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ELCB stands for “Earth Leakage Circuit Breaker” and it is used for protecting a person from
electric shock and injury. The needs of these devices arise because of the number increasing in
injuries as well as deaths because of electric shock. This device is invented almost 50 years ago,
but nowadays ELCB is not suitable because of its some disadvantages hence another device RCB
(Residual circuit breaker) or RCD (Residual Current Devices) whose functionality is same with
more advantages, but theory of operation is entirely different from ELCB.
Also read:
Difference Between MCB & MCCB? Which one should I go for & why?
How to Read MCB Nameplate Rating Printed on it.
ELCB Construction:
It is international standard that each electronics device enclosure should be earthed. So, there
would be no chance of electrocutions. For proper operation of ELCB, its need to bury a metallic
rod deep in the soil and ELCB is connected between the wire coming from the rod to the wire
attached to the external metallic body of the Electrical device or you can say that ELCB is
ELCB Operation:
When the live wire (accidentally) touches the metallic body of the connected device or
appliance, then there is potential generated between the earthed rod and the metallic enclosure of
that device. The circuitry (inside the ELCB) senses the potential difference and when this
potential difference reached at 50volt then ELCB cuts off the main supply from the connected
device. This way it ensures the safety of the human beings.
However, it is not used widely nowadays because of its some major disadvantages which are
Disadvantages of ELCB:
Without proper earth connection, ELCB will not work. If the wire attached to the earthed rode is
loose or broken, then ELCB would not able to sense the potential hazardous voltage on the
metallic body of the electrical/electronic device.
ELCB is attached between earthed wire and metallic body of the electrical appliances. But there
are many other parallel paths for the currents to flow from the connected device body to earth
without going through earthed wire. E.g. there are many metallic pipes in the house, which can
provide a parallel path for the current to flow towards the earth. In this way, sometime ELCB is
not able to detect the hazardous voltage on the metallic body of the device, which may cause
serious injury.
If someone gets in touch with live phase wire, ELCB will not Trip because in this case, there will
be no current flow in the earth wire. In fact, current is flowing from the live wire to earth through
the person’s body.
When a live wire comes in contact with neutral wire, short circuit will occur, hence, ELCB will
not trip because there will be no current in the earth wire.
There are many cases in which, there is a current flow in the earth wire, but the situation is not
hazardous in such cases, but it gives false trip e.g. lightening strike, current starts flowing in the
earth wire and ELCB trips.
To overcome with the above disadvantages of ELCB, another Device named Residual Current
Breaker (RCB) is invented to use for earth leakage protection.
Advantages of RCB:
1) If there is no connection between the ground and the enclosure of the device, and a person
touches the metallic body of that device. In this case, incoming and outgoing current will be
different and RCB will Trip in contrast with ELCB.
2) Functionality of RCB (Residual Current Breaker) does not effect by lightning strikes.
3) It does not trip falsely.
You might also read:
Single-Phase Electrical Wiring installation in a Multi-Story Building
Three Phase Electrical Wiring in Home (How to Connect Loads in Single Phase & three
Phase Supply System)
Three-Phase Electrical Wiring installation in a Multi-Story Building
1)
DP = Double Pole MCB (The main switch)
This allows you to turn off and on the electric supply to your home because this is the main
operating switch to control electric supply. remember that immediately switch off the main
switch in emergency i.e. in electric shock, fire or while working on main board. You can use
also multiple mains switch if you has more supply unit i.e storage heater etc. so then use a
separate Fuse board.
2)
Circuit Breakers
Circuit breaker is a device which switch off and on electric supply at normal ( and abnormal)
condition). These are automatic protection devices in the Main switch board or fuse-box that
switch off a circuit if they detect a fault. the size of the fuse and Circuit Breaker are similar, but it
give more and more protection. You can reset it again if the trip ever.
Note:here you can read this wiring diagrame with RCD = Residual Current Device
Wiring of the Distribution Board with RCD , Single Phase, (from Energy Meter to the
main Distribution Board) Fuse Board Connection.
You may Also read
Single-Phase Electrical Wiring installation in a Multi-Story Building
Three Phase Electrical Wiring in Home (How to Connect Loads in Single Phase & three Phase
Supply System)
Three-Phase Electrical Wiring installation in a Multi-Story Building
Wiring of the distribution board , Single phase, from Energy meter to the main distribution board
(Without RCD)
Electrical Wiring
MCB or MCCB – Difference in IEC Standards (IEC 60898-1 & IEC 60947-2)
MCB or MCCB – Difference in IEC Standards (IEC 60898-1 & IEC 60947-2)
Main Difference between MCB and MCCB
What is MCB?
What is MCCB?
Should I go for MCB or MCCB?
Difference between IEC 60898-1 and IEC 60947-2
IEC60898-1 :
IEC60947-2 :
Comparison Between IEC 69896-1 & IEC 60947-2
Difference between ICS & ICU in term of Circuit Breakers.
Circuit breakers are installed and used for safety purposes in both residential as well as
commercial and industrial areas. In power distribution, we need circuit breakers at different
levels. Depending on the current carrying capacity, breaking capacity and other functions, we
select a suitable circuit breaker according to our needs i.e. VCB, ACB (Air Circuit Breaker),
MCCB and then MCB , this is common hierarchy being followed in power distribution system.
What is MCB?
MCB:
What is MCCB?
MCCB:
Now the question is that for a situation, where standard current carrying capacity needed is 100A
with breaking capacity of 15KA, what should be used? An MCB or an MCCB? We assume cost
is not very different.
Both are in moulded case and having almost similar features especially when we are comparing
with fixed thermal setting option of MCCB and they are classified as low voltage circuit
breakers. For magnetic setting, we can select MCB as per curve and MCCB will have either
fixed setting or can be adjusted.
So what is the criteria to make a selection of MCB or MCCB? Space can be a point of
consideration as MCBs are more compact but it doesn’t make a big point as bigger size of
MCCB brings many advantages too like better fault clearing mechanism. keep in mind that both
MCB & MCCB are low voltage circuit breakers and created to respond to IEC 947 standards
(We are going to discuss these standards below)
IEC60898-1 :
It defines behavior of circuit breaker having rated operational voltage not exceeding than 440V
(between Phases), Rated current not exceeding than 125A (We have range 0.5A-125A) and rated
short circuit capacity not exceeding than 25KA ( Usually it is 10KAin MCB). This is designed
for unskilled user (or say uninstructed user) and for devices not being maintained consequently.
Also pollution degree covered is zero pollution to maximum pollution (degree 2). These are the
circuit breakers we find in residential homes, shops, school & offices electrical distribution
switchboards.
IEC60947-2 :
This standard applies to circuit-breakers, the main contacts of which are intended to be
connected to circuits, the rated voltage of which does not exceed 1000 V a.c. or 1500 V d.c.; it
also contains additional requirements for integrally fused circuit-breakers. It covers very high
range of standard current carrying capacity (We have range of 6A-6300A) and meant for skilled
user. The device is also supposed to be maintained properly. Also pollution degree is to be 3 or
more. These circuit breakers are industrial applications and protect the power distribution of up
to 1000 volts AC. and 1500 volts DC. (For MCBs, MCCBs & ACBs)
So it is clear that these items are different in their fundamentals. An MCB designed for indoor,
pollution-free conditions and would not be suitable for harsh, outdoor applications that require
pollution degree 3.
Typically, IEC 60898-1 certified Circuit Breakers meet minimally required performance to proof
proper protection of household installations: Pollution degree 2, impulse voltage 4kV, isolation
voltage is the same as nominal voltage 440V. That is the reason why usually we meet limited
number of technical information printed on Circuit Breakers.
It is not necessary that Circuit breakers certified with IEC 60898-1 can’t be certified with IEC
60947-2, but for sure any manufacturer need to obtain certification. Rating of same MCB can be
different for different standards, so, it is highly recommended to check the data properly printed
on it.
So, the application and needs will decide that which device is to be used or selected.
Pollution Degree 2 3
Application Current AC AC or DC
well. As we have cleared everything in the above sections as well as, the MCB nameplate rating
data also give an appropriate information, but the choice of MCB or MCCB is based on certain
factors and conditions like;
ICS as a % from ICU. (See Difference between ICS & ICU in term of Circuit Breakers)
Maximum Operating Voltage
Insulation voltage
Mechanical operation ( endurance and durability)
Breaking Capacity for each Operating Voltage
by the way, it depends on your needs and requirement for what you want to install. Many other
different factors affect the situation, So you will have to read the next article below as we have
added some simple calculation and formulas for MCB installation & selection for Electrical
Wiring.
Residential
IEC 60898-1
Buildings
Commercial
IEC 60898-1 or IEC 60947-2
Buildings
Anyhow, You will have to read the next article about the proper selection of MCB 0r MCCB
according to your needs.
ICS = Service Braking Capacity (means, Circuit breaker can remove the fault, but it may not be
usable afterwards.)
ICU = Ultimate Braking Capacity (means, Circuit breaker can remove the fault and remain
usable)
if you found the post”Rated characteristics of Electrical Contactors ” Then please share with
your friends. Thanks
Below are the basic and important terms related to Three phase motor control and protection and
you must know for understanding and reading the control diagrams of three phase motors. There
are lots of terms but we will define the most important and related to the topic.
Following are the important terms related to Motor Control and Protection
Electromagnetic Contactor
A contactor, in which the main contacts close and open through electromagnetic effect.
Electro-pneumatic Contactor
This is a contactor in which force provides for opening or closing the main contact through the
electrically operated pneumatic device.
Main Circuit
Current flows from supply to the load through main circuit. This circuit is designed for closing or
opening the conducting parts of the contactor.
Main Contact
When a Contactor is in Close position, then main contacts in the main circuit are responsible to
carry the load current
Control Circuit
That circuit which is designed for the closing or opening operation of the contactor. This circuit
is electrically energized or de-energized normally.
Auxiliary Circuit
As the name indicates, this is another circuit except main and control circuit i.e. auxiliary circuit.
Make Contact
Break Contact
Abbreviations: ( FOR Star Delta 3-phase Motor Automatic starter with Timer)
Y = Star
Δ = Delta
1a = Timer
NO = Normally Open
Explanation of the above Star Delta Automatic Starter with Timer Wiring Installation:
From the left you have the Main Contactor with the Pneumatic Timer because your Main
Contactor is always energized, in the Middle you have the Delta Contactor with a Thermal
Overload for Motor Protection in case the Motor exceeds the Amp rating set on the Thermal
Overload, on the right you have the Star Contactor which is the first Contactor to be energized
with the Main Contactor then when the Timer reaches its Time limit the Star Contactor de-
energizes and the Delta Contactor energizes and the Motor is running at full load.
Three Phase Motor Connection STAR/DELTA Without Timer Power & Control Diagrams
Control 3-Phase Motor from more than Two buttons Power & Control Diagrams
Operation and Working Principle of Star Delta 3-phase Motor Automatic starter with
Timer:
From L1 The phase current flows to thermal overload contact through Fuse, then OFF Push
button, On Push button Interlocking Contact 2, and then C3. This way, the circuit is completed,
as a result;
Contactor coil C3 and Timer coil (I1) is energized at once and the motor winding then
connected in Star. When C3 is energized, its auxiliary open links will be closed and vice versa
(i.e. close links would be open). Thus C1 Contactor is also energized and Three Phase Supply
will reach to the motor. Since winding is connected in Star, hence each phase will get √3 times
less than the line voltage i.e. 230V. Hence Motor starts safely.
The close contact of C3 in the Delta line opens because of which there would be no chance of
activation of contactor 2 (C2) .
After leaving the push button, Timer coil and coil 3 will receive a supply through Timer contact
(Ia) , Holding contact 3 and the close contact 2 of C2.
When Contactor 1 (C1) is energized, then the two open contact in the line of C1 and C2 will be
closed.
For the specific time (generally 5-10 seconds) in which the motor will be connected in star, after
that the Timer contact (Ia) will be open (We may change by rotating the timer knob to adjust the
time again) and as a result;
Also read;
(I) Starting & Stopping of 3-Phase Motor from more than One Place Power & Control
diagrams
(ii) (ON / OFF Three-Phase Motor Connection Power & Control Schematic and Wiring
Diagrams)
Contactor 3 (C3) will be off, because of which the open link of C3 will be close (which is in the
line of C2) thus C2 will also energize. Similarly, When C3 off, then star connection of winding
will also open. And C2 will be closed. Therefore, the motor winding will be connected in Delta.
In addition, Contact 2 (which is in the line C3) will open, by which, there would not be any
chance of activation of coil 3 (C3)
Since the motor is connected in Delta now, therefore, each phase of the motor will receive full
line voltage (400V) and the motor will start to run in full motion.
Also Read;
Star Delta 3-phase Motor Automatic starter with Timer Power Circuit Diagram:
Also read:
Three Phase Motor Connection Reverse and Forward Power and Control wiring
diagrams
Two Speeds One Direction Three Phase Motor Connection Power and Control
Diagrams
2 Speeds, 2 Directions Multispeed 3-phase Motor Power & Control Diagrams
Starting Torque is also reduce to one-third because starter reduce the starting current to one-third
of the rated current [as Line voltage also reduced to 57% (1/√3)]
It required Six leads or terminals Motor (Delta Connected)
For Delta connection, the supply voltage must be same as the rated motor voltage.
At switching time (From Star to Delta), if the motor does not reach at least 90% of its rated
speed, then the current peak may be equally high as in Direct ON Line starter( D.O.L), thus it
may cause harmful effects on the contactors contacts, so it would not be reliable.
We may not use star delta starter if the required (application or load) torque is more than 50% of
the three phase induction motors rated torque
You may Also Read Other Power & Control Diagrams here:
Three Phase Motor Connection Star/Delta (Y-Δ) Reverse and Forward with Timer Power &
Control Diagram
As we have already shared the Starting method of Three Phase Motor by Star Delta Starter with
Timer Circuit (Power and Control Circuits). Now in the below diagrams, Three phase Motor will
rotate in two directions viz Forward and Reverse. But We have controlled the direction of
rotation of this three phase motor by a Timer circuit.
Abbreviations:
O/L = Over Load Relay
NO = Normally Open
NC = Normally Close
FOR = Forward
REV = Reverse
T = Timer
3 Phase Motor Connection Star/Delta (Y-Δ) Reverse / Forward with Timer Power Diagram
Power Diagram:
3 Phase Motor Connection Star/Delta (Y-Δ) Reverse / Forward with Timer Control Diagram
Control Diagram:
Starting & Stopping of 3-Phase Motor from
more than One Place Power & Control
diagrams
Electrical Technology
Starting & Stopping of 3-Phase Motor from more than One Place Power &
Control diagrams
Whenever we need to start and stop the motor from more than one point, then we may expand it
through push buttons in the motor control circuit ( for example, You may use this alternative
power control wiring diagram of controlling a three phase motor from more than two places)
.
We may connect;
Start push buttons in Parallel and,
Stop push buttons in Series,
to control ON / OFF operation of the motor from more than one place.
Whenever we need to provide emergency stop to the 3-Phase Motor, apart the motor Start and
Stop push buttons, we may use many more (as needed) Stop push buttons (Use Start Push
buttons in parallel and Stop push buttons in series).
The main advantage of using the Contactor, we can control i.e. Start and Stop the motor from
any location
Suppose, you have to Control the Motor ON/OFF operation from more than two or three places,
for this propose, you may use the following simple control circuit.
Abbreviations:
L1 , L2, L3 = Red, Yellow, Blue ( 3 Phase Lines)
N = Neutral
O/L = Over Load Relay
NO = Normally Open
K1 = Contactor (Contactor coil)
K1/NO = Contactor Holding Coil (Normally Open)
you might Also read:
Main Difference between contactor and Starter.
A simple circuit diagram for understanding the Working of contactor.
Three Phase Motor Power & Control Wiring Diagrams
Starting & Stopping of 3-Phase Motor from more than One Place Power diagram
Power Diagram:
Starting & Stopping of 3-Phase Motor from more than One Place Control diagram
Control Diagram:
Abbreviations:
NO = Normally Open
NC = Normally Close
Two Speeds, Two Directions Tapped wound, Multispeed 3-phase Motor Control Diagram
Control Diagram: