WELDING PROCEDURE SPECIFICATION ( WPS ) Yes x

PROCEDURE QUALIFICATION RECORDS ( POR ) Yes

Identification :- WPS/EIL/02
Revision:- 00 , Date:-20.02.14 By:- Mr. Gajanan Bisane
Company Name :- Everest /ndtzstr/es Ltd., /Varmada I/l/'orks Authorized By :- Head (QC) Date 04.02.14
Welding Process(es):- FCAW Type:- Manual Semiautomatic X
Supporting PQR No.(s) POR/EIL/02 Mechanized Automatic

JOINT DESIGN USED POSITION

Type:- Butt Joint Position of Groove: 1 G Fillet:
Single Double Weld X Vertical Progression: Up Down
Backing:- Yes No. X
Backing Material:- /V.A. ELECTRICAL CHARACTERISTICS
Root Opening: 3 mm Root Face Dimension : 3 mm
Groove Angle: 60°? 5° Radius(J-U)_JV4 Transfer Mode (GMAW) Short Circuiting
Back Gouging:- Yes No Method Grinding Globular X Spray
Current: AC DCEP DCEN Pulsed
Power Source . CC CV X
BASE METALS Other
Material Spec.:- P1 ( IS 2062) Tungsten Electrode (GTAW)
Type or Grade :- E 250BR Size : JV.A.
Thickness: Groove 25 mm Fillet : J\/.7t. Type:
“ Diameter (Pipe) JV7t

FILLER METALS TECHNIQUE

AWS Specification: A 5.20 Stringer or Weave Bead:- Stringer
AWS Classifica0on E7fF-IC Multi-Pass or Stringer Pass:- Multtpass
Number of Electrodes
Electrode Spacing Longitudinal
SHIELDlNG Lateral
Flux: Gas COC Angle
Composition f00% COC Contact Tube Work Distance :- 20 - 25 mm
Electrode Flux (Class) Flow Rate : 12 - 15 LPM Peening : -
Gas Cup Size: B26 Interpass Cleaning :- I/V'/re Brush

PREHEAT POST WELD HEAT TREATMENT

Preheat Temp., Min. 20° C (Emb/ent} Temperature - JV.4
lnterpass Temp.,Min.:20° C Max.300° C Time : JV.A

Pass or Current
Weld ) Filler Metals )Type & Travel Speed
Layer (s) Process )Class Diam. {Polority Amps Volts (mm/sec Joint Details
1 ) FCAW ) E71T-1C ) 1.2 mm ) DCEP 210-225 28-30 98
2 ) FCAW E71T-1C ) 1.2 mm ) DCEP 220-240 28-30 82
3-4 FCAW E71T-1C 1.2 mm ) DCEP ) 220-240 30-32 78
Side-2 ) ) Back Gauged
1 FCAW E71T-1C ( 1.2 mm DCEP 210-225 28-30 88
2 ) FCAW ) E71T-1C ) 1.2 mm ) DCEP ) 220-240 30-32 75

Prepa By:- ' ' '

Normodo Work D -3/E-6d/67/68, Samont Por, GIDC Industrial Estate Dahe]-III Toluka Vogra Disfrict- Bharuch-392 130 ( )
Heloline 0995803 7777 info@everesfind.com www.everestind.com
Regd. Office GAT Jo. 152 Lakhmapur Taluko Dindori Nashik 422 202 Maharoshtra Tel * 91 2557 250375/4 62 Fax + 91 2557 2503 76
 WELDING PROCEDURE SPECIFICATION ( WPS ) Yes

PR OCEDURE QUALIFICATION RECORDS ( POR ) Yes X EREST

Identification :- PQR/EIU02
Revision:- 00 , Date:-20.02.14 By:- Mr. Gajanan Bisane
Company Name - Everest industries Ltd., Narrzzada Works Authorized By :- Head (QC) Date 04.02.14
Welding Process(es):- FCAW Type.- Manual Semiautomatic
Supporting PQR No.(s) Mechanized Automatic

JOINT DESIGN USED POSITION

Type:- Buft Joint Position of Groove: I G Fillet:
Single Double Weld X Vertical Progression: Up Down
Backing:- Yes No. X
Baching Material:- N.A. ELECTRICAL CHARACTERISTICS
Root Opening: 3 mm Root Face Dimension : J mm
Groove Angle: 60°? 5° Radius(J-U)_/V7t Transfer Mode (GMAW) Short Circuiting
Back Gouging:- Yes X No method Grinding Globular x Spray
Current: AC DCEP X DCEN Pulsed
Power Source : CC CV x
'BASE METALS Other
Material Spec.:- P1 ( IS 2062) Tungsten Electrode (GTAW)
Type or Grade :- E 250BR Size : /V.A.
‘Thickness: Groove 25 mm Fillet : N.A. Type:
“ Diameter (Pipe) NA

FILLER METALS TECHNIOUE

AWS Specification: 4 5.20 Stringer or Weave Bead:- Stringer
AWS Classification E7Y7-YC Multi-Pass or Stringer Pass:- Multipass
Number of Electrodes
Electrode Spacing Longitudinal
SHIELDING Lateral
Flux Gas CO Angle
Composition f00% COC Contact Tube Work Distance :- 20 - 25 mm
Electrode Flux (Class) Flow Rate : 12 - 15 LPM Peening : ---
Gas Cup Size: B26 lnterpass Cleaning :- Wire Brush

PREHEAT POST WELD HEAT TREATMENT

Preheat Temp., Min. 20° C ¿Ambient) Temperature :- /V.7t
)lnterpass Temp.,Min :20° C Max.300° C Time : - - /V.d

Pass or Current
Weld Filler Metals Type & Travel Speed
Layer (s) Process Class Diam Polority Amps Volts (mm/sec.) Joint Details
FCAW E71T-1C 2mm DCEP 210-225 28-30 98
FCAW E71T-1C 2mm DCEP 220-240 28-30 2.82
FCAW E71T-1C DCEP 220-240 30-32 2.78
Side-2 Back Gauged
FCAW E71T-1C 2 mm DCEP 210-225 28-30 88
FCAW E71T-1C 2 mm DCEP 220-240 30-32 75

Prepare By:- “" “

Normoda Work D •3/ E-66/67/68, Samont Por, GIDC lndustriol Estote Dahej-III Taluka Vogro Disfricf- Bhoruch-392 13G (Gu/arot)
Helpline 0995803 777? info@everesfind.com www.everestind.com
Regd. Office GAT No. ?2 LokhmaptJr Taluka Dindori Nashik 422 202 Moharoshtro Tel + 91 2557 2503 75/462 Fax + 91 2557 2503 76
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