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PROCEEDINGS OF THE IEEE. VOL. 56. NO. 4.

535
APRIL 1968

REFERENCES 1966, Inc.,


lications, ch. 21.
[”] D. L. Caldera, C. E. Hoch, and G. C. Swensson, “The turbine
[‘I J. P. Comstock, Principles of Naval Architecture.New York: Society powered cargo ship,”MechanicalEngrg., vol. 89, pp. 34-43,October 1967.
of Naval Architects and Marine Engineers, 1967. H. L. Smith, Jr., “Thediesel locomotive,” Mechanical Engrg., vol.
f 2 1 G. Gabrielli and T. von Karman, “What price speed?’ Mechanical 89, pp. 3 7 4 , December 1967.
Engrg., vol. 72, pp. 775-781, October 1950. [ 1 3 ) “Survey of technology for high-speed ground transport, Part 1,”
I 3 I 0. E. Lancaster, “Aviation gas turbines,” in Gas Turbine Engineer- prepared for U. S. Dept. of Commerce by the Mass. Inst. Tech., Cam-
ing Handbook. Stamford, Conn.: Gas Turbine Publications, Inc., 1966, bridge, under Contract C-85-65, CFSTI No. PB 168 648, June 15, 1965.
ch. 20. “Researchand developmentforhigh-speed ground transporta-
[ 4 1 “Special report on giant jets,” Aciation Week and Space Technology,
tion,” Rept. of Panel on High-speed Ground Transportation of Com-
November 20, 1967. merce Technical Advisory Board, CFSTI No. PB173911, March 1967.
W.E. Kraemer, “High-capacity aircraft,” Internar’l Science and [ l 5 I “Project tubeflight. Phase I-Feasibility study,” prepared for the
Technology, pp. 48-58, May 1966. U. S. Dept. of Commerce by Rensselaer Polytechnic Inst.. Troy, N. Y.,
16] “Douglas pushes D C - I O airbus plan,” Aviation Week and Space September 1966.
Technology, November13,1967. [I6] “Study of linear induction motor and itsfeasibility for high-speed
[’I “GE sets airbus enginedesigncost,” Aviation Week and Space groundtransportation,” Final Rept. to Officeof High-speedGround
Technology, September 25, 1967. Transportation, U. S . Dept. of Transportation, Study Contract C-145-
E. H. Hood, “General Electric no. 4 propulsion system forthe 66/NEG, Rept. 67-1948 (June 1967), by AiResearch.
SST,” presented at the Am. Soc.for Mechanical Engrs. 12th Annual Gas [‘’I C. L. Lynch, “Emerging power sources,” Science and Technology,
Turbine Conf., March 1967. pp. 3 W 8 , October 1967.
Ig1 A. C. Adler, “Vertical takeoff,” Internat’l Science and Technology, “Theautomobileandairpollution: A program forprogress,”
pp. 50-58, December 1965. Part 1 of Rept. of Panel on Electrically Powered Vehicles to the Com-
[‘‘I G. L. Graves, Jr. and J. W. Sawyer, “Marine gas turbines,” in merceTechnicalAdvisory Board,October 1947.Availablefrom U. S.
Gas Turbine Engineering Handbook. Stamford, Conn. : Gas Turbine Pub- Govt. Printing Office, Washington, D. C. 20402

Underground Tunnels for Transport Systems


FREDERICK J. McGARRY

Abstract-In densely populated regiom, trmnels hmtdreds of feet below to discuss such guideways, their attributes and limitations,
the earth’s surface may be attractive guidewaysfor Mghsped tramportatiw and to identify some of the technological advances still
systems. Advantage inclnde stnbility, isdatioo from weather variatiom,
e4se of positive cootrd of the system, absence of interferenee from other
required for their achievement.
structures and tramportation modes, and potential alternative lses of the Sociologists agree that the present trend involving con-
~ f o r s o c h f p p c t i o n s p s s t o r a g e , U a i d ~ a n d d e f e m eeentrations
~ of people around extended urban centers will
Ifthesystemt~areloePtecln€arthedpce,pmpalpioaMdbraking continue ;such zones of comparatively high population den-
requirementsofthevehiclescan~begreatlysimpli6ed. sity will still cover very large areas, however. A typical ex-
The principal deterrent is a m s h c t h eostr These are b e i i reduced by
mechanized tmdling machines now d e q o i n g much development but ample of megalopolis in the United States is the area along
hard, strong rock stin requires slow, expeosive drill and blast t-es. the North Atlantic coast reaching from Bangor, Maine, to
R ~ ~ t o r n p i d l y w e P l r e n h u d r o c L s o ~ m d e s c P o Norfolk, ~it Va., and from 10 to 50miles inland. This area
~ i s b e i n g d o w . B o t h t h e r m P l t r e s t m ~ a n d t b e I s e o f w a t e r - represents about 3 percent of the nation’s continental land
borne surface activeagents are &ective weakeners.A 1000-watt contimom- mass and contains approximately 22 percent of its popula-
d~CO,I~anred~thestren%bofmnrMeorgranitebyafadorof
team3to5secoadsexposaretime. tion.
A siccant factor affecting the quality of bving in such
INTRODUCTION

s
regions is the ease and convenience of human movement
UBSURFACE guideways, or tunnels, for long-distance within them. Atpresent, this cannot be termed satisfactory,
high-speed transportation systems may soon become or even acceptable, in many instances. The inadequacies are
practical realities. Hundreds of feet below the surface too familiar to be repeated here. What is needed is a fast,
of the earth, networks of them could service thousands of safe, dependable, flexible transportation system with a ca-
square miles, presenting advantages unavailable from many pacity commensurate with the anticipated high population
other alternative systems. The purposeof this paper will be density. Tunnels may offer this.
The surface of the earth in suchregions is crowded with
Manuscript received January 12, 1968; revised January 22, 1%8. This buildings, roads, highways, reservoirs, railroads, pipelines,
research was supported by the Oflice of High-speed Ground Transport of wires, industry, and commerce. The value of the land is
the U. S. Department of Transportation.
The author is with the School of Engineering, Massachusetts Institute already high and the quality of the remaining openareas is
of Technology, Cambridge, Mass.02139 steadily declining. The air above is polluted, highly variable
536 PROCEEDINGS OF THE IEEE, APRIL 1968

in a meteorological sense, crowded with aircraft and,in cer- waste collection and disposal; for fuel conduits; for bulk
tain loc8tions, also ~ e r y - e x p s i v eSubsurface
;~ structures materials handling; for specialized-storm>irrdustrial, or
and installations are surprisingly common dcomplex too, agricultural purposes ; for sociological experimentation;
but fortunately,their penetration is generally quite shallow : conceivably even for living space. In the near future, which
rarely do they extend down more than a few hundred feet. seems to be no more secure, politically, than all of our past,
Beyondlies what maybe the only remaining physical the defense values of an extensive tunnel system are finite.
frontier insuch-regions and it has otheradvantages in addi- TheLondon subways proved useful as human shelters
tion to its availability. during World War 11.
Deep tunnels located more than 500 feet belowthe surface One final aspect of a tunnel guideway for high-speed
would encounter virtually no other man-made installations vehicles should be recognized. If the terminals of the system
except in a few isolated instances such as the salt mines are near the surface and the principal traverses of it are
under Detroit. They could range freely in size, shape, and located at much deeper levels, both the propulsion and
conformation, constrained only by natural phenomena. If braking requirements of the vehicles can be substantially
they were to guide vehicles traveling faster than 150 to 200 reduced. Gravity can help slow the vehicles as they go up
miles per hour, the very large radii and gentle curvatures to a terminal and accelerate them as they depart downward
required forhumancomfort could be readily accom- to traverse depths. Elevation changes of hundreds of feet
modated. indeed the tridimensionality of terraspace would would be involved so very large energy exchanges would be
permit interwoven networks of tunnels at various eleva- possible; the advantages in simplifying the desigrdhigh-
tions without mutual interference in much the same manner speed vehicles wouldbe very great.
as airways now function. Perhaps the worst single disadvantage of tunnels at the
Tunnels offer an environment well suited for control of present time is their construction cost and more about this
certain parameters. Temperature variations due to depth will be stated subsequently. But they have other problems
are moderate and gradual andthe thermal equilibria which too. Terraspace beyond a few hundred feet belowthe surface
tunnels exhibit over appreciable lengths cannot be easily is almost literally a foreign region. Despite all the wells and
disturbed. Any structures installed in themwould show mines which have been constructed, we still know very
essentially no dimensional change dueto temperature little about the detailed geological conditions under most
fluctuations. This stability could be crucial in a high-speed of the earth‘s surface. What is known is not reassuring:
guideway system, where precision and accuracy will be abrupt vibrations in rock type and formations are common,
mandatory.Operationalconditions would be virtually many faults or cracks exist and frequently they are serious
constant due to the absence of rain, snow, fog; sleet, wind, and extensive, and the level of seismic activity around the
erosion, lightning, freezing, and thawing. The high main- earth’s crust is high and almost continuous as mild shifts
tenance costs encountered in the deterioration of surface occur to relieve accumulated stresses. When t h e - s M s are
structures from these same natural actions can be avoided not mild, we call them earthquakes and 4 ~ 1 & e d sare
in tunnels also; this could constitute a substantial saving recorded each year. So, in fact, terraspace is not so stable
over the life ofthe system. and equilibrated as we would wish fora high-precision
In essence, a tunnel is a pipe and, as a matter of fact, most guideway structure, but still it is superior to most surface
of them are lined with metal or concrete to further enhance locations.
containment efficiency.Being a pipeline, a tunnel system Rarely is a tunnel driven without encountering water;
hasa finite number of entrances, exits, andjunctions sometimes the inflow is so great that another route must be
through which the flows can be monitored and controlled chosen. Gas pockets or fields also exist at all depths and
in an integrated, centralized manner from a single location. usually their contents are combustible.
Foreign elements can be more positively excluded and es- Even though ourmeasurement techniques are not precise,
tablished analytical techniques can be used to optimize the we know that the local stresses in subsurface rock forma-
system’s operation according to various criteria which can tions can reach very high values. Frequently these cause
be explicitlyselected. It can be pressurized or evacuated and rock bursts in the face of a tunnel under construction: the
the composition of its gaseous content controlled; con- rock is shot outward with explosiveforce and any workmen
ceivably the dragon high-speed vehcles could be reduced or in the way seldom survive. O d e r the face has passed
eliminated in this way. Alsoany acoustical noise the vehicles through ahigh pressure zone, cave-ins may occur;-Toavoid
might generate would be contained and isolated in such a these, most tunnels are lined with reinforced concrete
system. shells or with heavy steel ribs and plates to keep the rock
Pursuing the pipeline concept further reveals other po- in place. But once in a while even this is inadequate and
tential advantages. Every generation of builders flatters it- collapses result.
self by believing that its majorworks will be useful forever, If a tunnel system were to comprisethe guideway for high-
and they build that way. The consequences are all too speed transport vehicles, other problems of an operational
familiar. But a pipeline systemreally does have multi- nature would arise. Unless each vehicle contained its own
purpose possibilities. When our-descendants devise other, oxygersupply for its occupants, the tunnel would require
better ways to move large numbers of people about, our positive ventilation. Mobile power sources involving com-
tunnels might be ustxkfor watenupply and-distribution ;for bustion or the exhaust of gaseous products .wouId6e--very.
McGARRY: UNDERGROUND TUNNELS 531

awkward to accommodate and, in fact, probably intoler- lined, usually with a reinforced concrete tube or shell which
able. In many of the present tunnels used by automobiles, is cast in place. This operation represents about 20 percent
the levels of toxic gases already become dangerously high of the final expense, and the shoring andbracing costs rep-
in hot weather during peak use periods. resent another 20 percent. The balance, approximately 60
Despite the best designs and efforts of everyone con- percent, is consumed by the excavating work. However,
cerned, accidents do occur in any transportationsystem. In variations in all of these ratios occur, and the total cost per
a tunnel these can be especially terrible: fire, smoke, dark- mile in tunnels ranges between wide limits. The principal
ness, panic, limited access and escape paths, plus the possi- reasons for t h s are variationsin the ease of excavating and
bility of damage to the structure itself. Rescue work is very in the supporting requirements, unforeseen water inflow,
difficult and, until completed, the operation of the system is gas pockets, and rock instabilities. Since the major pur-
impaired if not totally disrupted, unless multiple alternate chasers of tunnels are government agencies, competitive
routes are immediately available. Obviously, some con- bidding practices are required and used. As might be ex-
tingency preparations can be made for quick responses to pected, the preparation of bids is an inexact art executed
accidents of various types, but the fact remains: tunnels only by the most experienced and seasoned personnel. Even
are very inconvenient places for rescue and repair emer- so, the uncertainty factor is formidable. In fact, to enable
gencies. construction outfits to survive and continueto accept
tunnel work, all sorts of adjustments and adhoc procedures
CURRENT TUNNELLING TECHNOLOGY have evolved to realistically relate charges and costs as the
The high costs of building tunnels were mentioned pre- project proceeds. Without them, fewer tunnels would be
viously. Depending upon size, shape, length, and soil con- built .
ditions, costs range from 5 to as high as 20 million dollars Only recently has this situation started to change, away
per mile at the present time. Further, these costs are so from a high labor factor toward increased mechanization.
unpredictable that usually only a consortium of construc- This first occurred in coal mining where, shortly after
tion companies will bid on a job; the risk of loss from un- World War 11, powered excavators suitable forunder-
foreseen difficulties is so great that no single organization ground operation were developed and put into use. Drastic
will accept it alone. What are some of the reasons for this? increases in mining rates were accompanied by very large re-
Driving a tunnel through rock involves essentially four or ductions in the labor force while unit costs fell sharply. A
five basic steps performed in sequence with only modest similar action is now taking place in tunnelling equipment.
overlap. First, holes are drilled in the face of the tunnel to Here, it is taking the form of mechanical moles : large boring
accept dynamite charges; usually these are 1 to 2 inches in machines operated by 2 to 3 men. The front face plate is
diameter and 6 to 12 feet deep. The pattern of the holes de- circular, its diameter establishmg the size of the tunnel, and
pends upon thetype of rock, the tunnel profile, and the size rotates about a horizontal axis; it is studded with a large
of the desired opening. Next the charges are placed, wired, number of individual cutting heads whichvaryinsize,
and set off. After an interval of 15 to 20 minutes, just enough shape, and design, depending upon the material being ex-
fumes and dust have been sucked out through the ventila- cavated. Hydraulic jacks anchorthe mole to the sides of the
tion system to permit the muckers to reenter the area. Their tunnel, permitting forward thrusts on the face plate in the
job is to pick up the rubble and load it into small buggy million pound range from another piston system.After
cars, usually on rails, which carry it out the length of the 5 to 15 feet of travel the face is withdrawn and the jacks are
tunnel and dump it near the portal. Bare hands, shovels, and retracted to permit advance of the entire rig; the jacks are
power loaders are their tools; the jobis not too attractive. then reset and the cutting process is resumed. Fine par-
While the muck-up is going on, the power drill rig swings ticulate muck is produced continuously during the boring
back into place and starts cutting another set of holes as cycle. Frequently water is also sprayed on the face of the
fast as the newly exposed face is cleared. Other men per- tunnel, to control the dust generated by the cutting, so the
form additional tasks : extending the ventilating ducts, lay- muck-water slurry or mud is collected and removed by
ing drain pipes and setting pumps, transporting, bolting up pipes or conveyors to the dump buggies behind the mole.
and installing metal braces on the wallswhich are aug- When cutting progress is good, sometimes the rate of muck
mented by wooden plank lagging set between the braces, production becomes high enough to choke the removal sys-
removing the full buggy and replacing it with an empty one tem. If the capacity is adequate, however, and if other condi-
at the tunnel face, and running strings of loaded cars out to tions are favorable, very impressive tunnelling rates can be
dump. All this activity makes the driving end of a tunnel achieved: the current record is nearly 400 feet in one full
unbelievably crowded; literally it is a labor-intensive area. day, on a 30-foot diameter water tunnel.
The various work gangs compete with each other to de- As mentioned previously, the excavating consumes about
termine which isthe best and fastest, and this practice is not 60 percent of the total direct cost of a tunnel project. A mole
discouraged by the boss. Work goes on around the clock can reduce this component by as much as 25 to 35 percent,
and 80 to 120 feet of progress per day is considered good. compared to the conventional process of drill, blast, and
It costs, on the average, “a man a mile,” the work is so muck. With total costs in the 10 million dollars per mile
hazardous. range, such reductions are obviously attractive; the speedup
After the tunnel has been cut through and cleared, it is in overall project time also has great advantages.
538 PROCEEDINGS OF THE IEEE, APRIL 1968

Amachine-bored tunnel has other good features. Its u = nc202/E (1)


cross section is circular, the wall is smooth, and the sur-
where
rounding rock has not been damaged by repeated explo-
sions. All of these factors make the lining process much u = excess elastic energy
easier and faster and, in some cases of verysound rock, un- c =length of crack
necessary. The samegeneral comments applyto the shoring Q=nominal tensile stress in plate
and bracing operations: after boring, the tunnel is cleaner, E =modulus of elasticity of plate material.
more regular in size and shape, and all thesubsequent
If the crack is formed by the actionof the externally applied
operations arefacilitated.
force, the work absorbed by the process is given by:
With such pronounced advantages, why isn't machine
boring of tunnels more widely used? Onereason is that the w = 2yc
whole idea is still quite new; producers of the moles are
where y is the surface energy of the solid per unit area.
relatively few in number, research and development in the
The crack will rapidly propagate with no hrther increase
art is relatively scarce, and costs mount so fiercely when a
in external force whenthe rateof release of the elastic strain
construction project isdelayed that the opportunity for
energy in the plate is equal to the rateof increase in surface
realistic field trials and studies is not too common. Despite
energyof the crack, represented by its growth in area.
these obstacles, however, encouraging progress isbeing
Analytically this can be expressedas follows :
made andseveral agencies ofthe national government have
demonstrated muchvision andsupport in their tunnel d 7r2c02
procurement practices by orienting them to encourage -(u-w)=--2y=O
machine methods.
E dc
A second reason may be more difficult to overcome: to or
date, mechanicalmoles have not worked well in hard rock.
Cutters wear rapidly and break, bearings fail, thrust ca- o = JzEr/... (4)
pacities are inadequate, total power requirements are ex-
cessive, andmachinemaintenance and down-time costs By this criterion, the observed tensile strength o is lower
become prohibitive. Put simply, hard rock thusfar has been than theideal stress which the internal bonding forces inthe
too strong for the moles to overcome. The drill, blast, and material can resist because of such flaws. Thus, it should be
muck methods remain faster and cheaper. In response to possible to further reduce thetensile strength by enlarging
this situation, two avenues arebeing explored : the improve- the cracks or by making them more effective. Impressive
ment of mole and cutter design, construction, and opera- demonstrations of this latterpointare available in the
tion, and a search for effective waysto rapidly degrade hard literature for various materials. Freshly drawn glass fibers
rock to the quality of sandstone or soft limestone, which the have much higher tensile strength than aged fibers in which
moles can now penetrate successfully. We have been doing some environmental corrosion has occurred. Further, con-
research on the second topic and some of our preliminary tamination of glassrods with surface-active materials results
results have been encouraging. in lower bending strengths while no change in strength is ob-
served when the contamination is applied only to the com-
METHODS FOR WEAKENING HARD ROCK pressed side of the rod.
The difference between the theoretical and actual The Griffith theory can also be used to estimate the limit-
strengths of brittle materials can be explainedby the theory ing stresses required for fracture in two-dimensional states
of Griffith,['' who stated that brittle materials fail by the of stress, and extensions of it to special cases involvingthree
growth of small, randomly oriented cracks which either dimensions have shown that only thevalue of the constant in
exist naturally in a material or are formed in it by the ap- (4) changes. This suggests it isvalid for general three-
plied load interacting with the surrounding environment. dimensional stress states. Thus, the theory rationalizes the
The cracks produce a stress concentration at their tips, observed tensile strength of a brittle material in terms of
locally reaching the theoretical cohesive strength of the inherent flaw or crack size, the elastic modulus, and the
material, though the nominal stress throughout thebulk of surface energy of the material. With it,it also is possible to
the sample remains low. When one such crack reaches a predict the orientationof those cracks which will grow and
critical size, catastrophic fracture ensues. The model can lead to fractureof the material in a known stress state.
be idealizedby considering a flat, elliptically shaped crack of Successful application of the Griffith theory to the study
length c, located in an infinite plate of unit thickness which of rock fractureis reported by many investigators. A modi-
sustains a tensile stress perpendicular to the major axis of fication recentlysuggested by McClintockand WalshL3I
the crack. By using the Inglis[2] calculation for the stress has extended it to include the effects of crack closure in
distributionaroundan elliptic hole in a stressed plate, compression where frictional effects between internal sur-
Griffith determined the excess elastic energy in the plate faces operate; this has shown a good correlation with the
with a crack compared to the sameplate without one, and compressivestrength of a variety of rocks when testedunder
found
be: it to triaial stress conditions. Their affirms
work rockthat
McGARRY:UNDERGROUND TUNNELS 539

TABLE I
PROPERTIE4 OF ROCKS

Danby
marble*
Chelmsford granitet Fordham
gneiss
Manhattan
schist

Principal constituents quartz, Feldspar, Calcite


muscovite, biotite
Density ( p / c m 3 ) 2.73 2.61
Porosity 0.48 1.51-1.62
y Color Light White
Absorption by weight, 48 hours 0.120 0.32
Thermal conductivity (calories/cm/h/cm2/T) 185
Minimum
abrasive
hardness
coefficient 10.6
strength Compressive (kg/rm2) 1700: 740
192511
Modulus of rupture (kp/cxn2)
Minimum 104% 87.5 97.7
Maximum
Modulus of elasticity (kg/cm2)
Minimum 5.18 x 105 1.19 x 105 5.37 x 105 4.76 x 105
2.31 Maximum 89 x 105 x lo4 12.6 x 105
Shear strength (kg/rcm2)
Minimum 161

* Data obtained from the Vermont MarbleCo.


Data obtained from Kessleret
1Perpendicularto rift.
11 Parallel to rift.
0 Obtained from beam specimens.

fracture alwaysis initiated by tensile stresses acting locally insure that the blocks had not been severely damaged by
at crack tips, irrespective of the character of the macro- blasting. Typical properties of these rocks are presented in
scopic stress system applied. Table I.
Referring again to (4), brittle fracture in rock can be
propagated either by an increase in the applied tensile stress METHODS
CHEMICAL

or by a reduction in the tensile strength of the material. The Most of the previous experimental work onthe effects of
latter can be achieved by an increase in the size of the in- chemical environment on the brittle failure of materials
herent flaws present or by a reduction in the surface energy has utilized the phenomenon of delayed fracture in which
of the solid. Such areduction in surface energy can be pro- materials such as glass, rock, and brittle polymers ulti-
duced by the use of surface-active agents to locally change mately fracture under stresses appreciably less than their
the environment in which fracture takes place. instantaneous fracture strength. The delayed fracture ex-
At present, theconventional excavating technique of periment consists of loading a sample underdifferent dead
drilling and blasting utilizes the principle of applying loads and observing the time interval necessary for failure
stresses in excess of rock strengths to produce fracture and to occur. From the earliest studies, delayed fracture has
disintegration. Some more novel methods involving ther- beenrecognized to behighlysensitive to environment.
mal, electrical, or sonic energy for fracture of rock masses Milligan[’] in 1929 reported that alcohols and water influ-
are also based on the principle of inducing sufficient stresses enced the strength and time-to-failure for a glass. Holland
to overcome the strength of the material. Little attention has and Turnerf6] in 1940 showed that delayed fracture data
been paid to the possibility that the fracture and disintegra- could be approximated by the equation :
tion of rock masses may be achieved more efficiently by a
reduction in their tensile strength which is inherently less
log t = A log 0 +K (5)
than the compressive strength. Thus, one purpose of this where
research has been to find ways to lower the tensile strength
t = time
of rock by control of inherent flaw size, surface energy, or
0= applied stress
extent of the volume affected by crack propagation.
A, K =constants.
In selecting the rocks to be studied, attempts were made
to use the types encountered between Washington, D. C., The first rational explanation of delayed fracture was sug-
and Boston. These include Chelmsford granite, Danby gested by the Griffith criterion for brittle fracture. Orowan[’]
marble, Fordham gneiss, andManhattan schist. The in 1944 proposed that the lowering of fracture strength was
Chelmsford graniteand Vermont marble are commercially caused by the adsorption of foreign atoms on the critical
quarried and therefore were readily available. Blocks of the flaw surface. Since the surface energy y would be lowered
other two types werefound on construction sites in the New by this process, the fracture stress given by (4) would be
York metropolitan area. Thesites were carefully selectedto accordingly reduced. The theory, however, proposesno
540 PROCEEDINGS
APRIL OF THE IEEE, 1%8

suitable mechanism for the observed timedependence of the lowing a freshly formed flaw to age under zero stress would
fracture. have the effect of diminishing the stress concentration factor.
A second basic mechanism was suggested by the work of Charles and Hillig derived a relation for the time to failure
Preston et a1.[*]in 1946, who
showed that : in a delayed fracture experiment :
The delayed fracture effect in some glasses could be
noticed at times as short as 10 seconds.
t = cS2G(BpS)exp
[-(r-g)]
V*pS (8)

Water vapor was primarily responsible for the weak-


ening. where
The sensitivity of a glass to delayed fracture increased t = time to failure
with the alkali content. c =crack length
The relationship S = nominal stress
log t = K / o +C (6) G(BpS)= slowly varying function
B = numerical constant
where ,u= stress concentration factor
t = time y = surface free energy
a = stress V ,= molar volume
K, C = constants p = radius of curvature atcrack tip.

could describe the data. For this experiment, called a static fatigue test, the Charles
Some aggressive surface pretreatments could increase and Hillig relationship successfully predicts the behavior of
the delayed fracture strength due toa polishing action materials for loads of at least half the breaking stress, but at
at the crack tips. lower stresses the material usually shows a fatigue limit
The main mechanism leading to delayed fracture is whichis the stress that many materials will support in-
a destructive reaction at the tip of a flaw involving definitely without breaking.
water vapor and components of the glass.
- The importance of this theory to rock fracture can be
determined by the relative effect of different treatments. The
in 1958 proposed a stress-activated corrosion
parameters which should most affect the process of stress-
mechanism for glass involving an autocatalytic reaction of
activated corrosion are, in order of their importance :
sodium ions, the silica chain, and water. In the subsequent
theory of Charles and Hillig,["] delayed fracture was held to 1) temperature
be the consequence of a surfacecontrolled corrosion reac- 2) complexing or precipitating agents
tion whose rate is determined by the tensile stresses and 3) solvent power of chemicals
chemical potentials at the flaw tip. When the corrosion rate 4) surface energy lowering by chemicals.
is not stress dependent, the geometry changes as the crack
lengthens, the flaw tip becomes blunted, and the stress con- The interdependenceof chemical and thermal treatments
centration factor diminishes. When the tip of the crack is in the stress corrosion hypothesis offers a means of discrimi-
under high stress, the crack geometry is preserved, and the nating between the reasons the thermal and chemical treat-
flaw lengthens while maintaining atomic sharpness. At the ments are effective and canlead to a choice of moreeffective
intermediate stress levels, the crack will grow but does not treatments toaccelerate rock fracture.
sharpen enoughto become critical. This correspondsto the Table I1 contains a list of 15 chemicals used to treat the
situation at or below the fatigue limit. The rate of crack samples. A short description of each and the primary rea-
growth is given by an expression of the form: sons for its effectiveness are given.Allof the chemicals
listed, except acetone, were in a water solution as noted in
V(a) = V, exp (oV*/RT) (7)
the second column of the table. The chemicals were added
where to the samplesby soaking foras long as oneweek, although
the fracture strength of the beam sampleswas not affected
V(a) =rate of crack growth
by the soakingtimes covered by the experiments(2 minutes
V, = growth rate at zero stress
to 6 days). All ofthe chemicalslowered the fracture strength,
V * =an activation volume
but the method of application can greatly influence their
R = universal gas constant
effect. Preliminaryexperimentswiththemost effective
T = absolute temperature.
chemicalshaveshownvacuum techniques or ultrasonic
Their complete model includes a secondary factor due to vibrations are most effective in lowering the input energy
the chemical effect of the concave surface at the tip of the necessary to break granite beams. If a fore-pump vacuum
crack. This opposes the tensile stress at the crack tip and is first pulled on granite before aluminum chloride solution
is directly proportional to thesurface energy of the solid in is added, the input energy is reduced from 4.7 x lo5 ergs to
the presence of the chemical agent. Reducing the surface 3.4 x lo5 ergs. The application of ultrasonic energy during
energy has the effect of lowering the fracture strength. Al- the soaking bathand during mechanical testing also lowers
McGARRY:UNDERGROUND TUNNELS 54 1

TABLE I1
Llsr OF Ckwcm AGENTSAND DESCRIPTION

effect
Reagent
% Concentration
Possible Description
in H,O
Distilled water - HZ0 Dissolution
Acetone Pure acetone Dimethyl ketone Dissolution
Sodium hydroxide 0.05 NaOH Dissolution
Aluminum chloride 0.1 AICI, . 6 H 2 0 Chemical attack or dissolution
Armeen 8D octaylemin 1.O Quaternary amine Surface energy reduction+ possible chemical attack
Alipal C0-436 1 .o Quaternary amine
Arquad 2C-75 1.O Quaternary amine
FC170 1 .o + solubilizing group
Contains a relatively fluorinated
FX 172 1 .o
Zonyl S-13 0.1 Fluorochemical
surfactantfluoroalkyl
phosphate
free acid
Zonyl A 0.1 Fluorochemical surfactant nonionic
Z 6020 silane 0.1 An amino functional compound (coupling agent)
A 11 10 silane 0.1
A 1120 silane 0.1
A 187 silane 0.1 Epoxy functional silane (coupling agent)

the input energy required for fracture. Theadditionof the fracture strength of the rocks, specimens were heated
chemical treatments to schist and gneiss has shown sizable prior to the testing. The specimens were subjected to three
reductions in the input energy. The input energy for un- differenttemperatures--540"C,1280"C, and 1800°C-for
treated schist and gneiss showedmore scatter thanfor exposure times varying from 10 seconds to 50 minutes.
granite or marble but there is an average of 1.8 x lo6 ergs After heating, the specimens were either placed in ice water
for untreated schist beams. Distilled watermade little or cooled at room temperaturefor 24 hours, and thentested.
change in this value (down to 1.3 x lo6 ergs), butboth The heating at 540°C was achievedby placing the specimens
aluminum chloride and sodium chloride solutions lowered in an oven for the spec%ed exposure time, while at 1280°C
the input energy to 8 x lo5 ergs. Gneiss showed less effect, and 1800°C the heat was applied using an oxygen-gas torch.
going from an untreated value of 7 x io5 ergs to 5.5 x io5 It was readily apparent thatsubstantial weakening occurred
ergs for both a silane and an aluminum chloride solution in all treatments imposed on granite, marble, gneiss, and
treatment. schist samples, and that heating represents a very effective
way ofweakening rocks with modestuses of thermal energy.
THERMALMETHODS Microscopic investigation shows that the thermaltreat-
The use of heat to break rock hasbeen known from antiq- ments greatly increase the amount of cracking in the sam-
uity. There exist very large underground mines and tunnels ples prior to mechanical testing. The subsequent mechani-
which were made overa thousand years ago by the applica- cal test primarily serves to open the existent cracks.
tion of fire to the rocksurface. In some instances, the heating In analyzing the phenomena of weakening and/or frac-
was followed by quenching but it does not appear to have turing of rock by heat, two differentassumptions areusually
been necessary in others. made :
Three different methods of thermal treatment have been
1) The material is completelyhomogeneous and the
shown to be effective on the strength of brittle materials.
damage depends only upon thermally induced shock and
The one most widely studied is that of thermal shock, where
the resulting stress distribution.
a body is suddenly subjected to a surface heating or cooling.
2) The material is granular and its response reflects the
The thermal shock experiments usually take the sample to a
characteristics of the constituent grains, and the result of
point where it shows macroscopic fracture (i.e., spalling).
their reactions, rather than that of the rock mass.
The second methodof thermal treatmentsubjects the sam-
ples to one or morecycles of heating and cooling, short of Viewing the problem macroscopically, the parameters
failure. This treatment weakens thematerial, but does not affecting the thermal shockresistance of rocks are strength,
cause any macroscopic damage. Finally, there are thermal modulus of elasticity, Poisson's ratio, coefficient of thermal
treatmentsperformed in conjunctionwithmechanical expansion, porosity, and density. If tests are conducted on
loading. These are used to test the high- or low-temperature laboratory samples, specimen sizeand shapewill also affect
strength of materials. This test does not employ sudden the results. The results of a thermal shock test are also
changes of heat flux, but ratherconcentrates on determining altered greatly by the heat application procedure andby the
the importanceof thermally activated processes in mechani- quenching procedure if the specimen is quenched rapidly
cal deformation. The thermaltreatments used in this study after heating.
have been of all three types. Themechanism of thermalfracture of rocks, onthe
In order to determinethe effect of thermal treatments on macroscopic scale, is dependent upon a thermally induced
542 PROCEEDINGS
APRIL OF THE IEEE, 1%8

stress which will exceed the ultimate strength of the rock. that this mechanism is responsible for the effect. If the rate
The driving force for propagation of cracks is provided by of heating of an isotropic grain is slow enough to avoid a
the elastic energy stored in the specimen at the instant of large temperature gradient each grain expands equally in
fracture. The mechanism of energy dissipation which tends all directions and there is no differential movement among
to arrest propagating cracks is the effective surface energy them. On cooling, the aggregate returns to its normal size
required to produce the newly formed crack surfaces. and shape. If the rateof heating is rapid enough to produce
Another approach tothe problem is to analyze it on the a large temperature gradient, some grains expandmore
microscopic level. Generally, the weakening effect
of rapidly than othersresulting in dflerential movement which
quenching after heating has seemed to obscure the fact that may cause the formation of intergranular spaces. When an
heating alone is effective so the study of heating degrada- aggregate of nonisotropic grains is heated, the grains ex-
tion alone has become secondary to the development of pand differently in different directions and push each other
combined heating and quenching operations. Many rocks apart with the resultant formation of open cracks. Upon
are altered in some fashion by heating; even if not quenched, cooling, the cracks never disappear; there is a permanent
they are weakened and do not regain their strength after change in dimensions. If the aggregate is heated a second
slow cooling. In almost all cases, it appears thata combina- time, there is usually a small amount of new differential
tion of several mechanisms is responsible. These are : motion resulting in an additional permanent expansion,
I) Intergranular separation due to phase transformation. though not so large as observed on thefirst cycle.
Polymorphic phase transformations could force adjacent The relative importance of each ofthese mechanisms
grains in a rock to part alongtheir boundary. is dependent upon the nature of the rock andthe manner in
2 ) Gross chemical changes. Holman[’ ‘I has observed which the heat is applied.
chemical changes in heat-treated quartz. The most notice- The invention of lasers and their subsequent development
able change after heat treatment of quartz specimens in has provided another way to generate and transmit high
furnaces was the lack of “ring” when tapped and the easily heat fluxes. There are two basic types of lasers and they
detected crunchingsoundheard when such pieceswere operate in different regimes of efficiency. One, using elec-
pressed between the finger and thumb. He also noted that tronic transitions in gases,, liquids, or solids, exhibits ap-
heat-treated quartz hada higher rate ofsolubility in hydro- proximately 0.1 to 1 percent efficiency. The second type
fluoric acid. He suggested that this difference in chemical shows as much as 15 percent efficiency by utilizing vibra-
behavior was a sign of molecular change:the fact that heat- tional-rotational transitions in a molecular gas; the work
treated specimens could be manually crushed and passed reported here has utilized the latter type. The gas mixture is
through a 30-mesh sieveafter heat treatment was an indica- ionized as it enters the tube by a cold-cathode electrical dis-
tion of molecular debonding. charge caused by placing a high voltage between the input
3) Intergranular corrosion. This has beensuggested as and output ports. The highest power is presently achieved
a cause of thermal weakening of rock, since it can be a by running a discharge in a flowing gasmixture of CO2-N,-
major causeof weakening inother polycrystalline materials, He. In general, the gas laser tubes are simply constructed
especially metals. with Pyrex tubing, glass-to-metal seals on each end, and
4) Intergranular separations due to anisotropic heat appropriatemounts for mirrors. The tube iscooledby
transfer. The anisotropic heat transfer mechanism postu- means of an external water jacket. The three gases are stan-
lates that adjacent grains achieve markedly different tem- dard tank grade, fed to a mixing chamber through appro-
peratures during heating, because of directional conduc- priate valves and pumped throughthe tube with a mechani-
tivity properties. cal pump. Thenecessity for using a flow system is caused by
5 ) Gas or water pocket expansion. Gas or water pocket the dissociation of the molecular gases. The optical cavity
expansion couldeasily cause fracturein a rock. It would be consists of a polished concave metal mirror at one end and
accompanied by fragmentation of the specimens and by the an infrared transmitting window at the other end.
noise of small explosions. The lasing action utilizing the vibrational-rotational
6) Spalling. The spalling mechanismcan be observed transitions of CO, in an electrical discharge was described
when rocks have low thermal conductivity and appreciable in detail by Patel.[13] Shortly thereafter Patel[’41achieved
thermal expansion. Such a process depends onthe tempera- progress toward high powerand efficiencyby adding
ture gradients established, which will be determined by the molecular nitrogen N,, and Moeller and Rigden[”] im-
heating rate. Spalling could also be caused by high aniso- proved it further with the addition of He. N, improves the
tropyand/or low thermal conductivity. Freeman[’21ob- efficiency because it supplies the population inversion of
served that rocks containing abundant quantities of quartz CO, molecules in the (001) level. The lowest vibrational
are highly spallable. energylevel of the nitrogen molecule matches the (001)
7) Intergranular separations due to anisotropic thermal level of CO, within 0.002 electron volt.In an electrical
expansions. Differential thermalexpansion of adjacent discharge, the nitrogen vibration levels are excited to a very
grains in a rock could force them to separate along their high degree. When they are mixed with CO,, there is a
grain boundaries. Since anisotropic responses to heating collisional resonant transfer leading to a very efficientexcita-
have been shown to exist in most rocks, it seems probable tion of the upper level (001). The addition of helium gas is
McGARRY: TUNNELS 543

quite effective in increasing the available output power for that the damage probably occurs in the granular micro-
the following reasons: 1) helium provides a good thermal structure in a manner similar to damage from gas-flame
contact of the C 0 2 rotational levels with the tube wall so heating. The time required to cause equivalent damage,
the effective rotational temperature is low, 2) it provides a however, has been shortened considerably in going from a
cross relaxation between the rotational energylevels so gas flame to a laser. The extent of damage, for both granite
that they all may be effective for lasing out of one level, and andmarble specimens, appears to beverysevere under
3) it provides a collisional de-excitation of the lower laser short exposures of 3 to 5 seconds. This is demonstrated by
level (100) to the nearby bending mode (020). substantial reductions in the maximum loads required to
The gas laser used in this study was developed in the cause failure : for anexposure time of fiveseconds, the maxi-
Raytheon Research Laboratory under the supervision of mum load required to failure is reduced from 65 kilograms
Dr. D. R. Whitehouse. It uses a combination of carbon to 10 kilograms for granite specimens, and from 75 kilo-
dioxide, nitrogen, and helium, as mentioned above. It is grams to 0 for marble specimens. The presence of the in-
rated at one-kilowatt output, operates continuously, and ternal cracking in the rock samples has a drastic effect on
produces infrared radiation of 10.6-micron wavelength. the flexural strength of the beams.
(The power of gas lasers is directly proportional to their
CONCLUSIONS
length and the laser used in these experiments was 20
meters long folded once back upon itself in the form of a The use of surface-active agents or very rapid heating to
“U.” The concept of folding can eventually lead to more rapidly and drastically reduce the strength of hard rock
compact units which could be of importance in excavation has given initial results which are encouraging. Certain
and tunnelling applications.) waterborne nontoxic chemicals reduce the strength, and the
In order to study the effectiveness of radiation in reduc- energy required to produce fracture, by as much as 50 per-
ing the strength of hard rocks, beam and block specimens cent. The degradations produced by laser irradiation for a
of marble andgranite were subjected to infrared laser expo- few seconds time are spectacular : strength and energy reduc-
sure. In the case of the flexural beam specimens, both tions of an order of magnitude are easily obtained. The
focused and unfocused radiation was applied at the mid- prospect of developing a hybrid tunnelling machine in-
span of the samples for durations of 1, 3, 5,10, and 30 corporatingsurfactantaction, laser irradiation,and me-
seconds, with a power levelof approximately 750 watts. chanical fracturing of the softened rock has some attractive
Blocks (1 2 by 12 by 6 inches) of marble and granite were potentials. It can be argued that present laser hardware is
also subjected to concentrated unfocused radiation.The far too complex and delicate for use in a construction en-
unfocused radiation beam was 3 centimeters in diameter vironment. This is true now, but very substantial efforts are
and the focused beam approximately 0.3 centimeter. The currently being devoted to laser science and technology
blocks were’then cut into beams of standard size (1 by 1 by and it is reasonable to expect significant gains in power out-
12 inches) after radiation and subjected to bending tests, put, efficiency, and simplicity in the next few years. These
with the treated face intension. The effective fracture surface may make possible large improvements in mole effective-
work was determined by measuring the area under the ness in tunnelling through hard rock.Work to thatpurpose
load-deflection curve obtained from the bending test. is continuing.
Polished sections were prepared for microscopic examina- ACKNOWLEDGMENT
tion of the internal cracking. It was generally observed that
M. Miller and W. N. Lucke of the Office of High-speed
the extent of damage is related to the exposure time of
Ground Transport, U. S . Department of Transportation,
irradiation. Visual examination of the specimens showed
have beenespecially helpful. Participants in the actual
that the focused radiation caused partial melting and vapori-
research have included Profs. F. Moavenzadeh and R. B.
zation since there were relatively thick regions of vitreous Williamson of the M.I.T. Civil Engineering Department.
material around the exposed area. Similar examinations of Their help, and the assistance of innumerable individuals in
thegraniteandmarble samples subjected to unfocused the tunnelling field, isgratefully acknowledged.
radiation showed pulverization and fragmentation of the
rock with little glass formation. From the results of this REFERENCES
study the unfocused radiation appears to be more effective [11 A. A. Griffith, “The theory of rupture,” Proc. 1st Internat’l Cong.
than the focused case. Under focused radiation the high Appl. Mech.(Delft), p. 55, 1924.
temperatures generated in the rock specimens result in [’I C. E. Inglis, “Stresses in a plate due to the presence of cracks and
sharpcurves,’’ Proc.Inst. NavalArchitects (London), vol. 55, p. 218,
substantial wasted energy through reradiation by the mate- March 11, 1913.
rial, and the vitreous zones formed around the cut in the [’I F. A.McClintock and J. B. Walsh, “Friction on G f i t h ’ s cracks in
focused case are potentially as strongas the rock from which rocks under pressure,” Proc. 4th U. S. Nat’l Cong. Appl. Mech., vol. 2,
p. 1015, 1963.
they were formed. 14] D. W. Kessler, H. Insley, andW. H. Sligh, “Physical, mineralogical,
Examination of the samples brought to cohesive failure and durability studies on the building and monumental granites of the
after laser radiation shows the damage mechanism is not United States,” J . Research NBS, vol. 25, paper Rp1320, August 1940.
l5] L. H. Milligan, “The strength of glass containing cracks,” J. SOC.
simply surfkial, since sigmfkant strength losses appear to Glass Tech., vol. 13, p. 351, 1929.
occur deep within the body of the sample. This indicates 16] A. J. Holland and W. E. S. Turner, “The effect of sustained loading
544 PROCEEDINGS
THE OF 56,IEEE, VOL. NO. 4, APRIL 1968

on the breaking strength of sheet glass,” J. Soc. Glms Tech., vol. 24, p, [Iow1 W. B. Hillig, “Sources ofweakness and the ultimate strengthof
46,1940. brittle amorphous solids,” inModem Aspects of the Vitreous State, J. D.
[’I E. Orowan, “Fatigue of glass under stress,” Nature (London), vol. MacKenzie, Ed. New York: Buttenvorths, 1962, p. 152.
154, p. 341, 1944. B. W. Holman, “Heat treatment as an agent in rock breaking,”
t8(’)1 T.C. Baker, F. W. Preston, and J. L. Glathart, “Wide range Inst. Mining &Met. (London), vol.36, p. 219,1927.
static strength testing apparatus for glass rods,” J. Appl. Phys., vol. 17, D. C. Freeman, Jr., J. A. Sawdye, and F. A. Mumpton, “Mecha-
p. 163, March 1946. nism of thermal spalling in rocks,” Quart. Colo. School of Mines, vol. 58,
-, “Fatigue of glassunder static loads,”J.Appl. Phys.,vol. 17, p. 225, October 1963.
p. 171, March 1946. C.K.N.Patel,“Continuous-wavelaseractiononvibrational-
ts(c)l -, “Effect of water on the strength of glass,” J. Appl. Phys., rotational transactions of CO,,” Phys. Rev., vol. 136, p. 1187, November
vol. 17, p. 179,March 1946. 1964.
R. J. Charles, “Static fatigue
of glass (partsI and II),” J. Appl. Phys., [I41 - , “CW high power N , C 0 2 laser,” Appl. Phys. Letters, vol.
vol. 29, pp. 1549-1560, November 1958. 7, p. 15, July 1965.
[10(a)1 - , “A review of glass strength,” in Progress in Ceramic [I5] G. Moeller and J. D. Rigden, “High-power laser action in C0,-He
Science, J. E. Burke, Ed. New York: Pergamon Press, 1961, p. 1. mixtures,” Appl. Phys. Letters,vol. 7, p. 274, November 1%5.

Communication and Control for Transportation


HAROLDCHESTNUT, FELLOW, IEEE, JAMESR.WHITTEN, IEEE,
MEMBER,
W. A. LANZA, AND T. J.WARRICK, SENIOR MEMBER,
IEEE

Absrracr-CommrmicPtioation and control represent a small bot important RANSPORTATION isbasically an energy process
part of the o v d trrusportntion probelm. m
l
ctm
o
n
it
rootrddifrerdependingonwhether~seqorairtransportntionisio-
*
Awollgh and for moving people and/or things from one place to
volved, there are broad areas of similnrities between many of the priaciples another quickly, safely, and comfortably, and at a
beingppQdforfheSea~~despitethedifrerencesmtheeq~and cost that is acceptable. Considering that the transportation
detailed practice employed. may be on land, sea, or air, or a combinationthereof, one
C o n t r o l i s d t o r e f e r t o s l l f h v n r i e d m ~ ~ t h e c o n t r o l o f t h e realizes that the range of vehicle speeds, passenger handling
tradation and rotation of a single vehicle and its sssoeiated stability,the capacity, andnumber of vehiclesinvolvedmayvary
control of tbe propukia plant, the control of the necessary aevilinries of
voltage, temperature, pressare, etc., and the control of multiple vehides by broadly.[’] Therefore, it is reasonable to suppose that the
eitherloePlorceatrPlizodmethods.Attentionis~ven~mthispPper problems of communication and control will likewise take
to each of these aspects of controL Many of theprinciples involved are ill- on a number of different characeristics depending on the
trated in more detail ekewhere in this issae where specific transportation form of the vehicle, the nature of the power plant, and the
control systems are described. particular environment in which it operates.[21 It willbe
Communication is d to refer to the meam for t y i q together the differ-
ent parts of the transportation system locatedat different places bot sharing a
the purpose of this paper to present some of the communica-
common set of facilities at similar or different periods of time. Commrmiep- tion and controlconditions which are tobe found for these
tion is required to provide adeqoate minfomation aboot such coaditioas various transportation situations.
as the position, velocity, a d acceleration of the vpriols vehicles involved in The term control as used in a transportation sense may
the system. Communication also may be required to estnMish guideways refer to control of a number of related but different things.
for the plane, ship,trpisor car to move by. For multiple vehicles,commrmiep-
tion is needed to exchange information between the control center and each It can mean the control of the translation and rotation of an
of the vehicles concerned. individual vehicle with its associated stability character-
Commrmieptioo and control can have a vital d e on socb overall char- i s t i c ~ . [It ~ ]can refer to control of the power plant of the
acteristics of a transportation system as safety, capacity, reliability, speed, vehicle and thevarious auxiliaries associated with the power
and economy. It is in tbe lieids of control and commlmicptioa for multiple plant. Control can also pertain to other vehicle character-
vehides that the greatest effort will be required in the immediate m e .
istics as they affect passengers and/or cargo in the sense of
safety and comfort.
Manuscript received January 4, 1968; revised February 12, 1%8.
H. Chestnut and J. R. Whitten withare the Research and Development Another aspect of control in.a systems sense is the con-
Center, General Electric Company, Schenectady, N. Y. trol of multiple vehicles, as for example with respect to a
W. A. L am is deceased. Hewas with the Research and Development local on-board methodof control orwith respectto aremote
Center, General Electric Company.
T. J. Warrick is with the Transportation Systems Division, General and centralized method of overall system control.[4] In
Electric Company, Erie, Pa. addition tothe direct control through amplifiers and actua-

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