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Article history: The pull-out force for post-installed large-diameter anchors embedded in concrete foundations was
Received 8 February 2015 investigated. The main aim is to determine the optimum bonding force and ultimate tensile force of
Received in revised form 29 June 2015 the anchor bar. Anchor bars with various diameters were tested, and different embedment depths were
Accepted 14 July 2015
used. The results obtained indicate that the pull-out force improved marginally with an increase in the
bar diameter. The primary failure modes observed for the large-diameter anchors included steel bar pull-
out, concrete annulus damage and combined cone damage. Increasing the bar diameter gradually chan-
Keywords:
ged the failure mode from steel bar pullout to a combination of cone damage and concrete annulus
Post-installed anchor
Large-diameter bar
damage. Finally, grooved bars were found to be more suitable for use in post-installed anchor systems.
Pull-out test Ó 2015 Elsevier Ltd. All rights reserved.
Failure modes
1. Introduction However, the direct and indirect costs involved in the demolition
and reconstruction of structurally deficient constructions are often
After decades of growth and development, industrial and civil prohibitive [2]. Therefore, structural retrofitting gets higher prior-
buildings all over the world are entering a phase of gradual deteri- ity from engineers and is becoming increasingly the first choice of
oration and aging, the demand for improved safety of existing action. A number of remedial methods can be implemented in the
infrastructure has rapidly increased. This is particularly the case case of existing buildings, in order to improve their mechanical
in China. The result increasing in the threat to safety as well as con- characteristics. Among the various methods available, the use of
cerns about reliability has led to such building structures requiring anchor systems is one of the most effective ones.
continuous maintenance and repair. In seismic regions, such as Anchor systems are commonly used in plain or reinforced con-
south-western China, the structural deficiency of existing con- crete, as well as for structurally strengthening and retrofitting
structions is a particularly acute problem, because of lacunae in existing constructions and for connecting new structural elements
construction knowledge and the design code. In addition, as con- to existing ones. Using post-installed anchor systems is a very effi-
crete structures become more complex, the systems used to con- cient connection technique for structural reconstruction and
nect steel to concrete and concrete to concrete add to the expansion, and there have been a large number of studies on the
problem [1]. This had made it necessary to demolish aging build- behavior of adhesive anchors. Cook et al. [3] studied the database
ings and to reconstruct them in a structurally satisfactory manner. including 888 European and American tests and developed a better
and more user-friendly design model than those existing previ-
⇑ Corresponding author at: Key Laboratory of Mountain Hazards and Surface ously. Eligehausen et al. [4] proposed a new failure mode and ver-
Process, Chinese Academy of Science, 610041 Chengdu, China. ified its validity using a worldwide database containing 415 tests.
E-mail address: hsm@imde.ac.cn (S. He). Further, Eligehausen has [5] reviewed the development of adhesive
http://dx.doi.org/10.1016/j.conbuildmat.2015.07.129
0950-0618/Ó 2015 Elsevier Ltd. All rights reserved.
D. Wang et al. / Construction and Building Materials 95 (2015) 124–132 125
Post-installed anchors are embedded in holes that are drilled We performed pull-out tests to investigate the effects of large-diameter bars on
into existing concrete foundations. Thus, any load applied to the the pull-out strength of anchor systems. During these tests, three parameters were
taken into account. These parameters are listed in Table 2, while the results of the
supported structure is passed by the anchoring system to the pri-
tests performed on the large-diameter anchor systems are listed in Table 5. (See
mary system through the frictional forces that develop between Figs. 2 and 3).
the sides of the holes and the anchor wedges and sleeves or any
other mechanical locking devices attached. The mechanism of load
transfer depends on the type of anchor system installed. 3.1. Test apparatus
Traditionally, on the basis of the load-transfer mechanism
The tests consisted of applying a static pull-out force to bars embedded in a
involved, post-installed anchors are classified into two categories:
concrete foundation. Owing to the large scale of the experiment, ready-made appa-
ratus was not available for the tests. Thus, a customized loading device was devel-
(1) Mechanical anchors: these anchors transfer load through oped. The test apparatus, shown in Fig. 4, consisted of 4 sets of individual hydraulic
friction and mechanical interlocking. jacks (QF320T, maximum pressure of 320 tons), an ultrahigh-pressure oil pump
(2) Adhesive anchors: these anchors rely on adhesion between (ZB4-500), a displacement meter (JCQ), and a static stress test and data acquisition
system (DH3815N).
the anchor and the adhesive or that between the adhesive
and the concrete to transfer loads [2].
3.2. Test materials
2.2. Adhesive anchor system
The test materials were selected carefully on the basis of purpose of the exper-
iment. Plain concrete was used for the concrete foundation. Steel bars with two
An adhesive anchor system consists of a steel bar or threaded types of surfaces (plain and grooved) and four different diameters were used.
rod that is inserted into a hole drilled in concrete, with a structural Finally, flowing grout was used as the anchoring agent.
126 D. Wang et al. / Construction and Building Materials 95 (2015) 124–132
Table 1
Possible failure modes.
Failure mode Concrete cone Combined cone mode Steel bar pullout
Adhesive/cone Steel/adhesive Adhesive/cone and steel/
interface interface adhesive interface
Characteristics Embedment depth is less Embedment depth is greater than a certain depth Embedment depth is adequate
than a certain depth
Sketch of failure mode [2,3]
3.3. Testing
Table 3
Composition of flowing grout used. 3.3.1. Installation of post-installed anchors
The installation of anchors is a critical process that has a significant effect on
Material Concentration (kg/m3) Compressive their safety. The parameter of the hole diameter and effective hole depth are listed
Strength (MPa) in Table 4, and the installation process used in the present study could be divided
into the following phases (see Fig. 5).
7d 14d
42.5R P.O 850 44 54
3.3.2. Loading procedure
Sand 850
In this study, we used an equivalent gradient loading system. Each load level
S.F. Admixture 93.5
was set at 10% of the estimated value, and the design load was applied in 10 steps
Water 400
per load in 2-min intervals. The pull-out stress was recorded once every 5 s using a
static stress tester (DH-3812N). Further, the displacement of each point was mea-
sured using a displacement meter.
The following were the conditions under which the test was terminated:
Table 4
(1) The anchor bar is being pulled up; the volume continues to grow; and there
Hole diameters and depths used in this study; these were in keeping with the HILTI
are no visible signs of stabilization for over 1 h.
standard.
(2) Efforts to apply a load fail or the load does not stay stable after being
Serial Diameter of Hole diameter Effective hole applied.
number bars (mm) (mm) depth (mm) (3) The anchor bar is pulled at the ultimate yield strength.
8d 12d
Comply with the above load level before termination of test conditions, which
1 36 46 288 435 was the ultimate pull-out force of anchor bar test values.
2 48 58 384 576
3 90 100 720 1080
4 150 160 1200 1800 4. Results and discussion
Table 5
Failure modes of the large-diameter anchor systems.
Diameter Anchoring Hole diameter Hole depth Surface Crack load Max. load Cone height Failure mode
(mm) agent (mm) (mm) treatment (kN) (kN) (mm)
36 Flowing 56 288 Plain bar 243 242 / Annulus crack, steel anchor pullout
grout 288 Plain bar 242 242 / Steel anchor pullout
288 Plain bar 273 273 / Steel anchor pullout
288 Grooved bar 400 467 / Annulus crack, steel bar is not pulled out
288 Grooved bar 467 467 / Steel anchor pullout
288 Grooved bar 424 424 / Annulus crack, u = 450 mm, steel anchor is not
pulled out
432 Plain bar 300 300 / Steel anchor pullout
432 Plain bar 324 324 / Steel anchor pullout, flowing grout is damaged
432 Plain bar 318 318 / Steel anchor pullout, flowing grout is damaged
432 Grooved bar 400 400 / Annulus crack flowing grout is damaged, steel
anchor is not pulled out
432 Grooved bar 400 570 35 Combined cone damage
432 Grooved bar 515 565 / Annulus crack, u = 390 mm, steel anchor is not
pulled out
48 Flowing 68 384 Plain bar 322 322 / Annulus crack, u = 240–370 mm, bar/adhesive
grout interface damage
384 Plain bar — — / Steel anchor pullout, bar/adhesive interface
damage,
384 Plain bar / Arched surface, steel anchor is pulled out, flowing
grout unset
384 Grooved bar 650 716 145 Combined cone damage, u = 1150–1280 mm
384 Grooved bar 650 716 / No damage
384 Grooved bar — — 120 Combined cone damage, u = 800–950 mm
576 Plain bar 315 315 / Annulus crack and arched surface, no cracking
576 Plain bar 249 315 130 Combined cone damage, u = 1120 mm
576 Plain bar 295 315 / Annulus crack, u = 60–120 mm
576 Grooved bar / 800 100 Combined cone damage, u = 760 mm
576 Grooved bar 500 550 80 Combined cone damage, u = 250 mm
576 Grooved bar 300 585 / Annulus crack, u = 50–100 mm
90 Flowing 130 720 Plain bar 1080 1080 / Steel anchor pullout, bar/adhesive interface
grout damage, u = 480–620 mm
720 Plain bar 1060 1060 150 Combined cone damage, u = 650–1050 mm
720 Plain bar 800 900 / Annulus crack, u = 550–740 mm
720 Grooved bar 1600 1800 / Annulus crack, u = 1450–1540 mm
720 Grooved bar 1800 1800 112 Combined cone damage, u = 620–930 mm
720 Grooved bar 2000 2000 130 Combined cone damage, u = 820–990 mm
1080 Plain bar 1400 1400 / Steel anchor pullout, bar/adhesive interface
damage, u = 250–480 mm
1080 Plain bar 900 900 / Annulus crack, u = 400–600 mm
1080 Plain bar 1300 1400 / Annulus crack, u = 600–700 mm
1080 Grooved bar 2000 2000 75 Combined cone damage, u = 420–490 mm
1080 Grooved bar 2200 2250 100 Combined cone damage, u = 1100–1200 mm
1080 Grooved bar 2000 2000 / Annulus crack, u = 1200 mm
150 Flowing 210 1200 Plain bar 2200 2400 / Annulus crack, u = 1240–1700 mm
grout 1200 Plain bar 2400 2400 250 Annulus crack, u = 1300–2300 mm
1200 Plain bar 2220 2220 / Annulus crack, u = 1800–2000 mm
1200 Grooved bar 4800 4800 450 Combined cone damage, u = 2700–3400 mm
1200 Grooved bar 2800 5200 450 Combined cone damage, u = 1400–2100 mm
1200 Grooved bar 4400 5800 350 Combined cone damage, u = 1200–1900 mm
1800 Plain bar 1600 2720 / Annulus crack, u = 80–160 mm, Grouting
segregation
1800 Plain bar 2800 3200 300 Combined cone damage, u = 1250–2350 mm,
adhesive/concrete damage
1800 Plain bar 1600 3000 / Annulus crack, u = 1240–1550 mm, steel anchor
is pulled out
1800 Grooved bar 2400 6400 / Annulus crack, not conical, height = 200 mm
1800 Grooved bar 6000 7200 260 Combined cone damage
1800 Grooved bar 5600 6400 220 Combined cone damage, u = 2000 mm
Note: (1) The ‘‘—’’ symbol indicates that these data were not recorded. (2) The box ‘‘ ’’ means that these data are considered anomalous.
(i.e., different surface treatments, bar diameters, and embedment the plain bars, the elastic deformation stage was extended. Here,
depths) can be seen clearly from these curves. In each diagram, the pull-out force consists mainly of a weak bonding force and a
i.e., Fig. 7d shows that before Pr = 300 kN, compared a grooved strong frictional force. On the other hand, for the grooved bars, this
bar with a plain bar, the displacement–pull-out force curves of phase lasted till Pr was 500 kN. For Pr values greater 400 kN, for the
all the samples were almost identical, besides, a linear relationship plain bars, accelerated fracturing occurred. However, the pull-out
was observed between the increase in the pull-out force and the force for the grooved bars continued to increase and eventually
displacement, and the steel bar remains in the elastic deformation became nearly twice that for the plain bars. In the case of the
stage, the bond stress at the interface plays a critical role in deter- grooved bar-based anchors, the grooves increase the contact area
mining the pull-out force. For 300 kN < Pr < 400 kN, in the case of between the bar and the anchoring agent. In addition, they also
128 D. Wang et al. / Construction and Building Materials 95 (2015) 124–132
Fig. 7. Displacement–pull-out force curves for the bars with different diameters, as determined from the flowing grout tests.
Fig. 8. Change in the axial stress with the embedment depth for the different loading ratings.
grooves resulted in a mechanical interlocking force. Thus, these improvement was not as marked as expected. Further, the axial
two coupling effects resulted in the three failure modes observed. stress of the anchor bars decreased with the increase in the embed-
ment depth. The closer to the loading end, the faster the stress
increased. The axial force along the depth direction exhibited a
5. Conclusions negative exponent distribution under low loads. Once the
pull-out force reached a certain value, the bar end near the inter-
In this study, pull-out tests were performed on post-installed face began to decouple, and the maximum axial stress increased.
large-diameter anchor systems embedded in concrete, in order to Three main failure modes, namely, steel anchor pullout, concrete
elucidate their performance under static loading conditions. annulus damage, and combined cone damage, were observed. In
The pull-out force increased with an increase in the bar diame- the case of the post-installed large-diameter anchors, the primary
ter; this was owing to the increase in the contact area between the failure modes were concrete annulus damage and combined cone
bar and the anchoring agent and that between the anchoring agent damage. With an increase in the diameter of the steel bars, the fail-
and the concrete. This, in turn, increased the frictional resistance, ure mode gradually changed from steel anchor pullout to com-
as expected, because the cementing force is the primary factor bined cone damage and concrete annulus damage. Further, the
determining the resistance. surface type (plain or grooved) of the steel bars had a significant
Grooved bars had a greater anchoring effect than did plain ones. influence on their failure mode.
The pull-out force for the grooved bars was larger and nearly twice These results suggested that grooved bars are better suited for
that for the plain bars. In case of the grooved-bar anchors, the use in post-installed anchor systems, as they allow for the proper-
grooves increase the contact area between the bar and the anchor- ties of the anchoring agent and the concrete foundation material to
ing agent. In addition, they also produce a mechanical interlocking be exploited fully.
force when the pull-out force is applied. This dual mechanism is In the future, we plan to study the differences in the perfor-
what makes this anchoring system more secure. mances of post-installed large-diameter anchor systems that use
The pull-out force of the anchors, which is related to the organic and inorganic anchoring agents. Moreover, we plan to
embedment depth, improved to some extent; however, the use numerical simulations as predictive techniques for
D. Wang et al. / Construction and Building Materials 95 (2015) 124–132 131
determining the ultimate pull-out force and steel bar failure assisted in the experimental test. C.J.O.Y. helped draft and revise
modes. In addition, the ideal characteristics of post-installed the manuscript. All authors read and approved the final
anchor structures will be determined through reliability analyses. manuscript.