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1.0 Introduction
1.4 Definitions
Block Valve - A valve that controls the passage of a liquid through a pipe with the
intention that it permits either full flow or no flow.
Spectacle Blind - A solid circular plate connected to a circular plate with a hole in
it by a straight handle. The plates are designed to be bolted between flanges on
piping and equipment. The first will block off flow and the second will pass normal
flow. The plate shall be thick enough to withstand the anticipated maximum
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differential pressure. The advantage of this device is that no additional
mechanical stress is applied to the equipment when it is changed between the
open and closed position.
Slip Blind or Spade - A circular flat plate with a handle, which can be bolted
between two flanges to block off flow. The handle should extend outside the
flanges. The plate shall be thick enough to withstand the anticipated differential
pressure, which need not be the flange rating pressure.
The fluid transported in the system should be categorised in one of the following
four groups, depending on its hazard potential, in accordance with IP Code Part
15:
Page 2
In reality, it may be impractical or uneconomic to shutdown complete facilities or
systems for maintenance or inspection. Equipment could remain connected to
live facilities or systems during inspection or maintenance, with consequent
potential for hazard to personnel and plant. In these cases design of the facilities
shall incorporate means of positive isolation of the individual piece of equipment
undergoing inspection or maintenance from remaining live facilities, to protect
personnel from hazards of flammable and/or toxic liquids and gases.
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B System in service, of Single leak tight valve plus
ANSI class 600# and spade/blind (Note 1).
below.
For flashing liquids
and toxic see C
below.
Note 1 A bleed connection should be installed between the valve and the
spade/blind when the volume of liquids to be drained is significant
(e.g. for line sizes of 6" and above).
Note 3 The definition of flashing liquids for the purposes of this Table is that given
for Cat. The fluids in Appendix B of the IP Code Part 15 are explained
about the system.
For substantial runs of smaller diameter piping (DN 150 and below) of lower
pressure classes (ANSI 300 and below) where there is sufficient flexibility in the
pipework for easy flange spreading, then spades are an acceptable and
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convenient isolation method. For larger diameter and higher rated piping or for
cases of more rigid piping systems, permanently installed spectacle blinds are
more convenient and impose less strain on the pipework during the isolation
operation.
For the isolation of vessels and tanks where nozzle inspection is required,
isolation may also be provided by complete removal of an upstream piping spool
with the resultant free end of the potentially live pipework being closed with a
blind flange.
Any process stream, which is considered sour shall be provided with a double
block and bleed system for isolation. The bleed system shall be connected to a
closed drain/flare system. Double block and bleed shall be provided for isolation
in all 900# and higher rated gas or liquid systems and for sour systems with H 2S
>500 ppm, which may involve maintenance/inspection activities which use the
block valves for isolation against the upstream or downstream system.
The actual location of spectacle blinds will normally be determined during detailed
design of the facilities based upon the agreed maintenance philosophy. This
should consider whether periodic maintenance/inspection will be implemented on
individual equipment items, trains, units or the plant as a whole.
Consideration of these factors will indicate the required number and best
locations for installation of the spectacle blinds.
Page 5
Fig. 1 and 2 show the typical isolation requirements at a wellhead and manifold
area respectively.
Fig. 5 and 6 represent the isolation requirements for tanks. If a spool is used for
isolation at tank inlet nozzle, the spool shall be straight and its length shall not
exceed 1 meter. Blinds or spades should be inserted on the tank side of all inlet
and outlet block valves. These should be placed as close to the tank as possible.
This also applies to blanket/purge gas lines, tank-balancing lines, and vent lines
to flare headers and water draw-off lines.
Fig. 8 and 9 show the general requirements for the isolation and pressure
equalisation of ESD and PSD valves respectively.
Fig. 10 shows the isolation requirements for vent and flare headers.
The following standards are referred to in this specification and shall be consulted
when applicable. All listed documents shall be the latest issue.
International
Standards
Operations
Standards
Page 6
ESD Emergency Shutdown.
FB Full Bore
FIG Figure
IP Institute of Petroleum (LTK)
LC Locked-Closed or Level Controller
LG Level Gauge
LO Locked-Open
LIC Level Indicating Controller
LZA Level Emergency Alarm
NC Normally Closed.
NO Normally Open
PdS Pressure Differential Switch
PIC Pressure Indicating Controller
PSD Process Shutdown.
PG Pressure Gauge
RO Restriction Orifice
Typ Typical
UZ Emergency Shutdown
XI Pig Signaller
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FIGURE 1.0 – TYPICAL WELLHEAD ISOLATION ARRANGEMENT
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FIGURE 2.0 – TYPICAL MANIFOLD ISOLATION ARRANGEMENT
Page 9
FIGURE 3.0 – VESSEL ISOLATION REQUIREMENTS (SOUR SERVICE)
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FIGURE 4.0 – VESSEL ISOLATION REQUIREMENTS (SWEET SERVICE)
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FIGURE 5.0 – TANK ISOLATION, SWEET SERVICE
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FIGURE 6.0 – TANK ISOLATION, SOUR SERVICE
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FIGURE 7.0 – CENTRIFUGAL PUMP ISOLATION
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FIGURE 8.0 – ISOLATION AND PRESSURE EQUALISATION FOR INLET ESD VALVE
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INLET PSD VALVE
FIGURE 9.0 – ISOLATION AND PRESSURE EQUALISATION FOR INLET PSD VALVE
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FIGURE 10.0 – VENT AND FLARE HEADER ISOLATION
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