Q1.

Conduct the X-Bar R Chart for the following data & answer the below 10
a) From the R Chart, find out the UCL R Value 2.378 3
b) At CL 18, what would be the UCL X-Bar Value 18.649 3
c) At X-Bar Ttl = 135.67 & R Ttl = 21.6, What would be the value of X-Bar UCL Given that 4
Ttl Subgroups are 20 & Subgroup size is 5 7.40666

1 2 3 4 5 6 7
20.1 20.1 20.1 19.9 19.8 20.3 19.6
19.8 19.8 20.4 21.2 19.7 19.5 21.4
19.5 20.3 20.5 20.3 19.7 19.8 20.3
20.4 19.4 19.5 20.4 20.4 20.2 19.8
20.1 19.5 20.3 19.7 19.5 19.6 19.5

Q2. a) Find out the Wrong explaination 10

1. More the Insignificant regression equation, Lesser the P-value of Lack-Of-Fit 2
2. Interaction terms are much more significant than the Linear Terms 2
3. The interaction term B * C is not significant 3
4. Using 95% CI & removing all possible insignificant terms, the maximum 3
upper CL value would be 14.67
b) Find out the R-Sqr & R-Sqr (Adj) value (by completely removing all insignificant terms) R-Sq = 75.4% R-Sq(adj) = 61.0%
c) At 14 + 5, what would be the optimum values of your factors a=5.680 b=5.900 c=3.9087
d) After screening the insignificant terms, What can be the regression model equation
.=102373-.9646A+.3090B+7662C-1.8363AA+1.6700BB-1.9068AB+3.3404AC
A B C Y
2.03 2.49 3.49 11.85
3.62 2.97 2.42 11.06
3.62 0.59 2.42 12.08
3.62 1.78 2.42 11.02
3.62 1.78 2.42 10.14
5.21 2.49 3.49 11.03
0.95 1.78 2.42 8.26
3.62 1.78 2.42 9.50
3.62 1.78 4.22 10.43
5.21 1.07 3.49 10.90
3.62 1.78 2.42 10.22
3.62 1.78 2.42 11.53
3.62 1.78 2.42 10.53
5.21 2.49 1.35 7.71
6.29 1.78 2.42 7.87
2.03 2.49 1.35 13.19
2.03 1.07 3.49 8.94
5.21 1.07 1.35 8.44
3.62 1.78 0.62 7.98
2.03 1.07 1.35 11.28

Q3. An ABC company (manufactures Sheet) found that increased number of sheets are being rejected 10
at final inspection due to scratches, peels & smudges in their plant. 3
Inorder to check that 10 samples from each work shift were studied with respect to the Types of de 3
Conduct the Pareto Chart of the following and answer the below mentioned question 4

Defects Type Period Defects Type Period Defects Typ Period

NIL Day NIL Evening Scratch Night
Scratch Day NIL Evening NIL Night
NIL Day Smudge Evening Smudge Night
NIL Day NIL Evening Peel Night
Smudge Day NIL Evening NIL Night
NIL Day Peel Evening Smudge Night
NIL Day Scratch Evening Peel Night
NIL Day NIL Evening Scratch Night
Peel Day NIL Evening Smudge Night
Scratch Day Scratch Evening Smudge Night

a. In which Work Shift, peel frequency is maximum Night

b. At Night, 90% of the defects are contributed by? All defects
c. Mark the incorrect Statement
 1. In Evening 90% of the defects are contributed by Smudges & Scratch
2. At night, maximum number of defects have occurred
3. In evening shift, Smudges frequency is minimum
4. Relationship exists between the type of defects and the work shift producing the Sheets.

Q4. a. Find out the P-value of Normality Plot (Take entire group as one) 0.212 10
b. What would be the Test Statistics value while doing Test for equal variance 1.03 2
c. What would be the MSW Value 20.38 2
d. Tick the wrong explaination 2
1. Means of all models are same 1
2. Means of all models are different 3
3. Ho means means are equal
4. Ha means means are different
e. What would be the upper confidence interval value of LEVEL 2
5.7897
LEVEL 1 LEVEL 2 LEVEL 3
3 4 6
5 4 7
7 3 8
4 6 6
8 7 5
4 4 9
3 2 10
9 5 9

Q5. Calculate the Gage R&R for the following using X-Bar and R Method at 95% Confidence Interval 10
given that tolerance = 54+ 3 and readings are as follows 2
2
Operator 1 Operator 2 3
READING1 READING2 READING1 READING2 3
54.29 54.29 54.29 55.10
55.42 55.42 55.42 55.53
56.89 57.22 57.22 57.25
56.62 56.62 56.62 56.60
57.65 57.65 57.70 57.65
56.83 56.84 56.00 56.83
53.54 53.55 53.54 53.00
54.12 54.10 54.12 54.12
54.50 54.50 54.52 54.52
56.52 56.52 56.50 56.50

a. What is the Gage R&R % SV value 9.11

b. Write down the Repeatibility % T Value 7.99
c. What is the ttl variation study variance value 5.26704
d. Find out which operator has minimum difficulty in measuring the readings Operator 2