INLET AIR TEMPERATURE

TERMINATION ODD INJECTOR HARNESS SENSOR CONNECTOR Related Electrical Service Manuals
RESISTOR
CONNECTORS
CONNECTOR
A-C3
A-C16
RENR7952 Title Form Number
October 2006
A-C25,A-C26,
A-C28
INLET AIR PRESSURE Troubleshooting RENR9348
SENSOR CONNECTOR
A-C13
Systems Operation / Testing and Adjusting RENR9968
AUX BREAKER SMMS BREAKER
AIR SHUTOFF HARNESS
OIL TEMPERATURE CONNECTOR ECM BREAKER
SENSOR CONNECTOR A-C38
COOLANT TEMPERATURE
A-C24 NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.
ECM RELAY
SENSOR CONNECTOR
A-C17
CONNECTOR DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
A-C23
DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP
D
NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS
ENGINE INTERFACE
CONNECTOR
NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP
A-C40 STARTER RELAY 1 NOTE D: EMCP3.3/3.2 ONLY
CONNECTOR
A-C20 NOTE E: EMCP3.3 ONLY
ATMOSPHERIC PRESSURE
NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE
SENSOR CONNECTOR NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS
A-C14
SERVICE NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED
CONNECTOR STARTER RELAY 2
A-C35 CONNECTOR NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
A-C22
NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
SECTION D-D NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
ENLARGED VIEW NOTE N: SEE SHEET "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
NOTE P: DEDICATED OUTPUTS:
RELAY OUTPUT #1 - R01: DEDICATED TO MOTOR STARTER THROUGH ENGINE INTERFACE HARNESS
COOLANT LEVEL STARTER
D RELAY OUTPUT #2 - R02: DEDICATED TO ENGINE START/RUN/STOP THROUGH ENGINE INTERFACE
SENSOR CONNECTOR MOTOR HARNESS (R02 IS AVAILABLE TO THE CUSTOMER CONNECTION AS A NON PROGRAMMABLE RELAY
A-C18
OUTPUT)
VIEW C-C RELAY OUTPUT #3 - R03: DEDICATED TO ENGINE PRELUBE THROUGH ENGINE INTERFACE HARNESS
RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY “AC-CR2” (CEI ENGINE, EMCP 3.1 ONLY)
DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2"
SECONDARY ENGINE
NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATT-

C27 Generator Set

SPEED/TIMING
SENSOR CONNECTOR
A-C2 A-C1 (CAMSHAFT)
NOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
TIMING CALIBRATION(TC)
A-C6 NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
EVEN INJECTOR HARNESS PROBE CONNECTOR NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898

Electrical System
ECM
CONNECTOR A-C7 FUEL TEMPERATURE
A-C4 SENSOR CONNECTOR 236-1159 (INCLUDES STD FILM)
A-C15
252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
TOP VIEW NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF
CONTROLS
NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE)

ENGINE INTERFACE
DWB1-UP IT IS DIRECT SENSING. SEE SHEET 9 FOR MV WIRING.
CONNECTOR NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3.
A-C40
NOTE Z: 7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS.
NOTE AA: CONFIGURATION PORT. REQUIRES NULL MODEM FOR COMMUNICATIONS.
NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING.
NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.
B SERVICE NOTE AD: CUSTOMER WIRED AND/OR OPTIONAL COMPONENTS
A CONNECTOR
FUEL PRESSURE A-C35 SHOWN FOR REFERENCE ONLY.
SENSOR CONNECTOR
A-C10
NOTE AE: SOCKETS FOR WIRES G971 AND 200 ON HARNESS
2824359 CONNECT TO HARNESS 2609516 A-C39
AS FOLLOWS:
COOLANT LEVEL
SENSOR CONNECTOR
G971-G7 RD-16 SOCKET 7 ON A-C39
A-C18 200-G4 BK-16 SOCKET 8 ON A-C39
SPEED SENSOR
CONNECTOR
FUEL TEMPERATURE
SENSOR CONNECTOR
A-C9
Harness identification code Harness And Wire Symbols
A-C15 START AID This example indicates
SOLENOID
CONNECTOR wire 135 in harness "AG". Connector Reference
FUEL DIFFERENTIAL PRESSURE A-C36 Designator
SENSOR CONNECTOR PRIMARY ENGINE
A-C11 SPEED/TIMING
SENSOR CONNECTOR
P174 J174 A-C15 Part Number For
(CRANKSHAFT) AG-C22 Connector Assembly
A-C5 1306795 1306795 1552269 3E3364
OIL TEMPERATURE

FUEL FILTER STARTER

SENSOR CONNECTOR
A-C24 325-AG135 PK-14 1 325-A135 PK-14
MOTOR
Plug Receptacle
2
FUEL FILTER
Socket Wire
OIL PRESSURE C Pin Wire Fuse
SENSOR CONNECTOR
A-C12 Color Gauge
Pin or Socket
Single Wire Ground Number
Connector Circuit Connection 200-L32 BK-14
Number
OIL PRESSURE
SENSOR CONNECTOR Identification Component
A-C12 Part Number
105-9344
© 2006 Caterpillar
PRIMARY ENGINE All Rights Reserved Printed in U.S.A.
SPEED/TIMING

A
B SENSOR
(CRANKSHAFT)
C
VIEW A-A FRONT VIEW VIEW B-B

J-C7 120
7E6513 119
T958-A5 YL-16 118 INJECTOR 3 LS
INJECTOR 1 T860-J6 OR-16 117
2 2 T962-J23 WH-16 994-A20 GY-18 T957-A2 PU-16 116 INJECTOR 1 LS
995-A22 BU-18 T859-A18 WH-16 115 INJECTOR 5,7 HS
STARTER J-C6
C967-A25 BU-18
MOTOR REAR VIEW INJECTOR 1
7E6513
T860-J5 OR-16
INJECTOR HARNESS EVEN C984-A72 YL-18
114
113
C991-A7 PK-18 112
4 2 T961-J22 GN-16 J-C1 A-C4
E963-A29 WH -18
LEFT VIEW J-C5
T858-J1
T858-J2
GY-16
GY-16
GY-16 T858-J10 3E8969
T957-J18 PU-16 1
1552252
T957-A52 PU-16
E963-A30 BK -18
111
110
E963-A48 CU -18 109
7E6513 T958-J19 YL-16 2 T958-A50 YL-16 E965-A15 BU-18 T960-A9 BU-16 108 INJECTOR 7 LS
INJECTOR 1 T859-J4 WH-16 T859-J3 WH-16 WH-16 T859-J12 T959-J20 BR-16 3 T959-A51 BR-16 E966-A32 YL-18 T961-A10 GN-16 107 INJECTOR 9 LS
6 2 T960-J21 BU-16 T859-J4 WH-16 T960-J21 BU-16 4 T960-A54 BU-16 F421-A23 YL-18 T959-A8 BR-16 106 INJECTOR 5 LS
T961-J22 GN-16 5 T961-A55 GN-16
DIAGNOSTIC CODES J-C4
7E6513
T860-J5
T860-J6
OR-16
OR-16
OR-16 T860-J8 T962-J23 WH-16
T858-J10 GY-16
6
7
T962-A56
T858-A47
WH-16
GY-16
G828-A3 WH-18
G828-A28 WH-18
T962-A13 WH-16
T858-A27 GY-16
105
104
103
INJECTOR
INJECTOR
11 LS
1,3 HS
INJECTOR 1 T859-J3 WH-16 T957-J18 PU-16 T859-J12 WH-16 8 T859-A41 WH-16 G828-A36 WH-18 G828-A65 WH-18 102
8 2 T959-J20 BR-16 T958-J19 YL-16 T860-J8 OR-16 9 T860-A53 OR-16 G828-A38 WH-18
SPN/FMI EID CID CONDITION T959-J20 BR-16 10
101
J-C3 100
16-17 E390-1 Fuel Filter Restriction Warning ENGINE 7E6513
T960-J21
T961-J22
BU-16
GN-16
11
12
G829-A4 GN-18 T860-A46 OR-16 99 INJECTOR 9,11 HS
SMMS BREAKER G829-A31 GN-18 98

16-19 E390-2 Fuel Filter Restriction Derate 9Y0951 IDENT PART NUMBER CHG NOTE INJECTOR 1 T858-J2 GY-16 T962-J23 WH-16 G829-A35 GN-18 G829-A67 GN-18 97
10 2 T958-J19 YL-16 G829-A37 GN-18
101-A88 RD-8
A 260-9516 04 ENGINE HARNESS (EXTERNAL) T858-A27 GY-16 96
95
16-01 E390-3 Fuel Filter Restriction Shutdown 40A J-C2 T858-A47 GY-16

(Dimensions: 39 inches x 28 inches)

G833-A11 PK-18
E 282-4358 01 AIR SHUTOFF HARNESS (MAIN) 7E6513 T859-A18 WH-16 G833-A43 PK-18
94
93
T859-A41 WH-16
91-08 91-08 Throttle Position signal abnormal F 285-6647 00 INJECTOR HARNESS (ODD) INJECTOR 1 T858-J1 GY-16
T860-A46 OR-16
G833-A69 PK-18 G833-A17 PK-18 E963-A48 CU -18 92 SPD/TMG SHIELDS
12 2 T957-J18 PU-16 G833-A44 PK-18
118-BB1 RD-8 G846-A1 YL-18 91 OIL TEMP
94-03 94-03 Fuel Pressure open/short to +batt. 118-B1 RD-8
G 282-4359 00 AIR SHUTOFF HARNESS (SOLENOIDS) T860-A53
T957-A2
OR-16
PU-16 90
G833-A45 PK-18
94-04 94-04 Fuel Pressure short to ground
J 285-6647 00 INJECTOR HARNESS (EVEN) F-C2
T957-A52 PU-16 89
88
T958-A5 YL-16
AUXILLARY BREAKER 7E6513 G833-A71 PK-18 87
T958-A50 YL-16
94-15 E096-1 High Fuel Pressure Warning 6T3644 INJECTOR 1 T858-F1 GY-16 T959-A8 BR-16 86
1 2 T957-F18 PU-16 T959-A51 BR-16 85
101-A101 RD-12 G846-A1 YL-18 84
94-16 E096-2 High Fuel Pressure Derate 20A
F-C3
T960-A9 BU-16
G857-A40 YL-18 G833-A45 PK-18 83 ANALOG REFERENCE
116-A102 RD-12 T960-A54 BU-16
7E6513 G858-A39 WH-18
94-00 E096-3 High Fuel Pressure Shutdown SYMBOL DESCRIPTION INJECTOR 1 T858-F2 GY-16
INJECTOR HARNESS ODD T961-A10 GN-16
M707-A6 PU-18
82
81
T961-A55 GN-16 R746-A26 PK-18
ECM BREAKER 3 2 T958-F19 YL-16 F-C1 A-C3 80
T962-A13 WH-16
94-17 E198-1 Low Fuel Pressure Warning 6T3644 BLADE, SPADE, RING, T858-F1 GY-16 T858-F10 GY-16 3E8969 1552252 R747-A14 GY-18

RENR7952
79
ABBREV COLOR T962-A56 WH-16
OR SCREW TERMINAL F-C4 T858-F2 GY-16 T957-F18 PU-16 1 T957-A2 PU-16 78
94-18 E198-2 Low Fuel Pressure Derate 101-A89 RD-12 7E6513 T958-F19 YL-16 2 T958-A5 YL-16 R800-A70 OR-18 77
20A
RD RED INJECTOR 1 T859-F3 WH-16 T859-F3 WH-16 T859-F12 WH-16 T959-F20 BR-16 3 T959-A8 BR-16 76
115-A90 RD-12 SPLICE
94-01 E198-3 Low Fuel Pressure Shutdown 120-A33 RD-18
WH WHITE 5 2 T959-F20 BR-16 T859-F4 WH-16 T960-F21 BU-16 4 T960-A9 BU-16
T858-A27 GY-16
75
T961-F22 GN-16 5 T961-A10 GN-16 74
OR ORANGE CIRCUIT NOT CONNECTED F-C5 T860-F6 OR-16 T860-F8 OR-16 T962-F23 WH-16 T962-A13 WH-16 T858-A47 GY-16
100-03 100-03 Engine Oil Pressure open/short to +batt 7E6513 T860-F5 OR-16 T858-F10 GY-16
6
7 T858-A27 GY-16 T859-A18 WH-16 G828-A65 WH-18
73
72 PRESS SNSR +5V
YL YELLOW ELECTRICAL CONNECTION INJECTOR 1 T859-F4 WH-16 T957-F18 PU-16 T859-F12 WH-16 8 T859-A18 WH-16 T859-A41 WH-16 71
100-04 100-04 Engine Oil Pressure short to ground 239-5794 A-C36
TO MACHINE STRUCTURE 7 2 T960-F21 BU-16 T958-F19 YL-16 T860-F8 OR-16 9 T860-A46 OR-16 T860-A46 OR-16 70
1552269 PK PINK T860-A53 OR-16
START AID T959-F20 BR-16 10 69
100-10 100-10 Engine Oil Pressure Sensor abnormal rate of change 1
E-T6
120-E4 RD-18 SOLENOID BK-18 2 382-A42 PK-18 BK BLACK F-C6 T960-F21 BU-16 11 T957-A2 PU-16 T860-A53 OR-16 68 INJECTOR 2,4 HS
1433878 BK-18 1 383-A49 GN-18 INTERNAL ELECTRICAL 7E6513 T961-F22 GN-16 12 T957-A52 PU-16 T859-A41 WH-16 67 INJECTOR 6,8 HS
E-T5 GY GRAY CONNECTION TO SURFACE
100-17 E360-1 Low Engine Oil Pressure Warning 2 200-E10 BK-18 INJECTOR 1 T860-F5 OR-16 T962-F23 WH-16 T958-A5 YL-16 66
ASOS OF COMPONENT 9 2 T961-F22 GN-16 T958-A50 YL-16 F421-A23 YL-18 65 DIFF FUEL PRESS
TIMER E-T7 PU PURPLE T959-A8 BR-16
100-01 E360-3 Low Engine Oil Pressure Shutdown 3 354-E5 OR-18
T959-A51 BR-16
64
BR BROWN CONNECTOR F-C7 63
E-T8 7E6513 T960-A9 BU-16
108-03 274-03 Atmospheric Pressure open/short to +batt 6 N757-E9 WH-18 A-C10 M707-A6 PU-18 62 FUEL TEMP
GN GREEN T960-A54 BU-16
ATCH WIRE, CABLE INJECTOR 1 T860-F6 OR-16 3E3370 A-C5
T961-A10 GN-16
61

108-04 274-04 Atmospheric Pressure short to ground BU BLUE COMPONENT 11 2 T962-F23 WH-16 FUEL PRESSURE +5 VOLTS OR-18 A G828-A28 WH-18 1552269 X863-A16 BK-18 60 STRTR SOLENOID-
PRIMARY ENGINE T961-A55 GN-16 X862-A80 OR-18 59 STRTR SOLENOID+
RELAY SENSOR GROUND YL-18 B G829-A31 GN-18 BK-18 1 E963-A30 BK -18 T962-A13 WH-16
SPEED TIMING SENSOR T858-A47 GY-16 58 INJECTOR 10,12 HS
110-03 110-03 Engine Coolant Temperature open/short to +batt 1480757 H# CIRCUIT GROUPING 1946725 SIGNAL GN-18 C C991-A7 PK-18 BK-18 2 E963-A29 WH -18 T962-A56 WH-16
DESIGNATION (CRANKSHAFT) R747-A14 GY-18 57 ATM PRESS
E-T3 E-T4 101-E1 RD-16 E963-A48 CU -18 X862-A80 OR-18
G971-E7 RD-16 2016615 C967-A25 BU-18 56 INTAKE AIR TEMP
110-04 110-04 Engine Coolant Temperature short to ground 120-E4 RD-18 E-C1 A-C39 A-C38 X863-A16 BK-18 55
3E3388 3E3388 1552264
RD-16

A-C12 54
110-15 E361-1 High Engine Coolant Temperature Warning E-C2
200-E12 BK-18 200-E8 BK-16
101-E1 RD-16 1 1 101-A12 RD-16 2370227 53
1552269 200-E3 BK-16 2 2 200-A19 BK-16 A-C6 52
200-E10 BK-18 200-E3 BK-16 OIL PRESSURE Vs A G828-A3 WH-18
110-16 E361-2 High Engine Coolant Temperature Derate BK-18 2 200-E12 BK-18 120-E4 RD-18 3 3 120-A33 RD-18
SENSOR GROUND B G829-A4 GN-18 1552269 51
119-E11

BK-18 1 N757-E13 WH-18 354-E5 OR-18 4 4 354-A24 OR-18 SECONDARY ENGINE T962-A56 WH-16 50 INJECTOR 2 LS
354-E5 OR-18 2490098 SIGNAL C 994-A20 GY-18 BK-18 1 E965-A15 BU-18
N757-E6 WH-18 5 N757-A21 WH-18 SPEED TIMING SENSOR F421-A23 YL-18
110-00 E361-3 High Engine Coolant Temperature Shutdown G971-E7 RD-16 6
5
6 101-A87 RD-8 101-A125 RD-14 (CAMSHAFT)
BK-18 2 E966-A32 YL-18
G833-A45 PK-18
49
48
G971-E7 RD-16 7 7 2016616 G857-A40 YL-18 E965-A15 BU-18 47 CAM SPD/TMG-
111-17 E059-1 Low Engine Coolant Level Warning BREAKER
N757-E9 WH-18 200-E8 BK-16 8 8 101-A12 RD-16 G858-A39 WH-18 E966-A32 YL-18 46 CAM SPD/TMG+
6T3642 101-A125 RD-14
N757-E13 WH-18 101-A88 RD-8 A-C13 E963-A29 WH -18 45
111-18 E057-2 Low Engine Coolant Level Derate 10A
101-E1 RD-16 101-A89 RD-12 150-A91 RD-12 2304013 E963-A30 BK -18 44
E-T1 E-T2 N757-E6 WH-18 101-A101 RD-12 200-A19 BK-16
Vs A G828-A38 WH-18 E963-A48 CU -18 43
168-00 168-00 System Voltage High 200-A97 BK-16 INLET AIR T957-A52 PU-16 INJECTOR 12 LS
A-C38 GROUND B G829-A37 GN-18 A-C7 E965-A15 BU-18 42
150-A91 RD-12 200-A105 BK-14 PRESSURE SENSOR 1552269 E966-A32 YL-18 41
1552264 383-A49 GN-18 SIGNAL C R746-A26 PK-18
168-01 168-01 System Voltage Low 6 NOTE AE 200-A19 BK-16
382-A42 PK-18
2668650 TIMING CALIBRATION(TC) 1 G858-A39 WH-18 C991-A7 PK-18 40 FUEL PRESS
RH ASOS 200-A97 BK-16 C984-A72 YL-18 39 LOW COOLANT LVL
G-C2 PROBE CONNECTOR G857-A40 YL-18

30 Page,
7 2
1433878 200-A105 BK-14 N757-A21 WH-18
168-02 168-02 System Voltage intermittent/erratic 1552269 G-T2 8
383-A49 GN-18 X862-A82 OR-18
38
37
BK-18 2 200-G5 BK-16 8T8730 X862-A81 OR-18
382-A42 PK-18 A-C14 G857-A40 YL-18 36 TDC PROBE-
172-03 172-03 Intake Manifold Air Temperature open/short to +batt BK-18 1 G971-G3 RD-16 200-G5 BK-16 200-G4 BK-16 N757-A21 WH-18 X863-A84 BK-18 2304013 E963-A29 WH -18 35 CRANK SPD/TMG+
200-G6 BK-16 X862-A82 OR-18 X863-A85 BK-18 A-C11 34
G-T1 ATMOSPHERIC G828-A36 WH-18
172-04 172-04 Intake Manifold Air Temperature short to ground LH ASOS 8T8730 X862-A81 OR-18
Vs A
G829-A35 GN-18 FUEL DIFFERENTIAL
1552269 33
G-C1 PRESSURE SENSOR GROUND B
1433878 X863-A84 BK-18 R747-A14 GY-18 BK-18 1 F421-A23 YL-18 32
1552269 G971-G2 RD-16 G971-G7 RD-16 2490094 SIGNAL C PRESSURE SWITCH
174-03 174-03 Fuel Temperature open/short to +batt X863-A85 BK-18
2122768 BK-18 2 G833-A45 PK-18 T960-A54 BU-16 31 INJECTOR 6 LS
BK-18 2 200-G5 BK-16 G971-G3 RD-16 G833-A17 PK-18 30 TEMP SNSR COMMON
G971-G2 RD-16
174-04 174-04 Fuel Temperature short to ground BK-18 1
A-C24 29
118-BB1 RD-8 1552269 994-A20 GY-18 28 OIL PRESS (FILT)
174-15 E363-1 High Fuel Temperature Warning AIR SHUTOFF OPTION OIL TEMPERATURE 27
SIGNAL 1 G846-A1 YL-18
SENSOR G858-A39 WH-18 26 TDC PROBE+
GROUND 2 G833-A11 PK-18
118-B1 RD-8 1309811 E963-A30 BK -18 25 CRANK SPD/TMG-
174-16 E363-2 High Fuel Temperature Derate 994-A20 GY-18
24
995-A22 BU-18
A-C15 C967-A25 BU-18 23
174-00 E363-3 High Fuel Temperature Shutdown 115-A90 RD-12
200-A128 BK-14
1552269 C984-A72 YL-18 T961-A55 GN-16 22 INJECTOR 4 LS
A-C20 FUEL TEMPERATURE T958-A50 YL-16 21 INJECTOR 10 LS
SIGNAL 1 M707-A6 PU-18 C991-A7 PK-18
175-03 175-03 Engine Oil Temperature open/short to +batt 1552269 SENSOR GROUND 2 G833-A69 PK-18 G828-A3 WH-18 20
X862-A81 OR-18 944-A129 OR-18 1309811
BATTERY AND DISCONNECT WIRING BK-18 1 120-A33 RD-18 G828-A28 WH-18 19
175-04 175-04 Engine Oil Temperature short to ground NOTE AD
BK-18 2 X863-A84 BK-18 G828-A36 WH-18 T959-A51 BR-16 18 INJECTOR 8 LS
B-T2 A-C16 G828-A38 WH-18 A-C1 G829-A67 GN-18 17 PRESS SNSR COMMON
SMMS 1 B-T3 945-A132 BR-18
175-0 E197-3 High Engine Oil Temperature shutdown 1311489 1311489 1552269 G829-A4 GN-18 1607689 16
1480757 118-B1 RD-8 INLET AIR TEMPERATURE G829-A31 GN-18 R746-A26 PK-18 15 BOOST PRESSURE
BATT-CABLE + RD-00 SIGNAL 1 C967-A25 BU-18 1
175-15 E197-1 High Engine Oil Temperature Warning NEG POS NEG POS 200-A106 BK-14
SENSOR GROUND 2 G833-A44 PK-18 G829-A35 GN-18 2
995-A22 BU-18
14
13 COOLANT TEMP
CONNECT TO BATT+ TERM 304-B2 RD-8 1309811 G829-A37 GN-18 3
116-A102 RD-12 116-A104 RD-14 200-A107 BK-14 12
175-16 E197-2 High Engine Oil Temperature Derate ON STARTER MOTOR G833-A11 PK-18 R800-A70 OR-18 4 +8V DIGITAL POWER
116-A103 RD-14 944-A131 OR-18 A-C17 11
BATTERY 1 BATTERY 2 G833-A43 PK-18 G833-A79 PK-18 5 DIGITAL RETURN
B-T4 945-A134 BR-18 1552269 10
G833-A69 PK-18
190-08 190-08 Engine Speed abnormal 1311487
CABLE-01 1346258 F702-A143 BK-18
COOLANT TEMPERATURE G833-A44 PK-18
6
9
G S F715-A141 BK-18
SIGNAL 1 995-A22 BU-18 7
BATT-CABLE - BK-00 130-0026 BK-0000 838-A136 RD -16 SENSOR G833-A71 PK-18 8
GROUND 2 G833-A43 PK-18 944-A130 OR-18 8 CAT DATALINK+
190-15 E362-1 Engine Overspeed Warning DISCONNECT SWITCH
838-A137 BK -16 F715-A142 BK-18
1309811 G846-A1 YL-18 945-A133 BR-18 9 CAT DATALINK- 7
MTR BAT 101-A87 RD-8 838-A135 CU -16 F716-A139 BK-18 6
7N0718
STARTER 1 A-T1 M707-A6 PU-18 N757-A21 WH-18 10 AIR SHUTOFF
190-00 E362-3 Engine Overspeed Shutdown F722-A144 BK-18 A-C18 5
2371962 1311492 R746-A26 PK-18 11
G833-A77 PK-18 1552267 4
R747-A14 GY-18 12
CONNECT TO BATT- TERM CONNECT TO BATT- TERM MOTOR 354-A24 OR-18 354-A100 OR-18 M755-A116 YL -19
228-11 261-11 Engine Timing Calibration invalid ON STARTER MOTOR WHEN ON STARTER MOTOR 354-A98 OR-16 354-A99 OR-18 M756-A119 GN -19
COOLANT LEVEL +8 VOLTS RD-18 A R800-A70 OR-18 R800-A70 OR-18 13 3
2
M757-A122 CU -19 SENSOR GROUND BK-18 B G833-A71 PK-18 14
A DISCONNECT SWITCH 1
228-13 261-13 Engine Timing Calibration required IS NOT USED A-T7
200-A105 BK-14
R774-A34 WH-18 150-A91 RD-12 1656634 ALARM GN-18 C C984-A72 YL-18 15
A-C2
1311507 200-A19 BK-16 16
2274002
234-02 253-02 Personality module mismatch 200-A97 BK-16 17
200-A105 BK-14 383-A49 GN-18 18 ETHER HOLD IN +
19
444-05 444-05 Start Relay open circuit 200-A107 BK-14
382-A42 PK-18 20 ETHER HOLD IN -
200-A106 BK-14
200-A128 BK-14 21
444-06 444-06 Start Relay short to ground 383-A49 GN-18 R774-A34 WH-18 22 ETHER MAN OVERRIDE
A-C22 382-A42 PK-18 G833-A71 PK-18 R800-A70 OR-18 F715-A140 BK-18 23 E-STOP
446-05 446-05 Air Shutoff Relay open 1552269 A-C40
R800-A70 OR-18 G833-A71 PK-18 24
8T9834 25
BK-18 1 X862-A82 OR-18 BATTERY- 944-A131 OR-18 X862-A80 OR-18
446-06 446-06 Air Shutoff Relay short ALTERNATOR WIRING BK-18 2 X863-A85 BK-18 200-A107 BK-14 40
BATTERY- 944-A129 OR-18 944-A130 OR-18 X862-A82 OR-18 X863-A16 BK-18 26
200-A106 BK-14 39
X862-A81 OR-18 X862-A80 OR-18 27
620-03 620-03 5 Volt Sensor DC Supply short to +batt ALTERNATOR NOTE AD SMMS 2 BB-T2 BB-T3 M757-A122 CU-19 38 CAN DATALINK SHIELD
945-A134 BR-18 28
5N5692 1311489 1311489
37 29
ALT 1480757 118-BB1 RD-8 945-A132 BR-18 945-A133 BR-18 X863-A84 BK-18
M756-A119 GN-19 36 CAN DATALINK-
620-04 262-04 5 Volt Sensor DC Power Supply short to ground + R
M755-A116 YL-19 35 CAN DATALINK+
X863-A85 BK-18 X863-A16 BK-18
383-A49 GN-18
30
31
GND CONNECT TO BATT- TERM 304-BB2 GY-8 F702-A143 BK-18
34
F715-A141 BK-18 382-A42 PK-18 32
651-05 1-05 Cylinder #1 Injector open circuit ON STARTER MOTOR 33 150-A92 RD-14 R774-A34 WH-18 33
200-D3 BK-6 F715-A142 BK-18
BB-T4 32 150-A93 RD-14 150-A92 RD-14 M756-A114 GN -19 34 CAN DATALINK-
651-06 1-06 Cylinder #1 short 109-D1 RD-6 1311487 31
F716-A139
F722-A144
BK-18
BK-18 150-A91 RD-12 150-A94 RD-14 150-A93 RD-14 35 C27 GENERATOR SET (DWB1-UP)
150-A94 RD-14
652-05 2-05 Cylinder #2 Injector open circuit
ALT BREAKER
6T3645
G S 29
30
150-A95
150-A96
RD-14
RD-14 150-A95 RD-14
36
37
260-9515 Ch.01
200-A107 BK-14 G833-A71 PK-18
109-D1 RD-6 CONNECT TO BATT+ TERM STARTER 2 MTR BAT
200-A106 BK-14
354-A100 OR-18 28 ENGINE SHUTDOWN-2
150-A127 RD-14 150-A96 RD-14 38 WIRING DIAGRAM (ENGINE)
652-06 2-06 Cylinder #2 short 60A ON STARTER MOTOR 2371962 945-A134 BR-18
27 200-A108 BK-14 150-A127 RD-14 39
26
G833-A77 PK-18 200-A19 BK-16 200-A109 BK-14 200-A108 BK-14 F716-A139 BK-18 40 START/ RUN / STOP
109-D2 RD-6 944-A131 OR-18
MOTOR 25 200-A109 BK-14
653-05 3-05 Cylinder #3 Injector open circuit F702-A143 BK-18 24
N757-A21 WH-18 200-A97 BK-16 200-A110 BK-14
200-A110 BK-14
41

F722-A144 BK-18 R774-A34 WH-18 200-A105 BK-14 200-A111 BK-14 M757-A115 CU -19 42 CAN DATALINK SHIELD
354-A99 OR-18 23 ENGINE SHUTDOWN-1 200-A111 BK-14
200-A112 BK-14 43
653-06 3-06 Cylinder #3 short F715-A141 BK-18 F722-A144 BK-18 22 DROOP 200-A107 BK-14 200-A112 BK-14 44
F715-A142 BK-18 THROTTLE R800-A70 OR-18
F702-A143 BK-18 21 200-A106 BK-14 944-A130 OR-18 45
654-05 4-05 Cylinder #4 Injector open circuit DUAL STARTER OPTION F716-A139 BK-18 20 945-A133 BR-18
G833-A77 PK-18 200-A128 BK-14 46
F715-A142 BK-18 19 SHUTDOWN-C F702-A143 BK-18 47
M757-A122 CU-19 X862-A82 OR-18
654-06 4-06 Cylinder #4 short 18 383-A49 GN-18 A-C35 F715-A140 BK-18 150-A92 RD-14 48 BATTERY+ (+) BATTERY
M756-A119 GN-19 SHUTDOWN-D X862-A81 OR-18
F715-A141 BK-18 17
X863-A84 BK-18 382-A42 PK-18 8T8736 F716-A139 BK-18 49
M755-A116 YL-19 START / RUN / STOP
655-05 5-05 Cylinder #5 Injector open circuit R774-A34 WH-18
F716-A139 BK-18 16
DIGITAL REFERENCE X863-A85 BK-18 944-A130 OR-18 101-A125 RD-14 A F722-A144 BK-18 M755-A113 YL -19 50 CAN DATALINK+ (+) BATTERY SWITCHED
G833-A77 PK-18 15 945-A133 BR-18 200-A128 BK-14 B G833-A79 PK-18 51
A-C23 945-A134 BR-18 CAT DATALINK- R800-A70 OR-18
655-06 5-06 Cylinder #5 short 3E5519 944-A131 OR-18
14
CAT DATALINK+
F702-A143 BK-18 H 150-A93 RD-14 52 BATTERY+ STARTING CIRCUIT
30
13
944-A129 OR-18 N757-A21 WH-18 150-A94 RD-14 53 BATTERY+
1 115-A90 RD-12 116-A104 RD-14
12 F715-A141 BK-18
D
SERVICE
656-05 6-05 Cylinder #6 Injector open circuit 86
5 354-A98 OR-16 116-A103 RD-14
11 F715-A142 BK-18 F715-A140 BK-18
945-A132 BR-18 E
CONNECTOR 150-A95 RD-14
54
55 BATTERY+ (-) BATTERY / SENSOR RETURN
ECM RELAY 838-A137 BK-16 M756-A121 GN -19 F
2 200-A97 BK-16 10 56
656-06 6-06 Cylinder #6 short 3E5239 85 838-A136 RD-16 ETHER AUTO / MAN M755-A118 YL -19 G
87
4
838-A135 CU-16
R774-A34 WH-18 9 F716-A139 BK-18 M757-A124 CU -19 C 150-A96 RD-14 57 BATTERY+ SENSOR / ACTUATOR SUPPLY
3 150-A91 RD-12 8 F722-A144 BK-18 58
87a 354-A99 OR-18 J
657-05 7-05 Cylinder #7 Injector open circuit 354-A100 OR-18
7 101-A125 RD-14 59 SIGNAL PLUS TO ECM
A-C9 6 200-A128 BK-14 G833-A77 PK-18 G833-A79 PK-18 A-C25 60
657-06 7-06 Cylinder #7 short 116-A104 RD-14 5 AUX POWER+ 944-A129 OR-18 G833-A71 PK-18 1698670
SIGNAL MINUS TO ECM
1552269 200-A108 BK-14 61 BATTERY-
116-A103 RD-14 4 AUX POWER+ 945-A132 BR-18 62
SPEED SENSOR BK-18 (-) 1 838-A136 RD -16 MPU SIGNAL
A M755-A113 YL -19 M755-A113 YL -19
658-05 8-05 Cylinder #8 Injector open circuit 4P5820 838-A137 BK-16 3 N757-A21 WH-18 A-C26 B M756-A114 GN -19 200-A109 BK-14 63 BATTERY- CONTROL PLUS FROM ECM
WH-18 (+) 2 838-A137 BK -16 RD-16 MPU COMMON M755-A117 1532707 M756-A114 GN -19
838-A135 CU -16
838-A136 2
M755-A118 1532707
R774-A34 WH-18 1698670 C M757-A115 CU -19 M757-A115 CU -19
64 CONTROL MINUS FROM ECM
838-A135 CU-16 1 MPU SHIELD M755-A116 YL -19
658-06 8-06 Cylinder #8 short R800-A70 OR-18 M755-A117 YL -19 A 200-A111 BK-14 65 BATTERY-
M756-A120 GN -19 B A-C27 A-C28 F702-A143 BK-18 66 THROTTLE CAT DATA LINK
ENGINE M756-A119 GN -19 M756-A120 1532707 1330970 1743016 200-A112 BK-14 67 BATTERY-
659-05 9-05 Cylinder #9 Injector open circuit M756-A121 1532707 M757-A123 CU -19 C
INTERFACE A F722-A144 BK-18 68 DROOP
J1939 DATA LINK
CONNECTOR B 200-A110 BK-14 69 BATTERY-
659-06 9-06 Cylinder #9 short M757-A122 CU -19 M757-A124 1532707

120
C 150-A127 RD-14 70 KEYSWITCH
M757-A123 1532707
 RESISTOR MUST MOVE TO
END OF LINE WHEN
ESPB ESPB (E565) (E565) REMOTE DEVICE IS INSTALLED
CONN
NOTE M (174-0502)
(D200) 1R1 1R2 (F405) 1R1 1R2 (F405) SECONDARY
AUTOMATIC FUEL TRANSFER SYSTEM 1 PR CP-C14 CP-C12 (Y794) TERMINATING
EMCP3 CP-C1 GENERATOR
FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK 1552252 C 120
3E5179 (108)
2L3 2L4 2R3 2R4 1607689 (Y795) RESISTOR
SERVICE
11 14 (F405) B OHMS (134-2540)
CP-C12-01 (D200) DI-1 70 (Y796) CONN
1 A
(108) 1L3 1L4 1L3 1L4
(D998) CP-C11
PSPB 4 10 CP-C12-02 (D200) RO1-NO (9W-1951)
ENCLOSURE LIGHTING PL1 LFLS LFLS 2 NOTE B
51 CP-C1-51

(BATTERY POWER 12 PIN CONNECTION)

84 81 83 83 2 (102)
211 84
PR (108)
R01 A BATT +
ELS
F23 CP-C12-03 (D200) RO1-C
61 CP-C1-61 E-C40 (202)
2 1 2A 1B 2B 3 4 2 1 A1 A2 3 B BATT -
202 202 (E565) 9X-1339
PL2 CP-C12-04 (D200) RO2-NO
NOTE S NOTE R 48 CP-C1-48 (Y796)
10 AMP 4 11 C CAN1 SH
R02 EC-C3
RO2-C 12
CP-C12-05 (D200) (D998) (D998)
58 CP-C1-58 CP-C4 MB-C1 (893)
PRPB 18
5 1030213 9X4391 13 893-E60 PK-18 1 D CDL +
9
CP-C12-06 (D200) RO3-NO (Y905) (Y905) RO3-NO 14 892-E59 PU-18 8 (892)
81 81 6
(108)
35 45
15 E CDL -
PANEL LIGHTING PL1 R03
2 3 4 CP-C12-07 (108) RO3-C (Y904) (Y904) RO3-C (Y795)
7 43 43 F CAN1 -
PLS
2 1 RO4-NO RO4-NO (Y794)
CP-C3-08 CP-C13-08 CP-C13-04 CP-C3-04 CP-C12-08 (108) (E565) (E565)
PL2 4 33 33 G CAN1 +
2 R04
NOTE N CP-C12-09 (108) RO4-C (108) H
4 10
5 41
LFLS LFLS
84 84 81 83 83 2
6
CP-C12-10 (108) RO5-NO
32 (F702) 44 (F702) RO5-NO
CONN I
F23 PR (155-2264)
2A 3 4 2 1 A1 A2 R05
SHUNT TRIP AUXILIARY CIRCUIT BREAKER CONTACT CP-C12-11 (108) RO5-C (Y908) (Y908) RO5-C MB-C14 J
7 40 20 THERMOCOUPLE
NOTE S NOTE R 1552265 MODULE
FIRST CIRCUIT BREAKER CP-C12-12 (108) RO6-NO RO6-NO
P40-A E-C40 (Y911) (Y911) (101)
a BREAKER AUX 8 26 17 1 BATT +
RO4-NO C2 C1 202 8T9834 9X1339
SH 233 233A 84 PR 81
R06
RO6-C RO6-C
TC E-C1-01 CP-C5-01 (838) 27 (Y910) 18 (Y910) (Y794)
11 14 01 838-E12 134-6528 CU (838-MPU+) 2
SHUNT TRIP CB 11 14 LH MPU SHIELD CAN2 +
a BREAKER AUX (Y914) (Y914) RO7-NO (Y795)
C2 C1 E-C1-02 CP-C5-02 (838) 02 34
SH 231 231A
AUTOMATIC FUEL TRANSFER SYSTEM 2 LH MPU + 02 838-E9 134-6528 RD (838-MPU-) 3 CAN2 -
TC PR
R07
(202)
SHUNT TRIP CB 11 12 FUEL SUPPLY FROM ABOVE GROUND BULK TANK 84 85 85 2
CP-C5-03 (838) 15 (Y913) 35 (Y913) RO7-NC
4 BATT -
E-C1-03 (838)
232 232A 31 34 LH MPU - 03 838-E8 137-6528 BK
C2 a C1 2 1 R07 (Y796)
SH CP-C5-04 25 (Y912) 06 (Y912) RO7-C 5 CAN2 SH
TC MV E-C1-04 (108) (108)
SECOND CIRCUIT BREAKER ELECTRONICS BATTERY + 04 101-E15 GY-14
SHUNT TRIP CB
(Y916) (Y916) RO8-NO 6
BREAKER AUX E-C1-05 CP-C5-05 (101) 01 46
233 233B AUX BATT + 05 101-E6 GY-14 (D200)
R08
(Y917) (Y917) RO8-NC 7
11 14 CP-C5-06 (F720) NOTE A 14 39
GROUND FAULT ALARM ETHER AUTO/MANUAL 09 E-C1-06
BREAKER AUX
F720-E2 GY-18 TO ETHER SWITCH R08
231 231B RO8-C 8
24 (Y915) 40 (Y915)
E-C1-07 CP-C5-07 (F715)
PR 85 2 DIGITAL REFERENCE 15 F715-E14 GY-18 TO LOADSHARE MODULE
11 12 (F709) (F709) DO-1 CONN
DI-03 MB-C1-67 CP-C4-67 AUTOMATIC FUEL TRANSFER SYSTEM 3 NOTE A DO-01 69 08
232 232B 31 34 E-C1-08 CP-C5-08 (F702) (155-2264)
JUMPER TO A2 FUEL SUPPLY FROM FREESTANDING BULK TANK 2 1 21 DO-2
14 11 RATED SPEED F702-E10 GY-18 TO LOADSHARE MODULE NOTE C DO-02 68 (R955) 47 (R955) MB-C17 DICRETE
THIRD CIRCUIT BREAKER
MV (D998) 1552265 I/O MODULE
E-C1-09 CP-C5-09 (P733) (P733) A1(+)
PR ENGINE SHUTDOWN 1 23 D998-E19 GY-18 A1(+) 56 36
BREAKER AUX (101)
A1(-) 1 BATT +
233 233C 11 14 (D200) A1(-) (P734) P(734)
E-C1-10 CP-C5-10 46 48
11 14 ELEC-BATT - 39 202-E26 GY-14 (Y794)
(P735) (P735) A2(+) 2
A2(+) 38 49 CAN2 +
LFLS BREAKER AUX PSPB 4 10 LFLS E-C1-11 CP-C5-11
DI-05 202 231 231C AUX-NEG - 40 202-E11 GY-14 (Y795)
84
LFLS 81 83 83 2 A2(-) 37
(P736)
57
(P736) A2(-)
3 CAN2 -
8 7 211 84
11 12 F23 PR CP-C3
(P737) (P737) A3(+) (202)
2A 1B 2B 3 4 2 1 A1 A2 CAN DATA LINK (+) 13 893-E60 PK-18 1950534 A3(+) 30 58 4 BATT -
NOTE T 232 232C NOTE A
CP-C3-01 A3(-)

(AUX BATTERY POWER 08 PIN CONNECTION)

(202) A3(-) (P738) (P738) (Y796)
NOTE S NOTE R CAN DATA LINK (-) 14 892-E59 PK-18 1 29 59 5 CAN2 SH
(F406) (F406) DI-02
CP-C3-02 (202) NOTE D DI-02 55 62
PRPB CAN 1 + 35 M756-E5 1532707 YL 2 6
OPTIONAL CUSTOMER FORM C CONTACTS 18 DI-03 (F407) (F407) DI-03

MB-C1-30

MB-C1-31

MB-C1-51

MB-C1-37

MB-C1-23
9 CP-C3-03 54 64
NOTE P (202)
81 81 CAN 1 - 36 M755-E4 1532707 GN
3 (F408) (F408) DI-04 7
DI-04 53 63
LFLS 3 4 CP-C3-04 (202) TERMINATING
DI-04 202 4 (G487) (G487) DI-05 RESISTOR 8
CAN 1 SHIELD 38 M757-E3 1532707 CU DI-05 45 60
(134-2540)
5 6 CP-C3-05 (101) (G488) (G488) DI-06
5 DI-06 44 50

OHMS
120

CP-C4-30

CP-C4-31

CP-C4-51

CP-C4-37

CP-C4-23
DI-07 CONN
CP-C3-06 NOTE A DI-07 36 (G489) 32 (G489)
(ENGINE 40 PIN CONNECTION) (101) (155-2273)
6
(G490) (G490) DI-08
NOTE A DI-08 28 61 ANNUNCIATOR
CP-C3-07 (101)
7 R951 #1
MODBUS + (R951) (XX) A B C
05 38 CP-C12-07 (108)
CP-C3-08 (101) CONN 1 BATT +

CP-C13-07

CP-C13-03
FRBS 8 (R952) (XX) R952 (174-0502)
MODBUS - 03 24
DI-07 202
CP-C4 R953 CP-C12-01 (D200)
MODBUS REF (R953) (XX) 2 BATT -
1 2 1030213 04 52
AUX (-) MB-C1-31 CP-C4-31 (202) 3 NC
NOTE U 31 CAN1 + 40 (Y908) 50 (M756)
(Y796)

CP-C3-03
CP-C3-07
AUX (+) MB-C1-30 CP-C4-30 (101) 4 CAN2 SHIELD
30 CAN1 - 26 (Y911) 34 (M755)
(Y795) 5
(Y910) (M757) CAN2 -
CAN1 SH 27 42
(Y794) 6
(AUX +) (AUX -) CAN2 +
CAN2 SH (Y914) (Y796) (Y796)
02 63

CAN2 - (Y913) (Y795) (Y795)

15 64

CAN2 + (Y912) (Y794) (Y794)

25 62
DC OPTIONS DC SCHEMATIC
CONN
COMMUNICATIONS SCHEMATIC
(174-0502)

(M756)

(M755)

(M757)
(E486) A B C
VOLTAGE SENSING A 13

VOLTAGE SENSING B (E487)

11

OHMS
120
VOLTAGE SENSING C 09 (E488)

TERMINATING
VOLTAGE SENSING NEUTRAL (F409) RESISTOR
07
(134-2540)
240 CURRENT COMMON (F453)
CUSTOMER CP-C3 39
LOAD CP-C13
120/240V 3E3388 1950534
120 AC SUPPLY L0 L1 L2 L3 CP-C13-01
CURRENT A 31
(F448)
MB-C1-14 CP-C4-14 1 202-CP87 GY-18
CURRENT B 47 (F450)
L1 N L2 3 OR 4 POLE MB-C1-28 CP-C4-28 2
OPTIONAL MOLDED (F452)
131 CASE CIRCUIT CURRENT C 57
C C C C AUX + HC BREAKER 3
A1 A2 MPU (+) (838)
66
(EMCP3.1ONLY)
4
(838)

(M756)

(M755)

(M757)
MPU (-) 67
AUX - R06-NO A1 CP-C13-05
5 101-CP68 GY-18
BATTERY (+) 52 (108)
A2 AFCR AUXILIARY FUEL CONTROL RELAY NC NORMALLY CLOSED
131 L 6 NIAR NOT IN AUTO RELAY
NOTE F AUX + HC (D200) AFTS AUTOMATIC FUEL TRANSFER SYSTEM
A1 A2 TO GENERATOR T0 T1 T2 T3 BATTERY (-) 65
ALM ALARM MODULE
NO NORMALLY OPEN
(EMCP3.2/3.3 ONLY) MID POINT K GNDFR 7 OUVR OVER/UNDER VOLTAGE RELAY

OPTIONAL SPEED TRIM POTENTIOMETER

GND L1 N L2 CONNECTION ALR ALARM RELAY
DO1 EF2 PC PUMP CONTACTOR
240 VAC 8 ALT ALTERNATOR

PULSE WIDTH MODULATION SIGNAL

GNDFCT EF1 PCB PRINTED CIRCUIT BOARD
GROUND FAULT RELAY ASR AIR SHUT-OFF RELAY PEEC PROGRAMMABLE ELECTRONIC ENGINE CONTROL
ATB AC TRANSFORMER BOX PEECR PEEC RELAY

122

124

120
131 PL PANEL ILLUMINATION LIGHT
ATR ALTERNATOR TEMPERATURE RELAY
HC SPACE HEATER G-C1 CP-C2 PLS PANEL LIGHT SWITCH
1552254 2559435 AUX AUXILIARY TERMINAL STRIP
132 135 140 140 140 H3
F17 E486 E486 E486 BATT BATTERY POT POTENTIOMETER
5 6 120 VAC 240 VAC 7 F11
BATTERY POWER

8 AMP H1 H3 PR PUMP RELAY

1/10 AMP BC BATTERY CHARGER
30 Page, (Dimensions: (39 inches x 28 inches)

L A PRL PUMP RUN LIGHT

E487 5 E487 F12 E487 BCF BATTERY CHARGER FAILURE SWITCH
PRPB PUMP RUN PUSHBUTTON
N B BTR BEARING TEMPERATURE RELAY
1/10 AMP PS PINION SOLENOID
H2 H4 E488 E488 E488 CAM CUSTOM ALARM MODULE PSL PUMP STOP LIGHT

F50

F51

F52
GND 9 F13
HC CB CIRCUIT BREAKER PSPB PUMP STOP PUSHBUTTON
H2
L2 133 141 142 142 142 1/10 AMP
CCM CUSTOMER COMMUNICATION MODULE PWM PULSE WIDTH MODULATED
F18 F409 F409
7 8 240 VAC 8 F409
8 AMP BATTERY BATTERY 3 1 CDVR DIGITAL VOLTAAGE REGULATOR RAN REMOTE ANNUNCIATOR
RDM RELAY DRIVER MODULE
CHARGER CHARGER NOTE K CIM CUSTOMER INTERFACE MODULE RFI RADIATED FREQUENCY IMMUNITY
2 SPLICE 1 F453 F453 F453
MCB1 NOTE G
SEE CHART 11
CR CRANK RELAY RHLH RIGHT HAND/LEFT HAND SWITCH
CP-C12-08

CP-C12-02

CT 1 CP-C10
E-C1-08

E-C1-07

MB-C1-36

MB-C1-22

MB-C1-08
L1 32 AMP NOTE H NOTE J CP-C9
HC BELOW F448 1552267 3E3370 F448 RR RUN RELAY
132 138 148 1L1 JACKET F448 1 A CSFS CURRENT SCR0LL FUEL SYSTEM
SASV START AID SOLENOID VALVE
1 2 1 2 WATER CT CURRENT TRANSFORMER
SPLICE 2 F450 SATS START AID TEMPERATURE SWITCH
HEATER C CTR CRANK TERMINATION RELAY
SAS START AID SWITCH
CT 2
3 F450 F450 D DIODE SCS SCROLL SWITCH
RENR7952-00

1 2 F452
CP-C14-08

CP-C14-02

CP-C5-08

CP-C5-07

CP-C4-36

CP-C4-22

CP-C4-08

B SEC SECOND
ECLS ENGINE COOLANT LOSS SENSOR
(BATTERY OPTION (PANEL MOUNT NON-UL) 240 VAC SPLICE 3 SHTC CIRCUIT BREAKER SHUNT TRIP COIL
ECS ENGINE CONTROL SWITCH
+ CT 3 3 SL SYNCHRONIZING LIGHT
HC F15 F452 F452
AUX + ECTS ENGINE COOLANT TEMPERATURE SENSOR SLR SYNCHRONIZING LIGHT RESISTOR
133 134 139 4 2 8 AMP
1L2 - EFCR EMERGENCY FUEL CONTROL RELAY SM STARTING MOTOR
3 4 3 4
AUX - SMMS STARTING MOTOR MAGNETIC SWITCH
EFR ENGINE FAILURE RELAY
15 16 19 20 21 26 27 28 1 2 3
F455 SMR STARTING MOTOR RELAY
EG ELECTRONIC GOVERNOR (SPEED SENSING)
DROOP
EGA ELECTRONIC GOVERNOR ACTUATOR SP SPEED ADJUST POTENTIOMETER
CT
AUTOMATIC FUEL TRANSFER SYSTEM ELECTRONIC F454 EGR ELECTRONIC GOVERNOR RELAY SS SYNCHRONIZING SWITCH
OL ELS ENCLOSURE LIGHT SWITCH T GENERATOR LINE LEADS
205 204 AUX - LOADSHARE
PC EMSR EMERGENCY STOP RELAY TSC TRANSFER SWITCH POSITION
95 96 A1 A2 MODULE ENFR ENGINE FAILURE RELAY
INDICATING CONTACT
GEN VOLTAGE SENSING (-C) 10 TX TRANSFORMER
EOPS ENGINE OIL PRESSURE SENSOR
PSPB PR 4 6 8 5 7 9 10 11 12 GEN VOLTAGE SENSING (-B) 11 VAR VOLTAGE ADJUST RHEOSTAT
CP-C3-06 CP-C13-06 207 206 CP-C13-02 CP-C3-02 EOTS ENGINE OIL TEMPERATURE SENSOR
PLR GEN VOLTAGE SENSING (-A) 12 ESDR ENGINE SHUTDOWN RELAY VR VOLTAGE REGULATOR
1A 2A 9 6 A1 A2
(AUX +) (AUX -) PHASE B GEN (CT2) 2 ESPB EMERGENCY STOP PUSH BUTTON
1 ESTS EMERGENCY STOP SWITCH ON ENCLOSURE
CP-C4-28

CP-C4-14

CP-C4-13

PHASE B GEN (CT1)

LSC3-A

LSC3-B

LSC3-C

PRIMARY
LSC2-A

LSC2-B

LSC2-C

DRIVER SUPPLY (50) 9 DS50 F FUSE

PSL GENERATOR
T1 T2 T3 FCR FUEL CONTROL RELAY
PLR NOTE: SERVICE
V W 18-30V CNTL PWR INPUT (B+) 8 108
U CONN FCS FUEL CONTROL SOLENOID
R SHIELD TO BE GROUNDED
X1 X2 10-18V CNTL PWR INPUT (B-) 7 D200 FCTM FUEL CONTROL TIMER MODULE
11 12 AT CONTROL END ONLY (9W-1951)
FPT FUEL PUMP TIMER
CP-C10-A

CP-C10-B

CP-C10-C

MB-C1-28

MB-C1-14

MB-C1-13

+/- 10VDC INPUT (A) 6 VDC-A

CP-CP-A

CP-C9-B

CP-C9-C

FRBS FUEL RUPTURE BASIN SWITCH

FAULT SHUTDOWN DRIVER 5 FSD FS FUEL SOLENOID
PRL T4 T5 T6
CONNECTION REQUIRED (108)
PLR
FOR SE GENERATOR ONLY A BATT + FSOS FUEL SHUT-OFF SOLENOID
ALARM OUTPUT DRIVER 4 ALM (D200)
G LS12 HARNESS M
B BATT - FTSPR FUEL TRANSFER SYSTEM PUMP RELAY
11 14 X1 X2 +/- 10VDC INPUT (B) 3 VDC-B
CD-C3 GFR GENSET FAULT RELAY
NOTE C LS11 2341856 (M757)
NOTE E
122 CD-C1 C CAN1 SHIELD GNDFCT GROUND FAULT CT STANDARD WIRING
LS10 E486 2341858
1 POWER INPUT (PMG A)
PC OL E487 124 11 (893) GNDFR GROUND FAULT RELAY
T1,T3 2 POWER INPUT (PMG B) D CAT DATA (+) CUSTOMER WIRING
132 208 209 209 E488 12 GOV GOVERNOR
F21 FUEL TRANSFER PUMP 3 POWER INPUT (PMG C) (892)
1 2 2
3/4 HP, 1Ø, 2 POLE 240 VAC BATTERY CHARGER TERMINAL CHART - 120 13 E CAT DATA (-) GRR GENERATOR RUN RELAY
15 AMP 4 IDENTIFIER FOR
P 115/110-230-208 F2GEN F- GS GOVERNOR SWITCH
PC OL F2 (M755) PACKAGE OPTIONS
50/60 HZ BATTERY CHARGER DESIGNATION T7 T8 T9 EXC F CAN1 -
131 210 210 GSC GENERATOR SET CONTROL
8 GPM CD-C2
F1GEN 5 F+ 2341857 P4-CD (M756)
3 4 4 T2,T4 9.2/11.2 FLA A B F1 CAN T G CAN1 + GSM GOVERNOR SYNCHRONIZING MOTOR
1552267
+ (M756) ALTERNATIVE WIRING
10 AMP NON-UL 0 240 CANBUS-CAN1+ 1 A HC HEATER CONTACTOR
T10 T11 T12 GND
6 GND H
IC REMOTE START/STOP INITIATE CONTACT
5 AMP NON-UL L N (M755)
T0 CANBUS-CAN1- 2 B P3-MB SHIELDED WIRE
N 1552267
I IRR IDLE RATED RELAY
(M757) (M756) MB-C1-1 CP-C4-1 (M756) KWR KILOWATT RELAY
CANBUS-SHIELD 3 C A J
11 PMG L LOAD LEADS
OPTIONS LWR 3 RSE/LWR
B
(M755) MB-C1-2 CP-C4-2 (M755) LFLS LOW FUEL LEVEL SWITCH
RELAY CONTACT (NORMALLY OPEN)
CONTACT SENSE-LOWER 4 SWITCH P3-EC
2 1552267 MAN MANUAL
CD-C3 (M756) (M757) MB-C1-3 CP-C4-3 (M757) RELAY CONTACT (NORMALLY CLOSED)
2341856 RSE A C
L5 CONTACT SENSE-RAISE 5 MCS MODE CLEAR SWITCH
1
GEN 1 COM2 (M755) MPU MAGNETIC SPEED PICKUP
11 CONTACT SENSE-COMMON 6 B GENERATOR FRAME (CHASSIS) GROUND
PHASE ROTATION 1-2-3 MV MOTOR VALVE/SOLENOID VALVE
12 PMG 2 CDVR CNCT SNS-EXCITATION DSABLE 7 EDIS (M757)
12 C
I/O MODULE S N EARTH GROUND
NOTE: SEE ENG. SPEC "APPENDIX C" FOR LIST OF ALL AVAILABLE SPN CONFIGURATION CHOICE FOR INPUTS AND OUTPUTS CONTACT SENSE-FAULT RESET 8 FRES
13 PMG 3
USER SWITCH 13
DI01 INPUT 1 DEFAULT SPN = "SPARE" M CONTACT SNSE-VAR/PF ENABLE 9 V/PF
INPUT #1 INSTALLED IF OPTIONAL PM GENERATOR IS SELECTED SOLENOID
DI02 USER SWITCH
INPUT 2 DEFAULT SPN = "SPARE" CDVR (893) (893) E-C2-1 CP-C6-1
INPUT #2
DI03 USER SWITCH PM
INPUT 3 DEFAULT SPN = "SPARE"
INPUT #3 GENERATOR (892) (892) E-C2-8 CP-C6-8 RESISTOR
DI04 USER SWITCH
INPUT #4 INPUT 4 DEFAULT SPN = "SPARE"
DI05 USER SWITCH
INPUT 5 DEFAULT SPN = "SPARE"
INPUT #5
DI06 USER SWITCH
INPUT 6 DEFAULT SPN = "SPARE"
AC SCHEMATIC TEMPERATURE SWITCH
INPUT #6
DI07 USER SWITCH
INPUT #7 INPUT 7 DEFAULT SPN = "SPARE"
DI08 USER SWITCH
INPUT #8 INPUT 8 DEFAULT SPN = "SPARE"
DI09 USER SWITCH
INPUT #9 INPUT 9 DEFAULT SPN = "SPARE" LIQUID LEVEL SWITCH
DI10 USER SWITCH
INPUT #10 INPUT 10 DEFAULT SPN = SPARE
NOTE A: NOT AVAILABLE WITH EMCP 3.1
DI11 USER SWITCH
INPUT #11 INPUT 11 DEFAULT SPN = SPARE
DI12 USER SWITCH NOTE B: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.
INPUT #12 INPUT 12 DEFAULT SPN = SPARE
DI-RTN REMOVE AND DISCARD JUMPER CONNECTOR ES-C1. LAMP
INPUT COMMON #1
DI-RTN
INPUT COMMON #2 NOTE C: NOT AVAILABLE WITH EMCP3.1 & EMCP3.2
DI-RTN
INPUT COMMON #3 BREAKDOWN DIODE BIDIRECTIONAL
DI-RTN NOTE D: REMOTE INITIATE CONTACT
INPUT COMMON #4
DO1-A NOTE E: LOADSHARING LINES ARE COMMON TO ALL UNITS.
OUTPUTUT #1 (N.O) LOAD USER LOAD
DO1-B OUTPUT 1 DEFAULT SPN = "COOLANT TEMP HIGH WARNING" RELAY AND ANALOG/DIGITAL INPUT AND OUTPUT TABLE
OUTPUTUT #1 (N.C.) LOAD USER LOAD
DO1-COM NOTE F: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER, DIODE
OUTPUTUT #1 (COM) USER AC/DC SUPPLY DESCRIPTION EMCP3.1 EMCP3.2 EMCP3.3 BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS.
DO2-A
OUTPUTUT #2 (N.O) LOAD USER LOAD RELAY 01 NOT USED NOT USED NOT USED
DO2-B OUTPUT 2 DEFAULT SPN = "ENGINE OVERSPEED" NOTE G: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.
LOAD USER LOAD RELAY 02 NOT USED NOT USED NOT USED FUSE
OUTPUTUT #2 (N.C)
DO2-COM NOT USED WITH FUEL FIRED JACKET WATER HEATER.
OUTPUTUT #2 (COM) USER AC/DC SUPPLY RELAY 03 SPARE SPARE SPARE
DO3-A RELAY 04 COMMON SHUTDOWN COMMON SHUTDOWN COMMON SHUTDOWN NOTE H: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.
OUTPUTUT #3 (N.O) LOAD USER LOAD EMERGENCY SWITCH
DO3-B OUTPUT 3 DEFAULT SPN = "ENGINE OVERCRANK" RELAY 05 SPARE SPARE SPARE UL BATTERY CHARGERS WIRED 120 VAC.
OUTPUTUT #3 (N.C.) LOAD USER LOAD
DO3-COM RELAY 06 SHORE POWER DISCONNECT SPARE SPARE
OUTPUTUT #3 (COM) USER AC/DC SUPPLY NOTE J: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS.
DO4-A RELAY 07 NOT AVAILABLE SPARE SPARE IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE RELAY COIL
OUTPUTUT #4 (N.O) LOAD USER LOAD
DO4-B OUTPUT 4 DEFAULT SPN = "OIL PRESSURE LOW SHUTDOWN" SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE
RELAY 08 NOT AVAILABLE SPARE SPARE
OUTPUTUT #4 (N.C) LOAD USER LOAD SUPPLIED WITH 10 AMP BATTERY CHARGER.
DO4-COM DIGITAL OUTPUT #1 NOT AVAILABLE SHORE POWER DISCONNECT SHORE POWER DISCONNECT CIRCUIT BREAKER
OUTPUTUT #4 (COM) USER AC/DC SUPPLY
DO5-A DIGITAL OUTPUT #2 NOT AVAILABLE NOT AVAILABLE SPARE NOTE K: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.
OUTPUTUT #5 (N.O) LOAD USER LOAD
DO5-B OUTPUT 5 DEFAULT SPN = "COOLANT TEMP HIGH SHUTDOWN" DIGITAL INPUT #1 E-STOP E-STOP E-STOP
OUTPUTUT #5 (N.C.) LOAD USER LOAD NOTE L: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1
DO5-COM DIGITAL INPUT #2 RUN INITIATE RUN INITIATE RUN INITIATE
OUTPUTUT #5 (COM) USER AC/DC SUPPLY OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS. MARSHALLING BOX I/O TERMINAL
DO6-A DIGITAL INPUT #3 GROUND FAULT GROUND FAULT GROUND FAULT
OUTPUTUT #6 (N.O) LOAD USER LOAD NOTE M: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
DO6-B OUTPUT 6 DEFAULT SPN = "GENERATOR CONTROL NOT IN AUTO" DIGITAL INPUT #4 LOW FUEL ALARM LOW FUEL ALARM LOW FUEL ALARM MARSHALLING BOX AC TERMINAL
OUTPUTUT #6 (N.C) LOAD USER LOAD
DO6-COM DIGITAL INPUT #5 LOW FUEL SHUTDOWN LOW FUEL SHUTDOWN LOW FUEL SHUTDOWN NOTE N: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
OUTPUTUT #6 (COM) USER AC/DC SUPPLY
DO7-A DIGITAL INPUT #6 BATTERY CHARGER FAIL BATTERY CHARGER FAIL BATTERY CHARGER FAIL CUSTOMER INTERFACE TERMINAL
OUTPUTUT #7 (N.O) LOAD USER LOAD
OUTPUT 7 DEFAULT SPN = "OIL PRESSURE LOW WARNING" DIGITAL INPUT #7 NOT AVAILABLE FUEL LEAK ALARM FUEL LEAK ALARM NOTE P: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
DO7-B
OUTPUTUT #7 (N.C.) LOAD USER LOAD
DO7-COM DIGITAL INPUT #8 NOT AVAILABLE SPARE SPARE NOTE R: "PUMP OFF" 90% INCREASING
OUTPUTUT #7 (COM) USER AC/DC SUPPLY
ANOLG INPUT #1 SPARE SPARE SPARE A
DO8-A
OUTPUTUT #8 (N.O) LOAD USER LOAD NOTE S: "PUMP ON" 50% DECREASING
DO8-B OUTPUT 8 DEFAULT SPN = "COOLANT TEMP LOW WARNING" ANOLOG INPUT #2 SPARE SPARE SPARE B CONNECTOR
OUTPUTUT #8 (N.C) LOAD USER LOAD
DO8-COM ANALOG INPUT #3 NOT AVAILABLE SPARE SPARE NOTE T: COMPONENTS INSTALLED WITH FUEL TANK LOW LEVEL SHUTDOWN OPTION. C
OUTPUTUT #8 (COM) USER AC/DC SUPPLY
ALL ANALOG AND DIGITAL INPUTS ARE DEFAULT "SPARE". NOTE U: COMPONENTS INSTALLED WITH DUAL WALL TANK OPTION. REQUIRES EMCP3.2 OR EMCP3.3

I/O MODULE OPTION