

Code Message Type Set condition Action Reset condition


02-1 No line supply, System Line power Check line power If line power
check line shut supply fails supply, wall outlet, supply is restored
power cord down error power cord, plug,
and fuse. primary fuses, line
switch and fuses on B
board
02-2 External power System External power Check external supply If external power
supply failure, shut supply voltage is voltage supply voltage is
voltage too down error too high in the proper
high, check voltage range
external power
supply.
02-3 Internal power System Internal power Check B board Repeat test or
supply failure. shut supply fails. functions and replace B Check power
System may down error board, if necessary. supply system
not be
operated.
Repeat test by
turning OFF
and ON again
03-1 Battery System The internal Recharge battery while Battery has
depleted shut back up battery system is supplied with reached sufficient
(voltage < down error is depleted. line power or external voltage level
22.0V) System DC power. within 10 minutes
not ready for If not successful, of recharging.
operation. If replace battery Repeat test by
this message turning Centiva/5
appears for OFF and ON again.
more than 10
min, battery
needs
replacement.
03-2 Battery is System The internal Recharge battery while Battery has
empty (voltage shut back up battery system is supplied with reached 24.0 V
< 23.5V) down error is empty. The line power or external within 20 minutes.
If 24.0 V is not battery voltage DC power prior to If not: Repeat test
reached in 20 is x V. operation. If not by turning
min, battery successful replace Centiva/5 OFF and
needs battery ON again
replacement.
03-3 Battery or System The internal Check power supply Battery and
recharger shut back up battery function or replace B charger are
defective. down error is depleted board working properly
Repeat test by Or Readjust charger
turning OFF The recharger voltage
and ON again. for the internal Check battery and
back up battery replace battery, if
is defective. necessary
5-10 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06
5 Troubleshooting

Code Message Type Set condition Action Reset condition


03-4 Battery cannot System The internal Check battery fuse and Battery works OK
be switched shut back up battery replace battery, if
on! down error is not operable. necessary.
Repeat test by If not successful, check
turning OFF battery and replace, if
and ON again. necessary
04-1 Fan failure. System The internal fan Check fan and replace Fan works OK
Repeat test by shut is not operable. fan; if necessary
turning OFF down error
and ON again.
04-2 Temperature System The inspiratory Check inspiratory temp Temperature
sensor insp. shut temperature sensor and connector sensor delivers
Flow down error sensor is not and replace pneumatic proper signal
malfunctions. operable. assembly, if necessary
Repeat test by
turning OFF
and ON again.
05-1 Watchdog System The heater is not Check expiration valve Heater can be
does not turn shut operable. control system for turned off
off heater. down error proper connections, if
Repeat test by necessary replace exp.
turning OFF valve control assembly
and ON again. or B board

05-2 Exp. Flow System Expiratory flow Check expiration valve Heater can be
sensor heater shut sensor heater control system for turned on
cannot be down error fails. proper connections, if
switched on. necessary replace exp.
Repeat test by valve control assembly
turning OFF or B board
and ON again.
05-3 Heater or System Expiratory flow Check expiration valve Heater current
heater current shut sensor heater control system for limiter works OK
limiter failure. down error current limiter proper connections, if
Repeat test by fails. necessary replace exp.
turning OFF valve control assembly
and ON again. or B board

05-4 Heater System Expiratory flow Check expiration valve Heater


temperature shut sensor heater control system for temperature
sensor down error temperature proper connections, if sensor works OK
malfunction. sensor necessary replace exp.
Repeat test by malfunction or valve control assembly
turning OFF defective. or B board
and ON again.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-11


5 Troubleshooting

Code Message Type Set condition Action Reset condition


Expiration System Expiration valve Insert expiration valve Insert expiration
valve missing shut is not inserted assembly and let lock valve into valve
or not in down error Or Expiration lock
proper valve is not Or assemble
position. properly expiration valve
assembled properly and
Or Expiration reinsert into valve
valve is not lock
properly
inserted
Expiration Caution Expiration valve Remove expiration Unlock, remove
valve locking valve from valve lock and reinsert
unlocked. mechanism was expiration valve
Ready to be operated to
removed from unlock the
device” expiration valve
06-3 Malfunction of System Expiratory flow User may try to Insert expiration
locking shut sensor valve activate the locking valve into valve
mechanism of down error lock malfunction mechanism by system lock
expiration or defective. test menu. If not Or assemble
valve. Unlock successful, replace expiration valve
exp. valve expiration valve locking properly and
again via system reinsert into valve
system test lock
menu.
07-1 EPROM System Panel EPROM Check EPROM versions Exchange entire
versions do not shut version and between A and B panel with a
match. down error internal main board. Verify that the matching version
Check board EPROM EPROM are properly
software rev. versions do not inserted
no. of panel match.
and main
engine.
08-1 Controller or System Controller or Repeat system test for Controller or RAM
RAM on main shut RAM problems 5 times to load new is identified to be
PCB defective. down error are identified on data into EEPROM or OK.
Repeat test by main PC board replace B board, if
turning OFF necessary
and ON again.
08-2 Controller or System Controller or Repeat system test for Controller or RAM
RAM on front shut RAM problems 5 times to load new is identified to be
PCB defective. down error are identified on data into EEPROM or OK.
Repeat test by panel PC board replace A board, if
turning OFF necessary
and ON again.

5-12 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

Code Message Type Set condition Action Reset condition


09-1 EPROM on System EPROM Check proper seating EPROM is
main PCB shut problems are of EPROM in socket and identified to be
defective. down error identified on replace B EPROM, if OK.
Repeat test by main PC board necessary
turning OFF
and ON again.
09-2 EPROM on System EPROM Check proper seating EPROM is
front PCB shut problems are of EPROM in socket and identified to be
defective. down error identified on replace A EPROM, if OK.
Repeat test by panel PC board necessary
turning OFF
and ON again.
09-3 EEPROM on System EEPROM Repeat system test for EEPROM is
main PCB shut problems are 5 times to load new identified to be
defective. down error identified on data into EEPROM or OK.
Repeat test by main PC board replace B board, if
turning OFF necessary
and ON again.
09-4 EEPROM on System EEPROM Repeat system test for EEPROM is
front PCB shut problems are 5 times to load new identified to be
defective. down error identified on data into EEPROM or OK.
Repeat test by panel PC board replace A board, if
turning OFF necessary
and ON again.
10-1 Button System Any front panel Check button Check for
defective or shut button is connection within permanently
permanently down error defective control panel, if activated button
pressed. Or necessary replace front on front panel
Repeat test by Any button is label with buttons Or repeat test by
turning OFF permanently turning OFF and
and ON again. activated ON again
10-2 Buzzer on System Buzzer problems Check connection PC Buzzer is identified
main PCB shut are identified on board B and Alarm to be OK.
defective. down error main PC board system, if necessary
Repeat test by replace main alarm
turning OFF system
and ON again.
10-3 Buzzer on front System Buzzer problems Check connection PC Buzzer is identified
PCB defective. shut are identified on board A and Alarm to be OK.
Repeat test by down error panel PC board system, if necessary
turning ON replace front alarm
and Off again. system

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-13


5 Troubleshooting

5.3.2 Messages
during
system test
Code Message Type Set condition Action Reset condition
Complete Advice System has Complete system set Proceed with
system set up, successfully up with breathing system test by
seal Y-piece. passed power system and airway pushing <Enter>
Start system up test and is management
test by ready to start components intended
pressing system test to be used upon
<Enter> following breathing
mode. Seal y-piece by
plugging y-piece onto
the sealer at the
expiration valve block
12-1 No O2 gas Advice Insufficient O2 Check for proper O2 O2 supply
supply. supply pressure gas supply and for pressure
Check O2 gas clean inlet gas filters. exceeding 2 bar
supply or for (28 PSI)
single gas AIR- Or
supply press repeat test by
<Enter> pushing <Enter>
13-1 No AIR gas Advice Insufficient AIR Check for proper AIR AIR supply
supply. supply pressure gas supply and for pressure
Check AIR gas clean inlet gas filters. exceeding 2 bar
supply or for (28 PSI)
single O2- Or
supply press repeat test by
<Enter> pushing <Enter>
14-1 Oxygen flow Advice O2 flow sensor is Recalibrate O2 flow line O2 flow sensor
sensor miscalibrated signal within
miscalibrated Or proper offset
or defective, O2 flow sensor is range
measured defective Or
offset out of repeat test by
range. pushing <Enter>
Repeat test by
pressing
<Enter>.

5-14 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

Code Message Type Set condition Action Reset condition


14-2 Oxygen flow Advice Insufficient O2 Check for proper O2 O2 supply
valves do not supply pressure gas supply pressure
open or no exceeding 2 bar
signal from (28 PSI)
oxygen flow Or
sensor. repeat test by
Check O2 gas pushing <Enter>
supply and
press
<Enter>.”
14-3 Oxygen flow Advice O2 flow sensor Replace B board O2 flow offset
offset valve offset valve valve operates
does not react. problem properly
Repeat test by identified Or
pressing repeat test by
<Enter>. pushing <Enter>
15-1 Oxygen valves Advice O2 valves do not Check O2 valve and O2 valves operate
do not properly close replace pneumatic properly
properly close. Or assembly, if necessary Or
Check O2 gas O2 gas supply repeat test by
supply or pressure too pushing <Enter>
repeat test by high
pressing Or O2 valve seat
<Enter>. dirty.
15-2 2nd oxygen Advice O2 flow valve Check O2 valve and 2nd O2 valve
flow valve problem replace pneumatic operates properly
does not react. identified assembly, if necessary or
Repeat test by Proceed with
pressing system test by
<Enter>. pushing <Enter>
15-3 Malfunction in Advice O2 flow valve Check O2 valve and Repeat test by
oxygen valve problem replace pneumatic pushing <Enter>
testing. Test identified assembly, if necessary
takes too long,
repeat test by
pressing
<Enter>.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-15


5 Troubleshooting

Code Message Type Set condition Action Reset condition


15-4 Limited flow in Advice O2 flow sensor Check gas supply hose, O2 flow sensor
oxygen gas detects a max plug, line and filters for detects > 110
supply. Check flow of < 110 flow restrictions. L/Min at 120 L/Min
gas supply for L/Min, when 120 test
sufficient flow L/Min flow is Or
delivery”. tested repeat test by
Repeat test by pushing <Enter>
pressing
<Enter>.
16-1 AIR flow sensor Advice AIR flow sensor Recalibrate AIR flow AIR flow sensor
miscalibrated is miscalibrated line signal within
or defective, Or proper offset
measured AIR flow sensor range
offset out of is defective Or
range. Repeat repeat test by
test by pushing <Enter>
pressing
<Enter>.
16-2 AIR flow valves Advice Insufficient AIR Check for proper AIR AIR supply
do not open or supply pressure gas supply pressure
no signal from exceeding 2 bar
AIR flow (28 PSI)
sensor. Check Or
AIR gas supply repeat test by
Repeat test by pushing <Enter>
pressing
<Enter>.
16-3 “AIR flow offset Advice AIR flow sensor Replace B board AIR flow offset
valve does not offset valve valve operates
react. Repeat problem properly Or repeat
test by identified test by pushing
pressing <Enter>
<Enter>.
17-1 AIR valves do Advice AIR valves do not Check AIR valve and AIR valves operate
not properly properly close replace pneumatic properly
close. Check Or assembly, if necessary Or
AIR gas supply AIR gas supply repeat test by
or repeat test pressure too pushing <Enter>
by pressing high
<Enter>. Or
AIR valve seat
dirty.

5-16 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

Code Message Type Set condition Action Reset condition


17-2 2nd Air flow Advice Air flow valve Check AIR valve and Repeat test by
valve does not problem replace pneumatic pushing <Enter>
react. Repeat identified assembly, if necessary
test by
pressing
<Enter>.
17-3 Malfunction in Advice AIR flow valve Check AIR valve and Repeat test by
AIR valve problem replace pneumatic pushing <Enter>
testing. Test identified assembly, if necessary
takes too long.
Repeat test by
pressing
<Enter>.
17-4 Limited flow in Advice Air flow sensor Check gas supply Air flow sensor
AIR gas supply. detects a max hose, plug, line and detects > 110
Check gas flow of < 110 filters for flow L/Min at 120
supply for L/Min, when 120 restrictions. L/Min test or
sufficient flow L/Min flow is repeat test by
delivery. tested pushing <Enter>
Repeat test by
pressing
<Enter>.
18-1 Pressure Advice Pressure sensor Recalibrate pressure Pressure sensor
sensor is miscalibrated sensor signal within
miscalibrated Or proper offset
or defective, Pressure sensor range
measured is defective Or
offset out of repeat test by
range. pushing <Enter>
Repeat test by
pressing
<Enter>.
18-2 No pressure Advice No pressure Check PEEP Pressure increase
increase in increase membrane for proper is measured in the
breathing measured up to assembly and breathing circuit
circuit. Check 30 cmH2O within positioning and Or
breathing 1 secs caused by replace PEEP repeat test by
circuit and a non-sealed y- membrane, if pushing <Enter>
expiration piece necessary
valve for leaks. Or
Press <Enter>. A leak in the
breathing circuit
Or
A leak in the
expiration valve

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-17


5 Troubleshooting

Code Message Type Set condition Action Reset condition


18-3 Pressure Advice Pressure sensor Replace B board Pressure sensor
sensor offset offset valve offset valve
valve does not problem operates properly
react. identified Or repeat test by
Repeat test by pushing <Enter>
pressing
<Enter>.
19-1 Pressure Advice Low pressure Check the breathing Pressure increase
sensor increase circuit for leaks and is measured in the
malfunction. measured check the expiration breathing circuit
Leakage, caused by a valve for proper Or
check pressure sensor function and restart repeat test by
expiration malfunction Or the system test. pushing <Enter>
valve. Repeat a leak in the
test by breathing circuit
pressing Or a leak in the
<Enter>. expiration valve
19-2 Electronic Advice Electronic over Check pressure safety Electronic
pressure pressure relief valve and replace pressure safety
safety valve in valve in pneumatic assembly, valve opens
inspiratory line inspiration line if necessary properly
does not open. does not react Or
Repeat test by Or pressure repeat test by
pressing release too slow pushing <Enter>
<Enter>.
20-1 No pressure Advice No pressure Check the breathing Pressure increase
increase in increase circuit for leaks and is measured in the
system. measured above seal y-piece breathing circuit
Leakage xxx 50 cmH2O within Or
mL/min. 5 secs caused repeat test by
Check y-piece, by a non-sealed pushing <Enter>
breathing y-piece
circuit and Or a leak in the
expiratory breathing
valve for leaks. exceeding 1.000
Press <Enter>. mL/min circuit
20-2 Leakage in Advice Leakage in Check the breathing Seal leaks
breathing breathing circuit circuit for leaks Or
circuit too exceeds 1.000 repeat test by
high. Leakage mL/min. pushing <Enter>
xxx mL/min.
Check y-piece,
breathing
circuit and
expiration
valve for leaks
Press <Enter>.

5-18 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

Code Message Type Set condition Action Reset condition


20-3 Operational Advice Pressure Do not squeeze Proper pressure
valve increase breathing circuit increase is
malfunction. measured with components while in measured in the
Repeat test by sealed valves system test breathing circuit
pressing Or
<Enter>. repeat test by
pushing <Enter>
20-4 Proportional or Advice Pressure Do not squeeze Proper pressure
nebulizer valve increase breathing circuit increase is
does not measured with components while in measured in the
properly close. sealed valves system test or check breathing circuit
Repeat test by valves for leaks and Or
pressing replace pneumatic repeat test by
<Enter>. assembly, if necessary pushing <Enter>
21-1 Total Advice Total resistance Check breathing Total resistance
resistance too exceeding 15 circuit for kinked hoses below 15 cmH2O
high. Check cmH2O /L/s or components /L/s
breathing causing high Or
circuit and resistance and check Accept high
expiratory expiratory valve resistance by
valve for assembly pressing alarm
resistance. silence button or
Accept by repeat test by
pressing Alarm pushing <Enter>
Silence Button
or repeat test
by pressing
<Enter>.”
21-2 N/a
21-3 Expiratory Advice Expiratory valve Check breathing Expiratory valve
valve data not data do not circuit for kinked hoses data in proper
matching. match with or components range
Check resistance and causing high Or
breathing compliance data resistance repeat test by
circuit. pushing <Enter>
Press <Enter>.
21-4 Expiration Advice Expiration valve Check breathing Expiration valve
valve cannot cannot control circuit for leaks and can control
control P < 4 pressure < 4 check expiratory valve pressure < 4
cmH2O. Check cmH2O. for proper assembly cmH2O
proper and check breathing Or
assembly of circuit for kinked hoses Proceed with
expiration or components system test by
valve or repeat causing high pushing <Enter>
test by resistance
pressing
<Enter>.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-19


5 Troubleshooting

Code Message Type Set condition Action Reset condition


22-1 Over pressure Advice Over pressure Check pressure safety Over pressure
relief valve P < relief valve valve and recalibrate relief valve
65 cmH2O. reacts on or replace pneumatic operates
Repeat test by pressure < 65 assembly, if necessary between 65 and
pressing cmH2O 85 cmH2O
<Enter>. Or
Proceed with
system test by
pushing <Enter>
22-2 Over pressure Advice Over pressure Check pressure safety Over pressure
relief valve P > relief valve valve and recalibrate relief valve
85 cmH2O. reacts on or replace pneumatic operates
Repeat test by pressure > 85 assembly, if necessary between 65 and
pressing cmH2O 85 cmH2O
<Enter>. Or
Proceed with
system test by
pushing <Enter>
23-1 Exp. flow Advice Expiratory flow Recalibrate expiration Expiratory flow
sensor sensor is flow sensor or clean or sensor signal
miscalibrated miscalibrated replace expiratory flow within proper
or defective, Or screen, if necessary offset range
measured Flow sensor is Or
offset out of defective Or flow Proceed with
range. screen is dirty or system test by
Repeat test by blocked pushing <Enter>
pressing
<Enter>.
23-2 Expiration Caution Expiration flow Check tube from exp. Expiration flow
flow offset sensor offset flow sensor port on offset valve
valve does not valve problem valve assembly to B operates
react or identified board and replace B properly Or
wrong signal Or flow sensor is board, if necessary Proceed with
from defective system test by
expiration Or flow screen is pushing <Enter>
flow sensor. dirty or blocked
System may
not be
operated.
Repeat test by
pressing
<Enter>.

5-20 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

Code Message Type Set condition Action Reset condition


23-3 Expiration flow Caution Expiration flow Replace B board Expiration flow
offset valve sensor offset offset valve
does not react valve problem operates
Repeat test by identified properly Or
pressing Proceed with
<Enter>. system test by
pushing <Enter>
24-1 Exp. flow Advice Expiration flow Check proper Expiration flow
sensor value sensor value too expiration valve type sensor signal in
too high with high with AIR is inserted (silver for proper range Or
AIR flow. flow. adult/pediatric and Proceed with
Check oxygen Or flow screen is blue for newborn) system test by
sensor dirty or blocked or remove expiration pushing <Enter>
calibration. Or oxygen value valve from lock,
Check incorrect reassemble and
expiration Or blue Newborn reinsert prior to restart
valve for valve assembly the system test
resistance, inserted with or recalibrate O2 cell
ensure valve Adult/Pedia or recalibrate Air flow
matches selection line or replace
selected pneumatic assembly
patient type or
repeat test by
pressing
<Enter>.
24-2 Exp. flow Advice Expiration flow Check proper Expiration flow
sensor value sensor value too expiration valve type sensor signal in
too low with low with AIR is inserted (silver for proper range Or
AIR flow. Check flow. adult/pediatric and Proceed with
oxygen sensor Or blue for neonate) system test by
calibration. Oxygen value or remove expiration pushing <Enter>
Check incorrect valve from lock,
expiration Or reassemble and
valve for silver reinsert prior to restart
resistance, Adult/Pedia the system test
ensure valve valve assembly or recalibrate O2 cell
matches inserted with or recalibrate Air flow
selected Newborn line or replace
patient type or selection pneumatic assembly
repeat test by
pressing
<Enter>.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-21


5 Troubleshooting

Code Message Type Set condition Action Reset condition


24-3 Exp. flow Advice Expiration flow Check proper Expiration flow
sensor value sensor value too expiration valve type sensor signal in
too high with high with O2 is inserted (silver for proper range Or
O2 flow. Check flow. adult/pediatric and Proceed with
oxygen sensor Or flow screen is blue for neonate) system test by
calibration. dirty or blocked Or check proper pushing <Enter>
Check Or oxygen value expiration valve type
expiration incorrect is inserted (silver for
valve for Or blue Newborn adult/pediatric and
resistance, valve assembly blue for newborn)
ensure valve inserted with Or remove expiration
matches Adult/Pedia valve from lock,
selected selection reassemble and
patient type or reinsert prior to restart
repeat test by the system test
pressing or recalibrate O2 cell
<Enter>. or recalibrate Air flow
line or replace
pneumatic assembly
24-4 Exp. flow Advice Expiration flow Check proper Expiration flow
sensor value sensor value too expiration valve type sensor signal in
too low with low with O2 flow. is inserted (silver for proper range Or
O2 flow. Check Or adult/pediatric and Proceed with
oxygen sensor Oxygen value blue for neonate) system test by
calibration. incorrect Or check proper pushing <Enter>
Check Or expiration valve type
expiration silver is inserted (silver for
valve for Adult/Pedia adult/pediatric and
resistance, valve assembly blue for newborn)
ensure valve inserted with or remove expiration
matches Newborn valve from lock,
selected selection reassemble and
patient type or reinsert prior to restart
repeat test by the system test
pressing or recalibrate O2 cell
<Enter>. or recalibrate Air flow
line or replace
pneumatic assembly
25-1 Nebulizer flow Advice Expiration flow Check nebulizer to Expiration flow
with AIR out of sensor value too match specs and for sensor signal in
range. Repeat low with AIR proper operation and proper range Or
test by Nebulizer flow. tightness Proceed with
pressing system test by
<Enter>. pushing <Enter>
Or call
authorized
service specialist

5-22 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

Code Message Type Set condition Action Reset condition


25-2 Nebulizer flow Advice Expiration flow Check nebulizer to Expiration flow
with O2 out of sensor value too match specs and for sensor signal in
range. Repeat low with O2 proper operation and proper range Or
test by Nebulizer flow. tightness Proceed with
pressing system test by
<Enter>. pushing <Enter>
Or call authorized
service specialist
25-3 Nebulizer flow Advice Nebulizer flow Check nebulizer to Nebulizer flow
data does not data incorrect match specs and for data in proper
match. Repeat proper operation and range or proceed
test by tightness and range of with system test
pressing 4 – 12 l/min at given by pushing
<Enter>. pressure <Enter>
Or call authorized
service specialist
26-1 Oxygen sensor Advice Oxygen sensor Verify proper O2 Oxygen sensor
value too low. value below supply and re- values in proper
Re-calibrate 19% at 21% calibrate the oxygen range or proceed
O2 sensor. setting. sensor with system test
Press <Enter>.” Or replace O2 cell by pushing
<Enter>
26-2 Oxygen sensor Advice Oxygen sensor Verify proper Air Oxygen sensor
value too high. above 24% at supply and re- values in proper
Re-calibrate 21% setting. calibrate the oxygen range Or Proceed
O2 sensor. sensor with system test
Press <Enter>.” Or by pushing
replace O2 cell <Enter>
Open y –piece. Advice The test Open y-piece or Opened y-piece.
sequence remove y-piece from
requires opening sealer of expiration
the y-piece to block
measure the
inspiratory
resistance
27-2 Measured Advice Inspiratory Check breathing Inspiratory
inspiratory resistance circuit for kinked resistance in
resistance too exceeding 6 hoses or components proper range Or
high. Check cmH2O /L/s. causing high accept high
breathing resistance resistance by
circuit. Accept pressing Alarm
by pressing Silence Button or
Alarm Silence repeat test by
Button or pushing <Enter>
repeat test by
pressing
<Enter>.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-23


5 Troubleshooting

Code Message Type Set condition Action Reset condition


27-3 Measured Advice Breathing circuit Check breathing Breathing circuit
resistance out resistance circuit for kinked resistance below
of range. above 30 cmH2O hoses or components 30 cmH2O /L/s
Check /L/s causing high Or resistance
breathing Or resistance and check could be
circuit Resistance could expiration valve for detected
Press <Enter>.” not be detected proper assembly and properly
properly do not manipulate Or Proceed with
breathing system system test by
while in test pushing <Enter>
n/a “Low battery Advice Battery capacity Allow battery to Battery capacity
capacity not sufficient to recharge for at least sufficient to
identified, support at least 30 minutes and repeat supply device for
either battery 2 minutes of test a minimum of 2
is discharged device operation Or minutes in back
or defective” in back up mode replace battery up mode
System test Advice System test is Connect y-piece to n/a
OK. To start finished. Total patient and start
ventilation Compliance, ventilation by pushing
<Enter>. insp. Resistance, <Enter>
Compliance xx total leakage,
mL/mbar nebulizer flow
Resistance xx data of used
cmH2O/L/s breathing circuit
Leakage x are identified
mL/min and will be used
Nebulizer flow for
x l/min compensation
(last value) Exp. during following
flow sensor ventilation.
data re- Flow of adapted
adjusted“ nebulizer is
measured or last
measured value
is used.
Expiration flow
sensor was
readjusted

5-24 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

5.3.3 Messages
during O2 sensor
calibration
Code Message Type Set condition Action Reset condition
N/a No signal: Advice If sensor signal Ensure proper O2 gas Sensor signal
wrong gas or does not exceed supply exceeds 40%at
sensor 40% at Or calibration with
defective. calibration with Replace O2 sensor 99% O2
99% O2
N/a Signal low: Advice If sensor signal Ensure proper O2 gas If sensor signal is
sensor used- does not reach supply in between
up or sensor minimum data Or minimum and
failure. sheet value at Ensure proper AIR gas maximum data
99% supply sheet values at
Or Or 21% with AIR
21% O2 Replace O2 sensor And
99% with O2
N/a Signal high: Advice If sensor signal Ensure proper O2 gas If sensor signal is
sensor failure exceeds supply in between
or PCB failure. maximum data Or minimum and
sheet value at Ensure proper AIR maximum data
99% supply sheet values at
Or Or 21% with AIR
21% O2 Replace O2 sensor And
Or B board 99% with O2
N/a Calibration Advice If calibration Finish the calibration n/a
successfully settles properly procedure
finished. at
21% with AIR
and
99% with O2

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-25


5 Troubleshooting

5.3.4 Messages
during operation
No. Message Type Set condition Meaning Reset condition
1 Battery xx Advice In all modes: System power In all modes:
Min. If line power supply supply from internal If line power is
fails back up battery. reconnected
Or Remaining operating Or
If external DC power time on battery is “xx If external DC power
supply fails Min” supply is reconnected
Or Or
If internal battery is If internal battery is
charging fully charged
2 Tube: a, xx, Advice In all modes: ARC is active for In all modes:
yy% If Airway resistance a type of tube with If ARC is turned off
compensation ARC is xx mm diameter and
used yy % compensation
3 No test Advice In all modes: System test to Perform system test
If system test had not identify breathing
been performed circuits compliance,
resistance and
leakage was not
performed. System
uses default data to
compensate.
4 Only O2 Advice In all modes: Only O2 gas supply Perform system test
If during system test with setting FiO2 with AIR gas supply
single gas operation default to 100% in all
for O2 only was modes
confirmed
5 Only AIR Advice In all modes: Only AIR gas supply Perform system test
If during system test with setting FiO2 with O2 gas supply
single gas operation default to 21% in all
for AIR only was modes
confirmed
6 Adult Advice In all modes: For all system Select “pediatric” to
System is in “adult settings adult mode change
mode” default values are
used
7 Pedia Advice In all modes: For all system Select “Adult” to
System is in “pediatric settings pediatric change
mode” mode default values
are used

5-26 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

No. Message Type Set condition Meaning Reset condition


8 Standby Advice System was moved System starts By- Connect a patient to
into standby mode flow after 15 secs to the y-piece
identify reconnection Or activate the On/Off
of a patient (APD). AllButton for more than 3
alarms are silenced secs to turn off the
system
9 Apnea xx Caution No breathing action Patient has stopped Perform breathing
is detected within breathing for more activities and start
the last apnea time than the apnea delay ventilation support
delay. time. Elapsed time is
xx secs
10 Apnea vent. Caution No breathing action Patient has stopped Activate any ventilation
is detected within breathing for more mode in the vent. mode
the last apnea time than the apnea delay menu
delay. time. System has
started apnea back
up ventilation mode
11 Pre oxygen Advice Automatic suction Pre oyxgenation Deactivate automatic
xx. routine ASR phase of automatic suction routine ASR
activated. 1st phase suction routine is in Or Disconnect patient
operation
12 Suction xx. Advice Automatic suction Suction is in process Deactivate automatic
routine ASR for at least xx suction routine ASR
activated. 2nd. phase Or reconnect patient
13 Post oxygen Advice Automatic suction Post oxygenation Deactivate automatic
xx. routine ASR phase of automatic suction routine ASR
activated. 3 phase suction routine is in
rd

operation for at least


xx .
14 Freeze Advice Graphic freeze Graphics in screen Deactivate freeze
function was are frozen free zed in function
activated place for better
analysis.
15 System Advice Pressure below PEEP System cannot Reconnect patient Or
open? Or detect sufficient Activate the On/Off
patient disconnected pressure increase. button for more than 3
Or system secs to turn off the
disconnected system
16 Advice The nebulizer Nebulizer function is Turn OFF nebulizer
function was active. function.
activated
17 Advice The external DC System is supplied Turn OFF or disconnect
supply was by external DC external power supply
activated. power supply. OR
turn on AC mains line
supply.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-27


5 Troubleshooting

No. Message Type Set condition Meaning Reset condition


18 I=xx s, P=yy Advice A soft key with a Information about Push ComWheel to
%, E=zz s direct influence to the absolute timing: confirm displayed data
the ventilator timing I= xx s
was activated inspiration time = xx
secs
P= yy % inspiratory
pause = yy % of
inspiration time, E=
zz s expiration time =
zz secs
19 “Switch off Caution System in Standby Software switch off Push any button to
device? Yes: Or system open? of Centiva /5 by return to normal
Enter, No: And On/Off button activating the operation
any button” activated for more <Enter> button
than 3 secs
20 “Battery not Caution System in Standby Battery is not yet Push any button to
fully charged. Or system open ? fully charged and return to normal
Switch off: And On/Off button system denies the operation
<Alarm activated for more demand for turn off.
silence than 3 secs If necessary
button>” AND internal back up Software switch off
battery not fully of Centiva /5 by
charged activating the
<Alarm silence>
button
21 “System error Any system error Refer to section 5.3.5
#” detected during “System shut down
permanent system messages”
check

5-28 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

5.3.5 System shut


down messages
The system shut down message displays in the format
“System shutdown error xxyy”
and is intended to be a help for complex failure analysis. The message
consist of a 4 digit code “ xxyy”, that represents the last information
status prior to the microprocessor systems turn down.
• The “xx” represents the last “safe” status of micro
controller A
• The “yy” represents the last “safe” status of micro
controller B

Error Alarming uC Set condition Possible failure Action


code
11yy A Timer 3 system Improper connection of Check cable from front
problem internal SIO cable panel bracket to X 14 on B
board and replace, if
necessary

Improper connection of Check front panel cable


external SIO cable and plug (Lemosa) and
(Control panel cable) Or replace, if necessary
Connection problem with
external SIO cable
connector (Lemosa plug)
Defective uC controller A Replace uC board A or PC
or Defective safety diode board A
on PC board A
Defective Fuse SI 21, SI Check fuse SI 21 and SI 22
22 and replace, if necessary
13yy A Timer 6 system Defective uC controller A Replace uC board A
problem
14yy A Front side routine Defective uC controller A Replace uC board A
without function
15yy A SIO data non ESD or EMI problem Check environment for
plausible ESD or EMI source
Improper connection of Check front panel cable
external SIO cable and plug (Lemosa) and
(Control panel cable) Or replace, if necessary
Connection problem with
external SIO cable
connector (Lemosa plug)
Defective uC controller A Replace uC board A

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-29


5 Troubleshooting

Error Alarming uC Set condition Possible failure Action


code
17yy A SIO cannot send Defective uC controller A Replace uC board A
18yy A AD converter Defective uC controller A Replace uC board A
defective
19yy A Improper Cable problem between Check cable and plug
communication PC board A and DCU
between uC A and board
DCU board Defective uC controller A Replace uC board A
Defective PC board A Replace PC board A
Defective DCU board Replace DCU board
20yy to A Safety relevant Defective uC controller A Replace uC board A
23yy data non plausible
30yy A 5 V bus A out of Fuse SI 3 defective Check fuse SI 3 and
range replace, if necessary
Defective PC board A Replace PC board A
Defective uC controller A Replace uC board A
33yy A Panel supply Fuse SI 1 defective Check fuse SI 1 and
voltage out of replace, if necessary
range Defective PC board A Replace PC board A
Defective safety diode Replace PC board B
on PC board B
xx10 B AD converter Defective uC controller B Replace uC board B on
defective BE-120081
Or
entire PC board B
xx11 B Timer 3 system Improper connection of Check cable from front
problem internal SIO cable panel bracket to X 14 on B
board and replace, if
necessary
Improper connection of Check front panel cable
external SIO cable and plug (Lemosa) and
(Control panel cable) Or replace, if necessary
Connection problem with
external SIO cable
connector (Lemosa plug)
Defective uC controller B Replace uC board B on
BE-120081
Or
entire PC board B
xx12 B Timer 5 system Defective uC controller B Replace uC board B on
problem BE-120081
Or entire PC board B
xx13 B Timer 6 system Defective uC controller B Replace uC board B on
problem BE-120081
Or entire PC board B

5-30 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


5 Troubleshooting

Error Alarming uC Set condition Possible failure Action


code
xx14 B Front side routine Defective uC controller B Replace uC board B on
without function BE-120081
Or
entire PC board B
Software down Restart and check
xx15 B SIO data non ESD or EMI problems Check environment for
plausible ESD or EMI source
Improper connection of Check front panel cable
external SIO cable and plug (Lemosa) and
(Control panel cable) Or replace, if necessary
Connection problem with
external SIO cable
connector (Lemosa plug)
Defective uC controller B Replace uC board B on
BE-120081
Or
entire PC board B
xx16 B SIO data not ESD or EMI problems Check environment for
received ESD or EMI source
Improper connection of Check front panel cable
external SIO cable and plug (Lemosa) and
(Control panel cable) Or replace, if necessary
Connection problem with
external SIO cable
connector (Lemosa plug)
Defective uC controller B Replace uC board B on
BE-120081
Or
entire PC board B
xx17 B SIO cannot send Defective uC controller B Replace uC board B on
BE-120081
Or
entire PC board B
xx20 to B Safety relevant Defective uC controller B Replace uC board B on
xx29 data non plausible BE-120081
and Or
xx50 entire PC board B
Xx27 B Check sum for Defective PC board B Replace PC board B
pressure sensor Calibration does not Recalibrate all sensors
data incorrect match

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 5-31


5 Troubleshooting

Error Alarming uC Set condition Possible failure Action


code
xx30 B 5 V bus B out of Fuse SI 28defective Check fuse SI 28 and
range replace, if necessary
Defective PC board B Replace PC board B
Defective uC controller B Replace uC board B on
BE-120081
Or
entire PC board B
xx32 B 13 V bus (valve Defective power supply Replace PC board B
voltage) out of system
range
xx33 B 15 V bus (panel Defective power supply Replace PC board B
voltage) out of system
range Improper connection of Check front panel cable
external SIO cable and plug (Lemosa) and
(Control panel cable) Or replace, if necessary
Connection problem with
external SIO cable
connector (Lemosa plug)
xx35 B Internal battery Battery empty Recharge internal battery
empty
and fan too slow
xx36 B Internal battery Battery empty Recharge internal battery
depleted and check, if battery gets
proper recharged and
replace if necessary
xx40 - Watchdog relay Defective PC board B Replace PC board B
turned off Defective PC board A Replace PC board A

5-32 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


6 Maintenance

In this section 6.1 General instructions 6-2


6.2 Maintenance schedule 6-3
6.2.1 Every twelve (12) months 6-3
6.2.2 Every twenty-four (24) months 6-4

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 6-1


6 Maintenance

6.1 General instructions

WARNING Do not perform testing or maintenance on the Centiva/5


ICU Ventilator while it is being used to ventilate a patient.
Possible injury can result.

WARNING Items can be contaminated due to infectious patients. Wear


sterile rubber gloves to protect against the spread of
infectious agents to you and others.

WARNING Obey infection control and safety procedures. Used


equipment may contain blood and other body fluids.

WARNING The internal back up battery is a sealed lead acid type


battery and contains toxic material.
- Do not open the battery.
- Do not short circuit battery terminals.
- Do not dispose the battery into open fire.
- Do not charge in a sealed box.
- Do not apply mechanical shock.
- If exposed to electrolyte (acid) wash immediately
with plenty of water.
The battery must be disposed of in accordance with
applicable regulatory requirements in effect at the time and
place of disposal.

WARNING The oxygen sensor is a fuel cell type sensor and contains
toxic material.
- Do not open the oxygen sensor.
- Do not dispose the oxygen sensor into open fire.
- Do not apply mechanical shock.
- If exposed to electrolyte (acid) wash immediately
with plenty of water.
The oxygen sensor must be disposed of in accordance with
applicable regulatory requirements in effect at the time and
place of disposal.

6-2 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


6 Maintenance

6.2 Maintenance schedule


Perform the user maintenance from the procedures and schedules in
the Centiva/5 ICU Ventilator operation manual.

6.2.1. Every twelve Perform the following every twelve months:


(12) months
1. Remove all user level breathing system assemblies and
components from the breathing system.
2. Remove the expiration valve from the main engine.
3. Open the main engine according to section 7.2.5.
4. Inspect the Centiva/5 ICU Ventilator and the removed
components for distortion, deterioration and/or cracks.
5. Inspect and replace, if necessary, the expiration valve
components according to section 7.9.2.
6. Replace the O2 sensor, if necessary, according to section 7.9.5.
7. Replace O-ring on NIST connector (if applicable) at supply hose
for AIR and O2.
8. Perform AIR flow sensor calibration according to section 4.7.3.
9. Perform O2 flow sensor calibration according to section 4.7.4.
10. Perform Expiratory flow sensor calibration according to section
4.7.5.
11. Perform Airway pressure sensor calibration according to section
4.7.6.
12. Perform Overpressure relief valve calibration according to
section 4.7.7.
13. Perform Battery charging voltage calibration according to
section 4.7.8.
14. Perform Battery test according to section 4.8.
15. Reassemble and close the main engine.
16. Perform the Post-service checkout according to section 3.1.
17. Perform the electrical safety test for
• Ground resistance (< 0.2 Ω)
• Leakage current (< 500 uA)
• Insulation resistance (> 10 M Ω)
(according to VDE 751).
18. When device is operated in elevated temperature area replace
the internal back up battery according to section 7.9.1.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 6-3


6 Maintenance

6.2.2. Every twenty In addition to the 12 month requirements, perform the following every
four (24) months twenty-four months:

1. Replace the internal back up battery according to section 7.9.1.


2. Replace the free breathing valve, if necessary, according to
section 7.9.10.

6-4 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

In this section 7.1 General instructions 7-3


7.2 Open the system 7-4
7.2.1 Remove the exp. Valve 7-5
7.2.2 Remove the control panel 7-8
7.2.3 Open the control panel 7-9
7.2.4 Control panel assemblies 7-10
7.2.5 Open the main engine 7-11
7.2.6 Remove the control panel plate 7-12
7.2.7 Main engine assemblies 7-13
7.3 Service assemblies 7-15
7.4 Change the line voltage 7-16
7.5 Software replacement 7-17
7.5.1 Change the A EPROM (language) 7-20
7.5.2 Change the B EPROM (main) 7-21
7.6 Change the units of pressure 7-22
7.7 Change fuses 7-23
7.7.1 Change the line fuses 7-23
7.7.2 Change the control panel fuses 7-24
7.7.3 Change the main engine fuses 7-25
7.8 Repair control panel components 7-26
7.8.1 Replace ComWheel encoder 7-26
7.8.2 Replace front label with keypad 7-27
See next page for more

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-1


7 Repair procedures

In this section 7.8.3 Replace alarm speaker A 7-28


(continued) 7.8.4 Replace A-microprocessor board 7-29
7.8.5 Replace PC board A 7-30
7.8.6 Replace PC board DCU 7-31
7.8.7 Replace back light inverter PC board 7-32
7.8.8 Replace LCD screen 7-33
7.8.9 Replace Alarm LED PC board 7-34
7.8.10 Replace control panel connecting cable 7-36
7.9 Repair main engine components 7-37
7.9.1 Remove back-up battery 7-37
7.9.2 Repair expiratory valve 7-39
7.9.3 Replace expiratory valve locking assembly 7-41
7.9.4 Repair inspiratory connection 7-43
7.9.5 Replace O2 sensor 7-45
7.9.6 Repair ON-Off switch 7-46
7.9.7 Replace gas inlet connectors 7-47
7.9.8 Replace gas inlet filters 7-48
7.9.9 Replace pneumatic assembly 7-50
7.9.10 Replace free breathing valve 7-451
7.9.11 Replace PC board B 7-53
7.9.12 Replace alarm speaker B 7-55
7.9.13 Remove sub chassis 7-56
7.9.14 Replace transformer 7-58
7.9.15 Replace fan 7-59
7.9.16 Replace line connector 7-60
7.9.17 Replace DC mains connector 7-61
7.9.18 Replace ground connector 7-62
7.9.19 Replace serial data connector 7-63

7-2 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.1 General instructions

WARNING Post-Service Checkout is required after you complete this


section. You must perform Section 3, “Post-Service
Checkout”, after performing any maintenance, service or
repair. Failure to do so may result in patient injury.

WARNING When servicing the Centiva/5 ICU Ventilator, extreme care


must be taken to avoid introducing foreign debris,
particularly metal chips generated by screw threads, into
the pneumatic flow passages of the ventilator. Failure to do
so may result in patient injury and damage to the flow
valve.

CAUTION Electrostatic discharge through circuit boards may damage


the components on them. Wear a static control wrist wrap
before touching the circuit boards

CAUTION Handle all circuit boards by their non-conductive edges.


Use anti-static containers when transporting them.

CAUTION To avoid damaging the pressure


sensors on PC board B by over
pressure, caused by squeezed
silicone pneumatic hoses, do not
squeeze the hoses during
mounting or dismounting hoses at
the port of a transducer, or offset
valve or hose connection.

Always touch the silicone hoses at


a rigid part of the connection, such
as the pressure transducer port, the
offset valve port, the hose
connector port.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-3


7 Repair procedures

7.2 Open the System


The Centiva/5 ICU Ventilator has three (3) user accessible main
assemblies

• The main engine

• The control panel

• The expiration valve

These three assemblies can be separated by the user without using


any tools.

To be able to open the system remove the expiration valve assembly


first, to gain access to all the three body screws.

Removing the control panel is necessary to gain access to the main


engine from the front side.

7-4 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.2.1 Remove the The following procedures describe how to remove the expiration valve
exp. valve assembly of the Centiva/5 ICU Ventilator when:
a. External power supply is available and the ventilator is able to
control the expiration valve locking mechanism.
b. No external power supply is available, but the ventilator is still
able to control the expiration valve locking mechanism.
c. There is no power available or the ventilator is no longer able to
control the expiration valve locking mechanism.

a) Ext. power supply is Operate the system with the external power supply.
available and exp.valve
control is working 1. Connect the system to line power.
2. Turn ON the system.
3. Wait for the automatic power-up test to finish.
4. Press the menu button.
5. The system prompts
with the following
screen. Centiva /5
System test SW 2.nn.p HW o/r
6. Use the ComWheel to
select “unlock Complete system set up, seal Y-piece

expiration valve”. Start system test by pressing <Enter>

7. Push the ComWheel Bypass system test


Unlock expiration valve
to confirm selection. Calibrate O2 sensor
Exit

8. The locking
mechanism releases Adult Pediatric

the expiration valve


assembly and
prompts with the Centiva /5
System test
shown screen. SW 2.nn.p HW o/r

Expiration valve unlocked


9. The expiration valve Ready to be removed from device

can be removed from


the system.
10. When re-inserting the
expiration valve, the
system automatically
locks the valve
assembly upon proper insertion and performs a power-up test.

Note The re-locking of the expiration valve after re-insertion only works with
an appropriate external power supply (line or DC) connected.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-5


7 Repair procedures

b) Ext. power supply is Operate the system with the internal back-up battery.
not available, but exp.
valve control is working 1. Turn ON the system.
2. The system will Centiva /5
prompt with an alarm System test # 02_1 SW 2.nn.p HW o/r
message indicating No line supply
that line supply is Check power cord and fuses

missing.

3. Press the menu button.


4. The system prompts with the following screen.

5. Use the ComWheel to


Centiva /5
System test # 02_1 SW 2.nn.p HW o/r
select “unlock
expiration valve”. No line supply
Check power cord and fuses
6. Push the ComWheel to
confirm selection. Bypass system test
Unlock expiration valve
7. The locking Calibrate O2 sensor
Exit
mechanism releases
the expiration valve
assembly and
prompts with the shown screen.
8. The expiration valve
can be removed from
the system. Centiva /5
System test SW 2.nn.p HW o/r

Expiration valve unlocked


Ready to be removed from device

7-6 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

Under normal conditions, the


expiratory valve assembly
can be removed by selecting
an option in the service
menu or the system test
menu. If this software
function is no longer
available or the locking
mechanism is not
functioning properly, use the
following procedure to
remove the expiratory valve assembly and gain access to the one
housing screw. (Emergency case)

1. Remove the panel according to section 7.2.2.


2. Remove the panel mounting plate according to section 7.9.2.
3. Use a screwdriver to move up the locking mechanism of the
expiratory valve by inserting it into the screw hole of the motor
assembly and rotating upward. Be careful not to damage the
motor or the gearbox.
4. Remove the expiratory valve.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-7


7 Repair procedures

7.2.2 Remove the To remove the control panel assembly of the Centiva/5 ICU Ventilator,
control panel follow this sequence

1. Turn OFF the system.

2. Move the panel


forward to access the
panel bracket.

3. Move the two locking


pins towards each
other by gripping with
thumb and index finger
and unlock the bracket.

4. Move the panel bracket


forward out of the
engine and lift the
entire assembly to
remove it from the
button hinge.

5. Disconnect the panel


connector from the
main engine by pulling
back the locking collar.

6. Place the control panel


on the backside to not
damage or scratch the
screen label.

7-8 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.2.3 Open the To open the control panel of the Centiva/5 ICU Ventilator, follow this
control panel sequence

1. Disconnect the panel


connector from the main
engine.
2. Remove the two bracket
screws.
3. Remove the bracket
from the panel’s back.
4. Remove the four screws
securing the back cover
and carefully remove the
back cover.
5. Pay attention to the
serial cable and the
alarm speaker cable in the back cover.
6. Upon reassembly pay attention to the position of the ferrite
(arrow) on the serial cable to prevent kinking of cables when
mounting the back cover.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-9


7 Repair procedures

7.2.4 Control panel Open control panel of the Centiva/5 ICU Ventilator.
assemblies

1) PC board, inverter, back light supply


2) Internal serial communication
3) PC board A
4) A-microprocessor board on PC board A
5) A EPROM on A-microprocessor board
6) DIP switches
7) DCU board
8) Front label connector
9) Encoder for ComWheel
10) Alarm speaker A

7-10 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.2.5. Open the main To open the main engine of the Centiva/5 ICU Ventilator, follow this
engine sequence:

1. Turn ON the system.


2. Remove the expiration
valve according to
section 7.2.1.
3. Turn OFF the system.
4. Disconnect the line
power supply.
5. Disconnect the gas
supplies.
6. Turn the main engine
upside down.
7. Use a 3 mm hex
wrench to remove the three (3) screws in the bottom.
8. Turn main engine back on its feet.
9. Remove upper housing cover by lifting it up and back.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-11


7 Repair procedures

7.2.6. Remove the To gain access from the front side of the main engine of the Centiva/5
control panel plate ICU Ventilator, follow this sequence:

1. Open the main engine


according to section 7.2.5.
2. Remove the front panel
according to section 7.2.2.
3. Remove panel mounting
plate on main engine by
removing the two (2) screws
in front.
4. Disconnect ground
connection at the expiration
valve locking assembly.
5. Disconnect the serial
connection “X14” at the PC
board B.

7-12 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.2.7 Main engine The open main engine of the Centiva/5 ICU Ventilator:
assemblies

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-13


7 Repair procedures

Main engine The main engine assemblies


1) PC board B.
2) Pneumatic assembly.
3) Passive over pressure relief valve.
4) Expiration valve control assembly.
5) Expiration valve assembly
6) Nebulizer port.
7) Patient connection assembly.
8) ON / OFF switch.
9) O2 sensor.
10) “Patient” tube.
11) Line voltage selector.
12) Transformer.
13) Internal battery
14) B EPROM

Sub chassis The sub chassis assemblies


15) Sub chassis
16) Alarm speaker B
17) Fan

7-14 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.3 Service assemblies


The following are the service assemblies of the Centiva/5 ICU
ventilator:
1. Software service kit (A&B EPROM)
2. Control panel without EPROM.
a. PC board, inverter, back light supply.
b. A-microprocessor board
c. PC board A, w/o A-microprocessor board, w/o A
EPROM.
d. DCU board.
e. Front label.
f. Encoder for ComWheel.
g. Alarm speaker A.
3. Control panel mount.
4. Expiratory valve assembly.
5. Expiratory valve control assembly.
6. Patient connection assembly.
7. O2 sensor.
8. Internal battery assembly.
9. Transformer.
10. PC Board “B”, w/o B EPROM.
11. Pneumatic assembly.
12. Fan assembly.
13. Alarm speaker B.
14. Line connector assembly.
15. ON /OFF switch assembly.
16. DC main connector assembly.
17. Ground stud assembly.
18. Serial data connection assembly.
19. Tubing kits.
20. Lower and upper housing.

For more details refer to section 8. “Illustrated Parts”.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-15


7 Repair procedures

7.4 Change the line voltage


The Centiva/5 ICU Ventilator is designed to run at both 230 VAC and at
115VAC, but requires internal switching to the appropriate line voltage.
To change the line voltage, follow this sequence:
1. Open the main engine
according to section
7.2.5.
2. Ensure that the line
power supply is
disconnected.
3. Ensure that the line
switch is turned OFF.
4. Disconnect the main
tube at the pneumatic
assembly and carefully
pull it forward through
the space under the expiratory valve locking assembly.
5. Pull the three-position line power connector forward to
disconnect it from the transformer.
6. Change the line supply connector to the desired voltage
according to the following connection diagram and then
reconnect it to the transformer. Be sure to align the connector so
that all three pins are engaged.

230 V 115 V

7. Change the line supply fuses SI 0 a & b inside the line connector
according to the line supply voltage used:
- 2 x 1.6 A slow blow at 115 VAC line voltage
- 2 x 0.8 A slow blow at 230 VAC line voltage
For details refer to section 7.7.1.
8. Verify proper insertion of fuses and installation of the internal
connector to the transformer prior to re-assembly.
9. Verify proper labeling for fuse and supply voltage.

7-16 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.5 Software replacement


The Centiva/5 ICU Ventilator’s software is stored in two independent
EPROM’s that come together in one software service kit:

• The A EPROM is located on the control panel board (PC board A).
• The B EPROM is located on the main board (PC board B).

When installing a new software version, verify that both EPROM’s, the
A and the B, are from the same version. During the power-up test, the
system compares the software revisions in both EPROM’s. If they do
not match, an according message is displayed in the message box.

DCU board The Centiva/5 control panel


uses two kinds of three
different graphic (DCU)
boards to generate the on-
screen text and menus.
These graphic boards have
different character
EEPROM’s. The three boards
can be identified by a label
indicating the type of board
as following:

• The DCU board “DCUL4-512TERS” is capable of generating


character sets for English and German only.
• The DCU board “DCUL4-SALLIF1” and “DCUL7” are the universal
DCU board, capable of generating all character sets, including
the special character sets for all other languages.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-17


7 Repair procedures

The two kind of boards are identified to the software by a DIP switch
(No.5) setting on the PC board A (control panel).

• Board “DCUL4-512TERS” = DIP Switch No. 5 = OFF.


• Board “DCUL4-SALLIF1” & “DCUL7” = DIP Switch No.5 = ON.

1 5
On
Off

A A
Eprom micro

Note When updating software with revision 2.23.1 and up to Centiva/5 using
the DCU Board “DCUL7” verify that PC board A has version index “i”
and up. If not replace PC board A with a spare part having hardware
version index “i” and up.
Hardware version index “i” and up can be identified by the version
sticker and as well by the length of the connection cable.
To identify the PC board A hardware index used in the system see
pictures below.

PC board A (BE-120080) with hardware


index “i” and up (short cable).

PC board A (BE-120080) with hardware


index “h” and lower (long cable).

7-18 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

When installing a new software version or replacing EPROM follow


these general instructions:

• Always exercise proper electro static discharge (ESD) process prior


and during handling of EPROM.

• Always use special EPROM removing tools.

• Use caution to prevent bending the EPROM pins

• For the “A” EPROM mark must match the mark in PC print.

• For the “B” EPROM mark must match mark of the socket.

• Seat EPROM in socket properly by pushing the EPROM into the


socket as deep as possible.

Correct

Wrong!

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-19


7 Repair procedures

7.5.1 Change the (A) The Centiva/5 ICU Ventilator’s software is available in the following
EPROM (language) languages:

a) English
DCUL4- DCUL4 and
b) German 512TERS DCUL7
c) Polish English English
d) Spanish German German
e) French Dutch Polish
f) Italian Spanish
g) Portuguese French
h) Dutch Italian
Portuguese
Dutch

The language part of the software is stored in the A EPROM. If the


language needs to be changed the A EPROM will need to be replaced.

Special notice Contact Datex-Ohmeda to inquire about the availability of additional


languages.

To replace the A EPROM:

1. Ensure that the system


is turned OFF and line
power is disconnected.
2. Remove control panel
from main engine
according to section
7.2.2.
3. Open control panel
according to section
7.2.3.
4. Use a chip extractor to
remove the current A EPROM.
5. Insert the new A EPROM (mark facing the panel housing).
6. Verify that the EPROM is properly inserted.

To verify proper function, turn ON the system and perform the power-
up test. Verify that the desired language is displayed.

7-20 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.5.2 Change the To replace the B EPROM:


main (B) EPROM
1. Ensure that the system is
turned OFF and line power is
disconnected.
2. Open main engine according
to section 7.2.5.

3. Use a chip extractor to


remove the current B EPROM.

4. Insert the new B EPROM (mark toward the left side).

5. Verify that the EPROM is properly inserted.

To verify proper function, turn ON the system and perform the power-
up test.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-21


7 Repair procedures

7.6 Change the units of pressure


The Centiva/5 ICU Ventilator’s software is capable of displaying
pressure in the following units:
• - mbar
• - cmH2O.
• - hPa.

These units of pressure are selectable by setting DIP switches No. 2


and No. 3 on the PC board A (Control panel) according to the following
logic:

Dip switch No. 2 Dip switch No. 3 Units of measure


OFF OFF mbar
ON OFF cmH2O
OFF ON cmH2O
ON ON hPa

To change the units of measure follow this sequence:

1. Ensure that the system is turned OFF and line power is


disconnected.
2. Remove panel from main engine according to section 7.2.2.
3. Open panel according to section 7.2.3.
4. Change DIP switch setting according to desired units of
measure.

23
On
Off

A A
Eprom micro

To verify proper function, turn ON the system and perform the power-
up test. Verify that the desired units of measure are displayed.

7-22 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.7 Change fuses


The Centiva/5 ICU Ventilator’s electronic system is protected by
several fuses, indicated in the overview diagrams (see section 9). The
fuses are located:

• in the line connector (SI O a and b)


• on PC board A ( SI 1 - SI 4)
• on PC board B (SI 10 - SI 41).

Always use the identical type and rating when replacing a fuse. For
details see list of fuses in section 9.7.

7.7.1 Change the To replace the line fuses inside the line connector, located on the back
line fuses side of the main engine, follow this sequence:

1. Ensure that the system is turned OFF and line power is


disconnected.
2. Remove line power cord from line connector.
3. Using a small screwdriver open the two clamps of the fuse
compartment and carefully pull it out. The fuses are located in a
spring loaded mechanism for easy replacement.
4. Replace fuses according to
the line voltage used
- 2 x 1.6 A slow blow at 115
VAC line voltage.
- 2 x 0.8 A slow blow at 230
VAC line voltage.
5. Reinsert fuse compartment
with the black nose facing
downwards and apply gentle
pressure until both clamps
lock in place.
6. Verify proper function by connecting the system to line supply,
turning the mains switch to ON, and confirming that the green
ON-OFF button on the front of the unit is illuminated.
7. If the fuse blows again, analyze the reason prior to another
replacement of fuses.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-23


7 Repair procedures

7.7.2 Change the The Centiva/5 ICU Ventilator’s control panel is protected by the
control panel fuses following fuses:

a) SI 1 = Panel supply = 0.8


A slow blow.
b) SI 2 = LCD Backlight
supply = 0.8 A slow blow.
c) SI 3 = + 5V controller
voltage supply = 0.8 A
slow blow.
d) SI 4 = Alarm horn supply
= 0.315 A slow blow.

Always use the identical type and rating when replacing a fuse. For
details see list of fuses in section 9.7.

To replace the fuses inside the panel follow this sequence:


1. Ensure that the system is turned OFF and line power is
disconnected.
2. Remove panel from main engine according to section 7.2.2.
3. Open the panel according to section 7.2.3.
4. Replace fuse.
5. Verify proper function after reassembly by performing a power-
up test.
6. In case the fuse blows again, analyze the reason prior to another
replacement of fuses.

For location details of fuses refer to the component print of PC board A


in section 9.

7-24 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.7.3 Change the The Centiva/5 ICU Ventilator’s main engine is protected by the
main engine fuses following fuses that are all located on the PC board B:
• SI 10 = Alarm speaker B
= 0.315 A slow blow.
• SI 11 = Fan = 0.315 A
slow blow.
• SI 21 = Transformer
secondary 1 = 3.15 A
slow blow.
• SI 22 = Transformer
secondary 2 = 3.15 A
slow blow.
• SI 23 = Line 24 V DC inlet = 3.15 A slow blow.
• SI 24 = Back-up battery = 3.15 A slow blow.
• SI 25 = Battery charger = 0.5 A slow blow.
• SI 26 = + 13 V bus = 3.15 A slow blow.
• SI 27 = + 15 V bus = 3.15 A slow blow.
• SI 28 = + 5 V bus = 0.5 A slow blow.
• SI 29 = isolated power supply (serial) = 0.315 A slow blow.
• SI 41 = Exp. Valve heater = 1.0 A slow blow.

Always use the identical type and rating when replacing a fuse. For
details see list of fuses in section 9.7.

To replace the fuses on the PC board B inside the main engine follow
this sequence:
1. Open the main engine according to section 7.2.5.
2. Disconnect the back-up battery connector X23.
3. Replace fuse.
4. Verify proper function after reassembly by performing a power-
up test.
5. If the fuse blows again, analyze the reason prior to another
replacement of fuses.
For location details of fuses refer to the component print of PC board B
in section 9.

Special notice It is necessary to remove the battery according to section 7.9.1 to


access SI 10, SI 11, SI 25, SI 28 SI 29. Replacement of these fuses
requires the use of long nose pliers.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-25


7 Repair procedures

7.8 Repair control panel components

7.8.1 Replace To replace the control panel’s


ComWheel encoder ComWheel follow this
sequence:

1. Remove the control


panel according to
section 7.2.2.
2. Open the panel
according to section
7.2.3.
3. Remove the ComWheel knob.
4. Remove the two mounting screws on the inverter PC board
inside the panel (above
the ComWheel encoder).
5. Move the inverter PC
board out of the way.
6. Unplug the ComWheel
encoder connector X 5.
7. Use a 14 mm wrench to
remove the ComWheel
nut.
8. Remove the ComWheel
encoder from the panel.
9. Insert the new
ComWheel encoder and
reassemble.
10. Verify proper function
after reassembly by
performing a power-up
test.

7-26 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.8.2 Replace front To replace the front label and integrated keypad, follow this sequence:
label with keypad
1. Remove the control
panel according to
section 7.2.2.
2. Open the panel
according to section
7.2.3.
3. Unplug keypad
connector X 6.
4. Remove the ComWheel
knob.
5. Use a knife to lift one
side of the adhesive label
and then peel it off
completely and pass the
keypad connector
through the slot in the
panel body.
6. Remove all remaining
adhesive on the panel
body with window
cleaner (alcohol based).
7. Clean LCD window
surface with window
cleaner (alcohol based).
8. Remove the adhesive
cover of the new front
label.
9. Move the keypad
connector of the new
front label though the
slot in the panel body.
10. Align the front label inside the panel frame and then gently press
the film into place.
11. Install the ComWheel knob.
12. Plug in keypad connector X 6.
13. Close panel.
14. Verify proper function after reassembly by performing a power-
up test.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-27


7 Repair procedures

7.8.3 Replace alarm To replace the control panel alarm speaker, follow this sequence:
speaker A
1. Remove the control
panel according to
section 7.2.2.
2. Open the panel
according to section
7.2.3.
3. Unplug alarm speaker
connector X 8.
4. Remove the two
mounting screws of the
alarm speaker on the back panel.
5. Mount the alarm speaker with two washers per screw between
back panel and alarm
speaker and the cable
towards the middle of
the back panel
6. Connect the alarm
speaker connector X 8.
7. Close panel.
8. Verify proper function
after reassembly by
performing a power-up
test.

7-28 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.8.4 Replace A To replace the A microprocessor board, follow this sequence:


micro-processor
board 1. Remove the control panel
according to section 7.2.2.
2. Open the panel according
to section 7.2.3.
3. Remove the A-
microprocessor board by
carefully lifting it out of its
socket away from the PC
board A.
4. Remove A EPROM from the
A-microprocessor board, if
necessary.
5. Replace A-microprocessor
board and insert new one
into the two sockets on PC
board A. Ensure proper
seating by pushing the
board at both sides.
6. Insert A EPROM.
7. Close panel.
8. Verify proper function after reassembly
9. Perform five (5) system tests successfully to rewrite all storage
levels in the A EEPROM.

Note When replacing the PC board A note that this part comes without the A
microprocessor board. If necessary order a new A microprocessor
board separately.
When replacing A-microprocessor board note, that this part comes
without A EPROM. If necessary order a new EPROM set separately.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-29


7 Repair procedures

7.8.5 Replace To replace the PC board A, follow this sequence:


PC board A 1. Remove the control panel
according to section 7.2.2.
2. Open the panel according
to section 7.2.3.
3. Unplug alarm speaker X 8
and serial cable X 2
4. Unscrew ground of serial
cable.
5. Unplug connectors X 1, X 3,
X 5 and X 6 and cable to
DCU board on DCU board.
6. Unscrew three screws to
loosen the PC board A.
7. Remove the PC board A.
8. Remove the A
microprocessor board
(together with the mounted
A EPROM) by carefully
lifting it out of its socket
away from the PC board A.
9. Place the three (3) metal
spacers onto to the
marked position (circles).
10. Place the one (1) metal
spacer (ground) onto to the
marked position (arrow).
11. Mount the A
microprocessor board
(together with the mounted
A EPROM) into its socket on
the new PC board A.
12. Insert the new PC board A
and fix the three screws.
13. Re-connect X 1, X 2, X 3, X5, X6 and X 8.
14. Fix the ground of serial cable. Pay attention to have the metal
spacer below the PC board A at that location (arrow).
15. Connect the cable to the DCU board
16. Close panel.
17. Verify proper function after reassembly
18. Perform five (5) system tests successfully to rewrite all storage
levels in the A EEPROM.

Note When replacing the PC board A note, that this part comes without the
A microprocessor board. If necessary order a new A microprocessor
board separately.

7-30 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.8.6 Replace To replace the PC board DCU, follow this sequence:


PC board DCU
1. Remove the control panel
according to section 7.2.2.
2. Open the panel according
to section 7.2.3.
3. Remove cable connection
to PC board A.
4. Remove cable connection
to LCD screen.
5. Unscrew four screws to
loosen the PC board DCU.
6. Remove the PC board DCU.
7. Insert the new PC board
DCU and fix the four
screws.
8. Re-connect LCD screen
connection.
9. Re-connect PC board A
cable connection.
10. Close panel.
11. Verify proper function after
reassembly by performing
a power-up test.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-31


7 Repair procedures

7.8.7 Replace back To replace the back light inverter power supply PC board, follow this
light inverter PC sequence:
board
1. Remove the control panel
according to section 7.2.2.
2. Open the panel according
to section 7.2.3.
3. Unplug inverter connector
X 3.
4. Unscrew the two screws to
loosen the inverter PC
board.
5. Unplug the two back light
connectors
6. Remove the inverter PC board.
7. Insert the new inverter PC
board.
8. Connect the two back light
connectors
9. Fix the inverter PC bard
with the two screws.
10. Connect the inverter
connection X 3.
11. Close panel.
12. Verify proper function after
reassembly by performing a power-up test.

7-32 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.8.8 Replace LCD To replace the LCD screen with integrated back lights, follow this
screen sequence:

1. Remove the control panel


according to section 7.2.2.
2. Open the panel according
to section 7.2.3.
3. Unplug alarm speaker X 8
and serial cable X 2.
4. Unscrew ground of serial
cable and remove back
panel.
5. Unplug X 3 and remove the
inverter PC board according to section 7.8.6. up to step 6.
6. Unplug LCD screen
connector.
7. Unplug X 5, X 6 and X 1.
8. Unscrew the four chassis
bolds, using a 5 mm
wrench.

9. Carefully remove the


chassis with the mounted
PC boards, paying
attention to the cables.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-33


7 Repair procedures

Continuation from previous page

10. Turn the chassis on the PC


board mounting side,
facing the LCD screen up.
11. Remove the back light
cable through the chassis.
12. Unscrew the four screws to
loosen the LCD screen.
13. Remove the LCD screen.
14. Place the spacers onto to
the marked picture
15. Insert the new LCD screen and fix it with the four screws.
16. Insert the back light cable through the chassis.
17. Clean LCD screen surface with window cleaner (alcohol based).
18. Clean LCD window surface within the control panel housing with
window cleaner (alcohol based).
19. Insert the chassis into the control panel housing by paying
attention to the cables.
20. Fix the chassis with the
four bolds.
21. Connect X 5, X 6 and X 1.
22. Connect LCD screen
connector.
23. Connect back light
connectors to the inverter
PC board.
24. Insert inverter PC board
and fix it with the two
screws.
25. Connect X 3.
26. Fix the ground of serial cable. Pay attention to have a spacer
below the PC board A at that location.
27. Connect X2 and X 8.
28. Close panel.
29. Verify proper function after reassembly by performing a power-up
test.

7-34 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.8.9 Replace Alarm To replace the Alarm LED PC board, follow this sequence:
LED PC board
1. Remove the control panel
according to section 7.2.2.
2. Open the panel according
to section 7.2.3.
3. Remove the LCD screen
chassis according to
section 7.8.7 up to step 9.
4. Unscrew the three screws
to loosen alarm LED PC
board.
5. Remove the Alarm LED PC
board.

6. Insert the new alarm LED


PC board and fix it with the
three screws.
7. Clean LCD window surface
within the control panel
housing with window
cleaner (alcohol based).
8. Clean LCD screen surface
with window cleaner
(alcohol based).
9. Insert the chassis into the
control panel housing by
paying attention to the
cables.
10. Fix the chassis with the
four bolds.
11. Connect X 5, X 6 and X 1.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-35


7 Repair procedures

Continuation from previous page

12. Connect LCD screen connector.


13. Connect back light connectors to the inverter PC board.
14. Insert inverter PC board and fix it with the two screws.
15. Connect X 3.
16. Fix the ground of serial cable. Pay attention to have a spacer
below the PC board A at that location.
17. Connect X2 and X 8.
18. Close panel.
19. Verify proper function after reassembly by performing a power-up
test.

7-36 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.8.10 Replace To replace the control panel connecting cable of the Centiva/5 ICU
control panel Ventilator, follow this sequence
connecting cable
1. Remove the control panel
according to section 7.2.2.
2. Open the panel according to
section 7.2.3.
3. Pay attention to the serial cable
and the alarm speaker cable in the
back cover.
4. Disconnect sockets X2 and X8 and
unscrew the ground connection.
5. Remove control panel connecting
cable from back panel by cutting
of the socket.
6. Insert new control panel
connecting cable through back
panel. Pay attention that the
Lemosa plug is outside.
7. Fit wires in the white socket seat
with brown in #1, green in #2,
yellow in #3 and white in #4.
Ensure proper seating of the
socket pins within the socket seat.
8. Attach the ferrit core on the
connecting cable below the black
hose.
9. Fit tie wrap in 1 cm distance and
remove excess tie wrap.
10. Pull the connecting cable until the
tie wrap is close to the back
panel’s cut out.
11. Reconnect sockets X2 and X8.
12. Screw in ground connection. Take
care that the mounting spacer is in
the right position.
13. Remount back panel. Take care
that ferrit core does not kink PC
boards.
14. Close panel.
15. Verify proper function after
reassembly by performing a
power-up test.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-37


7 Repair procedures

7.9 Repair main engine components

7.9.1 Remove back- The Centiva/5 ICU Ventilator is equipped with a built-in back-up
up battery battery that is designed to provide a minimum of 30 minutes of
battery operation.
To remove or replace the battery assembly BE-120104 follow this
sequence:

1. Open the main engine


according to section
7.2.5.
2. Use a 7 mm nut driver to
remove the two nuts left
and right inside the
battery bracket above
the transformer.
3. Remove the battery from
the transformer
assembly.
4. If replacing the back-up battery, disconnect X 23.
5. For some calibration
procedures, the back-up
battery is removed to
allow better access to PC
board B. In those cases,
the back-up battery
must stay connected to
PC board B.
6. Insert the new battery
and fix it with the two
nuts.
7. Connect X 23.
8. Close the main engine.
9. Verify proper function
after reassembly by
performing a power-up
test.

Note Pay attention not to pinch or damage cables or tubes when


reassembling the battery.

7-38 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.2 Repair The Centiva/5 ICU Ventilator is equipped with an expiration valve
expiratory valve locking mechanism that uses a motor driven locking system to
properly fix the expiration valve inside the system. To repair and
inspect expiration valve:

1. Remove the expiration


valve according to section
7.2.1.
2. Remove membrane plate
(1) to gain access to the
PEEP membrane assembly
(2).
3. Remove the PEEP
membrane assembly (2)
from the base of valve (3)
and replace membrane, if necessary.
4. In case the PEEP membrane assembly (2) is apart, lock the PEEP
membrane assembly together by inserting the silicon lock at the
PEEP top seal membrane
(2a) through the PEEP PSU
plate (2b) (cut edge facing
2c) and then through the
PEEP silicone membrane
(2c). Pull on the lock until
the locking lip is fully
engaged.
5. Insert the PEEP membrane assembly into the expiration valve
with the sealing membrane (2c) facing down. The side of the top
seal (2a) marked “top” should be facing the top.
6. Inspect and clean flow measurement port.
7. Replace and grease o-ring
(5) at flow measurement
port.
8. Remove the flow screen
retainer (8) by turning the
retainer counterclockwise;
retainers with visible slot
can be removed by using
steel membrane plate (1);
retainers without visible
slot can be removed using
the inspiration connection tool included in tool kit ST 4 (see page
8-3).

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-39


7 Repair procedures

9. Carefully remove the flow


screen (7) and o-ring (6).
10. Insert o-ring (8) and the
flow screen (7).
11. Reinstall the flow screen
retainer (8) by turning the
retainer clockwise.
12. Verify proper function after reassembly by performing a system
test.

7-40 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.3 Repair The Centiva/5 ICU Ventilator is equipped with an expiration valve
expiratory valve locking mechanism that uses a motor driven locking system to
properly fix the expiration valve inside the system. To remove the
locking assembly expiration valve locking assembly:

1. Remove the expiration


valve according to
section 7.2.1.
2. Remove the control
panel according to
section 7.2.2.
3. Remove the panel
mounting plate
according to section
7.2.6.
4. Open the main engine
according to section 7.2.5.
5. Remove back-up battery according to section 7.9.1.
6. Disconnect X 42 on PC
board B.
7. Disconnect the ground
connection at the
front of the assembly.
8. Disconnect tube A
from the expiration
valve locking
assembly (left side).
NOTE: Check caution
note in section 7.1. !
9. Disconnect “patient” tube at the inspiratory connection.
10. Unscrew three screws at the bottom of the assembly, one on
the left side, two on the right side.
11. Remove the entire assembly by lifting it up and to the right.
12. When inserting the assembly place the three screws into the
assembly before placing it into the system.
13. Fix the three screws at the bottom of the assembly.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-41


7 Repair procedures

Continuation from previous page

14. Reconnect “patient”


tube at the inspiratory
connection.
15. Reconnect tube A to
the expiration valve
locking assembly.
NOTE: Check caution
note in section 7.1. !
16. Reconnect the ground
connection at the
front of the assembly.
17. Reconnect X 42 on PC board B.
18. Insert back-up battery according to section 7.9.1.
19. Close the main engine; add the control panel and expiratory
valve.
20. Verify proper function after reassembly by performing a
power-up test.

7-42 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.4 Repair The inspiratory connection assembly includes the O2 sensor, the
inspiratory connection to the pneumatic assembly and the connection to the
pressure measuring port. To replace the inspiratory connection
connection assembly:

1. Remove the expiration


valve according to
section 7.2.1.
2. Remove the control
panel according to
section 7.2.2.
3. Remove the panel
mounting plate
according to section
7.2.6.
4. Open the main engine according to
section 7.2.5.
5. Disconnect cable X 31
at the O2 sensor
connection.
6. Disconnect “patient”
tube of pneumatic
assembly at the
inspiratory connection.
7. Use the “inspiratory
connection nut” from
ST 5 to unscrew the
black front nut of the
inspiratory connection.
8. Remove the inspiratory connection from the housing.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-43


7 Repair procedures

Continuation from previous page

9. Disconnect tube B
(patient pressure line)
from the inspiratory
connection. NOTE:
Check caution note in
section 7.1. !
10. Upon re-inserting the
inspiratory connection
pay attention to match
the inner housing of
the inspiratory
connection with the anti-turn of the lower cabinet.
11. Reconnect tube B from
the inspiratory
connection.
NOTE: Check caution
note in section 7.1. !
12. Use the “inspiratory
connection nut” from
ST 5 to fix the black
front nut of the
inspiratory connection.
13. Reconnect cable X 31
at the O2 sensor connection.
14. Close the main engine; add the control panel and expiratory
valve.
15. Verify proper function after reassembly by performing a
power-up test.

7-44 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.5 Replace O2 The O2 sensor is located within the inspiratory connection assembly.
sensor To replace the O2 sensor:

1. Remove the control


panel according to
section 7.2.2.
2. Remove the panel
mounting plate
according to section
7.2.6.
3. Disconnect X 31 at the
O2 sensor connection.
4. Remove the O2 sensor
from the inspiratory connection assembly by turning it
counterclockwise.
5. Replace the O2 sensor
and verify that the red
seal is properly
positioned between the
O2 sensor and the
inspiratory connection.
Do not use a tool, only
make hand tight.
6. Reconnect X 31 at the
O2 sensor connection.
7. Insert the panel
mounting plate
according to section
7.2.6.
8. Insert the control panel
according to section
7.2.2.
9. Allow the new O2
sensor to stabilize for
approximately 5
minutes in room air
prior to calibration.
10.After reassembly, perform an O2 calibration according to
section 4.7.1.

CAUTION Use only genuine spare parts when replacing O2 sensor.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-45


7 Repair procedures

7.9.6 Repair ON-OFF The ON-OFF switch is located on the right lower side of the front. The
switch ON-OFF switch is illuminated whenever the system is supplied by
mains power and the line switch on the back of the unit is turned ON.
To repair the light or the cover:

1. Turn OFF the system.


2. Remove the green cover (1) by
inserting a small screwdriver
into the cover slot and pulling
forward.
3. Remove the white diffuser (2)
with a small screwdriver.
4. Remove the bulb/LED (3) from
switch body (4) with a 2 mm
silicon tube or small pliers.
5. Replace bulb/LED and reinsert
white diffuser (3) and green
cover (2).
To replace the entire ON-OFF
switch:
1. Remove the expiration valve
according to section 7.2.1.
2. Remove the control panel
according to section 7.2.2.
3. Remove the panel mounting plate according to section 7.2.6.
4. Open the main engine
according to section 7.2.5.
5. Disconnect X 24 at PC board B.
6. Unscrew the plastic nut (5) on
the inside of the housing.
7. Slide the nut over the switch
body (4), cable and connector.
8. Pull the ON-OFF switch out from
the front and replace.
9. Slide the nut over the switch
body (4), cable and connector.
10. Fix the plastic nut (5) on the inside of the housing. Note that the
slotted end of the nut is toward the front.
11. Reconnect X 24 at PC board B.
12. Close the main engine; add the control panel and expiratory valve.
13. Verify proper function after reassembly by performing a power-up
test.

CAUTION Centiva must be disconnected from AC- mains supply.


Possible risk of short-circuit when using metal tools when
replacing bulb/LED. Switch OFF the mains switch on the
rear side and unplug the AC power cable.

7-46 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.7 Replace gas The pneumatic inlet has two gas connections, one for AIR and one for
inlet connectors O2. To match connector needs of different standards these gas
connections can be exchanged without opening the main engine.
To replace the gas inlet connectors:

1. Turn the unit upside down.


2. Use a 22 mm wrench to
unscrew the gas connector
for AIR first.
3. Use a 22 mm wrench to
unscrew the gas connector
for O2.
4. Replace gas connector and
first screw connector for
O2.

Note Check that the gas inlet filters are properly seated.
There are different gas inlet connector standards available (NIST, DISS
f, DISS m, S90-116, G 3/8 BSPP)

Caution Ensure that gas connector type matches correct gas inlet
type. (AIR – AIR, O2 – O2) The gas connector type is marked
accordingly.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-47


7 Repair procedures

7.9.8 Replace gas Each of the gas inlets has a sinter filter to protect the pneumatic
inlet filters assembly for foreign material. If the filter's resistance is increased due
to debris, the system will alarm with a message during system test to
clean the filter element. To replace the filter:

1. Remove the gas inlet


connector according to
section 7.9.7.
2. Remove and replace the
gas filter from the gas
connector.

Note Note that the filter for AIR and O2 are identical.

7-48 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.9 Replace The pneumatic assembly contains the four inspiratory valves, the flow
pneumatic control for O2 and AIR, the gas supply pressure sensors, the passive
and the active over pressure relieve valve, the free breathing valve and
assembly the pneumatic PC board with temperature sensor.
To remove the pneumatic assembly:

1. Remove the gas inlet


connector according to
section 7.9.7.
2. Remove the expiration
valve according to section
7.2.1.
3. Remove the control panel
according to section 7.2.2.
4. Remove the panel
mounting plate according
to section 7.2.6.
5. Remove the expiratory valve locking assembly according to
section 7.9.3.
6. Remove battery if
necessary according to
section 7.9.1
7. Remove the “patient” tube
from the pneumatic
assembly.
8. Disconnect the nebulizer
tube at the nebulizer front
connection.
9. Disconnect the flow
measurement tubes C/C’ and D/D’ at the tube connectors.

Note Check caution note in section 7.1. !

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-49


7 Repair procedures

Continuation from previous page

10. Disconnect the common


“ambient” tube of pressure
sensors on the pneumatic
assembly. NOTE: Check
caution note in section 7.1.
!
11. Disconnect the flat cable X
44 on PC board B.
12. Disconnect ground
connection at common
ground on sub chassis.
13. Disconnect the transformer
connector according to
section 7.4.
14. Unscrew the one mounting
screw of the pneumatic
assembly.
15. Remove the pneumatic
assembly by lifting it up
about 4 mm and then
forward.
16. Reassemble by following
the instructions above in reverse.

Note The pneumatic assembly is tightly fitted within the assemblies.


Remove it carefully. To ease lifting either unscrew the transformer
power connector from the sub chassis or carefully bend the
transformer power connector 2 mm to the right.
Reassembly of the common ground connection requires a contact
washer between sub chassis and first connector and a spring washer
between the last connector and the nut.

7-50 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.10 Replace free The free breathing valve is mounted on the pneumatic assembly.
breathing valve To remove the free breathing valve:

1. Remove the pneumatic


assembly according to
section 7.9.9.
2. Disconnect the active
pressure relief valve
connector X8 from the
pneumatic assembly PC
board.
3. Unscrew the two screws to
remove the passive over
pressure relief valve solenoid.
4. Remove the solenoid
moving core from the rod.
5. Turn the pneumatic
assembly upside down.
6. Unscrew the four screws of
the free breathing valve
retainer.
7. Remove the free breathing
valve retainer and the free
breathing valve from the
pneumatic assembly.
8. While inserting the free breathing valve pay attention to proper
seating. Incorrect seating (e.g. with incorrect tension on the valve’s
silicon springs) can cause leaks.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-51


7 Repair procedures

Continuation from previous page

9. Insert the free breathing


valve retainer and fix it
with the four screws.
10. Add the solenoid moving
core to the rod.
11. Fix the two screws of the
passive over pressure relief
valve solenoid.
12. Reconnect the active
pressure relief valve
connector X8 to the
pneumatic assembly PC
board.

Note The stainless steel rod, that connects with the over pressure relief
valve, opens the free breathing valve when activated. Ensure free
moving of the rod after reassembly of the over pressure relief valve.

7-52 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.11 Replace PC The PC board B is located on the sub chassis. To replace the PC
board B board B:

1. Remove the control panel


according to section 7.2.2.
2. Remove the panel
mounting plate according
to section 7.2.6.
3. Open the main engine
according to section 7.2.5.
4. Remove back-up battery
according to section 7.9.1.
5. Disconnect electrical
connectors X 21, X 22, X23,
X 10, X15, X16, X 24, X 31, X
42 and X 44.
6. Disconnect exp. flow
measuring tube A at the
expiratory valve control
assembly. NOTE: Check
caution note in section 7.1. !
7. Disconnect pressure
measuring tube B at the
tube connector.
NOTE: Check caution note in section 7.1. !
8. Disconnect flow measurement tubes C/C’ and D/D’ at the tube
connectors. NOTE: Check caution note in section 7.1. !
9. Disconnect “ambient” tube for the pressure transducers at the T-
piece towards the pneumatic assembly.

Note Check caution note in section 7.1. !

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-53


7 Repair procedures

Continuation from previous page

10. Unscrew the three nuts


(top left, top middle and top
right), fixing the PC board B
to the sub chassis by using
a 5.5 mm wrench.
11. Remove the PC board B by
lifting it forward and up.
12. Replace the PC board B
and fix the three nuts.
13. Reconnect “ambient” tube,
flow measurement tubes
C/C’ and D/D’, pressure
measuring tube B and exp.
flow measuring tube A.
NOTE: Check caution note
in section 7.1. !
14. Reconnect electrical
connectors X 21, X 22, X23,
X 10, X15, X16, X 24, X 31, X 42 and X 44.
15. Perform all calibrations according to section 4.7.1 to 4.7.8
16. Insert back-up battery according to section 7.9.2.
17. Close the main engine; add the control panel and expiratory valve.
18. Perform five (5) system tests successfully to rewrite all storage
levels in the B EEPROM.

7-54 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.12 Replace The alarm speaker B is located on the rear of the sub chassis. To
alarm speaker B replace the alarm speaker:

1. Open the main engine


according to section 7.2.5.
2. Unplug alarm speaker
connector X 16.
3. Remove the two mounting
screws of the alarm
speaker on the back panel.
4. Replace the alarm speaker.
5. Mount the alarm speaker
with a spacer per screw
between sub chassis and
alarm speaker, the cable
towards the middle of the
sub chassis.
6. Connect the alarm speaker
connector X 16.
7. Close the main engine, add
expiratory valve.
8. Verify proper function after
reassembly by performing
a power-up test.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-55


7 Repair procedures

7.9.13 Remove sub The sub chassis contains the PC board B, the alarm speaker B, the
chassis transformer assembly and the fan. To replace fan or transformer the
sub chassis must be removed. The sub chassis must also be removed
to gain access to the rear connectors (AC mains connector, DC mains
connector, ground connector, serial connector). To remove the sub
chassis:

1. Remove the control panel


according to section 7.2.2.
2. Remove the panel
mounting plate according
to section 7.2.6.
3. Open the main engine
according to section 7.2.5.
4. Remove back-up battery
according to section 7.9.1.
5. Remove the expiratory
valve locking assembly according to section 7.9.3.
6. Disconnect electrical
connectors X 21, X 22,
(X23), X 10, X15, X16, X 24, X
31, (X 42) and X 44.
7. Loose tape fixing of cable X
10 on rear side of sub
chassis.
8. Use a 7 mm nut driver to
remove the common
ground and disconnect all
ground lines from the sub
chassis.
9. Disconnect the transformer
connector according to
section 7.4.
10. Disconnect pressure
measuring tube B at the
tube connector.

7-56 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

Continuation from previous page

11. Disconnect flow


measurement tubes C/C’
and D/D’ at the tube
connectors.
12. Disconnect “ambient” tube
for the pressure
transducers at the T-piece
towards the pneumatic
assembly.
13. Disconnect the “patient”
tube at the inspiratory
connection to gain better access to the front left sub chassis fixing
nut.
14. Use a 7 mm nut driver to remove the two nuts left and right in front
of the transformer and the two nuts left and right behind the
transformer.
15. Lift the back of the sub chassis and move it up and forward.
16. Reassemble by following the instructions above in reverse.

Note Reassembly of the common ground connection requires a contact


washer between sub chassis and first connector and a spring washer
between the last connector and the nut.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-57


7 Repair procedures

7.9.14 Replace The transformer is mounted on


transformer the sub chassis. To remove the
transformer:

1. Remove the sub chassis


according to section 7.9.13.
2. Disconnect the three
primary wires at the line
connector.
3. Use a 7 mm wrench to
unscrew the two nuts in
front.
4. Use a 7 mm nut driver to
unscrew the one nut in the
back of the transformer.
5. Replace the transformer.
6. When mounting the
transformer pay attention
to have the cables on the
proper side (left side seen
from the front).
7. Fix the three nuts.
8. Reconnect the three
primary wires at the line
connector.

Note Connect the primary wires with the black lead in the center position.

7-58 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.15 Replace fan The fan is located on the sub chassis. To remove the fan:

1. Remove the sub chassis


according to section 7.9.13.
2. Unscrew the four screws
with stop nuts.
3. Replace the fan.
4. When mounting the fan be
sure to have the cable on
the proper side (towards
the inside) and the airflow
indicator arrow on the fan
pointing down.
5. Fix the fan screws with
stop nuts.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-59


7 Repair procedures

7.9.16 Replace line The line connector is located on the rear of the main engine. To replace
connector the line connector:

1. Remove the sub chassis


according to section 7.9.13.
2. Bend the top and bottom
plastic locks together.
3. Remove the line connector
to the outside.
4. Replace the line connector.
5. When replacing the line
connector, be sure to have
the switch at the top and
remember to insert the
proper line fuses according
to the selected line voltage.

Note The line cable ferrite needs to be placed according to the photo to
allow the sub chassis to be mounted properly.

7-60 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.17 Replace DC The DC mains connector is located on the rear of the main engine. To
mains connector replace the DC mains connector:

1. Remove the sub chassis


according to section 7.9.13.
2. Disconnect the wires from
connector X 22.
3. Use a 17 mm wrench to
remove the nut from the
connector on the inside of
the housing.
4. Remove the DC mains
connector to the outside.
5. Replace the DC mains
connector.
6. When replacing the DC
mains connector, be sure to reconnect the wires to connector X 22
in the proper order.

4 orange

5 red X 22

blue
6

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-61


7 Repair procedures

7.9.18 Replace The ground connector is located on the rear of the main engine. To
ground connector replace the ground connector:

1. Remove the sub chassis


according to section 7.9.13.
2. Use a 10 mm wrench to
remove the nut from the
connector.
3. Remove the ground
connector to the outside.
4. Replace the ground
connector.
5. When replacing the ground
connector, be sure to
properly mount the outside
label prior to reinsertion.

7-62 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


7 Repair procedures

7.9.19 Replace serial The serial data connector is located on the rear of the main engine. To
data connector replace the serial data connector:

1. Remove the sub chassis


according to section 7.9.13.
2. Use a 5 mm nut driver to
remove the nuts from the
serial data connector.
3. Remove the serial data
connector to the outside.
4. Replace the serial data
connector.

Note Upon reinstallation pay attention to have the small side of the D sub 9
facing down.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 7-63


7 Repair procedures

Notes

7-64 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


8 Illustrated Parts

In this section 8.1 Special instructions 8-2


8.2 Service tools 8-2
8.2.1 Calibration accessories kit, ST 2 8-2
8.2.2 Test lung kit, ST 3 8-2
8.2.3 “Service” flow screen ST 5 8-2
8.2.4 Tool kit, ST 4 8-3
8.2.4 Test equipment specifications 8-3
8.3 Software 8-4
8.4 Control panel spare parts 8-4
8.5 Expiration valve spare parts 8-9
8.6 Main engine spare parts 8-11

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 8-1


8 Illustrated parts

8.1 Special instructions

Apply a thin coat of oxygen-use-approved lubricant to o-rings prior


to installation (unless otherwise noted).

When replacing fittings, position the barb end in the same direction as
the original fitting to make the routing and connection of tubing easier.

8.2 Service tools

8.2.1 Calibration The calibration accessories kit (P/N MA-640008) consists of


accessories kit, ST 2 • 2 x 22 mm corrugated tube, 15”
• 22 mm sealer.

8.2.2 Test lung kit The test lung kit (P/N AZ-381501) consist of
ST 3 • Test lung with built in resistor, Vt range = 50 – 500 ml
R approx. 15 – 25 mbar/l/s, , C approx. 10 - 30 ml/mbar
• Filter
This test lung kit is used for servicing the Centiva/5 ICU ventilator. Test
lungs with different compliance and resistance characteristics may
not match test lung related data in this service manual.

Note A minimum resistance of 5 mbar/l/s is required.

8.2.3 “Service” flow The “Service” flow screen (P/N M1063267) is a flow screen with
screen ST 5 tolerance “0%”, used for calibration of the expiratory flow sensor
according to chapter 4.7.5.The flow screen comes in a plastic
protection case

8-2 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


8 Illustrated parts

8.2.4 Tool kit ST 4 The tool kit (P/N MA-640007) consist of


• Pozidrive, screw driver, PH L1
• Inspiration connection nut
• Nut driver, size M 7
• Allen wrench, size M 3
• Nut driver, size M 5.5
• Nut driver, size M 20/22
• Tightening key
• Calibration screw driver
• EPROM grip
• Tool bag
This tool kit is designed for field service. Other tools can be used as
long as their sizes match the above.

8.2.5 Test Instrumentation used to service the Centiva/5 ICU Ventilator must
equipment meet or exceed the following specifications:
specifications • Pressure meter
• Pressure range 0 – 90 mbar
• Accuracy ± 0.1 mbar
• Flow meter
• Flow range 0 – 150 L/Min
• Accuracy ± 0.05 L/Min or 2% of reading,
• Calibrated for AIR and O2
• Multi meter
• Type standard multi meter
• Accuracy (± 1%).

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 8-3


8 Illustrated parts

8.3 Software

Software service kit Pos. Order Description


Number
1 BZ-529050 Centiva/5 EPROM kit (A&B), German
2 BZ-529051 Centiva/5 EPROM kit (A&B), English
3 BZ-529052 Centiva/5 EPROM kit (A&B), Spanish
4 BZ-529053 Centiva/5 EPROM kit (A&B), Portuguese
5 BZ-529054 Centiva/5 EPROM kit (A&B), Polish
6 BZ-529055 Centiva/5 EPROM kit (A&B), French
7 BZ-529057 Centiva/5 EPROM kit (A&B), Dutch
8 M1047083 BZ-529059 Centiva/5 EPROM kit (A&B), Italian

Software service kit NB Pos. Order Description


Number
1 BZ-529060 Centiva/5 NB EPROM kit (A&B), German
2 BZ-529061 Centiva/5 NB EPROM kit (A&B), English
3 BZ-529062 Centiva/5 NB EPROM kit (A&B), Spanish
4 BZ-529063 Centiva/5 NB EPROM kit (A&B), Portuguese
5 BZ-529064 Centiva/5 NB EPROM kit (A&B), Polish
6 BZ-529055 Centiva/5 NB EPROM kit (A&B), French
7 BZ-529067 Centiva/5 NB EPROM kit (A&B), Dutch
8 M1047063 BZ-529059 Centiva/5 NB EPROM kit (A&B),
Italian
The software service kit provides the latest released software revision
and contains both necessary EPROMs.

8.4 Control panel spare parts

Mounting bracket Pos. Order Description


Number
1 M1047081 BM-352387 Control panel mounting bracket
2 DB-449133 Screw M5 x 10 (not shown, 2 required)

8-4 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


8 Illustrated parts

ComWheel Pos. Order Description


Number
1 898794 ComWheel button (grey)
2 ES-760290 Encoder for ComWheel with nut and washer
3
4

Front label Pos. Order Description


Number
1 CM-528091 Front label“Centiva/5” with keypad

PC board DCU Pos. Order Description


Number
1 EB-720739 DCU board, multi language
2 EB-720731 Cable DCU board to display
3 DI-502810 Spacer, 3.6, 4 required
4 DB-452322 Screw, M3 x 8, 4 required
5 DH-473704 Washer, 3.2, 4 required

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 8-5


8 Illustrated parts

PC board A Pos. Order Description


Number
1 EF-761079 Fuse 0.8 A slow, 5 x 20 mm (not shown)
2 EF-761080 Fuse 0.5 A slow, 5 x 20 mm (not shown)
3 EF-761078 Fuse 0.315 A slow, 5 x 20 mm (not shown)
4 BE-120080 PC board A, w/o EPROM
5 DI-502810 Spacer, 3.2 x 6 x 4, plastic, 3 required
6 DI-502820 Spacer, 3.2 x 6 x 4, metal, 1 required
7 DB-452322 Screw, M3 x 8, 4 required
8 DH-473704 Washer, 3.2, 4 required

A-microprocessor board Pos. Order Description


Number
1 M1047079 BE-120042 A microprocessor board , w/o A
EPROM

8-6 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


8 Illustrated parts

PC board Inverter Pos. Order Description


Number
1 EB-720727 PC board, inverter, back light supply
2 BE-120091 Cable to inverter PC board
3 DB-452322 Screw, M3 x 8, 2 required
4 DH-473704 Washer, 3.2, 2 required

Display Pos. Order Description


Number
1 EB-720730 TFT display, 6,5”, with back light
2 DB-452322 Screw, M3 x 8, 4 required
3 DI-502810 Spacer, 3.6, 4 required

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 8-7


8 Illustrated parts

PC board LED Pos. Order Description


Number
1 BE-120082 LED control board
2 DB-452322 Screw, M3 x 8, 3 required
3 DH-473704 Washer, 3.2, 3 required

Alarm speaker A Pos. Order Description


Number
1 BE-120101 Alarm speaker
2 DB-452322 Screw, M3 x 8, 2 required
3 DH-473704 Washer, 3.2, 8 required
4 DG-463004 Nut M3, 2 required

Control panel connecting Pos. Order Description


cable Number
1 M1049867 MA-120019 Control panel connecting cable kit

8-8 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


8 Illustrated parts

8.5 Expiration valve spare parts


Expiration valve assembly Pos. Order Description
- Standard Number
1 BM-352385 Standard expiration valve assembly, (silver)
complete

Pos. Order Description


Number
2 BM-352386 PEEP membrane assembly, complete
2a) CM-525531 PEEP TOP seal membrane
2b) CM-510130 PEEP PSU plate
2c) CM-510129 PEEP Silicone membrane
3 CM-510111 Stainless steel plate for PEEP membrane
4 DO-628232 O-ring 30 x 2
5 DO-628204 O-ring 6 x 1.5, for flow measurement port
6 CM-523034 Flow screen, Standard
7 CM-510133 Retainer for flow screen
- MA-640000 PEEP valve PM kit, consisting of Pos. 2, 4, 5
7 6 5 4 2 3

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 8-9


8 Illustrated parts

Expiration valve assembly Pos. Order Description


- Newborn Number
1 BM-352397 Newborn expiration valve assembly, (blue)
complete

Pos. Order Description


Number
2 BM-352386 PEEP membrane assembly, complete
2a) CM-525531 PEEP TOP seal membrane
2b) CM-510130 PEEP PSU plate
2c) CM-510129 PEEP Silicone membrane
3 CM-510111 Stainless steel plate for PEEP membrane
4 DO-628232 O-ring 30 x 2
5 DO-628204 O-ring 6 x 1.5, for flow measurement port
6 CM-523035 Flow screen, Newborn
7 CM-510133 Retainer for flow screen
- MA-640000 PEEP valve PM kit, consisting of Pos. 2, 4, 5
7 6 5 4 2 3

8-10 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


8 Illustrated parts

8.6 Main engine spare parts


Expiratory valve control Pos. Order Description
assembly Number
1 BM-352383 Expiration valve control assembly (without
expiration valve assembly)
MA-352383 Expiration valve control assembly (without
expiration valve assembly), refurbished
2 DB-452322 Screw M3 x 8, 2 required
3 DH-473704 Washer, 3.2, 2 required
4 DA-444201 Screw M3 x 6, 1 required
5 CE-126092 Cable to B board

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 8-11


8 Illustrated parts

Patient connection Pos. Order Description


assembly Number
1 BM-352210 Patient connection assembly, without O2
sensor, without patient tube
2 CM-510137 Front cone
When servicing Centiva/5 S/N 1701013 to S/N 17020179 see section
10-3 for replacement part numbers.

O2 sensor Pos. Order Description


Number
1 EB-758190 O2 sensor
2 CE-126096 Cable to O2 sensor

Patient tube Pos. Order Description


Number
1 CS-615042 Patient tube, 22mm x 250 mm
When servicing Centiva/5 S/N 1701013 to S/N 17020179 see section
10-3 for replacement part numbers.

8-12 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


8 Illustrated parts

Back-up battery assembly Pos. Order Description


Number
1 M1054900 BE-120104 Battery pack, 24 V, complete
2 DE-490460 Nut, M4 with washer, 3 required
When servicing Centiva/5 S/N 1701013 to S/N 17020179 see section
10-7 for replacement part numbers.

Transformer Pos. Order Description


Number
1 BE-120088 Transformer
2 EX-744350 Connector, line power (not shown)
3 DE-490460 Nut, M4 with washer, 3 required

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 8-13


8 Illustrated parts

PC board B assembly Pos. Order Description


Number
1 BE-120120 PC Board B, without B EPROM
MA-120120 PC Board B, without B EPROM, refurbished
2 EF-761080 Fuse 0.5 A slow blow, 5 x 20 mm (not shown)
3 EF-761079 Fuse 0.8 A slow blow, 5 x 20 mm (not shown)
4 EF-761083 Fuse 1.0 A slow blow, 5 x 20 mm (not shown)
5 EF-761090 Fuse 3.15 A slow blow, 5 x 20 mm (not shown)
6 DG-463004 Nut, M3, 3 required
7 DI-502810 Spacer, 3.6, 3 required
When servicing Centiva/5 S/N 1701013 to S/N 17020299 see section
10-4 for replacement part numbers.

8-14 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


8 Illustrated parts

Pneumatic assembly Pos. Order Description


Number
1 BM-352396 Pneumatic assembly, complete
MA-352396 Pneumatic assembly, complete, refurbished
2 DG-460460 Screw M4 x 35
When servicing Centiva/5 S/N 1701013 to S/N 17020179 see section
10-2 for replacement part numbers.

Free breathing valve Pos. Order Description


Number
1 DO-626000 Free breathing valve

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 8-15


8 Illustrated parts

Gas connectors Pos. Order Description


Number
1 CM-530043 NIST connector AIR
2 CM-530044 NIST connector O2
3 CM-530045 DISS connector AIR
4 CM-530046 DISS connector O2
5 CM-530047 BSBP G ¼ connector AIR
6 CM-530048 BSBP G ¼ connector O2
7 CM-530049 BSBP G 3/8 connector AIR
8 CM-530050 BSBP G 3/8 connector O2
9 CM-530051 S90/116 connector AIR
10 CM-530052 S90/116 connector O2
11 CM-530053 DISS FEMALE connector AIR
12 CM-530054 DISS FEMALE connector O2
13 DO-628208 O-ring 8,3 x 2,4, fits all connectors

Gas connector filters Pos Order Description


Number
1 CM-525764 Sinter filter universal
2 DO-628203 O-ring 5x1 to sinter filter

8-16 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


8 Illustrated parts

Fan assembly Pos. Order Description


Number
1 EM-777213 Fan, complete
2 DA-444224 Screw, M4 x 12, 4 required
3 DG-463013 Nut, M4 self secure, 4 required

Alarm speaker B Pos. Order Description


Number
1 BE-120101 Alarm system for PC board B, complete
2 DB-452322 Screw, M3 x 8, 2 required
3 DH-473704 Washer, 3.2, 8 required
4 DG-463004 Nut, M3, 2 required
When servicing Centiva/5 S/N 1701013 to S/N 17020299 see section
10-5 for replacement part numbers.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 8-17


8 Illustrated parts

Line connector assembly Pos. Order Description


Number
1 BE-133434 Line connector assembly, complete
2 EF-761079 Fuse 0.8 A slow blow, 5 x 20 mm, (for 230 V line
voltage) (not shown, 2 required)
3 EF-761086 Fuse 1.6 A slow blow, 5 x 20 mm, (for 115 V line
voltage) (not shown, 2 required)

ON / OFF switch assembly Pos. Order Description


Number
1 BE-120114 ON / OFF switch assembly, complete
2 ES-754476 Green cap
3 ES-754477 White inlay
4 EU-748295 LED light, green, 24 V

1) 4) 3) 2)

8-18 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


8 Illustrated parts

DC main connector Pos. Order Description


assembly Number
1 BE-120095 DC Main connector assembly, complete

Ground stud assembly Pos. Order Description


Number
1 EY-750840 Ground stud
2 EY-750842 Color code plate
3 CM-919026 Label (not shown)
4 DG-463008 Nut M6
5 BE-120112 Cable to common ground (not shown, 1
required)
6 DH-473763 Washer, contact M6/8 2-A4
7 DH-473707 Washer, spring A 6.5 (not shown, 1 required)

4) 6) 2) 1)

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 8-19


8 Illustrated parts

Serial data connector Pos. Order Description


assembly Number
1 BE-120094 Serial data connection assembly, complete
with nuts and bolts

Sub chassis Pos. Order Description


Number
1 DE-490460 Nut M4 with washer (not shown, 4 required)

Tubing kit Pos. Order Description


Number
1 MA-640002 Tubing kit, consisting of
tube set A
tube set B
tube set C
tube set D

Upper housing Pos. Order Description


Number
1 BM-352408 Upper housing

8-20 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


8 Illustrated parts

Lower housing Pos. Order Description


Number
1 CM-510157 Lower housing without assemblies
2 CW-768471 Housing feet for S/N <17030478 (not shown, 4
required)
3 M1047082 BM-352211 Housing feet for S/N >17030478
(not shown, 4 required)
4 DG-460336 Screw, M4 x 70 mm (not shown, 1 required)
5 DG-460337 Screw, M4 x 110 mm (not shown, 2 required)
6 CX-526323 Locker pole (not shown, 1 required)

Labels Pos. Order Description


Number
1 CM-919029 Serial number plate, without s/n
2 MA-640003 Labeling kit, 115V
3 MA-640005 Labeling kit, 230 V

Nebulizer parts Pos. Order Description


Number
1 CM-522200 Nebulizer connection
2 DE-490708 Nut to nebulizer connection M8
3 CS-615052 PVC tube nebulizer, 4x1, 200 mm

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 8-21


8 Illustrated parts

Hardware kit Pos. Order Description


Number
1 MA-640006 Hardware kit Centiva/5, consists of
different nuts
different bolds
different washers
different spacers
etc.
to build a Centiva/5

Service tools Pos. Order Description


Number
1 AZ-381501 Test lung kit, ST3
2 MA-640007 Tool kit. ST4

Line plug locking spring Pos. Order Description


Number
1 EY-750691 Line plug locking spring

8-22 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


9 Schematics and Diagrams

In this section 9.1 Pneumatic diagram 9-2


9.2 Electrical diagram 9-4
9.3 Component layout, PC board B 9-6
9.4 Component layout, PC board A 9-7
9.5 Tubes and connectors 9-8
9.6 List of fuses 9-11
9.7 Screw connectors 9-12
9.8 Accepted ranges 9-13
9.9 Sensor data ranges 9-14
9.10 DIP switch settings on PC board A 9-15
9.11 DIP switch settings on PC board B 9-15
9.12 Serial data transfer 9-16

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 9-1


9 Schematics and Diagrams

9.1 Pneumatic diagram

9-2 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


9 Schematics and Diagrams

Legend to pneumatic
diagram

Identifier Description

P01 O2 input
P02 O2 supply pressure sensor
P03 Proportional solenoid, O2, flow # 1
P04 Proportional solenoid, O2, flow # 2
P05 Offset solenoid O2 flow
P06 Flow screen O2 flow
P07 Internal hoses
P11 AIR input
P12 AIR supply pressure sensor
P13 Proportional solenoid, AIR, flow # 1
P14 Proportional solenoid, AIR, flow # 2
P15 Offset solenoid, AIR flow
P16 Flow screen, AIR flow
P19 Spontaneous breathing valve (free breathing valve)
P20 Overpressure relief vale (passive)
P21 Pressure limiting solenoid (active)
P22 Offset solenoid airway pressure
P23 Inspiratory connector (patient connection)
P24 Breathing circuit
P25 Y-piece
P26 Expiratory connector (exp. valve)
P27 Expiratory (PEEP) valve
P28 Offset solenoid expiratory flow
P29 Flow screen, expiratory flow
P31 Pressure reducer O2
P32 Pressure reducer AIR
P33 Nebulizer gas selection solenoid
P34 Nebulizer O2 solenoid
P35 Nebulizer AIR solenoid
P36 Nebulizer connection
EB M01 AIR flow sensor
EB M06 O2 flow sensor
EB M11 Airway pressure sensor
EB E01 Expiratory flow sensor
EB S20 O2 sensor

P 08, P 09, P 10, P17, P 18, P Not applicable


30

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 9-3


9 Schematics and Diagrams

9.2 Electrical diagram

9-4 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


9 Schematics and Diagrams

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 9-5


9 Schematics and Diagrams

9.3 Component layout, PC board B

9-6 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


9 Schematics and Diagrams

9.4 Component layout, PC board A

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 9-7


9 Schematics and Diagrams

9.5 Tubes and connectors


Main board B with offset valves “Fluid automation”

9-8 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


9 Schematics and Diagrams

Connectors on PC board A
(control panel)

Identifier Where located To connect No. of pins


X1 Control Panel PC board A LED lights on front panel 4
X2 Control Panel PC board A SIO, to main engine 4
X3 Control Panel PC board A LCD backlight inverter board 5
X4 Control Panel PC board A DCU board 16
X5 Control Panel PC board A ComWheel 6
X6 Control Panel PC board A Keypad within Centiva/5 label 10
X7 Control Panel PC board A Not applicable
X8 Control Panel PC board A Alarm speaker, control panel 2

Connectors on PC board B
(main engine)

Identifier Where located To connect No. of pins


X10 Main engine PC board B Serial com port 5
X12 Main engine PC board B N/A 4
X14 Main engine PC board B SIO, to control panel 4
X15 Main engine PC board B Fan 3
X16 Main engine PC board B Alarm speaker, main engine 2
X21 Main engine PC board B Mains, line supply, transformer 3
X22 Main engine PC board B Mains, external DC supply 3
X23 Main engine PC board B Internal battery 2
X24 Main engine PC board B On- Off switch 4
X31 Main engine PC board B O2 sensor 3
X41 Main engine PC board B N/A 8
X42 Main engine PC board B PEEP valve assembly 10
X43 Main engine PC board B N/A 2
X44 Main engine PC board B Pneumatic assembly 16

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 9-9


9 Schematics and Diagrams

Tubes

Identifier From To Type

Within PC board B
A Transducer A Offset valve A Silicon, 5 mm φ
B Transducer B Offset valve B Silicon, 5 mm φ
C Transducer C Offset valve C Silicon, 5 mm φ
D Transducer D Offset valve D Silicon, 5 mm φ

From PEEP valve control assembly to PC board B


A Expiratory flow port Offset valve A Silicon, 5 mm φ

From inspiratory connection assembly to PC board B


B Patient (Airway) pressure Offset valve B Silicon, 5 mm φ
port

From pneumatic assembly to PC board B


C AIR flow, upper port Offset valve C Silicon, 5 mm φ
C’ AIR flow, lower port Transducer C – T piece -Offset Silicon, 5 mm φ, T piece
valve C
D O2 flow, upper port Offset valve D Silicon, 5 mm φ
D’ O2 flow, lower port Transducer D – T piece -Offset Silicon, 5 mm φ, T piece
valve D
n/a Ambient port T-piece - transducer A, Silicon, 5 mm φ, T piece
T-piece - transducer B,
T-piece - offset valve A,
T-piece - offset valve B

From inspiratory connection assembly to pneumatic assembly


n/a Inspiratory port Exit of pneumatic assembly “white” patient tube, 22 mm φ

9-10 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


9 Schematics and Diagrams

9.6 List of fuses


230 V line voltages

Identifier Where located To secure Type Value


SI 0 a Line inlet connector Line supply 5 x 20 mm 0.8 A slow blow
SI 0 b Line inlet connector Line supply 5 x 20 mm 0.8 A slow blow

115 V line voltage

Identifier Where located To secure Type Value


SI 0 a Line inlet connector Line supply 5 x 20 mm 1.6 A slow blow
SI 0 b Line inlet connector Line supply 5 x 20 mm 1.6 A slow blow

Internal fuses
Identifier Where located To secure Type Value
SI 1 Control Panel PC board A Panel supply 5 x 20 mm 0.8 A slow blow
SI 2 Control Panel PC board A LCD backlight 5 x 20 mm 0.8 A slow blow
SI 3 Control Panel PC board A + 5 V bus 5 x 20 mm 0.5 A slow blow
SI 4 Control Panel PC board A Buzzer supply 5 x 20 mm 0.315 A slow blow
SI 10 Main engine PC board B Buzzer supply 5 x 20 mm 0.315 A slow blow
SI 11 Main engine PC board B Fan 5 x 20 mm 0.5 A slow blow
SI 21 Main engine PC board B Transformer sec. 1 5 x 20 mm 3.15 A slow blow
SI 22 Main engine PC board B Transformer sec. 2 5 x 20 mm 3.15 A slow blow
SI 23 Main engine PC board B Line DC inlet 5 x 20 mm 3.15 A slow blow
SI 24 Main engine PC board B Back-up battery 5 x 20 mm 3.15 A slow blow
SI 25 Main engine PC board B Battery charger 5 x 20 mm 0.5 A slow blow
SI 26 Main engine PC board B + 13 V bus 5 x 20 mm 3.15 A slow blow
SI 27 Main engine PC board B + 15 V bus 5 x 20 mm 3.15 A slow blow
SI 28 Main engine PC board B + 5 V bus 5 x 20 mm 0.5 A slow blow
SI 41 Main engine PC board B Exp. Valve heater 5 x 20 mm 1.0 A slow blow

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 9-11


9 Schematics and Diagrams

9.7 Screw Connectors


Line connector

230 V 115 V

Transformer connector

1 grey

X 21 2 orange

3 grey

External DC connector

4 orange

red
X 22 5

6 blue

Internal battery connector

7 red
X 23
8 blue

9-12 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


9 Schematics and Diagrams

9.8 Accepted ranges


Mains line supply Accepted range
AC line voltage 115 V 98.0 to 132 V AC, 50 to 60 Hz
AC line voltage 230 V 198 to 263 V AC, 50 to 60 Hz
DC mains voltage 22.5 to 28.0 V DC
Power consumption < 50 W

Breathing circuit Accepted range


Total compliance 0.5 to 5.0 mL/mbar
Insp. resistance < 6.0 mbar/L/s (SW rev. 2.21 +)
Total resistance < 15 mbar /L/s (SW rev. 2.21 +)
Resistance test flow 60L/min in Adult mode, 30 L/min in Pediatric mode
Total leakage < 1,000 mL/min
Nebulizer supply pressure 16 to 20 kPa, 22.5 to 28.2 PSI (at given flow range)
Nebulizer flow range 4.0 to 12.0 L/min
Nebulizer gas source AIR at FiO2 < 60%, O2 at FiO2 >= 60 %

Service menu Accepted range


Line voltage AC 19.0 to 29.0 V DC
Line voltage DC 22.5 to 28.0 V DC
Panel voltage 12.5 to 17.0 V
Valve voltage 11.5 to 15.0 V
(Back up) battery voltage 22.5 – 29.0 V DC
Controller A voltage 4.50 to 5.50 V DC
Controller B voltage 4.50 to 5.50 V DC
Heater power 0.0 to 12.0 W
Exp. temperature 5.0 to 48.0 °C
Insp. temperature 5.0 to 48.0 °C

Gas supply Accepted range


AIR supply pressure 280 to 600 kPa, 40 to 80 PSI
O2 supply pressure 280 to 600 kPa, 40 to 80 PSI
AIR pressure reducer setting 2.7 to 2.8 kPa, 38.0 to 39.5 PSI
O2 pressure reducer setting 2.7 to 2.8 kPa, 38.0 to 39.5 PSI
AIR supply pressure low signal 1.6 to 2.2 kPa, 23 to 31 PSI
O2 supply pressure low signal 1.6 to 2.2 kPa, 23 to 31 PSI
AIR supply flow Minimum 110 L/min
O2 supply flow Minimum 110 L/min
AIR supply flow low signal 106 to 108 L/min
O2 supply flow low signal 106 to 108 L/min
AIR 2nd stage flow valve turn on 42 to 45 L/min
O2 2nd stage flow valve turn on 42 to 45 L/min

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 9-13


9 Schematics and Diagrams

9.9 Sensor data ranges


The following data ranges deal with the four pressure sensors, used to
measure
• Pat. pressure = Airway pressure
• Exp. flow = Expiration flow, measured via differential
pressure
• AIR flow = Inspiration flow AIR, measured via differential
pressure
• O2 flow = Inspiration flow O2, measured via differential
pressure

The sensor offset values are defined in different accepted ranges


• No readjust range = Offset value is within an area
where re-adjustment is not necessary.
• Max. auto correct range = Offset values are
automatically corrected by the software during auto
zeroing
For sensor offset values that are outside the “No readjust”, offset re-
adjustment is necessary.
According to the sensor’s warm-up drift always allow the Centiva/5 to
warm up for at least 15 minutes, before taking data or performing any
calibration.

Type of sensor Rated (Center) No readjustment necessary range Max. automatic correction range
Pat. pressure 0.00 mbar - 0.8 to + 0.8 mbar - 3.0 to + 3.0 mbar
Exp. flow 500 digits 375 to 625 digits 25 to 975 digits
AIR flow 250 digits 175 to 325 digits 25 to 475 digits
O2 flow 250 digits 175 to 325 digits 25 to 475 digits

9-14 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


9 Schematics and Diagrams

9.10 DIP switch settings on PC board A


DIP switch No. 1 LCD display type
ON = Sharp LQ 64
OFF = NEC NL 6448

DIP switch No. 2 and No. 3 Pressure, units of measure

Dip switch No. 2 Dip switch No. 3 Units of


measure
OFF OFF mbar
ON OFF cmH2O
OFF ON cmH2O
ON ON hPa

DIP switch No. 4 Nebulizer option


ON = Nebulizer option enabled
OFF = Nebulizer option disabled

DIP switch No. 5 DCU board type


ON = DCUL4-SALLIF (multilingual)
OFF = DCUL4-512TERS (German and English only)

DIP switch No. 6 Future option a)


ON = dc
OFF = dc

DIP switch No. 7 Future option b)


ON = dc
OFF = dc

DIP switch No. 8 Future option c)


ON = dc
OFF = dc

9.11 DIP switch settings on PC board B

PC board B (P/N BE-120120) is equipped with a DIP switch for factory


setting and testing.

No setting is required in service.

Leave DIP switch setting as made during factory setting. If factory


setting is in doubt set all DIP switch (1 – 8) to OFF.

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 9-15


9 Schematics and Diagrams

9.12 Serial data transfer


Centiva/5 provides capabilities to transfer ventilation parameter,
pressure - and flow waveform, all measured values and alarms to an
external data management system via a serial data protocol.

Centiva/5 provides the Ohmeda Com 1.1 protocol on demand to a


data management system. Without any request from an external data
management on the serial port Centvia/5 disables the serial data
transfer. With a request from an external data management on the
serial port Centvia/5 activates the Ohmeda Com 1.1 protocol.

Connection Connect an RS 232 data cable at the rear side of Centiva/5 at the serial
data connection (D-Sub 9 female) with the following Pin constellation:
- Pin 2 receive data
- Pin 3 transmit data
- Pin 5 signal ground
Correct connection is provided with serial cable P/N BE-120116.

Ohmeda Com 1.1 Centiva/5 uses the Ohmeda com 1.1 serial protocol (AESTIVA 7900
& 7100 Ventilators). This allows connecting Centiav/5 to all data
management systems using this protocol.

When connecting to a /5 system use the DIS “7900 Non-Aestiva”


connection box. This box provides the correct D-Sub 9 connector to
connect to the Centiva/5. Do not use the DIS 7900 AESTIVA with a D-
Sub 15. Proper communication with the DEIO Clinisoft data
management system is tested.

For more details refer to information provided by the data


management distributor.

9-16 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility
In this section 10.1 Centiva/5 ventilator hardware revisions 10-2
10.2 Pneumatic assembly, P/N BM-352382 10-3
10.2.1 Description 10-3
10.2.2 Test and calibration 10-6
10.2.3 Replace pneumatic assembly 10-7
10.2.4 Illustrated parts 10-9
10.2.5 Compatibility 10-10
10.3 Patient connection assembly, P/N MA.-640001 10-11
10.3.1 Description 10-11
10.3.2 Repair patient connection 10-12
10.3.3 Replace free breathing valve 10-13
10.3.4 Illustrated parts 10-14
10.3.5 Compatibility 10-15
10.4 PC Board B assembly, P/N BE-120081 10-16
10.4.1 Description 10-16
10.4.2 Component layout PC board B 10-20
10.4.3 Test and calibration 10-21
10.4.4 Change the PC board B fuses 10-24
10.4.5 Replace PC board B 10-25
10.4.6 Illustrated parts 10-27
10.4.7 Compatibility 10-28
10.5 Alarm system, P/N BE-120090 10-29
10.5.1 Description 10-29
10.5.2 Replace alarm system 10-30
10.5.3 Illustrated parts 10-30
10.5.4 Compatibility 10-31
10.6 ON / OFF switch assembly, P/N BE-120086 10-32
10.6.1 Description 10-32
10.6.2 Replace ON/OFF switch assembly 10-32
10.6.3 Illustrated parts 10-32
10.6.4 Compatibility 10-33
10.7 Internal back up battery 10-34
10.7.1 Description 10-34
10.7.2 Replace battery assembly 10-35
10.7.3 Illustrated parts 10-36
10.7.4 Compatibility 10-36
10.8 Tubes and connectors 10-37

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 10-1


10 Hardware versions and compatibility

10.1 Centiva/5 hardware revisions


Chapters 1 through 9 of this technical reference manual describes the
Centiva/5 ventilator hardware revision 4.0 and up. This section
describes the differences of hardware revisions prior to 4.0.

Hardware revision 2.x Centiva/5 ventilator, serial number 1701013 to 17020179:


When replacing these assemblies/parts please reference this section
of the TRM.

- Pneumatic assembly, P/N BM-352382 (Section 10.2.3)


- Patient connection assembly, P/N MA-640001 (Section 10.3.2)
- Free breathing valve, DO-626000 (Section 10.3.3)
- Patient tube with connectors P/N CS-615043 (Section 10.3.4)
- PC board B assembly, P/N BE-120081
• Test and Calibration (Section 10.4.3)
• Replacement of PC Board B (Section 10.4.5)
- Alarm system, P/N BE-120090 (Section 10.5)
- ON / OFF switch assembly, P/N BE-120086 (Section 10.62)
- Internal back up battery, P/N BE-120093 (section 10.7)

Hardware revision 3.x Centiva/5 ventilators, serial number 17020180 to 17030299:


When replacing these assemblies/parts please reference this section
of the TRM.

- PC board B assembly, P/N BE-120081


• Test and Calibration (Section 10.4.3)
• Replacement of PC Board B (Section 10.4.5)
- Alarm system, P/N BE-120090 (Section 10.5.1)
- ON / OFF switch assembly, P/N BE-120086 (Section 10.6.2)

10-2 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.2 Pneumatic assembly, P/N BM-352382

10.2.1 Description The Centiva/5 ventilator pneumatic components of assembly P/N BM-
352382 is described in the following.

Main engine pneumatic diagram

P5 EB30 P7 EB50 EB60 P28 EB40

P3
P1
O2 input
connector
P6 P29
P4 P27
P2 P19

P15 EB20

P13 P17 P25

P 11
AIR input
connector
P16
P14 P21 P23
P12 P20

P 24
Patient
connector

Gas supply The gas supply connectors for O2 (P 1) and AIR (P 11) are screw
connectors that can be localized to country specific needs (NIST; DISS
etc.).

Pressure switches Pressure switches for O2 (P 2) and AIR (P 12) monitor the gas pressure
input to be in the operation specs (> 2.0 bar, or 28 PSI) and report this
to micro B.

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-3


10 Hardware versions and compatibility

O2 flow control Two proportional flow valves control the O2 flow, operating as double
staged valves. The first stage valve (P 3) control the flow between 0
and approx. 43 l/min. Flow demands beyond this level will cause the
second stage valve (P 4) to open. A flow screen (P 6) generates a
differential pressure from the generated flow that is measured by the
O2 flow pressure sensor (EB 30). The offset valve (P 5) allows zeroing
the pressure sensor (pneumatically) for online offset calibration.

AIR flow control Two proportional flow valves control the AIR flow, operating as double
staged valves. The first stage valve (P 13) controls the flow between 0
and approx. 43 l/min. Flow demands beyond this level will cause the
second stage valve (P 14) to open. A flow screen (P 16) generates a
differential pressure from the generated flow, which is measured by
the AIR flow pressure sensor (EB 20). The offset valve (P 15) allows
zeroing the pressure sensor (pneumatically) for online offset
calibration.

Airway pressure The airway pressure within the breathing system is measured by the
airway pressure sensor (EB 50). The offset valve (P 7) allows zeroing the
pressure sensor (pneumatically) for online offset calibration.

Overpressure relief valves To avoid airway pressures beyond a level of 75 mbar (cmH2O) a
passive over pressure relief valve (P 20) is provided. To avoid airway
pressures beyond an adjustable level, defined by the Pmax setting, an
active over pressure relief valve (P 21) is provided.

O2 sensor The inspiratory O2 sensor (EB 60) is located within the inspiratory port.

Patient connection The breathing circuit (P 23) connects the machine via the inspiratory
port (P 17) and the expiratory port (P 25) to the patient. A free
breathing valve (P19) protects for sub atmospheric pressure in case of
a gas supply failure.

Expiratory valve The airway pressure within the system is controlled by the expiration
pressure valve (P 27).

10-4 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

Expiratory flow A flow screen (P 29) is built into the expiratory valve assembly and
generates a differential pressure from the generated flow, which is
measured by the Exp. flow pressure sensor (EB 40). The offset valve (P
28) allows zeroing the pressure sensor (pneumatically) for online offset
calibration. The second port of the differential pressure is ambient.

Location of pneumatic The following pneumatic components are located within the
components pneumatic assembly:
- Air and O2 pressure switch (P 2, P 12)
- Air and O2 proportional valves ( P 3, P4, P13, P 14)
- Air and O2 flow screen (P 6, P16)
- Over pressure relief valves (P20, P 21)

The following pneumatic components are located on the main


board B:
- Air and O2 flow (pressure)sensors (EB 20, EB 30)
- Exp. flow (pressure)sensor (EB 40)
- Airway pressure sensor (EB 50)
- Offset valves to pressure sensors (P 5, P 7, P 15, P 28)

The following pneumatic components are located within the


inspiratory connector:
- Inspiratory connector (P 17)
- Free breathing valve (P 19)
- O2 sensor (EB 60)

The following pneumatic components are located within the expiratory


valve system:
- Expiratory connector (P 25)
- Expiratory valve control system (P 27)
- Expiratory flow screen (P 29)

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-5


10 Hardware versions and compatibility

10.2.2 Test and Test and calibration of the AIR flow control and the O2 flow control is
calibration identical to the procedure described in section:
- 4.7.3 AIR Flow calibration
- 4.7.4 O2 flow calibration.

Test and calibration of the overpressure relief valve is identical to the


procedure described in section 4.7.7, with the exception of the location
of the overpressure relief valve.

Reference the following picture for the location of the overpressure


relief valve referenced in 4.7.7, step 14.

10-6 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.2.3 Replace The pneumatic assembly contains the four inspiratory valves, the flow
pneumatic control for O2 and AIR, the gas supply pressure switches, the passive
over pressure relieve valve and the active over pressure relieve valve.
assembly To remove the pneumatic assembly:

1. Remove the expiration


valve according to
section 7.2.1.
2. Remove the control
panel according to
section 7.2.2.
3. Open the main engine
according to section
7.2.4.
4. Remove the panel plate
according to section
7.2.6.
5. Remove the back-up
battery according to
section 7.9.1.
6. Remove expiratory
valve locking assembly according to section 7.9.3.
7. Remove the patient tube from the top of the pneumatic
assembly.
8. Disconnect the flow measurement tubes C/C’ and D/D’ at the
tube connectors.
Note Check caution note in section 7.1!
9. Disconnect X 41 (prop.
valve control).
10. Disconnect X 43
(safety valve control).
11. Disconnect X 12
(pressure switches).
12. Use a screwdriver to
remove the ground
connection from the
top of the assembly.
13. Disconnect the tube from the bottom (outlet) of the
overpressure relief valve.
14. Use a wrench to remove the O2 and AIR gas inlet connectors.

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-7


10 Hardware versions and compatibility

Continuation from previous page

15. Use a screwdriver to remove the two screws that fix the
pneumatic assembly to the lower housing. One screw is in the
middle between the two pressure switches, the other is on the
right side of the O2 pressure switch.

16. Remove the pneumatic assembly by lifting it up about 4 mm


and then forward.
17. Reassemble by following the instructions above in reverse.

Note The pneumatic assembly is tightly fitted within the assemblies.


Remove it carefully. Reassembly of the common ground connection
requires a contact washer between pneumatic assembly and
connector and a spring washer between the connector and the nut.

10-8 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.2.4 Illustrated Pos. Order Description


parts Number
1 MA-352382 Pneumatic assembly, complete

Note P/N BM-352382 is no longer available and has been replaced with P/N
MA-352382 (refurbished pneumatic assembly). For compatibility
details see section 10.2.5.

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-9


10 Hardware versions and compatibility

10.2.5 Compatibility The pneumatic assembly P/N BM-352396 (with Nebulizer) is NOT
downward compatible to P/N BM-352382 (with Nebulizer).

P/N BM-352396

The pneumatic assembly P/N BM-352382 (without nebulizer) is NOT


upward compatible to P/N BM-352396 (with nebulizer).

P/N BM-352382

Note The flow measurement tube’s positive (C, D) and negative ends (C’, D’)
are marked in reverse between the pneumatic assembly P/N BM-
352382 (without nebulizer) and the P/N BM-352396 (with nebulizer).
If tube polarity is mismatched, the according flow engine cannot be
calibrated, because the according flow control loop does not operate
properly.
In this case reverse tube’s polarity.

Note In case of replacing P/N BM-352382 by P/N MA-352396 change lower


housing (P/N CM-510157) and follow section 7.9.16 to 7.9.19 for
mounting basic components into the lower housing.

10-10 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.3 Patient connection assembly, P/N MA-640001

10.3.1 Description At the Centiva/5 ventilators patient connection the gas flowing from
the pneumatic assembly is brought into the inspiratory connector.

The O2 sensor is located within this assembly, as well as the airway


pressure port and the sub atmospheric pressure relief valve (free
breathing valve).

A tube from the patient connection assembly is connected to the over


overpressure relief valves, positioned within the pneumatic assembly.

For details on the pneumatic components see section 10.2.1.

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-11


10 Hardware versions and compatibility

10.3.2 Repair patient The patient connection assembly includes the O2 sensor, the free
connection breathing valve, the connection to the pneumatic assembly, the
connection to the overpressure relief valve and the connection to the
pressure measuring port. To replace the inspiratory connection
assembly:

1. Remove the expiration valve according to section 7.2.1.


2. Remove the control panel according to section 7.2.2.
3. Open the main engine
according to section 7.2.4.
4. Remove the panel plate
according to section 7.2.6.
5. Disconnect X 14 at the PC
board B and move away
panel mounting plate.
6. Disconnect cable X 31 at the
O2 sensor connection.
7. Disconnect tube at over pressure relief valve.
8. Disconnect “patient tube” on
pneumatic assembly and
unscrew the patient tube
from the inspiratory
connection.
9. Use the “inspiratory
connection nut” from ST 5 to
unscrew the black front nut of
the inspiratory connection.
10. Remove the patient connection from the housing.
11. Disconnect tube B (patient pressure line) from the inspiratory
connection at PC board B.
12. When replacing the assembly, be careful not to kink or
damage the white “patient
tube”.
13. Reconnect tube B from the
inspiratory connection.
Note Check caution note in section 7.1.!
14. Use the “inspiratory
connection nut” from ST 5 to
fix the black front nut of the
inspiratory connection.
15. Reconnect “patient tube” and tube to over pressure relief
valves.
16. Reconnect X 31 at O2 sensor and X14 at PC board B.
17. Mount panel plate and close main engine.
18. Mount control panel and expiratory valve.

10-12 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.3.3 Replace free The free breathing valve is located within the (patient) inspiratory
breathing valve connection assembly. To replace the free breathing valve:

1. Remove the inspiratory connection according to section 10.3.2.


2. Remove the black cap (4) at the back of the assembly by
pulling and twisting (friction fit).
Note Wrapping a piece of silicone tubing around the cap makes it easier to
grip.
3. Remove the free breathing valve (3).
4. Insert the free breathing valve into the inspiratory assembly
and install the black cap to fix it in place. Use a narrow, blunt
tool such as a hex wrench to verify that the valve moves freely.
5. Install the inspiratory connection using section 10.3.2 as a
guide.
4 3 2

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-13


10 Hardware versions and compatibility

10.3.4 Illustrated Pos. Order Description


parts Number
1 MA-640001 Patient connection assembly,
without O2 sensor, without patient
tube
2 CM-510137 Front cone
3 DO-626000 Free breathing valve
4 DO-626001 Retainer, free breathing valve
4 3 2

Pos. Order Description


Number
1 CS-615043 Patient tube with connector
(replaces P/N BM-352209)

10-14 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.3.5 Compatibility The patient connection assembly P/N BM-352210 (without free
breathing valve) is NOT downward compatible to P/N MA-640001 (with
free breathing valve) and shall be used only with the pneumatic
assembly P/N BM-352396 (with nebulizer).

P/N BM-523396

The patient connection assembly P/N MA-640001 (with free breathing


valve) is upward compatible to P/N BM-352210 with respect to the
following changes:

- the over pressure


connection port
must be sealed
permanently to
avoid leaking !

P/N MA-640001

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-15


10 Hardware versions and compatibility

10.4 PC board B assembly, P/N BE-120081

10.4.1 Description The PC board B is located within the main engine and carries most of
the power supply system, the sensors for the different pneumatics, the
controls and drivers and associated electrical connections.

Power supply Line supply gets via line inlet and fuse SI 0 (EC 1a) to the integrated line
main switch (EC 1b) from there to the transformer (EA1c). The
transformer is designed to be switched between 115 V and 230 V line
voltage. For details see section 4. “Change the line voltage”. From the
secondary side of the transformer the supply voltage gets to the
secondary transformer fuses (SI21/22) and from there to the base
supply (EB 2) via a relay switch (EB 3a) that is controlled by the power
management of micro B.
The 24 V DC main supply gets via external DC inlet (EC 1d) to the DC
line fuses (SI 23) and from there to the base supply (EB 2) via a relay
switch (EB 3b), controlled by the power management of micro B.
The internal battery supply (EB 6) gets via the battery fuse (SI 24) to the
base supply (EB 2) via a relay switch (EB 3c), controlled by the power
management of micro B. To enable the recharging of the battery when
necessary a charger (EB 5a) and a fuse (SI 25) feeds the battery, when
the FET switch (EB 5b) disconnects the system from the base supply
(EB 2). This way the battery can be charged by both main supplies, but
only when the power management of micro B is active.

EC 1a EC 1b EC 1c SI 21/22 EB 3a EB 2 U base =22 - 28 V


Line inlet Line Transformer Transformer Relay switch base supply
& fuse SI 0 main switch 115/230 Sel.
2 x 18 V

EB 1 To uc B
U line sense
From uc B

EC 1d SI 23 EB 3b
External 24V DC line Relay switch
DC inlet

EB 11 EB 4
Ext. 24 V int. U batt
sense sense

EB 6 SI 24 EB 3c EB 5b
internal int. batt. Relay switch FET switch
battery

SI 25 EB 5a
Charger Charger

10-16 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

Power supply components The following components of the power supply are located within the
housing of the main engine but not on the main board B:

- Line inlet and fuse (EC 1a)


- Line main switch (EC1b)
- Transformer (EC 1c)
- External 24 V DC inlet (EC 1d)
- Internal battery (EB6).

All other components of the power supply are located on the main
board B.

Power management The micro B manages the three power sources. Line supply and DC
main supply are treated as priority mains supply. A ventilation mode
can only be started if one of these two supplies is available.
When one of these supply lines is active micro B checks charging
status of the internal battery and recharges if necessary. If the main
supply line fails the system turns to supply via internal battery reduces
power consumption by turning off the expiratory valve heater and
reducing the screen’s back light brightness.

On board power supply The main board B creates three bus supplies by a +13 V bus (EB 7) via
a bus fuse (SI 26), a +15V bus (EB 9) via a bus fuse (SI 27) and a +5 V bus
(EB 8) via a bus fuse (SI 28). For analog OP Amps a symmetrical +- 12 V
supply is created by EB 9. The alarm system (EB 13) is supplied via the
fuse (SI 13) from both +13V and +15V supply lines.
The watchdog (EB 14) controls the +13V and +15V power supply of the
safety functions of valve supply etc. In case of a detected malfunction
of one or both of the microprocessors the watchdog is able to move
the system into a fail safe status by turning off the bus supplies.

Input Several control sensors talk to the micro B (EB 20, EB 30, EB 40, EB 50,
EB 60, EB 19, EB 23, EB 33). Data input from micro A is received via the
internal serial port (EA 13).

Output Micro B talks to several actors (EB 21, EB 31, EB 41, EB 51, EB 55). Data
output to micro A is made via the internal serial port (EA 13).

Safety Micro B talks to the watchdog system on PC board B, enabling micro A


to react in case of a malfunction of micro B and to allow the watchdog
to shut down the system. The watchdog has access to the audible
alarm too.

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10 Hardware versions and compatibility

EB 7 SI 26 EB 9 SI 27 EB 8 SI 28 SI 13
+ 13 V + 13V bus + 15 V/+- 12V + 15V bus + 5V + 5V bus Alarm supply U=13/15 V
E M
supply supply supply
U base=22 28V

Internal SIO

EB 15 EB 13
Alarm horn
Controller B
from uC A
EPROM, EEPROM

+- 12V

SI 41 EB 20 EB 30 EB 40 EB 50 EB 60 EB 10 EB 14 SI 12
Exp.v. heater Air flow O2 flow Exp. flow Pairway O2 sensor Reference Watchdog fan supply
sensor sensor sensor sensor + 5.0 V

+ 15V WD
EB 16 EB 21 EB 31 EB 41 EB 51 EB 55 + 15V EB 18
Exp. Valve Offset valve Offset valve Offset valve Offset valve Over pres. fan
Heater Air flow O2 flow Exp. flow P airway reliefe valve + 13V

+ 13V WD
EB 17 EB 22 EB 32 EB 42 EB 19
Heater Air flow O2 flow PEEP valve Fan
monitor valve valve monitor

+ 5V
EB 23 EB 33
Air supply O2 supply
switch switch

Exp. valve heater To prevent the expiratory flow sensor from condensing water the
expiratory valve assembly is heated by the Exp. valve hater (EB 16),
supplied by the base supply via the fuse SI 41. The temperature is
controlled by micro B and the heater monitor (EB 17).

AIR flow A pressure switch for AIR supply (EB 23) tells the micro B about the
pressure status of the AIR gas supply. Micro B generates AIR flow by
opening the proportional, double staged AIR flow valve (EB 22). The AIR
flow sensor (EB 20) measures the generated AIR flow and reports this
to micro B. To prevent the AIR flow pressure sensor from drifting, the
pressure sensor is periodically zeroed pneumatically by use of an
offset valve (EB 21).

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10 Hardware versions and compatibility

O2 flow A pressure switch for O2 supply (EB 33) tells the micro B about the
pressure status of the O2 gas supply. Micro B generates O2 flow by
opening the proportional, double staged O2 flow valve (EB 32). The O2
flow sensor (EB 30) measures the generated O2 flow and reports this to
micro B. To prevent the O2 flow pressure sensor from drifting, the
pressure sensor is periodically zeroed pneumatically by use of an
offset valve (EB 31).

Exp. Valve (PEEP) The expiratory valve is a magnetic proportional valve system (EB 42)
that is controlled by micro B. Built in the expiratory assembly the
expiratory flow sensor (EB 40) measures the expiratory flow via a
stainless steel flow screen and a pressure sensor. To prevent the exp.
flow pressure sensor from drifting, the pressure sensor is periodically
zeroed pneumatically by use of an offset valve (EB 41).

P airway The airway pressure is measured by the airway pressure sensor (EB
50). To prevent the airway pressure sensor from drifting, the pressure
sensor is periodically zeroed pneumatically by use of an offset valve
(EB 51).

O2 sensor A fuel cell type O2 sensor (EB 60) measures the inspiratory O2
concentration and reports to micro B. Calibration is semi automatic.

Over pressure relief valve A solenoid valve operates as a over pressure relief valve (EB 55)
controlled by micro B.

Watchdog The watchdog (EB 14) controls both microprocessors A and B and turns
off the + 15V WD and +13 V WD supply line, in case of detected
malfunction of program or micros. Thus the system is able to shut
down in a fail safe mode.

Fan To avoid possible O2 concentration increase within the housing,


caused by leaks, a fan (EC 18) is exchanging the gas within the
housing. The fan supply is fused by SI12. The fan’s proper operation is
monitored by a rotation monitor (EB 19) that reports to the micro B.

Microprocessor B The micro B handles all controls and sensors, as well as the audible
alarm indicator within the main engine. The B EPROM is loaded with
the control software. The B EEPROM allows storing a “shadow” data
set.

Note The microprocessor is mounted on a separate PC board, piggy backed


on the PC board B. This microprocessor board (P/N M1047079) is
identical with the one, used on the PC board A.

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-19


10 Hardware versions and compatibility

10.4.2 Component
layout PC board B P/
N BE-120081

10-20 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.4.3 Test and Test and calibration of the AIR flow sensor, O2 flow sensor, expiratory
calibration flow sensor, airway pressure sensor and battery charging voltage is
identical to the procedure described in sections 4.7.
For PC board B P/N BE-120081 the location of potentiometers differs to
the description in section 4.7.

AIR flow calibration Test and calibration of the AIR flow sensor is identical to the procedure
described in section 4.7.3 “AIR flow calibration”

The following picture shows the location of the offset and gain
potentiometer for the AIR flow sensor calibration on PC board B, P/N
BE-120081.

R 315 R 312
AIR flow sensor Zero Gain

O2 flow calibration Test and calibration of the O2 flow sensor is identical to the procedure
described in section 4.7.4 “O2 flow calibration”
The following picture shows the location of the offset and gain
potentiometer for the O2 flow sensor calibration on PC board B, P/N
BE-120081.
R 305 R 302
O2 flow sensor Zero Gain

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-21


10 Hardware versions and compatibility

Expiratory flow sensor Test and calibration of the expiratory flow sensor is identical to the
calibration procedure described in section 7.5 “Expiratory flow sensor calibration”

The following picture shows the location of the offset and gain
potentiometer for the expiratory flow sensor calibration on PC board B,
P/N BE-120081.
R 335 R 332
Zero Gain Exp. flow sensor

Airway pressure sensor Test and calibration of the airway pressure sensor is identical to the
calibration procedure described in section 4.7.6 “Airway pressure sensor
calibration”

The following picture shows the location of the offset and gain
potentiometer for the airway pressure sensor calibration on PC board
B, P/N BE-120081.

R 325 R 322
Zero Gain Paw pressure sensor

10-22 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

Battery charging voltage Test and calibration of the battery charging voltage is identical to the
calibration procedure described in section 4.7.8 “Battery charging voltage
calibration”

The following picture shows the location of the potentiometer for the
battery charging voltage adjustment on PC board B, P/N BE-120081.

R 213
Charger end voltage

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-23


10 Hardware versions and compatibility

10.4.4 Change the The Centiva/5 ICU Ventilator’s main engine is protected by the
PC board B fuses following fuses which are all located on the PC board B:
a) SI 21 = Transformer secondary 1 = 3.15 A slow blow.
b) SI 22 = Transformer secondary 2 = 3.15 A slow blow.
c) SI 23 = Line 24 V DC inlet = 3.15 A slow blow.
d) SI 24 = Back-up battery = 3.15 A slow blow.
e) SI 25 = Battery charger = 0.5 A slow blow.
f) SI 26 = + 13 V bus = 3.15 A slow blow.
g) SI 27 = + 15 V bus = 3.15 A slow blow.
h) SI 28 = + 5 V bus = 0.5 A slow blow.
i) SI 41 = Exp. Valve heater = 1.0 A slow blow.

Always use the identical type and rating when replacing a fuse.

To replace the fuses on the PC board B follow this sequence:

1. Remove the expiration valve according to section 7.2.1.


2. Remove the control panel according to section 7.2.2.
3. Open the main engine according to section 7.2.4.
4. Disconnect the back-up battery connector X23.
5. Replace defective fuse.
Si 21
Si 22
Si 23
Si 24
Si 41

Si 26
Si 28
Si 27

Si 25

10-24 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

Continuation from previous page

6. Verify proper function after reassembly by performing a power-


up test.
7. If the fuse blows again, analyze the reason prior to another
replacement of fuses.

Special notice It may be necessary to remove the battery according to section 9.7.1
to access SI 27. Replacement of SI 25 without removing additional
components requires the use of long nose pliers.

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-25


10 Hardware versions and compatibility

10.4.5 Replace PC The PC board B is located on the sub chassis. To replace the PC
board B board B:
1. Remove the expiration
valve according to section
7.2.1.
2. Remove the control panel
according to section 7.2.2.
3. Open the main engine
according to section 7.2.4.
4. Disconnect X 14 at the PC
board B and move away
panel and remove the
control panel according to
section 7.2.2.
5. Remove the panel mounting plate according to section 7.2.6.
6. Open the main engine
according to section 7.2.5.
7. Remove back-up battery
according to section 7.9.2.
8. Disconnect electrical
connectors X 21, X 22, X23,
X 24, X 12, X 14, X 15, X 16,
X 31, X 41, X 42, X 43.
9. Disconnect exp. flow
measuring tube A at the
expiratory valve control
assembly.
Check caution note in
section 7.1. !
10. Disconnect pressure
measuring tube B at the
tube connector.
Check caution note in section 7.1. !
11. Disconnect flow measurement tubes C/C’ and D/D’ at the tube
connectors. Check caution
note in section 7.1. !
12. Disconnect “ambient” tube
for the pressure
transducers at the T-piece
towards the pneumatic
assembly. Check caution
note in section 7.1. !
13. Unscrew the three nuts (top left, top middle and top right),
fixing the PC board B to the sub chassis by using a 5.5 mm
wrench.

10-26 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

Continuation from previous page

14. Press the plastic PC board


mounting fixtures (snap on)
to remove the PC board
from the sub chassis.
15. Remove the PC board B by
lifting it forward and up.
16. Replace the PC board B.
17. Reassemble by following the instructions above in reverse.
18. Perform five (5) system tests successfully to rewrite all storage
levels in the B EEPROM.

Note The microprocessor is mounted on a separate PC board, piggy backed


on the PC board B. This microprocessor board (P/N M1047079) is
identical with the one, used on the PC board A.

10.4.6 Illustrated Pos. Order Description


parts Number
1 MA-120081 PC Board B, w/o B EPROM , w/o A-
microprocessor board, refurbished
2 M1047079 BE-120042 A-microprocessor board (for PC
board B)
2 EF-761080 Fuse 0.5 A slow blow, 5 x 20 mm (not shown)
3 EF-761079 Fuse 0.8 A slow blow, 5 x 20 mm (not shown)
4 EF-761083 Fuse 1.0 A slow blow, 5 x 20 mm (not shown)
5 EF-761090 Fuse 3.15 A slow blow, 5 x 20 mm (not shown)

The picture shows PC board B with mounted microprocessor board


M1047079 and mounted B-EPROM. PC board B comes without
microprocessor board M1047079 and without B-EPROM.

Note P/N BE-120081 is no longer available and has been replaced with P/N
MA-120081 (refurbished PC board B). For compatibility details see
section 10.4.7.

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-27


10 Hardware versions and compatibility

10.4.7 Compatibility The PC board B assembly P/N BE-120120 (SMD style) is downward
compatible to P/N BE-120081 (conventional style) per the following:

Units with pneumatic assembly


P/N BM-352396 (with nebulizer)
require the following changes:
- alarm system P/N BE-
120090 must be replaced
with P/N BE-120101
- serial data connector
assembly P/N BE-120094
needs to be added to
enable serial data
communication capability. (optional) P/N BE-120120

Units with pneumatic assembly P/ N BM-352382 (without nebulizer)


require the following changes:
- alarm system P/N BE-120090 must be replaced with P/N BE-
120101
- serial data connector
assembly P/N BE-120094
needs to be added to
enable serial data
communication capability
(optional).
P/N BE-120081
- inspiratory temperature sensor simulator plug P/N MA-120011
needs to be mounted to the flat cable connector X 44.
- the following cables between pneumatic assembly P/N
BM-352382 and PC board B P/N BM-120120 need to be added
o cable CE-126190
o cable CE-126191
o cable CE-126192

10-28 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.5 Alarm system, P/N BE-120090

10.5.1 Description The audible alarm system in the main engine uses a metal membrane
loudspeaker.

The module is located on the back of the sub chassis.

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-29


10 Hardware versions and compatibility

10.5.2 Replace The alarm system is located on the sub chassis. To replace the alarm
alarm system system:
1. Remove the expiration
valve according to
section 7.2.1.
2. Remove the control
panel according to
section 7.2.2.
3. Open the main engine
according to section
7.2.4.
4. Remove the sub chassis
according to section
7.9.13.
5. Disconnect the X16 connector at PC board B.
6. Use a screwdriver to
remove the four (4)
screws.
7. Replace the alarm
system.
8. When mounting the
alarm system, be sure to
place the speaker above
the circuit board and to
verify that all four (4) of
the plastic spacers are in place between the alarm system and
the sub chassis.

10.5.3 Illustrated Pos. Order Description


parts Number
1 BE-120090 Alarm system, complete
2 DA-444201 Screw, M3 x 6, (not shown 4 required)
3 DI-502810 Spacer, 3,2 (not shown 4 required)

10-30 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.5.4 Compatibility The alarm system P/N BE-120101 (without board) is NOT compatible to
P/N BE-120090 (with PC board).

The PC board B assembly P/N BE-120120 (SMD style) shall only be


used with the alarm system P/N BE-120101.

The PC board B assembly P/N BE-120081 (conventional style) shall


only be used with the alarm system for the main engine alarm (B) P/N
BE-120090.

P/N BE-120101

P/N BE-120090

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-31


10 Hardware versions and compatibility

10.6 ON / OFF switch assembly, P/N BE-120086

10.6.1 Description The ON / OFF switch is located on the right lower side of the front.

10.6.2 Repair The repair procedure for the ON/OFF switch assembly is identical to
ON/OFF switch the procedure described in section 7.9.6.

10.6.3 Illustrated Pos. Order Description


parts Number
1 BE-120114 ON / OFF switch assembly, complete
2 ES-754476 Green cap
3 ES-754477 White inlay
4 EU-748295 LED light green for 24 V

1) 4) 3) 2)

Note P/N BE-120086 is no longer available and has been replaced with P/N
BE-120114. For compatibility details see section 10.6.4.

10-32 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.6.4 Compatibility The LED light P/N EU-748295 is used for both ON/OFF switch assembly
below.

Note The bulb P/N EU-748291 has been obsolete and replaced with the LED
light P/N EU-748295.

The ON/OFF switch assembly P/N BE-120114 is downward compatible


to the ON/OFF switch assembly P/N BE-120086 (with external resistor
and diode), when using the LED light P/N EU-748295.

P/N BE-120114

P/N BE-120086

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-33


10 Hardware versions and compatibility

10.7 Internal back up battery


10.7.1 Description The internal back up battery assembly P/N BE-120093 provides the
back up energy for Centiva/5, when mains supply is failing. The
assembly is mounted on top of the transformer assembly.

10-34 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.7.2 Replace To remove or replace the battery assembly follow this sequence:
battery assembly 1. Open the main engine
according to section 7.2.5.
2. Use a 7 mm nut driver to
remove the two hex nuts
left and right of the
battery.
3. Remove the battery from
the transformer assembly.
4. If replacing the back-up
battery disconnect X 23.
5. For some calibration
procedures, the back-up
battery is removed to allow
better access to PC board
B. In those cases, the back-
up battery must stay
connected to PC board B.
6. Insert the new battery and
fix it with the two hex nuts.
7. Connect X 23.
8. Close the main engine.
9. Verify proper function after
reassembly by performing
a power-up test.

Note Pay attention not to squeeze or


damage cables or tubes when
reassembling the battery.

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-35


10 Hardware versions and compatibility

10.7.3 Illustrated Pos. Order Description


parts Number
1 BE-120093 Battery pack, 24 V, complete
2 CM-510139 Hex nut for battery pack, 2 required

10.7.4 Compatibility The back up battery assembly P/N M1054900 is downward compatible
to the back up battery assembly P/N BE-120093 for hardware
revisions 3.x and 4.x.

It is not compatible with hardware revision 2.x (without nebulizer). For


this hardware revision back up battery assembly P/N BE-120093 must
be used.

P/N M1054900

P/N BE-120093

10-36 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

10.8 Tubes and connectors

PC board B, P/N BE-120081 with offset valves “Pneutronic”.

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-37


10 Hardware versions and compatibility

PC board B, P/N BE-120081 with offset valves “Fluid automation”.

10-38 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


10 Hardware versions and compatibility

Connectors on PC board Identifier Where To connect No. of pins


B, P/N BE-120081 located
X12 PC board B Pressure switch, gas 4
supply
X14 PC board B SIO, to control panel 4
X15 PC board B Fan 3
X16 PC board B Alarm speaker assembly, 2
main engine
X21 PC board B Mains, line supply, 3
transformer
X22 PC board B Mains, external DC supply 3
X23 PC board B Internal battery 2
X24 PC board B On- Off switch 4
X31 PC board B O2 sensor 3
X41 PC board B Pneumatic assembly 8
X42 PC board B PEEP valve assembly 10
X43 PC board B Over pressure relief valve 2

TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06 10-39


10 Hardware versions and compatibility

Notes

10-40 TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06


11 Optional accessories

In this section 11.1 External battery pack 11-2


11.2 Cart 11-3
11.3 Compressor 11-4
11.4 Support arm 11-5

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 11-1


11 Optional accessories

11.1 External battery pack


Replace battery The Centiva/5 external batter y pack needs battery replacement every
24 months. To replace the battery follow this sequence:
1. Disconnect the external
battery pack from Centiva/5
2. Disconnect the external
battery pack from the charger.
3. Open the external battery pack
by unscrewing the screws on
top of the aluminum plate.
4. Disconnect batteries from the
relays and the connectors
inside.
5. Remove the batteries from the
housing.
6. Insert the new batteries.
7. Connect batteries to each
other, to the relay and
connector
8. Close the external battery pack
9. Connect the charger to the
charging port of the external
battery pack.
10. Charge the battery pack at least 12 hours and verify proper
charging.

Note Always replace both batteries at the same time.

Spare parts Product Order number


External Battery Pack complete AZ-391975
KE-749293 Power Supply for the External M1055800
Battery Pack 230/115 V, 50/60 Hz
EY-752151 Power supply line adapter for EU M1055801
EY-752152 Power supply line adapter for UK M1055802
EY-752153 Power supply line adapter for M1055803
USA
Lead acid battery, one, (two needed) ES-759153
Fuse, 3.15 A slow, 5 x 20 mm EF-761090

11-2 TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06


11 Optional accessories

11.2 Cart
Replace castor This replacement instruction deals with the following carts
- P/N AZ-382133
- P/N AZ 382132.

The Centiva/5 cart has in total four castors,


two with brakes in the front and two
without brakes in the rear.
To replace a castor follow this sequence:
11. Remove Centiva/5 from the cart.
12. Remove an active humidifier from the
cart, if applicable.
13. Remove the support arm from the cart.
14. Remove any additional parts mounted
to the cart.
15. Carefully lay down cart.
16. Remove castor by loosing upper castor
bold using a 10 mm wrench.
17. Remove castor.
18. Mount the new castor and verify that
front castors are with brakes and rear
castors are without brakes.
19. Tighten 10 mm bold.
20. Verify proper function of castor and
brake, if applicable.

Spare parts Product Order number


CW-768443 Castor for cart with brake M1054903
CW-768442 Castor for cart without brake M1054904
DE-495467 Cart “star” button for fixation M1054905

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 11-3


11 Optional accessories

11.3 Compressor

For detailed repair instruction see compressor service instruction,


supplied by the manufacturer.

Spare parts Product Order Number


Air inlet filter 5412902
Air outlet hose DISS nut and nipple, CGA V- 1505-3810-000
5 1160A
Air outlet hose, DISS body, ISO 5359 A3 1505-3812-000
Air outlet hose, SIS female, AS 2902 1505-3813-000
Air outlet hose, SS 87 524 30 1505-3814-000
Air outlet hose, NIST nut and nipple, ISO 1505-3811-000
5359 A3
Air outlet hose, NF S90-116 1505-3815-000
Mounting foam, 3 pieces 1505-3829-000
Mounting screws, M6x20 1505-3031-000
Nylon washer, M6 1505-3034-000
Pipeline air inlet O-rings (2) 1006-3614-000
Pipeline air inlet, DISS body, CGA V-5 9913-6557-800
1160A
Pipeline air inlet, DISS nut and nipple, ISO 1505-3830-000
5359 A3
Pipeline air inlet, SIS male, AS 2902 1505-3831-000
Pipeline air inlet, SS 87 524 30 1001-5854-000
Pipeline air inlet, NIST body, ISO 5359 A3 1001-2826-000
Pipeline air inlet, NF S90-116 1010-5154-000
Power cord clamp 1505-3033-000
Power cord clamp screws, M3x6 0140-6219-128
Power cord, 10A AS 3112 1500-3561-000
Power cord, 10A BS 1363 1500-3283-000
Power cord, 10A BS 546 1505-3817-000
Power cord, 15A NEMA 5-15 Hospital 1505-3816-000
Grade
Power cord, CEE 7/7 1500-3291-000
Power cord, SEV 1011 1500-3292-000
Water bottle kit 5612315

11-4 TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06


11 Optional accessories

11.4 Support arm

Replace tube holder Replacement of the tube holder does not require any tools.

To replace a tube holder follow this


sequence:

1. Loosen the handle crimping the ball


joint of the tube holder.
2. Remove the tube holder out of the ball
joint.
3. Replace tube holder.
4. Fix ball joint with handle.

Spare parts Product Order Number


Tube holder for support arm for breathing AZ-389130
system with 2 x 22 mm with ball joint
Tube holder for support arm for breathing AZ-389131
system with 2 x 22 mm
Tube holder for support arm for breathing AZ-389132
system with 1 x 22 mm

TRM, Centiva/5, CM-920026, rev. 2.50.c of 02/06 11-5


11 Optional accessories

Notes

11-6 TRM, Centiva/5, CM-920026, rev. 2.50.c 02/06

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