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Heat Pump

Installation of Outdoor Units

1. Alternative Refrigerant R410A


2. Select the Best Location
3. Installation Space
4. Lifting Method
5. Installation
6. Refrigerant piping Installation
7. Refrigerant piping system
8. Electrical Wiring
Heat Pump

1. Alternative Refrigerant R410A


• The refrigerant R410A has the property of higher operating pressure in comparison with R22.
Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteris-
tic should be also considered during the installation.
R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP) of R410A is 0.

CAUTION
• The wall thickness of the piping should comply with the relevant local and national regulations for the designed
pressure 3.8MPa
• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.
If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.
• Do not place the refrigerant container under the direct rays of the sun to prevent it from exploding.
• For high-pressure refrigerant, any unapproved pipe must not be used.
• Do not heat pipes more than necessary to prevent them from softening.
• Be careful not to install wrongly to minimize economic loss because it is expensive in comparison with R22.

2. Select the Best Location


Select space for installing outdoor unit, which will meet the following conditions:
• No direct thermal radiation from other heat sources
• No possibility of annoying neighbors by noise from unit
• No exposition to strong wind
• With strength which bears weight of unit
• Note that drain flows out of unit when heating
• With space for air passage and service work shown next
• Because of the possibility of fire, do not install unit to the space where generation, inflow, stagnation, and
Outdoor Units
Installation of

leakage of combustible gas is expected.


• Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.
• Do not use unit under any special environment where oil, steam and sulfuric gas exist.
• It is recommended to fence round the outdoor unit in order to prevent any person or animal from accessing the
outdoor unit.
• If installation site is area of heavy snowfall, then the following directions should be observed.
- Make the foundation as high as possible.
- Fit a snow protection hood.
• Select installation location considering following conditions to avoid bad condition when additionally performing
defrost operation.
1. Install the outdoor unit at a place well ventilated and having a lot of sunshine in case of installing the product at
a place with a high humidity in winter (near beach, coast, lake, etc).
(Ex) Rooftop where sunshine always shines.
2. Performance of heating will be reduced and pre-heat time of the indoor unit may be lengthened in case of
installing the outdoor unit in winter at following location:
(1) Shade position with a narrow space
(2) Location with much moisture in neighboring floor.
(3) Location with much humidity around.
(4) Location where liquid gathers since the floor is not even.

1 _ R410A(50Hz/60Hz)
Heat Pump

3. Installation Space
3.1 Individual Installation
n During the installation of the unit, consider service, inlet, and outlet and acquire the minimum space as
shown in the figures below.
Case 1 Case 2
Category Installation Space
(10mm≤Side Space≤49mm) (Side Space≥49mm)
B A≥10 A≥50
B≥300 B≥100
A C
C≥10 C≥50
D≥500 D≥500
D Front

B A≥10 A≥50
B≥300 B≥100
A E E C C≥10 C≥50
D≥500 D≥500
D Front E≥20 E≥100

B
A≥10 A≥50
4 sides are A E C B≥300 B≥100
walls C≥10 C≥50
F Front Front D≥500 D≥500
E≥20 E≥100
F≥600 E≥500
D Front Front

B
A≥10 A≥50
A E C
B≥300 B≥100
C≥10 C≥50
F Front Front
D≥300 D≥100
E≥20 E≥100

Outdoor Units
Installation of
F≥500 E≥500
D

B A≥10
B≥300
A
No limit to the height of the wall

Only 2 sides Front

are walls
B A≥200
B≥300
A E E No limit to the E≥400
height of the wall
Front

• The height of the wall on the front side must be 1500mm or less.
h2 • The height of the wall on the inlet side must be 500mm or less.
Limitations on • There is no limit to the wall on the side.
the height of • If the height of the walls on the front and the side are higher than the limit,
1500

A there must be additional space on the front and the side.


the wall h1
B - Additional Space on the inlet side by 1/2 of h1.
(Refer to 4 side
500

- Additional Space on the front side by 1/2 of h2


walls) - h2 = A(Actual height) - 1500
- h1 = B(Actual height) - 500

R410A(50Hz/60Hz) _ 2
Heat Pump

3. Installation Space
Seasonal wind and cautions in winter
• Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well.
• Get ready for seasonal wind or snow in winter even in other areas.
• Install a suction and discharge duct not to let in snow or rain.
• Install the outdoor unit not to come in contact with snow directly. If snow piles up and freezes on the air suction
hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system.
• Install the outdoor unit at the higher installation console by 50cm than the average snowfall (annual average snow-
fall) if it is installed at the area with much snowfall.
• Where snow accumulated on the upper part of the Outdoor Unit by more than 10cm, always remove snow for oper-
ation.

1. The height of H frame must be more than 2 times the snowfall and its width shall not exceed the width of the prod-
uct. (If width of the frame is wider than that of the product, snow may accumulate)
2. Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind.
Outdoor Units
Installation of

3 _ R410A(50Hz/60Hz)
Heat Pump

4. Lifting Method
• When carrying the suspended, unit pass the ropes under the unit and use the two suspension points each at the
front and rear.
• Always lift the unit with ropes attached at four points so that impact is not applied to the unit.
• Attach the ropes to the unit at an angle of 40° or less.

Locking points for


transportation ropes

Forklift Carrying Hole

Outdoor Units
Installation of
Forklift Carrying Guide

CAUTION
Be very careful while carrying the product.
• Do not have only one person carry product if it is more than 20 kg.
• PP bands are used to pack some products. Do not use them as a mean for transportation because they are
dangerous.
• Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in your hands.
• Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging bag
may suffocate children to death.
• When carrying in Outdoor Unit, be sure to support it at four points. Carrying in and lifting with 3-point
support may make Outdoor Unit unstable, resulting in a fall.
• Use 2 belts of at least 8 m long.
• Place extra cloth or boards in the locations where the casing comes in contact with the sling to prevent dam-
age.
• Hoist the unit making sure it is being lifted at its center of gravity.

R410A(50Hz/60Hz) _ 4
Heat Pump

5. Installation
• Install at places where it can endure the weight and vibration/noise of the outdoor unit.
• The outdoor unit supports at the bottom shall have width of at least 100mm under the units legs before being fixed.
• The outdoor unit supports should have minimum height of 200mm.
• Anchor bolts must be inserted at least 75mm.

0mm
t 10
eas
At l
Outdoor units should not be
supported only by the corner
supports. 0mm
t 10 0mm
eas t 10
At l leas Center of the Unit
At

0mm
t 10
eas
At l

0mm
t 10 00m
m
t leas ast 1
A le Center of the Unit
At

5.1 The location of the Anchor bolts


Outdoor Units
Installation of

Unit : mm
At least 65
65

730

760
At least 65
65

Outdoor unit capacity


Chassis A (mm) B (mm)
H/P
UX2 8~12Hp 920 792
UX3 14~20Hp 1240 1102

5 _ R410A(50Hz/60Hz)
Heat Pump

5. Installation
5.2 Foundation for Installation
• Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust.
• Use the H-beam support as a base support
• Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part
depending on installation status. Thus, use anti-vibration materials (cushion pad) fully (The base pad shall be
more than 200mm).

At least 200mm

Unit : mm
Ⓐ The corner part must be fixed firmly. Otherwise, the
support for the installation may be bent.
Ⓑ Get and use M10 Anchor bolt.
Ⓒ Put Cushion Pad between the outdoor unit and ground
75

support for the vibration protection in wide area.


Ⓓ Space for pipes and wiring (Pipes and wirings for bot-
75

200

200
100

tom side)
Ⓔ H-beam support
Ⓕ Concrete support

WARNING

Outdoor Units
Installation of
• Install where it can sufficiently support the weight of the outdoor unit.
If the support strength is not enough, the outdoor unit may drop and hurt people.
• Install where the outdoor unit may not fall in strong wind or earthquake.
If there is a fault in the supporting conditions, the outdoor unit may fall and hurt people.
• Please take extra cautions on the supporting strength of the ground, liquid outlet treatment(treatment
of the liquid flowing out of the outdoor unit in operation), and the passages of the pipe and wiring,
when making the ground support.
• Do not use tube or pipe for liquid outlet in the Base pan. Use drainage instead for liquid outlet. The
tube or pipe may freeze and the liquid may not be drained.

WARNING
• Be sure to remove the MDF(wood support) of the bottom
side of the outdoor unit Base Pan before fixing the bolt. It
may cause the unstable state of the outdoor settlement,
and may cause freezing of the heat exchanger resulting in
abnormal operations.
• Be sure to remove the MDF(wood support) of the bottom
side of the outdoor unit before welding. Not removing MDF Pallet(Wood Support)
causes hazard of fire during welding. - Remove before Installation

R410A(50Hz/60Hz) _ 6
Heat Pump

6. Refrigerant piping Installation


6.1 Precautions on Pipe connection / Valve operation
Pipe connection is done by connecting from the end of the pipe to the Service Port
branching pipes, and the refrigerant pipe coming out of the outdoor
unit is divided at the end to connect to each indoor unit. Flare connec-
tion for the indoor unit, and welding connection for the outdoor pipe
and the branching parts.
Liquid pipe
Gas pipe
• Use hexagonal wrench to open/close the valve.
Refrigerant
Charging Port

WARNING
• Always careful not to leak the refrigerant during welding.
• The refrigerant generates poisonous gas harmful to human body if combusted.
• Do not perform welding in a closed space.
• Be sure to close the cap of the service port to prevent gas leakage after the work.

CAUTION
Please block the pipe knock outs of the front and side panels after installing the pipes.
(Animals or foreign objects may be brought in to damage the cables.)
Outdoor Units
Installation of

7 _ R410A(50Hz/60Hz)
Heat Pump

6. Refrigerant piping Installation


6.2 Connection of Outdoor units
[Unit : mm]
Outdoor units Model Gas pipe Liquid pipe

416 331
408 314
I.D.28.58 I.D.28.58 I.D.15.88 I.D.15.88

C
2 Unit C ARCNN21 I.D.31.8 I.D.34.9
I.D.22.2 111 I.D.19.05 I.D.12.7 I.D.9.52 83

I.D.41.3 I.D.38.1 O.D.34.9 I.D.22.2 O.D.19.05


I.D.28.58 I.D.12.7 I.D.15.88

130 70

341 334
298 281

3 Unit
ARCNN31 I.D.41.3 I.D.34.9 111 I.D.22.2 I.D.19.05 I.D.19.05 83

I.D.41.3 O.D.34.9
C
I.D.28.58 I.D.15.88 I.D.12.7

125

415 334
375 281

4 Unit A ARCNN41 I.D.44.48 I.D.53.98 I.D.41.3 134 I.D.22.2 I.D.19.05 I.D.19.05 83

I.D.25.4 O.D.22.2

C I.D.15.88 I.D.12.7
I.D.28.58
80

For more information, refer accessory installation manual.

Outdoor Units
Installation of

R410A(50Hz/60Hz) _ 8
Heat Pump

7. Refrigerant piping system


7.1 Refrigerant Pipe Connection
7.1.1 Y Branch Method

1 Outdoor Units
Example : 5 Indoor Units connected
Ⓐ : Outdoor Unit
Ⓑ : 1st branch (Y branch)
Ⓒ : Indoor Units

L150m (200 m : Conditional application)

H 110m
l 40m (90 m : Conditional application)

h 40m

Slave
2 Outdoor Units Master Slave Slave
Master
Master
Example : 5 Indoor Units connected
Ⓐ : Outdoor Unit 10m or
less
Ⓑ : 1st branch (Y branch) ODU Capacity
Master ≥ Slave
Ⓒ : Indoor Units
Ⓓ : Downward Indoor Unit
Ⓔ : Connection branch pipe L150m (200 m : Conditional application)
H 110m

between Outdoor units: l 40m (90 m : Conditional application)


ARCNN21
Outdoor Units
Installation of

h 40m

Piping length from outdoor branch to outdoor unit ≤10m, equivalent length:max 13m (for 22HP or more)
Conditional application
To satisfy below condition to make 40 m ~ 90 m of pipe length after first branch.
1) The diameter of pipes (Liquid and Gas pipes) between first branch and the last branch should be
increased by one step, except pipe diameter B,C,D is same as Diameter A
Ø6.35 ’ Ø 9.52 ’ Ø 12.7 ’ Ø 15.88 ’ Ø 19.05 ’ Ø 22.2 ’ Ø 25.4*, Ø 28.58 ’ Ø 31.8*, Ø 34.9 ’ Ø 38.1*
* : It is not necessary to size up.
h If available on site, it use this size. Otherwise it canʼt be increased.
2) While calculating whole refrigerant pipe length, pipe B,C,D length should be calculated twice.
A+Bx2+Cx2+Dx2+a+b+c+d+e ≤ 1,000 m
3) Length of pipe from each indoor unit to the closest branch (a,b,c,d,e) ≤ 40 m
4) [Length of pipe from outdoor unit to the farthest indoor unit 5 (A+B+C+D+e)]
- [Length of pipe from outdoor unit to the closest indoor unit 1 (A+a)] ≤ 40 m

9 _ R410A(50Hz/60Hz)
Heat Pump

7. Refrigerant piping system


3 Outdoor Units
Slave2
Example : 5 Indoor Units Slave1
Master
connected
Ⓐ : Outdoor Unit 10m or
Ⓑ : 1st branch (Y branch) less ODU Capacity
Master ≥ Slave1 ≥ Slave 2
Ⓒ : Indoor Units
Ⓓ : Downward Indoor Unit
Ⓔ : Connection branch pipe
between Outdoor units: L150m (200 m : Conditional application)

H 110m
ARCNN31 l 40m (90 m : Conditional application)
Ⓕ : Connection branch pipe
between Outdoor units:
ARCNN21

h 40m

4 Outdoor Units
Slave3
Slave2
Example : 5 Indoor Units Slave1
connected Master

Ⓐ : Outdoor Unit G
10m or
Ⓑ : 1st branch (Y branch) less
Ⓒ : Indoor Units ODU Capacity
Master ≥ Slave1 ≥ Slave 2 ≥ Slave 3
Ⓓ : Downward Indoor Unit
Ⓔ : Connection branch pipe
L150m (200 m : Conditional application)
between Outdoor units:
H 110m

ARCNN41 l 40m (90 m : Conditional application)

Ⓕ : Connection branch pipe

Outdoor Units
Installation of
between Outdoor units:
ARCNN31
Ⓖ : Connection branch pipe
h 40m
between Outdoor units :
ARCNN21

Piping length form outdoor branch to outdoor unit ≤ 10 m, equivalent length : max. 13 m(for 22 HP or more)
Conditional application
To satisfy below condition to make 40 m ~ 90 m of pipe length after first branch.
1) The diameter of pipes (Liquid and Gas pipes) between first branch and the last branch should be
increased by one step, except pipe diameter B,C,D is same as Diameter A
Ø6.35 ’ Ø 9.52 ’ Ø 12.7 ’ Ø 15.88 ’ Ø 19.05 ’ Ø 22.2 ’ Ø 25.4*, Ø 28.58 ’ Ø 31.8*, Ø 34.9 ’ Ø 38.1*
* : It is not necessary to size up.
h If available on site, it use this size. Otherwise it canʼt be increased.
2) While calculating whole refrigerant pipe length, pipe B,C,D length should be calculated twice.
A+Bx2+Cx2+Dx2+a+b+c+d+e ≤ 1,000 m
3) Length of pipe from each indoor unit to the closest branch (a,b,c,d,e) ≤ 40 m
4) [Length of pipe from outdoor unit to the farthest indoor unit 5 (A+B+C+D+e)]
- [Length of pipe from outdoor unit to the closest indoor unit 1 (A+a)] ≤ 40 m

R410A(50Hz/60Hz) _ 10
Heat Pump

7. Refrigerant piping system


Ú Refrigerant pipe diameter from branch to branch (B,C,D)
Downward Indoor Unit total capacity Liquid pipe Gas pipe
[kW(Btu/h)] [mm(inch)] [mm(inch)]
≤ 5.6(19,100) Ø6.35(1/4) Ø12.7(1/2)
< 16.0(54,600) Ø9.52(3/8) Ø15.88(5/8)
≤ 22.4(76,400) Ø9.52(3/8) Ø19.05(3/4)
< 33.6(114,700) Ø9.52(3/8) Ø22.2(7/8)
< 50.4(172,000) Ø12.7(1/2) Ø28.58(1-1/8 )
< 67.2(229,400) Ø15.88(5/8) Ø28.58(1-1/8 )
< 72.8(248.500) Ø15.88(5/8) Ø34.9(1-3/8)
< 100.8(344,000) Ø19.05(3/4) Ø34.9(1-3/8)
< 173.6(592,500) Ø19.05(3/4) Ø41.3(1-5/8)
< 184.8(630,700) Ø22.2(7/8) Ø44.5(1-3/4)
< 224.0(764,400) Ø22.2(7/8) Ø53.98(2-1/8)

Ú Total pipe length = A+B+C+D+a+b+c+d+e ≤ 1,000 m


Longest pipe length Equivalent pipe length
L
A+B+C+D+e ≤ 150m(200 m**) *A+B+C+D+e ≤ 175m(225 m**)
Longest pipe length after 1st branch
l
B+C+D+e ≤ 40m(90 m**)
Difference in height(Outdoor Unit ↔ Indoor Unit)
H
H ≤ 110m
Difference in height (Indoor Unit ↔ Indoor Unit)
h
h ≤ 40m
Difference in height (Outdoor Unit ↔ Outdoor Unit)
h1 h1 ≤ 5m
• * : Assume equivalent piping length of Y branch to be 0.5m, that of header to be 1m, calculation purpose.
• ** : To apply Conditional Application
Outdoor Units
Installation of

WARNING
When the any one (or both ) of below conditions are satisfied, the diameter of main pipe (A) must be increased accordingto below table.
- The equivalent length between outdoor unit and the farthest indoor unit is 90m or more (Liquid and Gas pipes are increased)
- The level difference (Outdoor unit ↔ Indoor unit) is 50m or more (Only liquid pipe is increased)

Ú Refrigerant pipe diameter from outdoor unit to first branch. (A)


Increased Pipe Diameter
Upward Outdoor
unit total capacity Standard Pipe Diameter When pipe length is 90m or more When level difference is
from ODU to 1st branch 50m or more
Liquid pipe Gas pipe Liquid pipe Gas pipe Liquid pipe Gas pipe
HP [mm(inch)] [mm(inch)] [mm(inch)] [mm(inch)] [mm(inch)] [mm(inch)]
8 Ø 9.52(3/8) Ø 19.05(3/4) Ø 12.7(1/2) Ø 22.2(7/8) Ø 12.7(1/2) not increased
10 Ø 9.52(3/8) Ø 22.2(7/8) Ø 12.7(1/2) Ø 25.4(1) Ø 12.7(1/2) not increased
12 ~ 14 Ø 12.7(1/2) Ø 28.58(1-1/8) Ø 15.88(5/8) not increased Ø 15.88(5/8) not increased
16 Ø 12.7(1/2) Ø 28.58(1-1/8) Ø 15.88(5/8) Ø 31.8(1-1/4) Ø 15.88(5/8) not increased
18 ~ 22 Ø 15.88(5/8) Ø 28.58(1-1/8) Ø 19.05(3/4) Ø 31.8(1-1/4) Ø 19.05(3/4) not increased
24 Ø 15.88(5/8) Ø 34.9(1-3/8) Ø 19.05(3/4) not increased Ø 19.05(3/4) not increased
26 ~ 34 Ø 19.05(3/4) Ø 34.9(1-3/8) Ø 22.2(7/8) Ø 38.1(1-1/2) Ø 22.2(7/8) not increased
36 ~ 60 Ø 19.05(3/4) Ø 41.3(1-5/8) Ø 22.2(7/8) not increased Ø 22.2(7/8) not increased
62 ~ 64 Ø 22.2(7/8) Ø 44.5(1-3/4) Ø 25.4(1) Ø 53.98(2-1/8) Ø 25.4(1) not increased
66 ~ 80 Ø 22.2(7/8) Ø 53.98(2-1/8) Ø 25.4(1) not increased Ø 25.4(1) not increased
h If available on site, it use this size. Otherwise it can't be increased.

11 _ R410A(50Hz/60Hz)
Heat Pump

7. Refrigerant piping system


7.1.2 Header Method

1 Outdoor Unit
Example : 6 Indoor Units connected
Ⓐ : Outdoor Unit
Ⓑ : 1st branch
Ⓒ : Indoor Units
Ⓓ : Sealed piping L 200m

H 110m
40m

h 40m

2 Outdoor Units Slave Slave Slave


Master Master Master
Example : 6 Indoor Units connected
Ⓐ : Outdoor Unit
Ⓑ : Header branch 10m or
less
Ⓒ : Indoor Units
ODU Capacity
Ⓓ : Sealing Master Slave
Ⓔ : Connection branch pipe

Outdoor Units
Installation of
L 200m
between Outdoor units:
L 110m

40m
ARCNN21

h 40m

R410A(50Hz/60Hz) _ 12
Heat Pump

7. Refrigerant piping system


3 Outdoor Units Slave2
Slave1
Example : 6 Indoor Units connected Master

Ⓐ : Outdoor Unit
ODU Capacity
Ⓑ : Header branch 10m or Master ≥ Slave1 ≥ Slave2
less
Ⓒ : Indoor Units
Ⓓ : Sealing
Ⓔ : Connection branch pipe L 200m
between Outdoor units:

H 110m
40m
ARCNN31
Ⓕ : Connection branch pipe
between Outdoor units:
ARCNN21
h 40m

Branch pipe can not be used after header


4 Outdoor Units Slave3
Slave2
Slave1
Example : 6 Indoor Units connected Master

Ⓐ : Outdoor Unit G ODU Capacity


10m or F Master ≥ Slave1 ≥ Slave2 ≥ Slave3
Ⓑ : Header branch less E

Ⓒ : Indoor Units
Ⓓ : Sealing
L 200m
Ⓔ : Connection branch pipe
H 110m

between Outdoor units: 40m


ARCNN41
Ⓕ : Connection branch pipe
between Outdoor units:
Outdoor Units

ARCNN31
Installation of

h 40m
Ⓖ : Connection branch pipe
between Outdoor units :
ARCNN21 Branch pipe can not be used after header

Ú Total pipe length = A+a+b+c+d+e+f ≤ 1,000m


Longest pipe length * Equivalent pipe length
L
A+f ≤ 200m A+f ≤ 225m WARNING
Longest pipe length after 1st branch
l Pipe length after header branching
f ≤ 40m
(a~f)
Difference in height(Outdoor Unit ↔ Indoor Unit)
H H ≤ 110m
It is recommended that difference in
length of the pipes connected to the
Difference in height (Indoor Unit ↔ Indoor Unit) Indoor Units is minimized.
h h ≤ 40m Performance difference between
Difference in height (Outdoor Unit ↔ Outdoor Unit) Indoor Units may occur.
h1 h1 ≤ 5m

• * : Assume equivalent piping length of Y branch to be 0.5m, that of header to be 1m, calculation purpose
• Indoor Unit should be installed at lower position than the header.
• Piping length from outdoor branch to outdoor unit ≤ 10m, equivalent length : max 13m
(for 22HP or more)

13 _ R410A(50Hz/60Hz)
Heat Pump

7. Refrigerant piping system

WARNING
When the any one (or both ) of below conditions are satisfied, the diameter of main pipe (A) must be increased
accordingto below table.
- The equivalent length between outdoor unit and the farthest indoor unit is 90m or more (Liquid and Gas pipes are
increased)
- The level difference (Outdoor unit ↔ Indoor unit) is 50m or more (Only liquid pipe is increased)

Ú Refrigerant pipe diameter from outdoor unit to first branch. (A)


Increased Pipe Diameter
Upward Outdoor
unit total capacity Standard Pipe Diameter When pipe length is 90m or more When level difference is
from ODU to 1st branch 50m or more
Liquid pipe Gas pipe Liquid pipe Gas pipe Liquid pipe Gas pipe
HP [mm(inch)] [mm(inch)] [mm(inch)] [mm(inch)] [mm(inch)] [mm(inch)]
8 Ø 9.52(3/8) Ø 19.05(3/4) Ø 12.7(1/2) Ø 22.2(7/8) Ø 12.7(1/2) not increased
10 Ø 9.52(3/8) Ø 22.2(7/8) Ø 12.7(1/2) Ø 25.4(1) Ø 12.7(1/2) not increased
12 ~ 14 Ø 12.7(1/2) Ø 28.58(1-1/8) Ø 15.88(5/8) not increased Ø 15.88(5/8) not increased
16 Ø 12.7(1/2) Ø 28.58(1-1/8) Ø 15.88(5/8) Ø 31.8(1-1/4) Ø 15.88(5/8) not increased
18 ~ 22 Ø 15.88(5/8) Ø 28.58(1-1/8) Ø 19.05(3/4) Ø 31.8(1-1/4) Ø 19.05(3/4) not increased
24 Ø 15.88(5/8) Ø 34.9(1-3/8) Ø 19.05(3/4) not increased Ø 19.05(3/4) not increased
26 ~ 34 Ø 19.05(3/4) Ø 34.9(1-3/8) Ø 22.2(7/8) Ø 38.1(1-1/2) Ø 22.2(7/8) not increased
36 ~ 60 Ø 19.05(3/4) Ø 41.3(1-5/8) Ø 22.2(7/8) not increased Ø 22.2(7/8) not increased
62 ~ 64 Ø 22.2(7/8) Ø 44.5(1-3/4) Ø 25.4(1) Ø 53.98(2-1/8) Ø 25.4(1) not increased
66 ~ 80 Ø 22.2(7/8) Ø 53.98(2-1/8) Ø 25.4(1) not increased Ø 25.4(1) not increased

h If available on site, it use this size. Otherwise it can't be increased.

Outdoor Units
Installation of

R410A(50Hz/60Hz) _ 14
Heat Pump

7. Refrigerant piping system


7.1.3 Combination of Y branch/header method
1 Outdoor Units
Example : 5 Indoor Units connected
Ⓐ : Outdoor Unit
Ⓑ : 1st branch (Y branch)
Ⓒ : Y branch
Ⓓ : Indoor Unit
Ⓔ : Header
Ⓕ : Sealed piping

L 110m
L 150m(200m : Conditional application)

h 40m
40m(90m : Conditional application)

Branch pipe can not be used after header

2 Outdoor Units
Slave Slave Slave
Example : 5 Indoor Units connected Master Master Master
Ⓐ : Outdoor Unit
ODU Capacity
Ⓑ : 1st branch 10m or Master ≥ Slave
less
Ⓒ : Y branch
Ⓓ : Indoor Unit
Ⓔ : Connection branch pipe
between Outdoor units:
Outdoor Units
Installation of

ARCNN21
H 110m

Ⓕ : Header
Ⓖ : Sealed piping L 150m(200m : Conditional application)

h 40m
40m(90m : Conditional application)

Branch pipe can not be used after header

15 _ R410A(50Hz/60Hz)
Heat Pump

7. Refrigerant piping system


3 Outdoor Units Slave2
Slave1
Example : 5 Indoor Units connected Master

Ⓐ : Outdoor Unit ODU Capacity


Ⓑ : 1st branch(Y branch) 10m or
Master ≥ Slave1 ≥ Slave2
less
Ⓒ : Y branch F
E
Ⓓ : Indoor Unit
Ⓔ : Connection branch pipe
between Outdoor units:
ARCNN31

H 110m
Ⓕ : Connection branch pipe L 150m(200m : Conditional application)
between Outdoor units:

h 40m
40m(90m : Conditional application)
ARCNN21
Ⓖ : Header
Ⓗ : Sealing

Branch pipe can not be used after header

4 Outdoor Units
Slave3
Slave2
Example : 5 Indoor Units connected Slave1
Master
Ⓐ : Outdoor Unit ODU Capacity
Master ≥ Slave1 ≥ Slave2 ≥ Slave3
Ⓑ : 1st branch(Y branch) G

Ⓒ : Y branch F
E
Ⓓ : Indoor Unit 10m or
less
Ⓔ : Connection branch pipe
between Outdoor units:
ARCNN41

Outdoor Units
Installation of
Ⓕ : Connection branch pipe
H 110m

L 150m(200m : Conditional application)


between Outdoor units:
40m(90m : Conditional application)

h 40m
ARCNN31
Ⓖ : Connection branch pipe
between Outdoor units:
ARCNN21
Ⓗ : Header
Ⓘ : Sealing
Branch pipe can not be used after header

R410A(50Hz/60Hz) _ 16
Heat Pump

7. Refrigerant piping system


Ú Refrigerant pipe diameter from branch to branch (B,C)
Downward Indoor Unit total capacity Liquid pipe Gas pipe
[kW(Btu/h)] [mm(inch)] [mm(inch)]
≤ 5.6(19,100) Ø6.35(1/4) Ø12.7(1/2)
< 16.0(54,600) Ø9.52(3/8) Ø15.88(5/8)
≤ 22.4(76,400) Ø9.52(3/8) Ø19.05(3/4)
< 33.6(114,700) Ø9.52(3/8) Ø22.2(7/8)
< 50.4(172,000) Ø12.7(1/2) Ø28.58(1-1/8 )
< 67.2(229,400) Ø15.88(5/8) Ø28.58(1-1/8 )
< 72.8(248,500) Ø15.88(5/8) Ø34.9(1-3/8)
< 100.8(344,000) Ø19.05(3/4) Ø34.9(1-3/8)
< 173.6(592,500) Ø19.05(3/4) Ø41.3(1-5/8)
< 184.8(630,700) Ø22.2(7/8) Ø44.5(1-3/4)
< 224.0(764,400) Ø22.2(7/8) Ø53.98(2-1/8)

Ú Total pipe length = A+B+C+a+b+c+d+e ≤ 1,000m


Longest pipe length * Equivalent pipe length
L
A+B+b ≤ 150m(200m**) A+B+b ≤ 175m(225m**)
Longest pipe length after 1st branch
l
B+b ≤ 40m(90m**)
Difference in height(Outdoor Unit ↔ Indoor Unit)
H
H ≤ 110m
Difference in height (Indoor Unit ↔ Indoor Unit)
h h ≤ 40m
Difference in height (Outdoor Unit ↔ Outdoor Unit)
h1 h1 ≤ 5m

• * : Assume equivalent pipe length of Y branch to be 0.5m, that of header to be 1m, calculation purpose
• Indoor Unit should be installed at lower position than the header.
Outdoor Units
Installation of

WARNING
When the any one (or both ) of below conditions are satisfied, the diameter of main pipe (A) must be increased accordingto below table.
- The equivalent length between outdoor unit and the farthest indoor unit is 90m or more (Liquid and Gas pipes are increased)
- The level difference (Outdoor unit ↔ Indoor unit) is 50m or more (Only liquid pipe is increased)

Ú Refrigerant pipe diameter from outdoor unit to first branch. (A)


Increased Pipe Diameter
Upward Outdoor
unit total capacity Standard Pipe Diameter When pipe length is 90m or more When level difference is
from ODU to 1st branch 50m or more
Liquid pipe Gas pipe Liquid pipe Gas pipe Liquid pipe Gas pipe
HP [mm(inch)] [mm(inch)] [mm(inch)] [mm(inch)] [mm(inch)] [mm(inch)]
8 Ø 9.52(3/8) Ø 19.05(3/4) Ø 12.7(1/2) Ø 22.2(7/8) Ø 12.7(1/2) not increased
10 Ø 9.52(3/8) Ø 22.2(7/8) Ø 12.7(1/2) Ø 25.4(1) Ø 12.7(1/2) not increased
12 ~ 14 Ø 12.7(1/2) Ø 28.58(1-1/8) Ø 15.88(5/8) not increased Ø 15.88(5/8) not increased
16 Ø 12.7(1/2) Ø 28.58(1-1/8) Ø 15.88(5/8) Ø 31.8(1-1/4) Ø 15.88(5/8) not increased
18 ~ 22 Ø 15.88(5/8) Ø 28.58(1-1/8) Ø 19.05(3/4) Ø 31.8(1-1/4) Ø 19.05(3/4) not increased
24 Ø 15.88(5/8) Ø 34.9(1-3/8) Ø 19.05(3/4) not increased Ø 19.05(3/4) not increased
26 ~ 34 Ø 19.05(3/4) Ø 34.9(1-3/8) Ø 22.2(7/8) Ø 38.1(1-1/2) Ø 22.2(7/8) not increased
36 ~ 60 Ø 19.05(3/4) Ø 41.3(1-5/8) Ø 22.2(7/8) not increased Ø 22.2(7/8) not increased
62 ~ 64 Ø 22.2(7/8) Ø 44.5(1-3/4) Ø 25.4(1) Ø 53.98(2-1/8) Ø 25.4(1) not increased
66 ~ 80 Ø 22.2(7/8) Ø 53.98(2-1/8) Ø 25.4(1) not increased Ø 25.4(1) not increased
h If available on site, it use this size. Otherwise it can't be increased.

17 _ R410A(50Hz/60Hz)
Heat Pump

7. Refrigerant piping system


7.2 Outdoor unit Connection
WARNING
• In case of pipe diameter B connected after first branch is bigger than the main pipe diameter A, B should be of the
same size with A.
Ex) In case indoor unit combination ratio 120% is connected to 24HP(67.2 kW) outdoor unit.
1) Outdoor unit main pipe diameter A : Ø34.9(Gas pipe), Ø15.88(liquid pipe)
2) Pipe diameter B after first branch according to 120% indoor unit ombination(80.6kW) : Ø34.9(gas pipe),
Ø19.05(liquid pipe)
Therefore, pipe diameter B connected after first branch would be Ø34.9(gas pipe) / Ø15.88(liquid pipe) which is
same with main pipe diameter.
[Example]
Do not choose the main pipe diameter by downward indoor unit total capacity but its outdoor unit model name.
Do not let the connection pipe from branch to branch exceed the main pipe diameter chosen by outdoor unit model name.
EX) Where connecting the indoor units to the 22 HP (61.6 kW) outdoor unit to 130% of its system capacity (80.1 kW)
and branching 7k (2.2kW) indoor unit at the 1st branch.
1) Main pipe diameter(22 HP outdoor unit): Ø28.58(gas pipe), Ø15.88(Liquid pipe)
2) Pipe diameter between 1st and 2nd branch (77.9kW indoor units) :
Ø34.9(Gas pipe), Ø19.05(Liquid pipe) in conformity with downward indoor units.
Since the main pipe diameter of 22HP outdoor unit is Ø28.58(gas pipe), Ø15.88(Liquid pipe) is used as the main
pipe and the connection pipe between 1st and 2nd branch.

7.3 Indoor Unit Connection


Ú Indoor Unit connecting pipe from branch (a,b,c,d,e,f)

Outdoor Units
Installation of
Indoor Unit capacity
Liquid pipe [mm(inch)] Gas pipe [mm(inch)]
[kW(Btu/h)]
≤ 5.6(19,100) Ø6.35(1/4) Ø12.7(1/2)
< 16.0(54,600) Ø9.52(3/8) Ø15.88(5/8)
< 22.4(76,400) Ø9.52(3/8) Ø19.05(3/4)

CAUTION 500mm or more 500mm or more

• Bending radius should be at least twice the diameter of the pipe.


• Bend pipe after 500mm or more from branch(or header).
Do not bend U type.
It may cause Performance unsatisfactory or noise.

R410A(50Hz/60Hz) _ 18
Heat Pump

7. Refrigerant piping system


7.4 Pipe Connection Method/Precautions for Series connections
between Outdoor units
- Separate Y branch joints are needed for series connections between outdoor units.
- Please refer to the below connection examples to install pipe connections between outdoor units.

7.4.1 Pipe connection between outdoor
units (General Case)
The maximum pipe length
after the first branching
between the outdoor units is
10m or less

7.4.2 Pipes between outdoor units are


2m or less

2m or less

7.4.3 Pipes between outdoor units are


2m or longer

Oil Trap
0.2m or more
2m or less
2m or longer

Oil Trap Oil Trap


Outdoor Units
Installation of

2m or less 2m or less
2m or longer 2m or longer

• If the distance between the outdoor units becomes more than 2m, apply Oil Traps between the gas pipes.
• If the outdoor unit is located lower than the main pipe, apply Oil Trap.
7.4.4 Examples of Wrong Pipe Connections

If the main pipe is higher


than the outdoor units, oil
is accumulated in the
outdoor unit. Oil Trap

If there are differences in the height


between the outdoor units, oil is
accumulated in the lower outdoor unit.

19 _ R410A(50Hz/60Hz)
Heat Pump

7. Refrigerant piping system


• The pipes between the outdoor units must maintain horizontal levelness or give an inclination to prevent a back flow toward
the slave outdoor unit. Otherwise, the unit may not operate properly.

(Example 1)

Toward indoor unit


Toward indoor unit

(Example 2)

Toward indoor unit Pipe inclination (2° or more)


Toward indoor unit
(Example 3)

Toward indoor unit

Toward indoor unit

• Apply Oil Trap as shown below when the length of the pipe between the outdoor units is more than 2m.

Outdoor Units
Installation of
Otherwise, the unit may not operate properly.

(Example 1)

Toward indoor unit ≤ 2m

(Example 2)
≥ 0.2m

Oil Trap

Toward indoor unit ≤ 2m

≥ 2m

* Install Oil trap if the ODU is at lower level than main piping.

R410A(50Hz/60Hz) _ 20
Heat Pump

7. Refrigerant piping system


• When connecting the pipes between the outdoor units, the accumulation of oil in the slave outdoor unit should be avoided.
Otherwise, the unit may not operate properly.

(Example 1)

Toward indoor unit Toward indoor unit

(Example 2)

Toward indoor unit


Outdoor Units

(Example 3)
Installation of

Oil Trap

h h
≥ 0.2m

Toward indoor unit Toward indoor unit

21 _ R410A(50Hz/60Hz)
Heat Pump

7. Refrigerant piping system


7.5 The amount of Refrigerant
The calculation of the additional charge should take into account the length of pipe and CF(correction
Factor) value of indoor unit.

= Total liquid pipe Amount refrigerant of Indoor units


Additional charge(kg) :Ø25.4 mm Example) 4Way Ceiling Cassette 14.1kW -1ea
Ceiling concealed Duct 7.1kW-2ea
Total liquid pipe Wall Mounted 2.2kW-4ea
+ :Ø22.2 mm

Total liquid pipe CF = 0.64 × 1 + 0.26 × 2 + 0.24 × 4 = 2.12 kg


+
:Ø19.05 mm

Total liquid pipe


+
:Ø15.88 mm

Total liquid pipe


+
:Ø12.7 mm

Total liquid pipe


+
:Ø9.52 mm

Total liquid pipe


+
:Ø6.35 mm

+ CF value of indoor unit

Note:
Please refer to the additional refrigerant table for indoor units of installation manual.

Outdoor Units
Installation of

R410A(50Hz/60Hz) _ 22
Heat Pump

7. Refrigerant piping system


7.6 Distribution Method
7.6.1 Line Distribution
Slave
Master

1st 2nd Slave 3rd main pipe distribution


Master

Slave
Master 2nd
1st 3rd

1st 2nd 3rd


1st
Main pipe
Distribution

2nd
Main pipe
Distribution

7.6.2 Vertical Distribution


Ensure that the branch pipes are attached vertically.
Slave
Master

Slave
Outdoor Units
Installation of

Master

7.6.3 The others


Slave
Master Slave
Master

Header

23 _ R410A(50Hz/60Hz)
Heat Pump

7. Refrigerant piping system


7.7 Selection of Y Branch and Header
7.7.1 Y Branch
[unit:mm]
Models Gas pipe Liquid pipe
I.D12.7 I.D12.7 I.D6.35
I.D15.88 I.D15.88 I.D.6.35 I.D9.52 I.D9.52

1 1

I.D15.88 74 I.D.6.35 74
ARBLN01621 I.D12.7 I.D.9.52

281 281
292 292
1 O.D9.52
1 O.D15.88
I.D19.05 I.D12.7 70
70

I.D22.2 I.D19.05 I.D15.88 I.D19.05 I.D12.7


2 I.D12.7
1 I.D9.52 I.D9.52 I.D6.35
I.D19.05
I.D25.4 83
I.D15.88 I.D12.7
I.D12.7
390 I.D12.7 74
ARBLN03321 413
3 I.D9.52 I.D6.35

O.D19.05 I.D22.2 I.D28.58 O.D25.4


O.D19.05
I.D22.2 321
I.D25.4 332
3 1 2

70 80 110

I.D19.05 I.D19.05
I.D28.58 I.D22.2 I.D15.88 I.D12.7 I.D15.88 I.D15.88 I.D12.7
2 2
1
I.D12.7
I.D15.88 I.D19.05 I.D15.88 I.D19.05 83
I.D31.8 96
I.D19.05 I.D12.7

3
ARBLN07121 376
404
3
371
394

I.D28.58 I.D31.8 I.D34.9 O.D31.8 O.D19.05 I.D22.2 O.D12.7 I.D9.52 I.D6.35 O.D12.7 I.D9.52
I.D28.58
2 1 3 3 2
O.D22.2
120 90 120 110 70

I.D34.9
I.D41.3 I.D38.1 I.D28.58 I.D19.05
I.D15.88 I.D19.05 I.D22.2 I.D15.88

Outdoor Units
2

Installation of
I.D34.9 2
1
I.D38.1 I.D28.58 I.D15.88
125 I.D22.2
I.D34.9 I.D22.2 I.D19.05 I.D12.7 96

471 3
416 3
ARBLN14521 517
444
I.D19.05 I.D15.88 O.D38.1 I.D41.3 O.D34.9 I.D38.1
3
2 3 I.D41.3
O.D22.2 I.D12.7 O.D19.05 I.D9.52
120 90 130 O.D15.88 I.D9.52 I.D22.2 O.D12.7 I.D6.35
I.D12.7 O.D28.58 I.D22.2 2 3 3
3
2 I.D19.05
O.D15.88 110 80 110

I.D.44.48
I.D.53.98 I.D41.3 I.D38.1 I.D.25.4
2 I.D25.4 I.D22.2 I.D.22.2 I.D.19.05
1
2
I.D.44.48
I.D.44.48 I.D41.3 I.D38.1 134
I.D.25.4
I.D.22.2 I.D.19.05 96
420 3
490 346 3
ARBLN23220 I.D.34.9 I.D31.8 I.D.53.98 I.D.25.4 379
O.D.38.1 I.D.28.58 O.D.44.48 I.D.22.2
O.D.28.58
2 3 X2 2 3 X2 3 I.D.15.88 I.D9.52
175 115 O.D.19.05 I.D.12.7 O.D12.7 I.D6.35
100
I.D12.7 I.D.19.05 I.D.15.88 2 3 X2 3
3 3
O.D15.88 O.D.22.2 110 110
70 120

R410A(50Hz/60Hz) _ 24
Heat Pump

7. Refrigerant piping system


7.7.2 Header
[unit:mm]

Models Gas pipe Liquid pipe


360 360
120 120
ID12.7 ID6.35
ID12.7 ID6.35
4 branch
ID9.52 150
ID15.88 150 ID9.52
120 120
ARBL054 ID15.88

ID19.05 ID15.88 ID12.7 ID9.52

540 540
120 120
ID12.7 ID6.35
7 branch ID12.7
ID15.88 ID9.52
ID15.88
150 120 150
ARBL057 120

ID19.05 ID15.88 ID12.7 ID9.52

400 360
160 120
ID15.88 ID6.35
ID12.7 ID6.35
4 branch
ID19.05 ID9.52 150
150 ID9.52 120
ARBL104 ID15.88 120

ID28.58 ID25.4 ID22.2 ID12.7 ID9.52

580 700
160 120
ID15.88 ID6.35
ID12.7 ID6.35
7 branch
ID19.05 150 ID9.52 150
ID15.88 120 ID9.52 120
ARBL107
Outdoor Units
Installation of

ID28.58 ID25.4 ID22.2 ID12.7 ID9.52

760 720
160 120
ID15.88
10 branch ID12.7 ID6.35
ID6.35

150 150
ARBL1010 ID15.88
ID19.05 120 ID9.52 120

ID9.52
ID12.7 ID9.52
ID28.58 ID25.4 ID22.2

700
775
182 60*9=540 107
ID15.88 ID6.35
10 branch ID12.7 ID6.35
ID19.05 150 ID9.52 150
ID15.88
ARBL2010 120 120

ID9.52 ID15.88 ID19.05


ID31.8 ID34.9 ID28.58

25 _ R410A(50Hz/60Hz)
Heat Pump

8. Electrical Wiring
8.1 Electrical Wiring
8.1.1 Caution
1. Follow ordinance of your governmental organization for technical standard related to electrical equipment,
wiring regulations and guidance of each electric power company.

CAUTION
Be sure to have authorized electrical engineers do the electric work using special circuits in
accordance with regulations and this installation manual. If power supply circuit has a lack of
capacity or electric work deficiency, it may cause an electric shock or fire.

2. Install the Outdoor Unit communication line away from the power source wiring so that it is not affected by elec-
tric noise from the power source. (Do not run it through the same conduit.)
3. Be sure to provide designated grounding work to Outdoor Unit.

CAUTION
Be sure to correct the outdoor unit to earth. Do not connect earth line to any gas pipe, liquid pipe,
lightening rod or telephone earth line. If earth is incomplete, it may cause an electric shock.

4. Give some allowance to wiring for electrical part box of Indoor and Outdoor Units, because the box is sometimes
removed at the time of service work.
5. Never connect the main power source to terminal block of communication line. If connected, electrical parts will be
burnt out.
6. Use 2-core shield cable for communication line.(O mark in the figure below) If communication lines of different sys-
tems are wired with the same multiplecore cable, the resultant poor transmitting and receiving will cause erroneous
operations. ( mark in the figure below)
7. Only the communication line specified should be connected to the terminal block for Outdoor Unit communication.

Outdoor Units
Installation of
Outdoor Unit Outdoor Unit

Indoor Indoor Indoor Indoor


Unit Unit Unit Unit

Remote Remote Remote Remote


control control control control

Outdoor Unit Outdoor Unit

Indoor Indoor Indoor Indoor


Unit Unit Unit Unit

Remote Remote Remote Remote


control control control control

2-Core Shield Cable Multi-Core Cable

R410A(50Hz/60Hz) _ 26
Heat Pump

8. Electrical Wiring
Outdoor Unit Outdoor Unit
Master Slave1 Slave2 Master Slave1 Slave2

Indoor Indoor Indoor Indoor


Unit Unit Unit Unit

Remote Remote Remote Remote


controller controller controller controller

Outdoor Unit Outdoor Unit


Master Slave1 Slave2 Master Slave1 Slave2

Indoor Indoor Indoor Indoor


Unit Unit Unit Unit

Remote Remote Remote Remote


controller controller controller controller

2-Core Shield Cable Multi-Core Cable

CAUTION
• Use the 2-core shield cables for communication lines. Never use them together with power cables.
• The conductive shielding layer of cable should be grounded to the metal part of both units.
• Never use multi-core cable
• As this unit is equipped with an inverter, to install a phase leading capacitor not only will deteriorate power factor
improvement effect, but also may cause capacitor abnormal heating. Therefore, never install a phase leading
capacitor.
• Make sure that the power unbalance ratio is not greater than 2%. If it is greater the units lifespan will be reduced.

u Precautions when laying power wiring


Use round pressure terminals for connections to the power Power wire
Round pressure terminal
terminal block.

When none are available, follow the instructions below.


Outdoor Units
Installation of

• Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power wiring
may cause abnormal heat.)
• When connecting wiring which is the same thickness, do as shown in the figure below.

• For wiring, use the designated power wire and connect firmly, then secure to prevent outside pressure
being exerted on the terminal block.
• Use an appropriate screwdriver for tightening the terminal screws. A screwdriver with a small head will
strip the head and make proper tighterning impossible.
• Over-tightening the terminal screws may break them.

CAUTION
When the 400 volt power supply is applied to “N” phase by mistake, replace inverter PCB and transformer in
control box.

27 _ R410A(50Hz/60Hz)
Heat Pump

8. Electrical Wiring
8.1.2 Control box and connecting positioning of wiring
- Remove all of the screws at front panel and remove the panel by pulling it forward.

- Connect communication line between main and sub outdoor unit through the
terminal block.
- Connect communication lines between outdoor unit and indoor units through
the terminal block.
- When the central control system is connected to the outdoor unit, a dedicat-
ed PCB must be connected between them.
- When connecting communication line between outdoor unit and indoor units
with shielded wire, connect the shield ground to the earth screw.

Front Panel

WARNING
The temperature sensor for outdoor air should not be exposed to direct sunlight.
- Provide an appropriate cover to intercept direct sunlight.

n Heat pump

UX2 UX3

Outdoor Units
Installation of
Main PCB

Noise Filter

External PCB

Take care of the phase


sequence of 3-phase 4-wire
power system

R410A(50Hz/60Hz) _ 28
Heat Pump

8. Electrical Wiring
8.1.3 Communication and Power Lines
1) Communication cable
• Types : shielding wire
• Use wires of size : over 1.0~1.5mm2
• Maximum allowable temperature: 60°C
• Maximum allowable line length: under 1,000m
2) Remote control cable
• Types : 3-core cable
3) Central control cable
Product type Wire type Diameter
ACP&AC Manager 2-core wire (shielding wire) 1.0~1.5mm2
AC Smart 2-core wire (shielding wire) 1.0~1.5mm2
Simple central controller 4-core wire (shielding wire) 1.0~1.5mm2

4) Separation of communication and power lines


• If communication and power lines are run alongside each other then there is a strong likelihood of opera-
tional faults developing due to interference in the signal wiring caused by electrostatic and electromagnetic
coupling.
The tables below indicates our recommendation as to appropriate spacing of communication and power
lines where these are to be run side by side

Current capacity of power line Spacing


10A 300mm
50A 500mm
100V or more
100A 1,000mm
Outdoor Units
Installation of

Exceed 100A 1,500mm

Note:
1. The figures are based on assumed length of parallel cabling up to 100m. For length in excess of 100m
the figures will have to be recalculated in direct proportion to the additional length of line involved.
2. If the power supply waveform continues to exhibit some distortion the recommended spacing in the
table should be increased.
• If the lines are laid inside conduits then the following point must also be taken into account when grouping
various lines together for introduction into the conduits
• Power lines(including power supply to air conditioner) and signal lines must not be laid inside the same
• In the same way, when grouping the lines power and signal lines should not be bunched together.

CAUTION
n If apparatus is not properly earthed then there is always a risk of electric shocks, the earthing of the
apparatus must be carried out by a qualified person.

29 _ R410A(50Hz/60Hz)
Heat Pump

8. Electrical Wiring
8.2 DIP Switch Setting
8.2.1 Location of setting Switch

n Heat Pump (Main PCB)


DIP-SW01 7 - Segment

SW04C (X : cancel)

SW03C (ȯ : forward)

SW02C (ȭ : backward)

SW01C (Ɨ : confirm)

SW01D (reset)

Outdoor Units
Installation of

R410A(50Hz/60Hz) _ 30
Heat Pump

8. Electrical Wiring
8.2.2 Checking according to dip switch setting
1. You can check the setting values of the Master outdoor unit from the 7 segment LED.
The dip switch setting should be changed when the power is OFF.

8.2.3 Checking the setting of the Master unit


The number is sequentially appeared at the 7 segment in 5 seconds after applying the power. This num-
ber represents the setting condition. (For example, represents R410A 30HP)
• Initial display order • Example) ARUN620LTE4
Order No Mean ① ② ③ ④ ⑤ ⑥ ⑦ ⑧
① 8~20 Master model capacity 18 16 14 14 62 2 38 1
② 10~20 Slave 1 model capacity
③ 10~20 Slave 2 model capacity
④ 10~20 Slave 3 model capacity
⑤ 8~80 Total capacity
1 Cooling Only
⑥ 2 Heat Pump
3 Heat Recovery
38 380V model
⑦ 46 460V model
22 220V model
1 LTE4

2 LTS4

CAUTION
Product may not properly operate if the relevant DIP switch is not properly setup.

• Master Unit • Slave Unit


Outdoor Units
Installation of

Dip switch setting Dip switch setting ODU Setting

Slave 1

Slave 2

Slave 3

31 _ R410A(50Hz/60Hz)
Heat Pump

8. Electrical Wiring
n Setting the function
Select the mode/function/option/value using ʻ►ʼ, ʻ◀ʼ Button and confirm that using the ʻ●ʼ button
after dip switch No.5 is turned on.
DIP-SW01 7 - Segment

SW02C ( : cancel)

SW03C ( ඖ: select 1)
SW04C (ඔ: select 2)
SW01C (̻: confirm)
SW01D (reset)

MODE FUNCTION OPTION VALUE ACTION


remarks
content Display1 content Display2 content Display3 content Display4 implement Display5
Refrigerant auto charg- - - - - - Operate show the -
ing(cooling) process
Refrigerant auto charg- - - - - - Operate show the -
ing(heating) process
Refrigerant amount - - - - - Operate show the -
auto judgment(cooling) process
FDD
Refrigerant amount - - - - - Operate show the -
auto judgment(heating) process
ITR(Cooling) - - - - - Operate show the -
process
ITR(Heating) - - - - - Operate show the -
process
Cool & Heat Selector oFF op1~op2 selected
option
the - -change the
set value blank save in
EEPROM
Static pressure com- oFF op1~op3 selected the - - change the blank save in
pensation option set value EEPROM
Night low noise oFF op1~op12 selected
option
the - - change the
set value blank save in
EEPROM
Overall defrost on oFF selected the - - change the blank save in
Install option set value EEPROM

Outdoor Units
Installation of
ation ODU address - - 0~255 set the change the
value set value blank save in
EEPROM
Snow removal & rapid oFF op1~op3 selected the - - change the blank save in
defrost option set value EEPROM
IDU capacity adjusting op1~op2 selected the - - change the blank save in
option set value EEPROM
Target pressure adjust- op1~op4 selected the - - change the blank save in
ing option set value EEPROM
Pump Down - - - - start opera- -
tion
Pump Out - - - - start opera- -
tion
Vacuum mode - - - - start opera- -
tion
Backup unit inv1~inv2 selected
option
the - - start opera-
tion
save in
EEPROM
SVC
Forced oil return - - - - start opera- -
tion
Forced defrost - - - - start opera- -
tion
Show in Show the each
Cycle data view op1~op7 - - - segment numerical value -
in process
* Functions save in EEPROM will be kept continuously, though the system power was reset.
* FDD function applies to ARUN***LTE4 only.

R410A(50Hz/60Hz) _ 32
Heat Pump

8. Electrical Wiring
8.3 Automatic Addressing
• The address of indoor units would be set n Heat Pump (Main PCB)
by auto addressing
DIP-SW01 7 - Segment
1) Wait for 3 minutes after supplying power.
(Master and Slave outdoor units, indoor
units) SW02C (cancel)
2) Press RED button of the outdoor units for
SW03C (select 1)
5 seconds. (SW01C)
SW04C (select 2)
3) A “88” is indicated on 7-segment LED of
the outdoor unit PCB. SW01C
(confirm & Auto addressing)
4) For completing addressing, 2~7 minutes
SW01D (reset)
are required depending on numbers of
connected indoor units
5) Numbers of connected indoor units whose
addressing is completed are indicated for
30 seconds on 7-segment LED of the out-
door unit PCB
6) After completing addressing, address of
each indoor unit is indicated on the wired
remote control display window. (CH01,
CH02, CH03, ……, CH06 : Indicated as
numbers of connected indoor units)

CAUTION
Outdoor Units
Installation of

• In replacement of the indoor unit PCB, always perform Auto addressing setting again
(At that time, please check about using Independent power module to any indoor
unit.)
• If power supply is not applied to the indoor unit, operation error occur.
• Auto addressing is only possible on the master Unit.
• Auto addressing has to be performed after 3 minutes to improve communication.

33 _ R410A(50Hz/60Hz)
Heat Pump

8. Electrical Wiring
u The Procedure of Automatic Addressing
Power On

Waiting 3 minutes

Press RED Button for 5 sec.


(SW0B)

Auto addressing start


7-segment LED = 88

Don’t press RED Button


(SW0B)

Waiting about 2~7 minutes • When auto addressing has completed, number of
indoor unit connected to outdoor unit will be
displayed on 7 segment LED for 30 seconds

7-segment LED NO Check the connections


= 88 of Communication line

Indoor address number is displayed on wired remote control or

Outdoor Units
Installation of
YES
indoor unit display window. It is not an error message, will
disappeared when on/off button is pressed on remote control
ex) Display of 01, 02, ..., 15 means connection of 15 indoor
OK units and auto addressing is completed normally.

R410A(50Hz/60Hz) _ 34
Heat Pump

Special Guide

1. Cautions for Refrigerant Leaks


1.1 Introduction
1.2 Checking procedure of limiting concentration

2. Installation Guide at the Seaside


Heat Pump

1. Caution For Refrigerant Leaks


The installer and system specialist shall secure safety against leakage according to local regulations or standards.
The following standards may be applicable if local regulations are not available.
1.1 Introduction
Though the R410A refrigerant is harmless and incombustible itself , the room to equip the air conditioner should be large to such an
extent that the refrigerant gas will not exceed the limiting concentration even if the refrigerant gas leaks in the room.

1.1.1 Limiting concentration


Limiting concentration is the limit of Freon gas concentration where immediate measures can be taken without
hurting human body when refrigerant leaks in the air. The limiting concentration shall be described in the unit of
kg/m3 (Freon gas weight per unit air volume) for facilitating calculation.
Limiting concentration: 0.44kg/m3(R410A)
Outdoor unit

Flow of
(No.1 system) refrigerant

Indoor unit Room where refrigerant leaks


(Refrigerant of the whole
No.1 system flows out.)

1.2 Checking procedure of limiting concentration


Check limiting concentration along following steps and take appropriate measure depending on the situation.
1.2.1 Calculate amount of all the replenished refrigerant (kg) per each refriger-
ant system.
Amount of replenished Amount of additional Total amount of replenished
=
refrigerant per one outdoor + replenished refrigerant refrigerant in refrigerant
unit system facility (kg)

Amount of replenished Amount of additionally Note : In case one refrigerant facility is


refrigerant at factory shipment replenished refrigerant divided into 2 or more refrigerant
depending on piping systems and each system is
length or piping independent, amount of replenished
diameter at customer refrigerant of each system shall be
adopted.

1.2.2 Calculate minimum room capacity


Calculate room capacity by regarding a portion as one room or the smaller room.
(1) Without partition (2) With partition and with opening which serve as
passage of air to adjoining room
Outdoor unit Outdoor unit
Special Guide

In the case of opening


Indoor unit Indoor unit
without door , or 0.15
Opening
% or more openings
(to floor space) both
Partition above and below door)

1 _ R410A(50Hz/60Hz)
Heat Pump

1. Caution For Refrigerant Leaks


(3) With partition and without opening which serve as passage of air to adjoining room
Outdoor unit

Indoor unit
Smallest
room

n Calculate refrigerant concentration


Total amount of replenished
refrigerant in refrigerant facility (kg) In case the result of calculation exceeds
≤ Refrigerant concentration the limiting concentration, perform the
Capacity of smallest room where (kg/m3)
indoor unit is installed (m3) same calculations by shifting to the
(R410A) second smallest, and the third smallest
rooms until at last the result is below the
limiting concentration.

n In case the concentration exceeds the limit


When the concentration exceeds the limit, change original plan or take one of the counter measure shown
below:
• Counter measure 1
Provide opening for ventilation.
Provide 0.15% or more opening to floor space both above and below door, or provide opening without
door.
• Counter measure 2
Provide gas leak alarm linked with mechanical ventilator.
Reducing the outdoor refrigerant qty.

Gas leak alarm


Countermeasure 2
Mechanical ventilator

Indoor unit

Special Guide

Countermeasure 1 Opening effective to ventilation

Pay a special attention to the place, such as a basement, etc. where refrigerant can stay, since refrigerant is
heavier than air.

R410A(50Hz/60Hz) _ 2
Heat Pump

2. Installation Guide at the seaside


CAUTION
1. Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced.
2. Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion
on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunc-
tion or inefficient performance.
3. If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind. Otherwise it
needs additional anticorrosion treatment on the heat exchanger.

Selecting the location(Outdoor Unit)


1) If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided.
Install the outdoor unit on the opposite side of the sea wind direction.

Sea wind Sea wind

2) In case, to install the outdoor unit on the seaside, set up a windbreak not to be exposed to the sea wind.

Windbreak • It should be strong enough like concrete to prevent


the sea wind from the sea.
• The height and width should be more than 150% of
the outdoor unit.
Sea wind • It should be keep more than 70 cm of space
between outdoor unit and the windbreak for easy
air flow.

3) Select a well-drained place.

Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat exchanger by using liquid.
Special Guide

3 _ R410A(50Hz/60Hz)
P/No.: MFL67474008

Air Conditioner
20 Yeouido-dong, Yeongdeungpo-gu,
Yeouido P.O.Box 335 Seoul,
150-721, Korea.
http://www.lgeaircon.com

All rights reserved


Printed in Korea June / 2013 The air conditioners manufactured by LG have received ISO9001 certificate for
The specifications, designs, and quality assurance and ISO14001 certificate for environmental management system.
information in this brochure are subject to
change without notice.

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