Services note

Preventive maintenance kits for

ABB industrial drives, ACS800

A preventive maintenance kit is a selected package of necessary parts needed for preventive maintenance of ABB industrial drives, ACS800.

Preventive maintenance kits contain all the necessary replacement See the table below:
parts for a specific scheduled maintenance. The content of each
kit is carefully specified to match the maintenance schedule and
the size and other characteristics of a specific drive. Every Every Every
3 rd year 6 th year 9th year
Internal cooling fan for
Benefits ACS800-01, -11, -104 (IP21 and IP55)
X
– Pre-specified, genuine service parts are provided
Cooling fan for ACS800-01, -11 X
according to the maintenance schedule
Cooling fan for ACS800-02, -04, -07, -17, -37 X
– Easy-to-order bundled material package
Cooling fan for ACS800-104 and DSU X
– Kit pricing is more economical than the cost of purchasing Cooling fan for TSU X
individual parts AINT and flat cables X
– Reduced maintenance costs Electrolytic capacitors (DC circuit) X
– Easy-to-plan long-term maintenance material budget
Check for possible individual parts in the main-tenance schedule.
– Increased maintenance performance efficiency

Service provided PM kits can be selected and ordered according to the

The preventive maintenance (PM) kits contain the number of drives in use and their age, ensuring that all the
replacement parts for preventive maintenance. required parts are available for maintenance.

Every PM kit has a type code, which makes ordering

straightforward and easy.
Preparations before preventive maintenance
PM kits are delivered on lead-time basis, contrary to normal
spare parts, hence the PM kits must be ordered well in
advance of the planned preventive maintenance.
Maintenance schedule
Based on ABB’s experience, failure probability of industrial
products equipped with electronic components, such as
drives, increases after years of operation. The main reason for
failures is aging of components, but it is also greatly affected
A maintenance schedule provides a systematic and functional
means of maintaining a specific drive type. It is based on
ABB’s extensive experience and know-how of manufacturing
and maintaining electric drives. Specifications of component
suppliers are observed carefully.
The environmental and operational conditions of the drive
are also considered. A demanding environment, such as high
ambient temperature, humidity, dirt and cyclic heavy load, can
measurably shorten component lifetime and also maintenance

SP31 EN REVG 2009 #14702

by the operational conditions. A component failure may cause and component replacement intervals.
consequential damage to other parts of the drive including
power semiconductors.

Years from startup

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Startup P
Cooling
Air-cooled unit
Internal/additional cooling fan for ACS800-01, -11, -31, -104
I I R I I R I I R I I R I I R I I R I I R
(IP21 and IP55)
Cooling fan for ACS800-01, -02, -04, -07, -11, -17, -31, -37, -104, DSU I I I I I R I I I I I R I I I I I R I I I
Cooling fan for TSU I I R I I R I I R I I R I I R I I R I I R
Enclosure extension cooling fan (ACS800-02) I I R I I R I I R I I R I I R I I R I I R
Extra cooling fans inside cabinet (ACS800-x7, ACS800 md) I I I I I R I I I I I R I I I I I R I I I
Extra cooling fan on roof of cabinet for ACS800-07 and ACS800
I I I I I R I I I I I R I I I I I R I I I
multidrive (IP54)
Liquid-cooled unit
Cooling fans I I I I I R I I I I I R I I I I I R I I I
Add coolant inhibitor I P I P I P I P I P I P I P I P I P I P I
Heat exchanger I I I I I I I I I I I I I I I I I I I I I
Cooling water pump I I I I I R I I I I I R I I I I I R I I I
Cooling water pipe connections I I I I I I I I I I I I I I I I I I I I I
Aging
Electrolytic capacitors (DC circuit) R R
Memory backup battery replacement in the APBU-xx unit I I I I I R I I I I I R I I I I I R I I I
Connections and environment
AINT and flat cables R R
Tightness of terminals I I I
Quick connector of the converter module (ACS800-x7/ and ACS800 md) I I I I I I I
Door filters (IP20 to IP42) I I I I I I I I I I I I I I I I I I I I I
Door filters (IP54 and higher) R R R R R R R R R R R R R R R R R R R R R
Condition of contactors I I I I I I I
Fiber optic cables (connections) I I I I I I I
Dustiness, corrosion and temperature I I I I I I I I I I I I I I I I I I I I I
Quality of supply voltage I I I I I I I I I I I I I I I I I I I I I
Improvements
Based on product notes I I I I I I I I I I I I I I I I I I I I I
Measurements
Basic measurements with supply voltage P P P P P P P P P P P P P P P P P P P P P
Spare parts
Spare parts I I I I I I I I I I I I I I I I I I I I I
DC circuit capacitors reforming P P P P P P P P P P P P P P P P P P P P P

Note! Recommended maintenance intervals and component replacements For more information please contact:
are based on specified operational and environmental conditions. ABB
recommends annual drive inspections to ensure the highest reliability and www.abb.com/drives
optimum performance. More detailed maintenance information can be found www.abb.com/drivespartners
in maintenance instructions, product manuals and on the Internet.

Legend: © Copyright 2009 ABB. All rights reserved. Specifications subject to change
I = Visual inspection, correction and replacement if needed without notice.
P = Commissioning, testing measuring or other work
R = Replacement of component