COMPANY PROFILE

CAPABILITIES STATEMENT

Fabricating Australia’s Future

Ottoway Engineering Welcome to
was formed in 1995 by Ottoway
personnel with strong Ottoway is one of Australia’s leading
mechanical fabrication and installation
Fabrication

experience in the contracting companies provides

specialised services to the petro-
chemical, mining, defence and water
Our workshops provide the strength of
highly skilled operators with suitable
resources and technical aids to deliver

specialist fabrication industries.

The company operates its own

a broad range of services, including:
• Fabrication of pipe spooling
fabrication workshops which support

and installation
• Pressure Vessels
the construction, installation and
commissioning teams. This enables • Welding of all material grades
Ottoway to offer complete project

requirements for the oil

• Modular skid construction
management from design through to
commissioning. • Machinery and Material handling
manufacture

and gas, water, mining

Ottoway has successfully completed a
• Light to Heavy general steel and
range of projects throughout Australia
plate construction
and maintains a permanent presence

and power industries.

in the Cooper Basin servicing long • Wind Towers
term customers Santos and Beach
• Structural Steel
Petroleum, in the Oil and Gas Industry.

Ottoway has a strong focus on Installation

The Company has large Operations
and Administration facilities at
Wingfield and Whyalla in South
Australia, also Mt Isa in Queensland,
supported by Administration offices
in Moomba, Cooper Basin SA and a
satellite office in Perth WA.
The company maintains a large fleet
of mobile plant including mobile
cranes and heavy haulage equipment.
During the past 20 years the Company
has carried out a range of work, from
the fabrication of cement lined piping
fittings for the Water Infrastructure
industry: pipe spooling and both above
ground and buried pipelines for the oil
and gas industries: to more complex
multi discipline projects such as
water pumping station upgrades
and the fabrication and installation of
metering stations.
The company first achieved Quality
certification to AS/NZS ISO 9001 in
July 1996 and has a strong emphasis
on Safety, Quality and responsible
Environmental management whilst
meeting customer specifications and
schedule requirements.
The company forms part of the
publicly listed E & A Group of
companies (EAL), which together
employ in excess of 450 people
and offers the largest and most
diverse range of engineering capacity
in South Australia.
working safely, maintaining ongoing
training in safe work practices and a
proactive approach to environmental
management and risk management.
The Company’s Quality Management
System is certified as complying with
the requirements of
AS/NZS ISO 9001:2008, with
registration covering:
“The design management
manufacture and repair of pressure
vessels; the manufacture, installation
and repair of pipework including
cement lining; structural steel
fabrication and the maintenance of
plant and equipment”
We are therefore able to offer a wide
range of services based on our in
house capabilities namely:
Backed by experienced personnel
with expertise in design procurement,
project management and with our
extensive range of equipment and
experienced site personnel we have
the capability and capacity of delivering
innovative and complex site based
projects including new installations,
repairs and maintenance as well as
shut down works. These works are
complemented and supported by our
fabrication workshops.
Project Management
Our in house team of Project
Managers, Engineers, Supervisors and
Welding Supervisors ensure that all Environment
projects are carried out using proven ISO 14001
project management methods
• Certified ISO 9001:2008
• Certified ISO 4801:2012

2 Ottoway Capabilities Statement Ottoway Capabilities Statement 1

ADELAIDE
Ottoway Engineering has a large
fabrication facility located at Wingfield,
near Port Adelaide in South Australia.
The facility specialises in piping
fabrication for the Oil and Gas and
Water industries plus the fabrication
of pressure vessels, stacks and
miscellaneous structural steel.
Personnel are experienced in the
fabrication of both ferrous and non
ferrous fabrication materials including
Stainless Steel, Duplex and Super
Duplex for the process and water
industries.
The workshop has a total of 3000 sq
metres of undercover area serviced by
overhead gantry cranes. Plus 5000 sq
metres of lay down and storage area.
The facility has an extensive range of
plant and equipment including plate
cutting and rolling machinery plus
submerged arc welding process for
heavy walled vessels.

Ottoway’s workshop enables
concurrent fabrication of different
materials such as carbon and stainless
steel without risk of contamination.
Ottoway has a diverse and
experienced workforce of skilled
trades personnel and maintains a
strong emphasis on skills development
with part of our fabrication facility used
for in house welder training and our
trades apprenticeship training.
WHYALLA
These services are available from
Ottoway Fabrication Whyalla;
• Manufacturing Services - Steel
Fabrication - Structural, Plate &
Pipe works.
• Site Construction and Installation
Services
• Green and brown-field projects
• Labour supply for on site
maintenance
• 100t OH Crane, 11,500m2 under
hook and 6HA site

2 Ottoway Capabilities Statement Ottoway Capabilities Statement 3

 CAPABILITIES

De-watering Building
Cape Preston Powerstation

MT ISA
Ottaway Fabrication offers it’s services
to the following Market segments;
• Mining
• Mineral processing
• Light, Medium & Heavy
engineering
• Power generation
• Defence
NRAH - Royal
• Water Industry Adelaide Hospital
• Transport
Pipe Fabrication and
• Manufacturing Installation

4 Ottoway Capabilities Statement Ottoway Capabilities Statement 5

 CAPABILITIES

Ship Loader
and Conveyor
For Onesteel Wharf.
NC controlled Steel
Plate Pyramid Rolls
Width capability 3200mm -
thickness capability 80mm
including cones.

Four roll design removes

the need to preset plates.

Blast Furnace Shell

For Onesteel.
2off Kinetic 3000
CNC Profile Cutters

Dingo Alice Springs

Central Petroleum Gas Facility

6 Ottoway Capabilities Statement Ottoway Capabilities Statement 7

 MAP
DINGO
Central Petroleum Gas Facility
Locations & Projects
MOUNT ISA

CAPE PRESTON
POWERSTATION
AND DE-WATERING
BUILDINGS

ROMA 02
Fairview 04
Fairview 05

ROXBY DOWNS WORKSHOP ILUKA

WHYALLA WORKSHOP
MOOMBA

PERTH OFFICE ADELAIDE HEAD OFFICE

Wingfield, Pt Adelaide HONEYMOON
Bibra Lake

ROYAL ADELAIDE HOSPITAL

PIPING CONTRACT SNAPPER
SAND MINE
ADELAIDE DESALINATION
PIPELINE
8 Ottoway Capabilities Statement Ottoway Capability Statement 9

Oil & Gas
APA Group
Brewer Estate – NT Owen Springs
Gas Pipeline & End of Line Facilities
Ottoway Engineering managed
and installed the 6km buried gas
transmission line together with
the Metering Station and
associated infrastructure.
The metering skid, receiver, launcher
and above ground spooling were
fabricated, tested, coated and
assembled at the Ottoway Engineering
workshop in Adelaide.
Ottoway Engineering managed the
entire project including subcontracted
Electrical & Instrumentation, Civil,
NATA certified testing and Horizontal
Directional Drilling works under
Stuart Highway.
Ottoway Engineering achieved a
result of 99% on environmental
performance as assessed by an
independent consultant.
10 Ottoway Capabilities Statement
Origin Energy
Metering Stations – Penola, SA
Ottoway Engineering completed
the fabrication and construction of
the Poolaijelo and Ladbroke Grove
pressure reduction and metering
stations, including installation of
all in-line valving and in-line
instrumentation, hydro testing
and pre-commissioning.
Beach Petroleum
Cooper & Eromanga Basins – SA & QLD
Installations, Upgrades & Maintenance
Fabrication and installation of a
new multiport manifold in the
Kenmore Field.
Extension of the Kenmore tank farm
including fabrication of two tanks and
associated pipework.
Installation of two new Reda pumps
and associated pipework.
Installation of a new tank farm,
pipework and platforms at Callawonga
and Parsons.
McConnell Dowell
Roma Hub 02 – QLD
SANTOS GLNG Project
Ottoway Engineering was engaged to
undertake all facets of the installation
of carbon steel and HDPE piping for
the Roma Hub 02 Gas Compressor
Station as part of Santos GLNG Project.
Ottoway scope of works consisted of;
• Installation of free issue pile
cap plates to the screw piles,
approximately 2,000 No.
• Construction of Above Ground
Carbon Steel Process Pipe Work
and installation of free issue spools,
pipe and fittings with the field
welding accounting for some 16,000
diameter inches
• Installation of in line items such as
valves, blinds, spacers, orifice
plates etc.
• Hydrostatic pressure testing
• Painting.
• Construction of Above Ground HDPE
Pipe Work including installation of
free issue pipe and fittings.
Otttoway were also engaged to carry
out additional remote site works for
pipe and skid installation.
Over 400,000 man hours was
expended by Ottoway across all of its
involved works on the GLNG Project
without an LTI.
SEA Gas
Lateral Pipelines – Naracoorte &
Jervois, SA
Ottoway Engineering completed the
installation of buried high pressure
gas lateral pipelines from the SEA Gas
pipeline to supply natural gas to the
Teys Bros abattoir in Naracoorte and
the Dairy Farmers cheese factor at
Jervois in South Australia.
Central Petroleum
Brewer Estate – NT Dingo Gas Field
Development Project
Ottoway Engineering managed and
installed wellhead facilities (two
wells), gathering pipelines, a material
transition yard, gas conditioning &
compression facilities, connecting
pipelines, sales gas pipeline and
tie-in work to the Owen Springs
Power Station.
Low temperature separator and
metering skids, pig launcher and
receivers, an oily water separator
tank and above ground spooling
were fabricated, tested, coated and
assembled at the Ottoway Engineering
workshops in Adelaide and Whyalla.
Ottoway Engineering managed
the full scope of works including
subcontracted Electrical &
Instrumentation, Civil and NATA
certified testing.
Ottoway Engineering delivered the
project on schedule and supported
improvement in design and
procedural processes that led to
positive project changes.
Santos Ltd
Cooper & Eromanga Basins – SA & QLD
Installations, Upgrades & Maintenance
Ottoway Engineering has undertaken
a variety of projects for Santos Ltd at
the Moomba Oil and Gas fields. We
list some of the significant projects as
testimony to the company’s remote
location project ability:
Project Management, supply,
fabrication and installation of piping
and storage facilities at Limestone
Creek in the Cooper Basin.
The Moomba North Compression
facilities upgrade which required
designing, project management,
off-site fabrication and site installation
of 100% x-ray quality carbon steel
pipe spooling and associated
operational facilities.
Roma 02 SMP
The contract also required the
refurbishment of pressure vessels in
Adelaide then their site installation
with the associated mechanical
compression plant.
The Sydney Raw Gas Bypass project
involved the design, workshop
fabrication and site installation in
Moomba of 1500 metres of 300 and
250 diameter SCH80 pipe through the
plant, including hot-taps, tie-ins and
support structures.
The EIV installation works on the
Daralingie to Moomba pipeline
required an innovative approach to
safely expose an existing 750mm
diameter live gas line, cut it, then
install a flanged isolation valve and
by-pass lines all in a concentrated
shutdown period.
Various flare line installations and
existing flare stack modifications.
Various pressure vessel fabrication or
modification projects and subsequent
installations at Della and Tirrawarra.
Ottoway Capabilities Statement 11
 Mining & Process
Iluka
Relocation of Plant from Ouyen to
WRP (Woornack, Rownack & Pirro).
Ottoway Engineering was engaged to
disassemble the existing plant located
at Ouyen Victoria (Kulwin Mine Site)
transport some 45 kilometres to the
new site and reassemble at WRP.
The timing of the project shutdown
was 60 days.
To achieve the tight shutdown duration
the approach was taken to dismantle
and transport in the least amount of
loads possible.
Load sizes varied from 20 metres wide
to 30 metres high weighing from 20
tonne up to 450 tonnes per load.
The plant was reassembled in 56 days
and commission early.
Iluka
12 Ottoway Capabilities Statement
Mining & Process
Cape Preston Honeymoon Uranium Leighton Contractors
Ottoway Engineering were the
Solvent Extraction Plant AMCOR Glass Plant –
main Contractor to Australian UraniumOne (EPCM Ausenco) – Stages 1, 2 & 3 – Gawler, SA
Energy & Environment, being the 75kms NW of Broken Hill Furnace Ducting & Piping
EPC contractor and then directly
to Citic Pacific Mining (Sino Iron). Structural, Mechanical & Supply, fabricate, install and clad 100
Piping (SMP) and Electrical & to 1200 diameter carbon and stainless
Ottoway Engineering’s scope of Instrumentation (E&I) steel ducting and piping.
work was to provide all labour to
perform the mechanical installation Supply, fabrication & erection of Other activities included small bore
of all components for the 450 mW approx’ 400t of structural steel piping, installation of mechanical items;
Power Station. and platforms. fans, motors, manifolds, filter housings
and the management subcontractor
The scope of work included the Construction and fit-out of Yellowcake services.
installation of the HRSGs, GTGs and Drying & Packaging building.
Bypass Stacks, Steam Turbines, United KG
Cooling Water System, Water Fabrication and installation of carbon
Treatment Plant, Deaerator and steel and stainless steel pipework. Onesteel Refinery – Whyalla, SA
Blast Furnace Reline
FW Systems, Pipe Rack Installation,
Cape Preston Fabrication and installation of
BOP Piping, Service Piping, Distillate
Power Station HDPE pipework. Fabricate and supply stacks,
Fuel System, Air Compression, Fire
hoppers, flues, ducting and
Detection & Protection System. Mechanical installation including FRP miscellaneous steelwork.
Pulsed Column Tower, receivers,
Major lifts on site were up to
pumps, etc. Zinifex
150 tonnes while at capacity Ottoway
Engineering had engaged on site in Installation and connection of
excess of 200 employees. Smelter Plant – Port Pirie, SA
pre-fabricated electrical and Blast Furnace Rebuild
equipment buildings.
At the completion of the SMP works
Ottoway Engineering was engaged to Fabricate and supply seal plates,
Electrical installation across the plant hoppers, flues, ducting and
complete the commissioning of the including Hazardous Area Lighting
Power Station. miscellaneous steelwork.
Installation of instrumentation across
the plant.
HV connection.
Pre-commissioning of all
mechanical and electrical
installations.
AMCOR Glass
Factory
Iluka Ottoway Capabilities Statement 13
 Mining & Process
Austrian Energy &
Environment
Ravensthorpe Nickel Project - WA
Ottoway Engineering Pty Ltd were
the main subcontractor to Austrian
Energy and Environment, the EPC
contractor for the Power Plant Project
for Ravensthorpe Nickel Operations in
Western Australia.
The scope of work included
installation of turbines, boilers, stacks,
fans, steelwork structures, piping,
pumps and associated equipment.
Aker Kvaerner/Chemetics
Acid Plant - Ravensthorpe Nickel
Project – WA
Ottoway Engineering completed the
entire fabrication of pipe spools for
this sector of the Ravensthorpe project
at their piping fabrication facility in
Adelaide, South Australia.
The contract included the fabrication
of 800 tonne of spooling from a variety
of materials including mild steel,
stainless steel, CrMo alloy steel and
specialised sulphuric acid resistant
steel named “Saramet 23”.
Western Mining
Corporation / BHP Billiton
Olympic Dam Expansion - SA
Workshop fabrication of in excess of
36 kilometres of carbon steel pipe
spooling. Diameters ranged in size
from 15mm to 1000mm for services
including some special oxygen
pipework and rubber-lined pipework
for slurries.
Site maintenance and SMP works
including Tank Replacement install.
14 Ottoway Capabilities Statement
Built Environs
ACI Glass Packaging - SA
Fabrication of mild steel stack utilising
our in-house rolling facilities16mm
plate bottom cone section, 10 metres
high, 10mm top straight section. Total
stack height 50 metres, lined with
approx. 7000 stainless steel refractory
anchors. Our scope of work involved
supply, fabrication, surface treatment
and installation on site of the four stack
sections.
Snapper Floating Wet
Concentrator (FWC)
Installation Project
The project involved the installation
of the main pontoons, erection of
structural steelwork, assembly and
installation of all the platework,
mechanical installation, piping,
electrical and instrumentation for the
new Floating Wet Concentrator at the
Snapper mineral sands mine site.
Included in the contract was the
installation of associated plant and
equipment including 500m of floatline
pontoons, 6 km of overland poly
pipe and installation of two borefield
modules. The project was brought to
the pre-commissioning stage prior to
handover to the client.
Water
Industry
United Water
Pumping Station Upgrades – SA
Upgrade of Elizabeth East, Craigmore
and One Tree Hill pumping stations,
including supply and installation of
new bore pumps, new electrical main
boards, complete new control system
and upgrade telemetry system, all
while pump stations were in operation
Desalination Plant
Pipe Fabrication on site welding of
pipeline – Adelaide, SA
Staged over 2 years involving all civil
works mechanical and electrical/
instrumentation including PLC and
SCADA controls together with the
fabrication and installation of 1500 &
600 cement lined pipe sections and
the laying of approx. 2km of 1500
diameter cement lined pipe including
the internal/external welding, lining
repairs and pressure testing.
Central Irrigation Trust
Pumping Station Upgrade – Berri, SA
Supply and installation for the
changeover of all existing gate valves
to the Berri Pump Station, including
rework of pipework and installation of
bypass pipework; all while the pump
station was in operation.
Supply and install isolating valves to
the town water supply storage tank.
Wimmera Mallee Water
Booster Pump Stations – Vic
Design, project management,
construction, installation and
commissioning of the Ouyen &
Walpeup Booster Pump Stations for
the Northern Mallee pipeline project.
Each pump station contained 2 high
flow and 2 low flow pumps, with all
control systems to operate the station.
All stainless steel piping was fabricated
and assembled with the pump sets on
skid bases at our Ottoway premises.
The skids were then transported intact
to site and installed on concrete slabs.
Ottoway Capabilities Statement 15
 EAL Group of Companies
EAL is a South Australian based
investment and engineering services
company listed on the Australian Stock
Exchange (ASX code EAL).
The EAL group through its wholly
owned subsidiaries offers South
Australia’s largest range of heavy
engineering capacity, as it owns
a number of South Australia’s
pre-eminent Engineering,
Fabrication, Construction, Specialist
Procurement and Materials
Management businesses.
EAL has annual turnover in excess of
$200 million, assets in excess of $100
million and more than 450 employees.
The strengths and capabilities of the
companies within the EAL Group
enable it to position itself as a low
cost, low risk, total solution provider for
large multi discipline projects in the oil
and gas, mining , power defence and
process industries.
The EAL Group of Companies
includes:
16 Ottoway Capabilities Statement
E&A Limited
Ottoway Engineering Pty Ltd
Provides process pipe fabrication
and installation involving all aspects
of project delivery from project
management, design, engineering,
procurement, pipe spooling and
specialist steel fabrication manufacture,
installation commissioning and
maintenance.
Equity & Advisory Ltd
Provides a range of corporate
advisory services including sales and
divestments, mergers and acquisitions
including private equity, financial
evaluations, corporate and project
advisory, property transactional advice,
valuations and expert opinions, family
business consulting, turnaround
consulting and debt and equity
procurement as well as a wide array
accounting services.
Fabtech SA Pty Ltd
Provides flexible geomembrane
liners and floating covers for dams,
reservoirs and tunnels for the
mining, potable and waste water
containment, waste management
and agriculture industries.
Heavymech Pty Ltd
Provides quality machining services
and is a lead supplier of breakdown
and repair services to the heavy
industrial, mining and power
generation industries.
Quarry & Mining Manufacture Pty Ltd
Provides superior technical and customer focused services in the supply and
construction of processing plants, spare parts, repair and on-site maintenance
to the quarry, waste to energy recycling and mining sectors.
Ottoway Fabrication Pty Ltd
Provides a range of engineering
services including design, procurement,
project management, structural steel
fabrication and erection, heavy general
steel fabrication, pneumatic and
hydraulic installations, light machining
and on-site erection/installation
across a range of industries including
industrial, base metals, power
generation, mining and defence.
ENGINEERING &
CONSTRUCTION
ICE Engineering & Construction
Pty Ltd
ICE is a specialist Electrical and
Instrumentation installation company
that operates in the Heavy Industrial
sectors. ICE provide our services to the
Mining, Infrastructure and Hydrocarbons
industries on a national basis.
Blucher (Australia) Pty Ltd
Supplies high quality stainless steel
products for both drainage and supply
systems for industrial, commercial and
residential applications.
Tasman Power Pty Ltd
Tasman Power commenced trading
in 2007 and specialising in providing
electrical and instrumentation
installations for new projects, shutdowns
maintenance, upgrades to existing
sites and the ongoing service and
maintenance support required to satisfy
the needs of our clients.
Ottoway Capabilities Statement 17
 Adelaide
HEAD OFFICE/WORKSHOP

61-67 Plymouth Road

WINGFIELD, SA 5013

Tel: (08) 8341 0045

Fax: (08) 8341 0876

Whyalla
Port Augusta Road
WHYALLA, SA 5600
Tel: (08) 8647 6600
Fax: (08) 8645 2205

Mt Isa
164 Duchess Road
MOUNT ISA, QLD 4825
Tel: (07) 4743 9111
Fax: (07) 4743 9281
18 Ottoway Capabilities Statement