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D I S T R I B U T I O N S O LU T I O N S
VD4/R
MV vacuum circuit breakers
for secondary distribution
—
VD4
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—
Table of contents
008 – 015 Description
—
VD4/R:
its strengths, your benefits
—
Productivity
Maximizing your output
Continuous operation
• Reduced spares and maintenance
– 10.000 mechanical close-open operations assured
(M2 class)
– Long electrical life (E2 class)
Easy to installing
• Satisfy different customer needs in a simple fast way
– Version with on board protection relay and current
sensors available
– Full range of plug and play accessories
– Same accessories available for all the circuit breaker
series
—
Reliability
Protecting your assets
Global availability
• ABB by your side
– Count on a worldwide presence for any support
you may need
DI ST RI BUT I ON S OLUT I ON S 7
—
Efficiency
Optimizing your investments
Affordable Range
• Technical / License cooperation agreement
– Rely on ABB technical support for new panel
development based on ABB proven design
8 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
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Description
General information
VD4/R series medium voltage vacuum circuit
breakers with lateral operating mechanism feature
the separate pole construction technique.
Each pole houses a vacuum interrupter which is
encased in the resin when the cylinder is moulded
thanks to a special manufacturing process.
This construction method protects the vacuum
interrupter from shock, pollution and
condensation.
The operating mechanism is the EL trip-free stored
energy type with independent opening and closing
regardless of the operator’s action. The EL
operating mechanism is widely used in all VD4/R
series circuit breakers with frontal control.
The circuit breaker can be remote controlled when
• Interchangeable with VD4/R and HD4/R circuit
fitted with dedicated electrical accessories
breakers
(gearmotor, opening and closing release).
• Stored-energy mechanical control able to make a
The operating mechanism, the three poles and the
complete O-C-O cycle without reloading the
current sensors (if installed) are assembled on a
springs
metal frame without wheels. The construction is
• EL type control common to the VD4/R series
extremely compact, strongly built and low in
with front operating mechanism
weight.
• High number of operations and long electrical
VD4/R series circuit breakers with lateral
and mechanical life (class E2 and M2 - 10.000
operating mechanisms are life-long sealed
operations)
pressure devices (Standards IEC 62271-100 and CEI
• Suitable for installation in prefabricated
EN 62271-100).
substations and switchgear
Additionally, VD4/R series circuit breakers have
• Easy to customize thanks to the full range of
been type tested for low temperature and marine
accessories
applications (Germanischer Lloyd).
DI ST RI BUT I ON S OLUT I ON S 9
A A A
C C C
—
Description
The spiral shape of the contacts of ABB vacuum ABB vacuum interrupters interrupt at the natural
interrupters passage of the current through zero, thereby
The special spiral shape of the contacts generates preventing the arc from restriking after this has
a radial magnetic field in all parts of the arc occurred.
column, concentrated around the circumferences Rapid reduction in current density and rapid
of the contacts. condensation of the metallic vapours at the same
The electromagnetic force that self-generates, time as the zero current instant allow maximum
acts tangentially and causes the arc to spin rapidly dielectric strength to be re-established between
around the axis of the contacts. the interrupter’s contacts within a few
This forces the arc to turn and affect a larger area thousandths of a second.
than that of a fixed constricted arc. In addition, radial magnetic field technology allows
Besides limiting the thermal stress to which the the current to flow straight from the interrupter
contacts are subjected, all this ensures that these contacts via the connecting stem, thus reducing
latter are only eroded to a negligible extent and, power loss when the circuitbreaker is closed.
above all, allows the interruption process to be
controlled even with very high short-circuit current
values.
Short-circuit
current
Corrent, Voltage
Arc voltage
System
Short-circuit current
voltage
interruption
Time
Contact
separation
Recovery voltage
(system frequency)
Geometry of radial magnetic field Current and voltage trend evolution in a single phase during vacuum interruption
contact with a rotating vacuum arc
DI ST RI BUT I ON S OLUT I ON S 11
EL operating mechanism
• The same one is used for the entire series.
• The same accessories are available for all types
of circuit breaker.
• Fixed strikers make the accessories easy to
assemble or repace.
• Accessories wired with sockets and plugs.
• Suiable for the rapid 0-0.3s-CO–15s-CO reclosing
cycle.
• Integrated spring loading lever.
• Integrated mechanical anti-pumping system to
prevent accidental reclosing.
• Available with Low Smoke Zero Halogen (LSOH)
cabling with V0 quenching degree.
— — —
01 Current sensors. 02 03
02 Electrical accessories
for simplified
assembly.
03 Plate with circuit
breaker specifications
fixed to side of
operating mechanism
enclosure.
04 Self-supplied PR521
relay (on request)
coordinated with
circuit breaker and
with current sensors.
05 Mechanical anti-
pumping device.
— — —
01 04 05
12 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
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Description
Anti-pumping device
The EL operating mechanism of VD4/R circuit
breakers (in each version) is equipped with a
mechanical anti-pumping device that prevents
reclosing due to both electrical and mechanical
operating mechanisms.
If both the closing control and any one of the
opening controls (local or remote) were active at
the same time, there would be a continuous
succession of opening and closing controls.
The anti-pumping device prevents this from
occurring and ensures that each closing operation
is only followed by an opening operation and by no
other closing operation after this latter. The
closing control must be released and then
reactivated again in order to obtain a new closing
operation.
Moreover, the anti-pumping device will only allow PR521 Protection Device
the circuitbreaker to close if the following With the exception of the version for UniSec
conditions have all occurred at the same time: switchgear, VD4/R series circuit breakers with
• springs of the control fully loaded lateral operating mechanism and a rated voltage
• opening pushbutton and/or opening release of up to 24 kV can be equipped on request with the
(-MBO1/-MBO2) not activated self-supplied PR521 overcurrent release with
• circuit breaker open. microprocessor, which is available in the following
versions:
• PR521 (50-51): protects against overloads (51)
and against instantaneous and delayed short-
Fields of use circuits (50);
These VD4/R circuit breakers with lateral
• PR521 (50-51-51N): protects against overloads
operating mechanism can be used in all medium
(51), instantaneous and delayed short-circuits
voltage secondary distribution systems and MV/LV
(50) and against earth faults (51N).
transformer substations in factories, industrial
The current sensors are available with four rated
workshops and in the services-providing sector.
current values and cover all the circuit breaker’s
Thanks to installation (on request) of the self-
application ranges (consult chap. 3 for the
supplied PR521 overcurrent release with
protection ranges).
microprocessor, the VD4/R series circuit breakers
Other important features of PR521 are:
with lateral operating mechanism are suitable for
• precise interventions
use in unmanned MV/LV transformer substations
• wide setting ranges
without auxiliary power supply.
• operation also assured with single-phase power
supply
• fade-free specifications and reliable operation
even in places with a high degree of pollution
• single and contemporaneous adjustment of the
three phases
• no limitation (due to the current sensors) to the
rated breaking capacity or to the short-time
withstand current of the circuit breaker.
Consult chapter 3 for further details.
DI ST RI BUT I ON S OLUT I ON S 13
—
Description
1
8
7
2
3 7
1 PR521 or REF 601 protection
device (on request)
2 Closing pushbutton
11
3 Opening pushbutton
4 Circuit breaker open/closed 8
indicator
5 Built-in lever for loading the 5
closing spring in the manual
mode 4
6 Indicator for closing springs
loaded (yellow) and relieved
(white) 6
7 Medium voltage terminals
8 Circuit breaker pole
9 Current sensor (for protection
device PR521 or REF 601 - if 10
applicable)
10 Operation counter
11 Key lock
12 Housing of the undervoltage 12
release’s mechanical override
Electrical specifications
Circuit breaker VD4/R 12 VD4/R 17 VD4/R 24
Rated voltage [kV] 12 17.5 24
Rated thermal current [A] 630/800/1250 630/800/1250 630/800/1250
Rated duty breaking capacity [kA] 12.5…25 12.5…25
16 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
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How to choose and order the circuit breakers
Short-time withstand 16 16 16 16 16 16 16 16 16
Ik [kA]
current (3s) 20 20 20 20 20 20 20 20 20
25 25 25 25 25 25 25 25 25
31.5 — — 31.5 — — 31.5 — —
(1) 230 mm pole center-
distance 40 40 40 40 40 40 40 40 40
Making capacity Ip [kA]
(2) 300 mm pole center- 50 50 50 50 50 50 50 50 50
distance
63 63 63 63 63 63 63 63 63
(3) increase the indicated
weight by 20 kg for circuit Operation sequence [O - 0.3 s - CO - 15 s - CO] • • •
breakers with PR 521 /
REF 601 devices and 3 Mechanical class M2 - 10.000 CO • • •
current sensors Electrical class E2 • • •
(4) rated current of the
current sensors (the
Opening time [ms] 40 ... 60 40 ... 60 40 ... 60
PR521 device and the Arcing time [ms] 10 ... 15 10 ... 15 10 ... 15
current sensors are
available on request) Total break-time [ms] 50 ... 75 50 ... 75 50 ... 75
(5) the rated current of Closing time [ms] 30 ... 60 30 ... 60 30 ... 60
the REF 601 device must
be set in the relay in H [mm] 785 785 785
accordance with the Overall W [mm] 317 317 317
H
circuit breaker’s rated dimensions
current (maximum) D [mm] 1029 (1) / 1170 (2) 1029 (1) / 1170 (2) 1029 (1) / 1170 (2)
(6) “IEC” or “CEI 0-16” D
W Pole center-distance P [mm] 230 / 300 230 / 300 230 / 300
version. If the “CEI 0-16” is
required, the circuit Weight [kg] 65 (1) - 67 (2) 65 (1) - 67 (2) 65 (1) - 67 (2)
breaker is always supplied
Application of PR521 protection device In [A] 40-80-250-1250 (4) 40-80-250-1250 (4) 40-80-250-1250 (4)
with 3 phase current
sensors (Rogowsky coils) Application of REF 601 protection device ( )5
•( )
5
•( )5
• (5)
installed on the actual
Standardized 1VCD000100 ( ) 1
1VCD000100 ( ) 1
1VCD000100 (1)
circuit breaker and with a
loose toroidal TA. In the dimensions table 1VCD000101 ( ) 2
1VCD000101 ( ) 2
1VCD000101 (2)
“CEI 0-16” version, the REF
601 device opens the without protection device installed 1VCD400097 1VCD400097 1VCD400097
circuit breaker by means Wiring
with PR521 1VCD400097 1VCD400097 1VCD400097
of the undervoltage diagram
release -MBU with REF 601 1VCD400115 1VCD400115 1VCD400115
(7) for operating Operating temperature [°C] - 5 ... + 40 (7) - 5 ... + 40 (7) - 5 ... + 40 (7)
temperature -25 °C and
storage temperature Tropicalization IEC: 60068-2-30, 60721-2-1 • • •
-40 °C, please ask ABB Electromagnetic compatibility IEC: 62271-1 • • •
(8) 42 kV version available
DI ST RI BUT I ON S OLUT I ON S 17
Short-time withstand 16 16 16 16 16 16 16 16 16
Ik [kA]
current (3s) 20 20 20 20 20 20 20 20 20
25 25 25 25 25 25 25 25 25
31.5 — — 31.5 — — 31.5 — —
(1) 230 mm pole center- 40 40 40 40 40 40 40 40 40
distance Making capacity Ip [kA]
(2) 300 mm pole center- 50 50 50 50 50 50 50 50 50
distance 63 63 63 63 63 63 63 63 63
(3) increase the indicated
weight by 20 kg for circuit Operation sequence [O - 0.3 s - CO - 15 s - CO] • • •
breakers with PR 521 /
Mechanical class M2 - 10.000 CO • • •
REF 601 devices and 3
current sensors Electrical class E2 • • •
(4) rated current of the
Opening time [ms] 40 ... 60 40 ... 60 40 ... 60
current sensors (the
PR521 device and the Arcing time [ms] 10 ... 15 10 ... 15 10 ... 15
current sensors are
available on request) Total break-time [ms] 50 ... 75 50 ... 75 50 ... 75
(5) the rated current of the Closing time [ms] 30 ... 60 30 ... 60 30 ... 60
REF 601 device must be
set in the relay in H [mm] 785 785 785
accordance with the Overall W [mm] 317 317 317
H
circuit breaker’s rated dimensions
current (maximum) D [mm] 1029 (1) / 1170 (2) 1029 (1) / 1170 (2) 1029 (1) / 1170 (2)
(6) “IEC” or “CEI 0-16” D
W Pole center-distance P [mm] 230 / 300 230 / 300 230 / 300
version. If the “CEI 0-16” is
required, the circuit Weight [kg] 65 (1) - 67 (2) 65 (1) - 67 (2) 65 (1) - 67 (2)
breaker is always supplied
with 3 phase current
Application of PR521 protection device In [A] 40-80-250-1250 (5) 40-80-250-1250 (5) 40-80-250-1250 (5)
sensors (Rogowsky coils) Application of REF 601 protection device ( )6
•( )
5
•( )5
• (5)
installed on the actual
circuit breaker and with a Standardized 1VCD003453 ( ) 1
1VCD003453 ( ) 1
1VCD003453 (1)
loose toroidal TA. In the dimensions table 1VCD003454 ( ) 2
1VCD003454 ( ) 2
1VCD003454 (2)
“CEI 0-16” version, the REF
601 device opens the without protection device installed 1VCD400097 1VCD400097 1VCD400097
circuit breaker by means Wiring
with PR521 1VCD400097 1VCD400097 1VCD400097
of the undervoltage diagram
release - MBU with REF 601 1VCD400115 1VCD400115 1VCD400115
(7) for operating
Operating temperature [°C] - 5 ... + 40 (7) - 5 ... + 40 (7) - 5 ... + 40 (7)
temperature -25 °C and
storage temperature Tropicalization IEC: 60068-2-30, 60721-2-1 • • •
-40 °C, please ask ABB
(8) 42 kV version available
Electromagnetic compatibility IEC: 62271-1 • • •
18 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
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How to choose and order the circuit breakers
—
How to choose and order the circuit breakers
3
DI ST RI BUT I ON S OLUT I ON S 21
The basic wiring ends in the terminal box. This • the wiring ends at the terminal box equipped
latter is equipped with a withdrawable part that with a withdrawable part and can be accessed
allows the customer to create a disconnectable without removing the operating mechanism’s
connection (see picture alongside). dustproof enclosure. The terminal box is actually
The basic version also includes the following situated at the front and projects over the upper
accessories, which must be specified on order (see edge of the enclosure
Kits 1, 2, 3 described on pages 25-26): • the front enclosure has a transparent sliding
Kit 1 set of five opened/closed auxiliary contacts shutter over the mechanical indicators, the
or alternatively, with a surcharge, ten or operating pushbuttons and the hand lever that
fifteen auxiliary contacts. Each shunt loads the closing spring. This protection
opening device uses an NO auxiliary contact prevents hot gas from escaping if an arc forms in
to shut off its power supply after the circuit the UniSec circuit breaker compartment. On
breaker has been opened. This means that request, this shutter can be equipped with a
there is one NO auxiliary contact less for padlock to prevent it from sliding and thus
every opening release installed inhibit the opening and closing buttons from
Kit 2 opening release being used
Kit 3 key lock. • 9 auxiliary contacts are available on request, with
a surcharge, as an alternative. Since each shunt
2. Circuit breakers for UniSec switchgear with opening device uses an NO auxiliary contact to
right or left lateral operating mechanisms shut off its power supply after having opened
(230 mm distance between centers) the circuit breaker, there is an unavailable NO
The coded basic version of the circuit breakers for auxiliary contact for every opening release
UniSec switchgear is the same as that of the fixed installed
circuit breakers, with the following specific • on request, this version can be supplied with just
exceptions and equipment: the REF 601 protection device. The PR521
• the dustproof enclosure of the operating protection device cannot be supplied for the
mechanism is equipped with a specific side VD4/R version for UniSec.
frame for the UniSec switchgear
• the base is equipped with wheels to make the
switchgear easier to move and rack-in to the
compartment
22 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
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How to choose and order the circuit breakers
VD4/R 12-17-24
right lateral operating mechanism
Pole centre distance
230 mm 300 mm Wiring diagram
U [kV] In [A] Isc [kA] Description 1VCD000100 1VCD000101
12 630 12.5 VD4/R 12.06.12 • •
16 VD4/R 12.06.16 • •
20 VD4/R 12.06.20 • •
25 VD4/R 12.06.25 • •
800 16 VD4/R 12.08.16 • •
20 VD4/R 12.08.20 • •
25 VD4/R 12.08.25 • • without relay
1250 16 VD4/R 12.12.16 • • 1VCD400173
20 VD4/R 12.12.20 • •
25 VD4/R 12.12.25 • •
17.5 630 12.5 VD4/R 17.06.12 • •
16 VD4/R 17.06.16 • •
20 VD4/R 17.06.20 • •
with relay PR521
25 VD4/R 17.06.25 • •
1VCD400173
800 16 VD4/R 17.08.16 • •
20 VD4/R 17.08.20 • •
25 VD4/R 17.08.25 • •
1250 16 VD4/R 17.12.16 • •
20 VD4/R 17.12.20 • •
25 VD4/R 17.12.25 • • with relay REF 601
24 630 12.5 VD4/R 24.06.12 • • 1VCD400174
16 VD4/R 24.06.16 • •
20 VD4/R 24.06.20 • •
800 16 VD4/R 24.08.16 • •
20 VD4/R 24.08.20 • •
1250 16 VD4/R 24.12.16 • •
20 VD4/R 24.12.20 • •
DI ST RI BUT I ON S OLUT I ON S 23
VD4/L 12-17-24
left lateral operating mechanism
Pole centre distance
230 mm 300 mm Wiring diagram
U [kV] In [A] Isc [kA] Description 1VCD000100 1VCD000101
12 630 12.5 VD4/L 12.06.12 • •
16 VD4/L 12.06.16 • •
20 VD4/L 12.06.20 • •
25 VD4/L 12.06.25 • •
800 16 VD4/L 12.08.16 • •
20 VD4/L 12.08.20 • •
25 VD4/L 12.08.25 • • without relay
1250 16 VD4/L 12.12.16 • • 1VCD400173
20 VD4/L 12.12.20 • •
25 VD4/L 12.12.25 • •
17.5 630 12.5 VD4/L 17.06.12 • •
16 VD4/L 17.06.16 • •
20 VD4/L 17.06.20 • •
with relay PR521
25 VD4/L 17.06.25 • •
1VCD400173
800 16 VD4/L 17.08.16 • •
20 VD4/L 17.08.20 • •
25 VD4/L 17.08.25 • •
1250 16 VD4/L 17.12.16 • •
20 VD4/L 17.12.20 • •
25 VD4/L 17.12.25 • • with relay REF 601
24 630 12.5 VD4/L 24.06.12 • • 1VCD400174
16 VD4/L 24.06.16 • •
20 VD4/L 24.06.20 • •
800 16 VD4/L 24.08.16 • •
20 VD4/L 24.08.20 • •
1250 16 VD4/L 24.12.16 • •
20 VD4/L 24.12.20 • •
24 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
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How to choose and order the circuit breakers
VD4/R-Sec 12-17-24
right lateral operating mechanism, version for UniSec switchgear
Pole centre distance
Wiring
230 mm
diagram (1)
U [kV] In [A] Isc [kA] Description 1VCD000131
12 630 12.5 VD4/R-SEC 12.06.12 •
16 VD4/R-SEC 12.06.16 •
20 VD4/R-SEC 12.06.20 •
25 VD4/R-SEC 12.06.25 •
800 12.5 VD4/R-SEC 12.08.12
16 VD4/R-SEC 12.08.16 •
20 VD4/R-SEC 12.08.20 • without relay
1VCD400177
25 VD4/R-SEC 12.08.25 •
17.5 630 12.5 VD4/R-SEC 17.06.12 •
16 VD4/R-SEC 17.06.16 •
20 VD4/R-SEC 17.06.20 •
25 VD4/R-SEC 17.06.25 •
with relay REF 601
800 12.5 VD4/R-SEC 17.08.12 •
1VCD400177
16 VD4/R-SEC 17.08.16 •
20 VD4/R-SEC 17.08.20 •
24 630 12.5 VD4/R-SEC 24.06.12 •
16 VD4/R-SEC 24.06.16 •
20 VD4/R-SEC 24.06.20 •
25 VD4/R-SEC 24.06.25 •
VD4/L-Sec 12-17-24
left lateral operating mechanism, version for UniSec switchgear
Pole centre distance
Wiring
230 mm
diagram (1)
U [kV] In [A] Isc [kA] Description 1VCD000132
12 630 12.5 VD4/L-SEC 12.06.12 •
16 VD4/L-SEC 12.06.16 •
20 VD4/L-SEC 12.06.20 •
25 VD4/L-SEC 12.06.25 •
800 12.5 VD4/L-SEC 12.08.12
16 VD4/L-SEC 12.08.16 •
20 VD4/L-SEC 12.08.20 • without relay
1VCD400177
25 VD4/L-SEC 12.08.25 •
17.5 630 12.5 VD4/L-SEC 17.06.12 •
16 VD4/L-SEC 17.06.16 •
20 VD4/L-SEC 17.06.20 •
25 VD4/L-SEC 17.06.25 •
with relay REF 601
800 12.5 VD4/L-SEC 17.08.12 •
1VCD400177
16 VD4/L-SEC 17.08.16 •
20 VD4/L-SEC 17.08.20 •
24 630 12.5 VD4/L-SEC 24.06.12 •
16 VD4/L-SEC 24.06.16 •
20 VD4/L-SEC 24.06.20 •
25 VD4/L-SEC 24.06.25 •
Electrical characteristics
(according to IEC 62271-100 class 1)
Rated current Un Breaking capacity
24 VDC 20 ms 18.8 mA
60 VDC 20 ms 7.4 mA
110 VDC 20 ms 4.2 mA
250 VDC 20 ms 1.8 mA
26 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
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How to choose and order the circuit breakers
KIT 2 - Shunt opening release (-MBO1) KIT 3 - Open mode key lock
Allows the device to be opened by remote control. This lock prevents the closing operation (local and
The release operates with both direct and remote) when the key has been removed. To
alternate current This release is suitable for both activate the lock, open the circuit breaker, keep the
instantaneous and permanent duty. However, an opening pushbutton depressed, turn and remove
auxiliary contact shuts off the power supplied to the key.
the opening release after the circuit breaker has Specify the type of lock required:
been opened. To guarantee the release action, the 3A Lock with different keys
current impulse must last at least 100 ms. 3B Lock with the same keys.
The functionality and continuity can be monitored
with the STU device (accessory 25), or with devices
that integrate CCC or TCS.
Characteristics
Un LV: 24...30 VDC; 48...60 VDC/AC 50-60 Hz
Un HV: 110...132 - 220...250 VDC/AC 50-60 Hz
Operating limits 65 … 120% Un
Power on inrush (Ps) 70...100 W / VA
Inrush time 150 ms
Holding power (Pc) 1.5 W
Opening time 40...60 ms
Insulation voltage 2000 V 50 Hz (for 1 min)
DI ST RI BUT I ON S OLUT I ON S 27
—
How to choose and order the circuit breakers
Specifications
Un LV: 24...30 Vdc; 48...60 Vdc/ac 50-60 Hz
Un HV: 110...132 - 220...250 Vdc/ac 50-60 Hz
Operating limits 65…120 % Un
Power on inrush (Ps) 70...100 W
Inrush time 150 ms
Holding power (Pc) 1.5 W
Opening time 40...60 ms
Insulation voltage 2000 V 50 Hz (for 1 min)
DI ST RI BUT I ON S OLUT I ON S 29
—
How to choose and order the circuit breakers
Specifications
Un LV: 24...30 VDC; 48...60 VDC/AC 50-60 Hz
Un HV: 110...132 - 220...250 VDC/AC 50-60 Hz
Operating limits 65…120 % Un
Power on inrush 70...100 W
(Ps)
Inrush time 150 ms
Holding power 1.5 W
(Pc)
Opening time 30...60 ms
Insulation voltage 2000 V 50 Hz (for 1 min)
DI ST RI BUT I ON S OLUT I ON S 31
9. Closing spring loaded and unloaded signalling 10. Mechanical override of the undervoltage
contacts (-BGS2) release
Two pairs of contacts (one open and the other This is a mechanical device that allows the
closed) allow the status of the circuit breaker’s operation of the undervoltage release to be de-
closing spring to be signalled in the remote mode. activated.
Only one contact can be wired, thus the spring This allows the circuit breaker to be closed even
loaded or spring unloaded can be signalled in the when the undervoltage release is not energized.
remote mode. The undervoltage release is activated / de-
activated by means of a dedicated two-position
selector switch installed on the front of the circuit
breaker operating mechanism.
The minimum voltage override is always equipped
with an electrical device for signalling when the
undevoltage release is de-activated (-BGB6).
The mechanical undervoltage override cannot be
supplied when the CEI 0-16 version REF 601
protection device is required.
The “Temporary mechanical override” version is
available on request. This allows the action of the
de-energized undervoltage release to remain de-
activated for as long as the control knob on the
front of the circuit breaker’s operating mechanism
is depressed in the manual mode.
The temporary mechanical override can be
supplied when the CEI 0-16 version REF 601
protection device is required.
32 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
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How to choose and order the circuit breakers
11. Opening pushbutton protection 13. Opening and closing pushbutton protection
This protection only allows the opening button to This protection only allows the opening and
be operated with a special tool. closing buttons to be operated with a special tool
It cannot be supplied for the VD4/R-SEC and VD4/ It cannot be supplied for the VD4/R-SEC and VD4/
L-SEC versions. L-SEC versions.
15. PR521 protection device (-BR51) 16. REF 601 protection device (-BR51)
This protection device cannot be supplied for the This protection device is an alternative to the
VD4/R-SEC and VD4/L-SEC versions. similar PR521.
It trips the circuit breaker owing to: Unlike PR521, which is self-supplied, REF 601 needs
• overload (51) auxiliary voltage in order to function. On request, it
• short-circuit (50) can be equipped with all the VD4/R series circuit
• earth fault (51N). breakers with lateral operating mechanisms. It is
It is available in the following versions: the only protection device that can be installed on
15A PR521 self-supplied with protection 51-50 the VD4/R-Sec and VD4/L-Sec versions.
15B PR521 self-supplied with protection 51-50- REF 601 trips the circuit breaker owing to:
51N. • overload (51)
Consult chapter 3 for the technical and tripping • delayed and instantaneous short-circuit (50 and
specifications and for the adjustable threshold 51)
values. • delayed and instantaneous homopolar earth
Notes:
fault (50N and 51N)
• The transparent tamperproof protection is always supplied with It also detects the magnetizing current of a
protection device PR521.
• In order for the relay to function, the circuit breaker must be equipped
threephase transformer to prevent untimely
with the opening solenoid -MBO3 (accessory 4) and two or three tripping on switch-in (68).
current sensors -BC1 ... BC3 (accessory 17).
Three sensors are required in order to perform function 51N for the
It is available in the following versions:
vector sum of the phase currents. Just two current sensors can be 16A REF 601 version IEC (time-current curves
installed if function 51N is performed with an external toroidal current
transformer. The external toroidal transformer is available on request -BN
according to IEC 255-3 and with “ß = 1” or
(accessory 19). Only two current sensors can be installed (on the lateral “ß = 5” and specific curve “RI” for the Belgian
poles) in 24 kV versions with 230 mm pole center distance.
market)
16B REF 601 version IEC as 16A with RS485 serial
communication, MODBUS RTU protocol
16C REF 601 version CEI 0-16 (time-current curves
in compliance with CEI 0-16)(*)
16D REF 601 version CEI 0-16 as 16C with RS485
serial communication, MODBUS RTU , FULL
DUPLEX protocol(*).
—
How to choose and order the circuit breakers
Consult chapter 3 for the technical and tripping 17. Current sensors for protection device PR521
specifications and for the adjustable threshold (-BC1 ... -BC3)
values. The current sensors transmit the current signal to
The REF 601 protection device has pushbuttons the relay for processing and provide the energy to
for the circuit breaker’s electrical opening and power the relay and opening solenoid if tripping
closing control. The electrical opening control is occurs.
always operative because the VD4/R circuit Sensors available for PR521:
breaker is supplied with opening release -MBO1
(kit 2) as part of the standard equipment. For the Kit Quantity Rated current
18. Current sensors for protection device REF 601 19. External toroidal transformer (-BN)
(-BC1 ... -BC3) The external toroidal transformer is essential for
The current sensors for REF 601 are Rogowsky detecting earth fault currents when the circuit
coils encapsulated in epoxy resin. breaker is equipped with just two current sensors.
The following sensors are available: It also allows earth fault currents of less than ten
Kit Quantity or so Amperes to be detected.
18A 2 (three) KEVCR 24 OC2 sensors with 630 A It is available in the following versions (with In =
internal feed-through 50/1 A transformer ratio):
18B 3 (three) KEVCR 24 OC2 sensors with 630 A 19A with closed core and 110 mm internal
internal feed-through diameter (in the photograph)
18C 2 (two) KEVCR 24 AC2 sensors with 1250 A 19B with openable core and 110 mm internal
internal feed-through diameter
18D 3 (three) KEVCR 24 AC2 sensors with 1250 A 19C with closed core and 110 mm internal
internal feed-through. diameter, CEI version with 100/1A
The current sensors for the REF 601 protection transformer ratio (for use in conjunction with
device can be installed in the following ways: the CEI 0-16 version REF 601).
• circuit breakers up to 24 kV with 230 to 300 mm
pole center-distannce: the sensors can be
installed on each pole regardless of the circuit
breaker’s rated voltage
• circuit breakers up to 17.5 kV with 210 mm pole
centerdistance: the sensors can be installed on
each pole regardless of the circuit breaker’s
rated voltage
• circuit breakers up to 24 kV with 210 mm pole
centerdistance: the circuit breaker can be used in
conjunction with the REF 601 protection device in-
stalled in the switchgear and connected to KECA
sensors on insulated medium voltage cables.
Note:
20. Test unit TT2
The rated current of the REF 601 protection device must be set on the This is a portable device that allows the operation
device itself and does not depend on the type of sensor. The choice
between the sensor with 630 A feed-through and that with 1250 A feed-
of “release chain” PR521 and the opening solenoid
through solely depends on the rated current of the circuit breaker on (-MBO3) to be checked.
which the sensors will be installed.
It is always obligatory to use 3 sensors for the CEI 0-16 version of REF 601.
36 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
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How to choose and order the circuit breakers
25. Device for monitoring the functionality and 26. KECA current sensors for REF 601 relays only
continuity of the opening/closing releases suitable for assembly on insulated MV cable
(STU Shunt Test Unit) KECA sensors are used when the REF 601 relay is
The STU device can be used in conjunction with installed in the switchgear instead of being built
the shunt opening release (-MBO1; -MBO2) or the into the circuit breaker.
shunt closing release (-MBC) for functionality and The following Rogowsky sensors with fixed core
continuity tests. A device is required for each and 70 mm internal diameter are available:
release tested. KECA250B.
The testing/monitoring Shunt Test Unit can be
used to test the continuity of releases with rated
operating voltage between 24 V and 250 V (AC or
DC), as well as the functionality of the release’s
electronic circuit.
The continuity test is performed in cycles with a
20-second interval between one test and the next.
The unit has optical LED indicators on the front.
The following information is given:
• POWER ON: power is being supplied
• -MBO/MBC TESTING: the test is being performed
• TEST FAILED: this signal is given after a test has
failed or when there is no auxiliary power being
supplied
• ALARM: this signal is given after three
consecutive tests have failed.
There are two change-over relays on the unit that
indicate these two events in the remote mode:
• test failed (resetting occurs automatically once
the alarm has ceased)
• failure of three tests (resetting only occurs by
means of the manual - RESET - on the front of
the unit).
A manual - RESET - key is also installed on the front
of the unit.
Specifications
Un 24 ... 250 V AC/DC
Interrupted overcurrent 6A
Interrupted overvoltage 250 V AC
38 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
—
Specific characteristics of the product
Electromagnetic compatibility
VD4/R circuit-breakers with EL lateral operaing
mechanisms equipped with REF 601 and PR521
electronic protection devices with
microprocessors guarantee operation without
accidental tripping even in the presence of
interference caused by electronic equipment,
atmospheric disturbance or electrical discharge.
They are also unable to create interference with
other, already existing electronic equipment near
the installation.
The above in accordance with Standards Altitude
EN 50081-2, 50082-2, 60694 and European
It is known that the insulating property of air
Directive EEC 89/336 and successive directives
diminishes as the altitude increases.
concerning electromagnetic compatibility (EMC),
This phenomenon must always be considered
in compliance with which the releases bear CE
when the insulating components of equipment
marking.
that must be installed at more than 1000 m above
sea level are designed. In this case, one must
consider a correction coefficient that can be taken
from the following graph created in accordance
with the indications provided by Standards
IEC 62271-100.
The example below gives a clear interpretation of
the indications above.
Graph for determining the Ka correction factor according to the altitude, Example (IEC):
—
Specific characteristics of the product
Spare parts
• Opening spring(*)
• Closing spring(*)
• Complete pole(*)
• Basic control(*)
• Gearmotor
• Opening release
• Supplementary opening release
• Closing release
• Key lock
• Limit contact
• Opening pushbutton
• Closing pushbutton.
• Connections for VD4/R and VD4/L (specify the
rated contact)
Ordering: please contact us and specify the serial
number of the circuit breaker when ordering spare
parts.
(*) Can only be replaced by trained personnel and/or in our repair shops.
DI ST RI BUT I ON S OLUT I ON S 41
Activate the corresponding dip-switch in order to
select the sensor. If more than one sensor is
selected by accident, the alarm LED will flash to
indicate that an error has occurred.
PR521 with LSI protection functions PR521 with LSI protection functions
42 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
—
Specific characteristics of the product
Inputs
Analog inputs
• Inputs for current sensors.
The current sensors that supply the proportional
signals to the current circulating in the phases
and the energy required for self-powering the
PR521
PR521 device, are connected to the PR521 unit by means
of these three inputs.
• External earth fault toroid input.
The external earth fault toroid, the signal of
which is directly proportional to the earth fault
External earth fault toroid current, is connected to the PR521 unit by means
of this input. This transformer does not supply
electricity for relay operation in the self-
Release actuator powering mode. This input must be made with a
The PR521 release unit releases the control by twin-core screened cable, the braided wire of
means of an opening solenoid (-MBO3 - see which must be earthed on the metal housing of
accessories chap. 2) when the protection functions the PR521 unit (refer to the wiring diagram
trip. enclosed with the circuit breaker). If there are
EMC problems, the earth connection of the
braided wire must be as solid and short as
Self-powering possible.
PR521 operation is guaranteed by the self-
powering circuit.
Binary input for the monitoring function
The minimum phase current value required for
• Input for remote controlled circuit breaker
operation is 0.2 x In.
opening command.
This circuit is able to withstand:
This input allows the circuit breaker to be
• overload: continuative 1.5 x In
opened by remote control, using the energy
• overload: 6 x In for 200 s
supplied by the current sensors if available.
• overload: 25 kA for 1 s (circuit breaker’s
This input must be made with a twin-core
maximum shorttime withstand current).
screened cable, the braided wire of which must
be earthed on the metal housing of the PR521
unit (refer to the wiring diagram enclosed with
the circuit breaker).
DI ST RI BUT I ON S OLUT I ON S 43
—
Specific characteristics of the product
less than 1.05 x I> regulated and guarantees access to the threshold
for current values of more than 1.30 x I> regulated.
( ) The tolerance on tripping times with threephase power is ±15% or
2
±30 ms.
A B C
• 16 trip curves for each family, defined as follows (3) Instantaneous overcurrent
a) Normally inverse time curves
(with α = 0.02, β = 0.14, K = 0.1...1.6 with 0.1 pitch) protection
b) Very inverse time curves The following settings are possible:
(with α = 1, β = 13.5, K = 0.1...1.6 with 0.1 pitch)
• 15 current threshold values (I>>>) (1)
c) Extremely inverse time curves
2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 17 x In
(with α = 2, β = 80, K = 0.1...1.6 with 0.1 pitch)
(1) The unit guarantees non-access to the threshold for current values of
• Instantaneous trip time not adjustable
less than 1.05 x I> regulated and guarantees access to the threshold
for current values of more than 1.30 x I> regulated.
(curve with intentional delay nil added)
(3) The tolerance on tripping times is ±20% or ±150 ms.
(1) The tolerance of the threshold values is ±10%.
The protection cannot be cut out. The tripping The protection can be cut out.
curves change as the current thresholds vary. Protection I>>> processes the peak value for the
entire range 2...20 x In.
Protection I> for curves NI, VI and EI processes the
true r.m.s. value of the phase current. A
A B
A Position all the Dip Switches down to cut-out the protection. The
tripping threshold setting is made by positioning the Dip Switches in
the appropriate way.
B Dip Switch for setting the tripping time.
46 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
—
Specific characteristics of the product
(2) The tolerance on tripping times is ±20% or ±30 ms. 0.60 0.65 0.70 0.75 s
(3) Curve with intentional additional null delay.
(1) The tolerance on the threshold values is ±15%.
(2) The tolerance on tripping times is ±20% or ±30 ms.
The protection can be cut out. Protection Io> (3) Curve with intentional additional null delay.
A B C
A Position the Dip Switch up to select the internal toroid. This setting
defines a tripping threshold of 0.4 + the threshold setting (see note
B).
B Position all the Dip Switches down to cut-out the protection. The
tripping threshold setting is made by positioning the Dip Switches in A Position the Dip Switch down to select the external toroid. This
the appropriate way. setting defines a tripping threshold of 0 + the threshold setting (see
C Dip Switch for setting the tripping time. note B).
B Position all the Dip Switches down to cut-out the protection. The
NOTE. The Io> protection function is activated if the current exceeds the tripping threshold setting is made by positioning the Dip Switches in
value of 0.2 x In in at least two phases, or the value of 0.4 x In in the single- the appropriate way.
phase mode, while it is automatically cut out when the phase overcurrent C Dip Switch for setting the tripping time.
exceeds the value of 2.5 x In.
NOTE. The Io> protection function is activated if the current exceeds the
value of 0.2 x In in at least two phases of the value of 0.4 x In in the single-
phase mode.
DI ST RI BUT I ON S OLUT I ON S 47
In = rated current of the current sensor I>>> = setting value of the instantaneous short-circuit current (50)
I> = setting value of the overload current (51) Io> = setting value of the earth fault current (51N)
I>> = setting value of the short-circuit current (50) (*) = If the external toroid is used (kit N° 16) with In = 50/1 A
Front view of Test Unit TT2. Rear view of Test Unit TT2.
– The TT2 unit activates when Dip Switch 1 is set in position A (the
Battery Check can be performed).
– When Dip Switches 1 and 2 are set to position A and Dip switch 3 to
position B, the TT2 unit conducts the circuit breaker opening test by
means of opening solenoid -MBO3.
– When Dip Switches 1 and 3 are set to position A and Dip switch 2 to
position B, the TT2 unit resets the alarm (internal signalling relay).
48 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
—
Specific characteristics of the product
t[s]
100
10
1.6
10
0.1
0.01
1.3 2 3 4 5 6 8 10 20 30 40 60 70 80 100
7 9 50 90 I/I>
t =Kx1
DI ST RI BUT I ON S OLUT I ON S 49
PR521 - Normally inverse time tripping curve (NI) for overcurrent protection
t[s]
IEC 60255-3
Normal Inverse Curve
100
10
0.1
0.01
1.3 2 3 4 5 6 8 10 20 30 40 60
7 9 50 I/I>
0.14
t =Kx
0.02
I
–1
I>
50 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
—
Specific characteristics of the product
PR521 - Very inverse time tripping curve (VI) for overcurrent protection
t[s]
IEC 60255-3
Very Inverse Curve
100
10
K= 1.6
1
0.1
K= 0.1
0.01
1.3 2 3 4 5 6 8 10 20 30 40 60
7 9 50 I/I>
13.5
t =Kx
I
–1
I>
DI ST RI BUT I ON S OLUT I ON S 51
PR521 - Extremely inverse time tripping curve (EI) for overcurrent protection
t[s]
IEC 60255-3
Extremely Inverse Curve
100
10
K= 1.6
0.1
K= 0.1
0.01
1.3 2 3 4 5 6 8 10 20 30 40 60
7 9 50 I/I>
80
t =Kx
2
I
–1
I>
52 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
—
Specific characteristics of the product
PR521 - Fixed time tripping curve for short-circuit protection with adjustable delay
t[s]
100
10
0.1
0.01
0.6 0.8 1 2 3 4 5 6 7 8 10 20
0.7 0.9 5.5 9 I/In
t = t >>
DI ST RI BUT I ON S OLUT I ON S 53
PR521 - Tripping curve for short-circuit protection with instantaneous tripping time
t[s]
100
10
0.1
0.01
0.6 0.8 1 2 3 4 5 6 7 8 10 20
0.7 0.9 9 17 I/In
t = t >>>
54 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
—
Specific characteristics of the product
PR521 - Fixed time tripping curve for earth fault protection via internal toroid
t[s]
100
10
1
0.75
0.1
0.01
t = to >
DI ST RI BUT I ON S OLUT I ON S 55
PR521 - Fixed time tripping curve for earth fault protection via external toroid
t[s]
100
10
1
0.75
0.1
0.01
t = to>
56 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
—
Overall dimensions
TN 1VCD000100
TN 1VCD000100
20
237, 5
10
10 45
576
600
2xM 10
205
340
28 177
64, 5
12
176, 5
56 750 56
100
40 4x 10
750 40 52
861 21,5 239
1029 27 270
7 310
132, 5
187 95 97
8
14
11
11
45
14
18
100 22,5
75,5
DI ST RI BUT I ON S OLUT I ON S 57
TN 1VCD003453
TN 1VCD003453
20
45
237, 5
10
10
576
600
2xM 10
382
12
100 64, 5
28
176, 5
750 56
100
4x 10
20 270
56 40 40
750 160 21,5 239
861
7 310
1029
132,5
187
2xM1 0
95
11
45
11
382
14
18
100 22,5
75,5
58 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
—
Overall dimensions
TN 1VCD000101
TN 1VCD000101
20
115
260
237, 5
10 10
2xM 10
576
600
45
205
382
28
64, 5
12
176, 5
56 890
100
40 4x 10
890 92
1001 21,5 239
1170 27 270
7 310
95 132,5
187 97
14
2xM10
11
11
382
45
14
18
100 22,5
75,5
DI ST RI BUT I ON S OLUT I ON S 59
TN 1VCD003454
TN 1VCD003454
282
300 ±1 300 ±1 270 185
139 115 141
20
10
237. 5
45 10
576
600
2xM 10
382
100 64, 5
28
12
176, 5
890 56
100
4 10
40 7
56 40
890 160 20 270
1001 21,5 239
1170
310
132,5
92
M10
95
11
11
45 382
14
18
100 22,5
75,5
60 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
—
Overall dimensions
Fixed circuit breaker for UniSec switchgear - right lateral operating mechanism -
12-17.5-24 kV pole center-distance P = 230 mm
TN 1VCD000131
TN 1VCD000131
20
2 x M10/22 deep 141
237,5
22
600
576
650
684,5
740
20
422
46
64,5
70,5
40
30,5
750 40 21,5
116,5
861
24 1005 53
239
42
4 x M8/21 deep
42
55
382
27
30
R7
40
25
4 21 79,5
14 28
98 24,5
107,5
202,5
152
222
294,5
DI ST RI BUT I ON S OLUT I ON S 61
Fixed circuit breaker for UniSec switchgear - left lateral operating mechanism -
12-17.5-24 kV pole center-distance P = 230 mm
TN 1VCD000132
TN 1VCD000132
237,5
22
576
600
650
684,5
740
20
422
70,5 46
64,5
30,5
40 750
116,5
40
861
21,5 239
1005 24
53
42 4 x M8/21 deep
42
55
382
30
R7
40
25
12,5 21 79,5 28
4
107,5
98 24,5
152 78,5
222
62 V D 4/R - MV VACUUM CI R CUI T BRE AKE RS FOR SE CONDARY DISTRIBU TION
—
Overall dimensions
141
76,5 122 83,5 1
21,5 239
16
101
61,5
144 (REF601)
115 (PR521)
26,5 26,5
19,5
17,5
35
17,5 17,5
576
30
2
16
353, 5
365, 5
175
226
213
14
156
83
53,5
41
240
12
12,5
21,5 39,5 20
72,5 28
119,5
121,5 28 1 Shows REF 601
198 2 353.5 VD4/R-L -Sec 365.5 VD4
(all the other versions)
239 3 Dimension reference point
—
For more information please contact:
—
More product information:
abb.com/mediumvoltage
Your contact center:
abb.com/contactcenters
More service information:
abb.com/service
1VCP000263 – Rev. K, en – VD4/R Technical Catalogue – 2019.01 (GS)