A V K N E D E R L A N D B V

Repair Clamps

Product applications sealed cells when clamped. The type of rubber used depends on
The AVK stainless steel repair clamp is a simple, quick and solid the application. The standard application is EPDM (water) and
solution for repairs to pipes made of steel, copper, asbestos NBR (gas). For special applications there is a choice of Viton and
cements, cast iron and synthetic materials. This stainless steel other rubbers.
repair clamp can be used for the permanent repair of cracks, EPDM (ethenepropeneterplymer), according EN 681-1 is highly
holes or complete breakages in pipes or for tapping. The suitable for water, hot water, steam, oxidising fluids and acids.
stainless steel repair clamps are manufactured and assembled at Temperature ranging from -50ºC till +110ºC.
AVK Nederland BV in Vaassen. This manufacturing company is NBR (nitril rubber), according EN 682 is especially suitable for
completely adjusted to the wishes and demands of this time. The gas, oil, water, animal and vegetable oil. Temperature ranging
whole manufacturing process is ISO 9001 certified. from -30ºC till +110ºC (for shorter periods to +130ºC).
Our sales department would be glad to advise you on the choice
Product description of rubber suitable for other applications.
The principle rests on a stainless steel, pre-rolled plate, which
is clamped around the pipe and fastened with welded bolts and
nuts. The clamp has a rubber lining. The tensile force applied
by the clamp fastenings is converted to a radial pressure on the
rubber lining. The repair clamp for small diameter pipes consist
of a single section. For larger diameters there are clamps made
of several sections.
The stainless steel repair clamp is made of AISI 304 quality, but
also AISI 316 and other qualities are available. After welding
the stainless steel repair clamp is completely passivated to
guarantee optimum corrosion resistance.
An essential part of the stainless steel repair clamp is its rubber
lining. This rubber lining has a “waffled” structure which forms
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Manufacturing process
Within the AVK group of companies the decision was made to
centralize the manufacturing of stainless steel repair clamps
at AVK Nederland BV. In the meantime we have realized a
complete transformation
of our manufacturing hall and AVK Nederland BV is ready for
the future.
In our welding department the stainless steel plates and coils
are cut and after that provided with the necessary welding parts.
Our standard stainless steel repair clamps are equipped with
support plate, but other executions are also possible such as with double-faced tape. The use of double-faced tape gives
fingers or Navewa. The welding robot takes care of a precise advantages during manufacturing, such as better adhesion on
welding on the welding parts, but also on the stainless steel stainless steel plate in comparison with glue, environmentally
plate. After this procedure the clamps will be fully passivated to friendly and better labour conditions.
guarantee optimum corrosion resistance. When all parts of the stainless steel repair clamps are lying on
The cutting off the rubber (EPDM/NBR) and the exact dimension the assembling table then the production employee can start
is being done per order. After cutting, the rubber is provided assembling the clamp. The internal transport system takes care,
that the production employee receives the needed materials
per order. After finishing the stainless steel repair clamp an
ineradicable label or engraving print with the correct information
is put on to the clamp. After this the stainless steel repair clamp
is transported through our conveyer system to the logistic
department and they make the order ready for dispatch.

Product line

C: single-section clamp. Available in
diameters ranging from Ø16 mm to
Ø112 mm.
FS10: single-section clamp.
Diameter reach 10 mm. Available in
diameters ranging from Ø48 mm to
Ø360 mm.
FS20: double-section clamp. Diameter FSA: Clamp with threaded bran-
reach 20 mm. Available in diameters ching.
ranging from Ø88 to Ø650 mm.
FS30: triple-section clamp. Diameter
reach 30 mm. Available in diameters ranging
from Ø270 to Ø840 mm. For larger sizes up
to Ø1440 mm clamps are multi-sectional.

FST: Clamp with flange branching. FSA bush: tapping saddles. UK: external repair clamp. Available IR: internal repair clamp. Available in
Available in diameters ranging from Available in diameters ranging from in diameters ranging from Ø600 mm diameters ranging from Ø600 mm to
Ø88 mm. Flange connections are DN 80 to DN 300. to Ø2000 mm. Ø2000 mm.
always double or multi-sectional.
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Diameter of repair clamp

A single-section clamp has a reach A double-section clamp has a A triple-section clamp has a reach
of 10 mm, above Ø 48 mm. reach of 20 mm, above Ø 88 mm. of 30 mm, above Ø 270 mm.

Threaded branching Flange branching

All repair clamp are also available with threaded branching (½”, All repair clamps are also available with flange branching (DN 50
¾”, 1”, 1 ¼”, 1½”, 2”, 2 ½”, 3”, 4” and Polsafe 1 ½” and 2”) to DN 500) depending on pipe diameter. Standard drilling PN 10,
depending on pipe diameter. These sizes have internal threads. other drillings such as PN 16 are also available.
Outside threads are also available on request. Special clamp models are available on request.

Product applications

Defective AC (asbestos cement) Holes in AC, steel or cast iron pipes For breaks in AC and cast When pipe ends do not lie in
coupling iron pipes the same line

For cracks in AC, steel, cast iron or Damage caused by service crane or For corrosion leaks
PVC pipes breaking-off of branching section

For pipe ends angled at less When seal of AC coupling is When pipes do not join up
than º2 damaged

Advantages
• Made entirely of stainless steel, therefore no corrosion. • Angle deflection up to 2º can be accommodated.
• Clamp completely passivated after welding operations. • Repairs pipe sections with gaps of up to 25 mm.
• Extremely lightweight, therefore easy to handle. • Clamps available in all lengths and diameters.
• Easy assembling with handgrip on stainless steel repair clamp • Also available with threaded branching ranging from ½” to 4”.
• No sharp edges or angles. • Also with flange connections ranging from DN 50 till DN 500
• Rubber lining (EPDM / NBR) is water and gas resistant.
• No loose parts that can be lost during assembly.
• No problem with non-round pipes. Clamp assumes form of pipe.
• Teflon coating on threads prevents nuts and bolts galling.
 Specifications

Delivery times
The manufacturing time of standard stainless steel repair clamps is
2 weeks, but express delivery within the Netherlands can be done
within 24 hours.

Advice length of repair clamp

Length of clamp = A + 2B, but is at least equal to the diameter of
the pipe.
A = length of crack or hole
B = minimum 75 mm depending on:
- length of crack
- pressure
- liquid
Plastics require 50% more clamp length.
Repair is not permanent for PE pipes.

Place thickness
Varying between 0.6 to 3 mm, depending on diameter and
pressure class of pipe.

Pressure data (permissible operating pressure)

When repair clamps are used it is of course essential to know the pressure and
type of liquid. The list of pressure graph give an indication. It is a good idea to
seek advice in borderline cases. If necessary a repair clamp can be reinforced for
use with high pressure piping. Further information can be required at our sales
department.

Indication operating pressure

Operating pressure in Bars

Outside pipe diameter in mm

AVK NEDERLAND BV Telefoon: +31 (0)578-574490

Radeweg 12 Telefax: +31 (0)578-574459
Postbus 73 e-mail: info@avknederland.nl
8170 AB Vaassen www.avknederland.nl