ALUMINIUM

CANTILEVER
ASSEMBLY FOR
RAILWAYS / METROS

PPS International
www.ppsinternational.in
 About Us

The vision of PPS International is “To manufacture Railway & Metro products” Indigenously with
International specifications standards.

Our main objective is to manufacture/supply high tech equipments in India, which are not available in
India or to do some value addition for ensuring safe and reliable journey of the passengers.

Our focus is to manufacture/supply components used in 3 phase technology propulsion equipment fitted
rolling stock and infrastructure component used in 25 KV AC OHE traction or complete DC substations.

With consistent efforts, in introducing several cutting-edge technology oriented equipment in

Indian Railways and Metros in last 15, years we have supplied several world class railway equipment.

We have setup our own state of the art manufacturing unit in Greater Noida, near Delhi- India, having
more than 60,000 sq.ft area with all modern production facilities.

We started with only 2 Employees in 2003 and now grown to 150 in 2018.

Besides acquiring technology, our efforts continued to setup our own R&D to design & develop unique
components with unique features.

Current Product Range

For Railways Infrastructure:-
OHE fittings
Aluminium cantilever Own Manufacturing
Current carrying droppers
PTFE Short Neutral Section Assembly
Arthur Flury, Switzerland
Light Weight Section Insulator Assembly
Spring ATD C+ Pfisterer , UK
DC Substation and Rectifiers Pluton , Ukraine
Load Break Switch, Motorised and Manual Isolators Rauscher & Stoecklin
Switzerland
Rolling Stock components:-
Power Contactors up to 3000 Volt & 1500 Amp, both EM & EP type
Circular & Data Connector
Master Controller for 3 Phase Locomotives Own
Manufacturing
AC Earthing Switch for Loco VCB
PA/PIS and CCTV Systems
Cable Harness for Locos, Metro Coach & EMU
 INDEX

ALUMINIUM CANTILEVER SYSTEMS 1-4

MAJOR ASSEMBLIES 5-38

14

OHE FITTINGS 39-41

INSTALLATION PICTURES 42

CURRENT CARRYING DROPPERS 43-45

 ALUMINIUM CANTILEVER FOR
CONVENTIONAL RAILWAYS / METRO LINES
Example: 1 3
12 2

Insulator
(Not in our scope)

13 5
7
1
4A
8 12

9
Insulator 10
(Not in our scope)
6A 6B

Part No.

Mast Bracket Holder Assembly 10.20.571 2

Double Tube Holder Assembly 10.20.509 1

Catenary wire support with bimetallic sleeve 10.20.517 1

A Hook and eye type clamp assembly 10.20.572 1

PVC tube cap O55mm/O70mm 10.20.074 2(55)+1(70)

A Steady arm bracket 10.20.535 1

B Steady arm with support & contact wire clip 10.20.585 1

Registration arm dropper 10.20.520 1

Hook clip assembly 10.20.519 1

Eye clamp for windstay 10.20.532 1

Windstay rod (L-1000) 10.20.040 1

Aluminium tube 55mm 10.20.071 2

13 Aluminium Tube 70mm 10.20.072 1

The alphabet in the part no. indicated alternate/optional design.

1. In general all the materials are made of special aluminium alloy with A2/A4 grade stainless steel hardware.
2. Aluminium pipes are also made of special aluminium alloy with T6 heat treatment.
3. PVC tube caps are made of special rubber, which can withstand adverse/ambient environmental condition for long life.
4. For steady arm connection, we use copper Bz material for good conductivity.

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 ALUMINIUM CANTILEVER FOR CURVES
IN RAILWAYS / METRO / HIGH SPEED LINES
Example: 2
12 2 3

Insulator
(Not in our scope) 14 13
5
11 7
1 12
8

9
4B
10
Insulator 6A 6B
(Not in our scope)

Part No.

Mast Bracket Holder Assembly 10.20.571 2

Double Tube Holder Assembly 10.20.509 1

Catenary wire support with bimetallic sleeve 10.20.517 1

B Axel and Cardan clamp assembly 10.20.573 1

PVC tube cap O55mm/O70mm 10.20.074 2(55)+1(70)

A Steady arm Bracket 10.20.535 1

B Steady arm with support & contact wire clip 10.20.585 1

Registration arm dropper 10.20.520 1

Hook clip assembly 10.20.519 1

Eye clamp for windstay 10.20.532 1

Wind stay rod (L-1000) 10.20.040 1

Aluminium tube 42mm 10.20.070 1

Aluminium Tube 55mm 10.20.071 2

13 Aluminium Tube 70mm 10.20.072 1

14 End fitting with eye clamp assembly 10.20.577 2

The alphabet in the part no. indicated alternate/optional design.

1. In general all the materials are made of special aluminium alloy with A2/A4 grade stainless steel hardware.
2. Aluminium pipes are also made of special aluminium alloy with T6 heat treatment.
3. PVC tube caps are made of special rubber, which can withstand adverse/ambient environmental condition for long life.
4. For steady arm connection, we use copper Bz material for good conductivity.

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 ALUMINIUM CANTILEVER FOR
LINE OVERLAP
Example: 3
3
2
Insulator
12
(Not in our scope)

13 5
14 14
12 11
11
1
4B

6C
Insulator 6A
(Not in our scope)

Part No.

Mast Bracket Holder Assembly 10.20.571 2

Double Tube Holder Assembly 10.20.509 1

Catenary wire support with bimetallic sleeve 10.20.517 1

B Axel and Cardan clamp assembly 10.20.573 1

PVC tube cap O55mm/O70mm 10.20.074 2(55)+1(70)

A Steady arm bracket 10.20.535 1

C Steady arm round for overlap with support & contact wire clip assembly 10.20.586 1

11 Aluminium tube 42mm 10.20.070 2

12 Aluminium Tube 55mm 10.20.071 2

13 Aluminium Tube 70mm 10.20.072 1

14 End Fitting with eye clamp assembly 10.20.577 4

The alphabet in the part no. indicated alternate/optional design.

1. In general all the materials are made of special aluminium alloy with A2/A4 grade stainless steel hardware.
2. Aluminium pipes are also made of special aluminium alloy with T6 heat treatment.
3. PVC tube caps are made of special rubber, which can withstand adverse/ambient environmental condition for long life.
4. For steady arm connection, we use copper Bz material for better conductivity.

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 ALUMINIUM CANTILEVER FOR
OVERLAP / CROSS OVER
Example: 4
Insulator 3
(Not in our scope)
12 O55mm 2

14 5
13 O70mm 7
11 O42mm
1
11 O55mm 8

4A 6D
Insulator
(Not in our scope)

Part No.

Mast Bracket Holder Assembly 10.20.571 2

Double Tube Holder Assembly 10.20.509 1

Catenary wire support with bimetallic sleeve 10.20.517 1

A Hook and eye type clamp assembly 10.20.572 1

PVC tube cap O55mm/O70mm 10.20.074 2(55)+1(70)

D Contact wire holder clamp with wire clip assembly 10.20.576 1

Registration arm dropper 10.20.520 1

Hook clip assembly 10.20.519 1

11 Aluminium tube 42mm 10.20.070 1

12 Aluminium Tube 55mm 10.20.071 2

13 Aluminium Tube 70mm 10.20.072 1

14 End Fitting with eye clamp assembly 10.20.577 2

The alphabet in the part no. indicated alternate/optional design.

1. In general all the materials are made of special aluminium alloy with A2/A4 grade stainless steel hardware.
2. Aluminium pipes are also made of special aluminium alloy with T6 heat treatment.
3. PVC tube caps are made of special rubber, which can withstand adverse/ambient environmental condition for long life.
4. For steady arm connection, we use copper Bz material for good conductivity.

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 MAJOR ASSEMBLIES

1 2 3

Mast Bracket Holder Double Tube Holder

Assembly Assembly Catenary wire support
PART NO. 10.20.571 PART NO. 10.20.509 with bimetallic
sleeve assembly
PART NO. 10.20.517
4A 4B
Pipe Not Included
5
Pipe Not Included

Hook and eye type clamp Axle & Cardan type clamp PVC tube cap O 55/70mm
assembly assembly PART NO. 10.20.074 (55mm)
PART NO. 10.20.572 PART NO. 10.20.573 PART NO. 10.20.074-A (70mm)

6A 6B 6B

Steady Arm Bracket Steady arm straight with Steady arm round with contact
PART NO. 10.20.535 contact wire clip wire clip for line overlap assembly
PART NO. 10.20.585 PART NO. 10.20.586

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 MAJOR ASSEMBLIES

6D Pipe Not Included 7 8

Contact wire holder

clamp with wire clip Registration arm Hook clip assembly
assembly dropper
Optional
:- Single wire clip PART NO. 10.20.520 PART NO. 10.20.518 (O42)
PART NO. 10.20.576 PART NO. 10.20.519 (O55)
:- Double wire clip
PART NO. 10.20.578

9 10 11

Windstay Rod Cantilever tube 42mm

Eye clamp for PART NO. 10.20.040 PART NO. 10.20.070
windstay
PART NO. 10.20.531 (O55)

Pipe Not Included

12 11/
13 14

Cantilever tube 55mm Cantilever tube 70mm End fitting with

PART NO. 10.20.072 eye clamp assembly
PART NO. 10.20.071 PART NO. 10.20.577

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 MAST BRACKET ASSEMBLY

Part No:-10.20.500

PART NO. 10.20.571

Part No:-10.20.524

6000

5000

4000

LOAD (KGF) 3000

2000

Part No. Dia Combination

1000

10.20.500 17 0
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50
10.20.501 21 U.Stress: InfMPa, B.Stress: Inf MPa DISP. (mm)

Tensile Test Actual Test Picture

Identification No:-10.20.524, Ball and Socket
Desired Value Actual Value

45KN (4588 Kgf) , No breakage shall No damage noticed upto

occur before this value 5289 Kgf

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 MAST BRACKET ASSEMBLY
Part No:-10.20.076

PART NO. 10.20.587

Part No:-10.20.524

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 DOUBLE TUBE HOLDER ASSEMBLY

PART NO. 10.20.509

55mm
Part No:-10.20.507

70mm
Part No:-10.20.506

Part No. Dia Combination

10.20.508 55-55
10.20.509 55-70
10.20.510 70-70

Tensile Test Actual Test Picture

Identification No:-10.20.506, Tube Holder - 70 mm
Desired Value Actual Tested Value

30 KN (3060 Kgf) No breakage on

No slippage shall occur slippage observed
before this value upto 3561 Kgf

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 CATENARY WIRE SUPPORT WITH
BIMETALLIC SLEEVE ASSEMBLY
Part No:-10.20.013
PART NO. 10.20.517

55mm
Part No:-10.20.511

Part No:-10.20.513

800

700

Bimetallic sleeve 600

500

LOAD (KGF) 400

300

200

Part No. Tube Dia Messenger Dimension

(mm) 100
Wire
(mm2) A B
0
10.20.511 55 50-95 11-15 114 0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0

10.20.512 70 50-95 11-15 112 U.Stress: InfMPa, B.Stress: Inf MPa DISP. (mm)

Tensile Test Actual Test Picture

Identification No:-10.20.511, Contact wire support
Desired Value Actual Tested Value

752 Kgf
To test the breaking strength Hook Broken
of the hook is 500kg

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 HOOK AND EYE TYPE CLAMP ASSEMBLY

PART NO. 10.20.572 Ø70 mm

Pipe Not Included

Part No:-10.20.528

Part No:-10.20.530

Ø55 mm

Part No. Dia Combination

10.20.584 42-55
10.20.572 55-70

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 AXLE AND CARDAN CLAMP ASSEMBLY

PART NO. 10.20.573

Pipe Not Included
Ø70 mm

Part No:-10.20.522

Part No:-10.20.524

Part No:-10.20.525
Ø55 mm
3500

3000

2500

2000

LOAD (KGF)

1500

1000

500

0
0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0
U.Stress: InfMPa, B.Stress: Inf MPa DISP. (mm)

Tensile Test Actual Test Picture

Identification No:-10.20.525, Clevis end Fitting
Desired Value Actual Tested Value

30 KN (3059 Kgf) 3247 Kgf

No slippage shall occur Slipped at the value above
before this value than required, hence test
passed

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 END FITTING WITH EYE CLAMP ASSEMBLY

PART NO. 10.20.577 Ø55 mm Pipe Not Included

Part No:-10.20.521
EYE CLAMP Part No:- 10.20.521

Part No:-10.20.523

Ø42 mm

END FITTING Part No:- 10.20.523

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 STEADY ARM STRAIGHT WITH
CONTACT WIRE CLIP ASSEMBLY
PART NO. 10.20.585 Pipe Not Included

STEADY ARM BRACKET Part No:- 10.20.536

STEADY ARM STRAIGHT Part No:- 10.20.562

Part No. Dia Combination

10.20.536 55
10.20.535 42

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 STEADY ARM ROUND WITH WIRE CLIP
FOR LINE OVERLAP ASSEMBLY
PART NO. 10.20.586 Pipe Not Included

STEADY ARM BRACKET Part No:- 10.20.536

ROUND STEADY ARM Part No:- 10.20.542

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 CONTACT WIRE HOLDER CLAMP
WITH WIRE CLIP ASSEMBLY
PART NO. 10.20.576 Pipe Not Included

CONTACT WIRE HOLDER CLAMP Part No:- 10.20.568

Part No:-10.20.568

Part No:-10.20.570

CONTACT WIRE CLIP Part No:- 10.20.570

Part No. Dia Combination

10.20.583 42
10.20.576 55

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 DUAL CONTACT WIRE HOLDER CLAMP
ASSEMBLY
Pipe Not Included
PART NO. 10.20.569

DUAL CONTACT WIRE HOLDER CLAMP

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 ALUMINIUM TUBE O42/55/70 mm

PART NO. 10.20.070( 42mm)

Part No.

10.20.070
10.20.071
10.20.072

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 PVC TUBE CAP O55/70 mm

PART NO. 10.20.074 ( 55mm)

10.20.074-A ( 70mm)

PVC tube caps are made of special rubber which can withstand environmental condition for long life.

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 REGISTRATION ARM DROPPER

PART NO. 10.20.520

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 HOOK CLIP ASSEMBLY

PART NO. 10.20.519

800

700

600

500

Part No. Tube Diameter LOAD (KGF) 400

300
10.20.518 42
10.20.519 55 200

100

0
0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0
U.Stress: InfMPa, B.Stress: Inf MPa DISP. (mm)

Tensile Test Actual Test Picture

Identification No:-10.20.519, Hook Clip
Desired Value Actual Tested Value

To check the breaking 767 Kgf

strength of the Hook Hook Broken

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 EYE CLAMP FOR WINDSTAY ASSEMBLY

PART NO. 10.20.532

Part No. Tube Diameter

10.20.531 42
10.20.532 55

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 WINDSTAY ROD

PART NO. 10.20.040

L=1000

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 MAST BRACKET

PART NO. 10.20.001

Part No. A

10.20.001 17
10.20.002 21

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 MAST BRACKET

PART NO. 10.20.076

Part No. Mounting Distance

10.20.076 120-140
10.20.077 140-165

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 CANTILEVER SUPPORT ASSEMBLY

PART NO. 10.20.502

Part No.

10.20.502 20 19
10.20.503 20 16

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THREADED TONGUE END FITTING ASSEMBLY

PART NO. 10.20.504

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 THREADED CLEVIS END FITTING ASSEMBLY

PART NO. 10.20.505

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 BIMETALLIC SLEEVE

PART NO. 10.20.015

Part No. Diameter cable Dimension

B A
(mm)
10.20.015 9 30.5
10.20.016 10.5 35
10.20.017 13 43
10.20.018 14.5 47.5
10.20.019 16.5 52

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 CLEVIS END FITTING D-42 ASSEMBLY

PART NO. 10.20.523

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 CLEVIS END FITTING D-42A ASSEMBLY

PART NO. 10.20.526

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 BALL AND SOCKET ASSEMBLY

PART NO. 10.20.524

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 STEADY ARM BRACKET ASSEMBLY

PART NO. 10.20.536

1000

900

800

700

600
Part No.
LOAD (KGF) 500

400
10.20.535

10.20.536 300

200

100

0
0.0 5.0 10.0 15.0 20.0 25.0
U.Stress: InfMPa, B.Stress: Inf MPa DISP. (mm)

Tensile Test Actual Test Picture

Identification No:-10.20.536, Steady arm bracket
Desired Value Actual Tested Value

890 Kgf
7.5 KN (764.8 Kgf), No breakage No breakage or slippage
shall occur before this value

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 ADJUSTABLE STEADY ARM BRACKET
ASSEMBLY
PART NO. 10.20.537

Part No.

10.20.537

10.20.538

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ADJUSTABLE DOUBLE STEADY ARM BRACKET

PART NO. 10.20.539

Pipe Not Included

32

Part No.

10.20.539

10.20.540

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 CONTACT WIRE CLIP

PART NO. 10.20.570

MATERIAL:-
Forged parts:-CuNi2Si
Washer:- St. Steel
Screw: St. Steel

AC/DC 80/150
AC/DC 80/150
AC/DC 80/150
AC/DC 80/150

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 STEADY ARM ROUND

PART NO. 10.20.542

L=1
000

Part No.

10.20.541 968
10.20.542 1000

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 STEADY ARM BENT ASSEMBLY

PART NO. 10.20.552

L=1150

Part No.

10.20.543 700
10.20.544 750

10.20.545 800
10.20.546
10.20.547

10.20.548

10.20.549

10.20.550

10.20.551

10.20.552

10.20.553 1200
10.20.554

10.20.555 1300

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 STEADY ARM STRAIGHT ASSEMBLY

PART NO. 10.20.562

L=1050

Part No.

10.20.556 700
10.20.557 750

10.20.558

10.20.559
10.20.560

10.20.561

10.20.562

10.20.563

10.20.564

10.20.565

10.20.566
10.20.580 1400
10.20.581 1500

Tensile Test Actual Test Picture

Identification No:-10.20.563, Steady arm straight
Desired Value Actual Tested Value

1430 Kgf
7.5 KN (764.8 Kgf), No breakage
Rectangular pipe breakage
shall occur before this value

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 BRIDGING CLAMP ASSEMBLY 70/150

PART NO. 400.000.014

MATERIAL:-
Forged parts:-CuNi2Si
Washer:- St. Steel
Screw:- St. Steel
Nut:- St. Steel

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 COMPRESSION SLEEVE 65/26 mm2

PART NO. 400.000.018

MATERIAL:- Copper

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 PG CLAMP ASSEMBLY 35/300 mm2

PART NO. 400.000.004

MATERIAL:-
Forged parts:-Brass
Washer:- St. Steel
Screw:- St. Steel
Nut:- St. Steel

2
For wire size 35-300 mm

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 INSTALLATION PICTURES

1 2

3 4

5 6

7 8

9 10

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DROPPER ASSEMBLY

CATENARY WIRE

7
5
6
2
3

2
6
1

CONTACT WIRE

1. Contact wire clamp

2. Thimble
3. Sleeve
4. Dropper wire
5. Catenary wire clamp
6. Lug
7. Stopper pin

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 DROPPER PART SPECIFICATION

1. Contact Wire Clamp 2. Thimble 3. Compression Sleeve

Material : CuNi2Si Material : Cu- ETP Material : Cu- ETP

Loop : CuNi2Si
Screw : St. Steel (A2) (EN ISO 3506)
Nut : St. Steel (A2) (EN ISO 3506)

4. Dropper Wire 5. Catenary Wire Clamp 6. Lug

Material : Bronze Material : CuNi2Si Material : Cu- ETP
Size : (10/12 sq mm) Screw : St. Steel (A2)
Multi strand Nut : St. Steel (A2)
Pin : Bronze

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 IN-HOUSE ASSEMBLY OF DROPPER

1 2

Dropper Cutting Thimble Placement

3 4

Sleeve Insertion Dropper Straightening

5 6

Sleeve crimping Lug Crimping

7 8

1000 mm

Dropper Length Verification Final Dropper Assembly

Dropper Assembly Table

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 STATE OF THE ART COMPANY FACILITY

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OTHER WORLD CLASS PRODUCTS SOLD UNDER
REPRESENTATION

PFISTERER ARTHUR FLURY

TELEVIC GIMOTA IGW

PLUTON

www.ppsinternational.in
 PPS International
www.ppsinternational.in
Contact us:-
PPS International, Phone Number : +91-8800776682
32, Udyog Kendra, Ecotech-3, Email : info@ppsinternational.in
Greater Noida Website : www.ppsinternational.in
UP -201308- India Revision:- 3.0
09/2018