Introduction to
EFK Batam Plants
PT ELNUSA FABRIKASI KONSTRUKSI (EFK)
formerly PT PURNA BINA NUSA (PBN) is a
subsidiary company of PT ELNUSA Tbk.
EFK has two Plants in Batam; OCTG
Supply, Oil & Gas Fabrication Construction
Services Company. Both plants adjacent
to each other, occupy 8.3 Ha of Elnusa’s
10 Ha land in front of Batu Ampar
harbor.
Land area of OCTG Threading Plant is
around 3 Hectares. When the workload is
high, we have extra 3 Ha land area for
pipe storages. From the plant main gate
to the port wharf is around 200M.
The Plant was established in 1982.
Through the years EFK has acquired many
experience and manufacturing skills in
producing all kinds of OCTG pipe
connections and its accessories. EFK will
cut and threads to both end of pipes and
each pipe will be provided with its
suitable coupling or connector (for big size
pipes). All finished pipes will be corrosion
protected and its threads are also
physically protected by the suitable
protectors at both ends. The finished
pipes are safe for storage and
transportation to well sites.
The main products are all kind of OCTG
finished pipes for tubing and casing utilize
in oil & gas wells, either in exploration or
production stages. The plant receives
plain end pipes with its coupling materials
either supplied by customers or EFK Pipe
Trading Department. EFK is one of the
largest threading plants in South East Asia.
| Company Profile | 1 | PT. Elnusa Fabrikasi Konstruksi
Currently EFK plant capacity is around
60,000 MT per year of pipe throughputs.
Since the beginning of its operation EFK
has used computer numerical control
(CNC) Machines with semi automatic pipe
handling systems. Currently EFK uses
more than 20 CNC machines. All size of
OCTG pipe connections, from tubing size 2
3/8” to 20” casing, can be produced with
very high precision threads utilizing
relatively new machines.
EFK plant is API certified. It also has
certifications to produce several premium
connections with different type of
threads. Premium connections require a
very high precision thread. The ability to
produce high quality products is one of
EFK strength acquired through years of
experience.
The 5.2ha fabrication plant is capable of
manufacturing processing modules,
pressure vessels,industrial steel structures
and etc..
Batu Ampar is the biggest seaport in
Batam located in the west side of the
island facing Singapore. There are several
International Ferry Boat Ports and one
International Standard Airport in Batam.
The ferry boat ride from Batu Ampar
Harbor Bay port to Singapore is 40
minutes.
Batam islands is a Free Trade Zone area.
Import & export taxes and duties are
exempted.
 OCTG Supply, Oil & Gas Fabrication Constuction Services Company
Threading Plant
Highest Industry Standard (Golden Flag) in HSE

Main Products:

 API 5CT Standard Casing and Tubing Connections

- STC
- LTC
- BTC
- 8round
- 10round
 Hunting Seal Lock Connections;
 JFE Fox Connections;
 KS Bear Connections;
 TKC Connections;
 Connector Manufacturing and Welding;
 Pipe Crossovers; Pup Joints; Pipe Collars;
 Float Shoes and Others.

| Company Profile | 2 | PT. Elnusa Fabrikasi Konstruksi

 OCTG Threading Plant
Aerial View

| Company Profile | 3 | PT. Elnusa Fabrikasi Konstruksi

 Threading Plant
Lay Out

| Company Profile | 4 | PT. Elnusa Fabrikasi Konstruksi

The
Machines

| Company Profile | 5 | PT. Elnusa Fabrikasi Konstruksi

The
Production

Pipe by Pin Thread Cutting

Coupling Manufacturing, tubing and casing sizes

Coupling Manufacturing, Tubing, and Casing Sizes

The Work Process

| Company Profile | 6 | PT. Elnusa Fabrikasi Konstruksi

The
Production
Efficient Work Processes

To achieve work efficiency and

higher production rate, the
production line is arranged in
such way to avoid unnecessary
pipe movements.
The threading machines are
facing each other. Both pipe ends
can be threaded immediately in
sequence. The coupling bucking
on and quality inspections are
performed afterward good
production sequences.

| Company Profile | 7 | PT. Elnusa Fabrikasi Konstruksi

The Production

Anti corrosion process, Coupling Parkerizing

(Manganese Plating), applying dope and pipe
coating if necessary.

Coupling Installation and Power Tightening.

Yard Quality Control.

Final Tally Marking and Protectors Installations

| Company Profile | 8 | PT. Elnusa Fabrikasi Konstruksi

The
Product

API and Premium Joints (Coupling and

Pins) Model Pictures.

Finished pipes, well marked,

couplings and protectors
installed ready
for shipment.

| Company Profile | 9 | PT. Elnusa Fabrikasi Konstruksi

The Products

| Company Profile | 10 | PT. Elnusa Fabrikasi Konstruksi

The Products
FOX PREMIUM CONNECTION FOX Connection

Make-Up Torque Only

JFE Bear Connection

Make-Up Torque Plus Axial Tension

| Company Profile | 11 | PT. Elnusa Fabrikasi Konstruksi

 The
Certificates

| Company Profile | 12 | PT. Elnusa Fabrikasi Konstruksi

The
Certificates

| Company Profile | 13 | PT. Elnusa Fabrikasi Konstruksi

PT ELNUSA FABRIKASI KONSTRUKSI

Fabrication Plant

MAIN PRODUCTS:

 Oil & Gas Processing Modules

 Steel Structures
 Pressure Vessels
 Process Equipments
 Compressor Modules
 Offshore Platform Modules
 Lifting Quarter
 E-House
 Other Industrial Steel Structure

| Company Profile | 14 | PT. Elnusa Fabrikasi Konstruksi

Fabrication
Plant Introduction

The 52,000 SqM Fabrication plant, located right in harbor front of

Batu Ampar port, specializes in Oil & Gas Processing Modules,
Compressors Modules, Process Equipments, Pressure Vessels, Steel
Structures, and other Industrial Steel Structures.

Originally this Fabrication Plant is one of the first Industrial plants

in Batam Island. It was built in 1971 as Steel Plate Processing Plant
(PSPP) of PERTAMINA producing components for oil storage tanks.
Through the years ELNUSA, a subsidiary company of PERTAMINA,
developed and upgraded this plant into its current condition. Currently it
has 7,000 sqM covered area consist of 2,300 sqM machine shops; 4,100
sqM assembly area with overhead cranes; 10,000 sqM hardened open
yards; and another possible extension of 15,000 sqM of open yard.

The distance to the harbor wharf from the yard’s gate is around
40 M. The plant has several gates for incoming and outgoing traffic with
easy roadway access.

| Company Profile | 15 | PT. Elnusa Fabrikasi Konstruksi

 The
Fabrication
Plant

Covered Fabrication Shops

Fabrication Shops and Yards in Batu Ampar Harbour Front

| Company Profile | 16 | PT. Elnusa Fabrikasi Konstruksi

 Fabrication
Plant Layout

| Company Profile | 17 | PT. Elnusa Fabrikasi Konstruksi

Covered
Fabrication Shop

| Company Profile | 18 | PT. Elnusa Fabrikasi Konstruksi

Pipe Shop

Pipe Shop

Special Quality Pipe Materials

| Company Profile | 19 | PT. Elnusa Fabrikasi Konstruksi

The
Machines

Roll Bending Machine

 32 x 2500 mm
 25 x 3000 mm

Shearing Machine

Press Bending Machine

| Company Profile | 20 | PT. Elnusa Fabrikasi Konstruksi

The
Machines

700T Press Machine

Pipe & Angle Bender Wide Span 400T Press Machine

Automatic Shot Blast, Painting & Drying Machine

| Company Profile | 21 | PT. Elnusa Fabrikasi Konstruksi

The
Products

The

| Company Profile | 22 | PT. Elnusa Fabrikasi Konstruksi

The Products

| Company Profile | 23 | PT. Elnusa Fabrikasi Konstruksi

 The
Products

Mooring Buoy

Oil & Gas Processing Modules

| Company Profile | 24 | PT. Elnusa Fabrikasi Konstruksi

The Products

| Company Profile | 25 | PT. Elnusa Fabrikasi Konstruksi

 The
Customers
 Wasco
 Megaron Semesta
 Profab Indonesia
 Toyo Kanetsu Indonesia
 Transalindo Eka Persada
 Technic Offshore Jaya
 Roteq Engineering  PT. Pertamina EP
 McDermott Indonesia  PT. Pertamina Geothermal Energy
 PT. Pertamina RU. IV -  Chevron Pacific Indonesia
Cilacap  PT. Pacific Oil & Gas
 Vico Indonesia
 CNOOC SES, Ltd.
 Oil States Industries
 Petrochina
 Mc Connel Dowell
 MEDCO E&P
 Matraco Engineering
 Supreme Energy
 Swift Resources International
 TOTAL E&P INDONESIE
 Citra Tubindo Engineering
 ExxonMobil
 Hansa Engineering Ind.
 Ninda Pratama Vriesindo
 Alfa Erajaya Persada
 SIEMENS

| Company Profile | 26 | PT. Elnusa Fabrikasi Konstruksi