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L u~
opez-N nez1
Department of Chemical Engineering,
University of Guanajuato, Solar Radiation Model Applied
Guanajuato 36050, Mexico
e-mail: oa.lopeznunez@ugto.mx to a Low Temperature Evacuated
J. Arturo Alfaro-Ayala
Department of Chemical Engineering, Tubes Solar Collector
University of Guanajuato,
Guanajuato 36050, Mexico A solar radiation model is applied to a low temperature water-in-glass evacuated tubes
e-mail: ja.alfaroayala@ugto.mx solar collector to predict its performance via computational fluid dynamics (CFD)
numerical simulations. This approach allows obtaining the transmitted, reflected, and
J. J. Ramırez-Minguela absorbed solar radiation flux and the solar heat flux on the surface of the evacuated tubes
Department of Chemical Engineering, according to the geographical location, the date, and the hour of a day. Different envi-
University of Guanajuato, ronmental and operational conditions were used to obtain the outlet temperature of the
Guanajuato 36050, Mexico solar collector; these results were validated against four experimental tests based on an
e-mail: jdj.ramirezminguela@ugto.mx Official Mexican Standard resulting in relative errors between 0.8% and 2.6%. Once the
model is validated, two cases for the solar collector were studied: (i) different mass flow
J. Nicolas Flores-Balderas rates under a constant solar radiation and (ii) different solar radiation (due to the hour
Department of Chemical Engineering, of the day) under a constant mass flow rate to predict its performance and efficiency. For
University of Guanajuato, the first case, it was found that the outlet temperature decreases as the mass flow rate
Guanajuato 36050, Mexico increases reaching a steady value for a mass flow rate of 0.1 kg/s (6 l/min), while for the
e-mail: nico_brain10@hotmail.com second case, the results showed a corresponding outlet temperature behavior to the solar
radiation intensity reaching to a maximum temperature of 36.5 C at 14:00 h. The CFD
J. M. Belman-Flores numerical study using a solar radiation model is more realistic than the previous
Department of Mechanical Engineering, reported works leading to overcome a gap in the knowledge of the low temperature evac-
University of Guanajuato, uated tube solar collectors. [DOI: 10.1115/1.4041402]
Salamanca 36885, Mexico
e-mail: jfbelman@ugto.mx
1 Introduction in a passive heat transfer device mounted inside the inner tube.
The heat pipe tube contains a small amount of fluid (e.g., metha-
The solar energy has emerged as one of the most important
nol) that undergoes an evaporating–condensing cycle. In this
renewable energy resources due to the free millions of watts of
cycle, the solar heat evaporates the liquid and the vapor travels to
solar radiation that the earth receives every day. The solar energy
the heat sink region where it condenses and releases its latent heat
can be converted directly to (a) electrical energy by using photo-
to the working fluid of the solar collector [6]. On the other hand,
voltaic solar cells and (b) thermal energy by using solar collectors.
in the water in glass evacuated tube, the working fluid is circu-
The solar energy is the appropriate power source to satisfy the
lated directly through the inner glass tube with a heat transfer
growing energy demand worldwide [1,2], having an important
from the glass absorber to the heat fluid in the manifold of the
reduction of the greenhouse gas emissions [3].
solar collector [7].
In the case of the thermal energy, the solar collectors are equip-
The main differences between the heat pipe and the water in
ment that collect energy from solar radiation by absorbing them,
glass solar collectors are the operational pressure (where the heat
and then, transferring heat to a working fluid for a further purpose
pipe operate a higher pressures) and the costs (the water-in-glass
such as domestic and/or industrial sectors [4].
is more economic), both used for domestic and industrial applica-
The most commonly used solar collectors are the stationary col-
tions. This work is focused on the study of a water-in-glass evac-
lectors, which remain stationary regardless of the sun’s position
uated tube solar collector.
and are suitable for low-temperature applications generally for
In order to improve the efficiency and the performance of the
temperatures lower than 100 C, mainly used in hospitals, house-
ETC, theoretical and experimental researches have been done on
holds, and industries where the main purpose is to heat water [5].
various topics.
There are mainly two kinds of low temperature stationary col-
In the case of experimental works, the studies have been
lectors in the market, the flat plate collectors and the evacuated
focused on the effect of the performance under different operating
tube collectors (ETCs). The ETC is made of parallel evacuated
conditions [8–11], under different tilt angles in a specific geo-
borosilicate glass tubes, each one consists of two concentric tubes,
graphical location [12,13], and even some of the experimental
the inner tube is coated with a selective coating while the outer
works were focused on phase change materials to achieve a better
tube is transparent glass. Between the concentric tubes, there is an
heat storage [14–16]. However, the conduction of experimental
empty space where the air is evacuated at a vacuum pressure, this
tests must always deal with the high costs that are demanded by
vacuum pressure leads to an important improvement of the ther-
the specialized and sophisticated equipment such as a meteorolog-
mal performance of solar collectors due to the reduction of heat
ical station that includes pyrometers, pyrheliometer, environmen-
losses.
tal thermometer, and anemometers to obtain reliable results.
Among the evacuated tubes solar collectors, the heat pipe and
The computational fluid dynamics (CFD) numerical approach
the water in glass can be found in the market, the first one consists
of this paper is an economic tool to overcome the costs of experi-
mental tests in the study of the low temperature stationary solar
1
Corresponding author. collectors. In the state of the art of the ETC studies, a simplified
Contributed by the Solar Energy Division of ASME for publication in the geometry was studied via CFD numerical simulations by Waheed
JOURNAL OF SOLAR ENERGY ENGINEERING: INCLUDING WIND ENERGY AND BUILDING
ENERGY CONSERVATION. Manuscript received February 8, 2018; final manuscript
et al. [17] in order to estimate the pressure losses due to dividing
received September 3, 2018; published online October 1, 2018. Assoc. Editor: and combining the fluid flow through a tee junction in only a sec-
Jorge Gonzalez. tion of a solar collector manifold, however, the simplified model
2 Mathematical Models
The numerical study of the ETC requires the mathematical rep-
resentation of the heat transfer and field flow inside the computa-
tional domain to obtain a solution. The governing equations
applied to the computational model include the radiation transfer
equation (RTE), solar load equations, as well as continuity,
momentum, and energy equations.
the energy content of any given unit volume and it is assumed iso- @ ðqvÞ @ ðqvÞ @ ðqvÞ @p
u þv þw ¼ þ qgy (10)
tropic (relatively few investigations have dealt with the case of @x @y @z @y
anisotropic scattering) and (ii) a gray medium (jg ¼ jÞ. A Component z
detailed description of the coupling of Eqs. (1)–(3) is found in
Ref. [23] @ ðqwÞ @ ðqwÞ @ ðqwÞ @p
ð u þv þw ¼ (11)
@x @y @z @z
r qR ¼ j 4rT 4 IdX ¼ jð4rT 4 GÞ (3)
4p
2.3.3 Turbulence Equation. For turbulent flow, the standard
j–e turbulence model was used [25]. This model is appropriate for
2.2 Solar Load Equations. ANSYS-FLUENT provides a solar the study of the turbulence in practical engineering flow due to its
load model in order to solve the RTE equation; this model calcu- acceptable accuracy in a wide range of turbulent flows. The stand-
lates the direct solar radiation and the diffused solar radiation ard j–e equations are defined as
[24]; Eq. (4) gives the direct solar radiation (GD ) as
" #
GD ¼ Setrn Sunprime (4) @ @ lt @j
ðqjui Þ ¼ lþ þ Gk þ Gb qe YM (12)
@xi @xi rj @xj
where Setrn is the direct solar radiation from the atmosphere, while
Sunprime is a correction factor that takes into account the reduction " #
of solar radiation through the atmosphere. @ @ lt @e e e2
ðqeui Þ ¼ lþ þ C1e ðGk Þ C2e q (13)
Diffused solar radiation (Gd ) on a vertical surface is given by @xi @xi re @xj j j
Gd ¼ CYGD (5)
In these equations, Gk is the generation of turbulence kinetic
C is a constant reported in Ref. [24] which is dependent on the energy due to the mean velocity gradients, Gb represents the gen-
month and has values ranging from 0.058 to 0.136. Y is the ratio eration of turbulence kinetic energy due to bouyancy, YM is the
of sky diffuse radiation on vertical surface to that on the horizon- contribution of the fluctuating dilatation in compressible turbu-
tal surface and GD is the direct normal radiation. lence to the overall dissipation rate, C1e and C2e are constants. The
For surfaces other than vertical, the diffuse solar radiation is turbulent (eddy) viscosity lt is computed by combining jande as
given by follows:
1 þ cos j2
Gd ¼ CGD (6) lt ¼ qCl (14)
2 e
where is the tilt angle of the surface in degrees from the horizon-
tal plane. 2.4 Material Properties. The material taken into account for
The equation for ground reflected solar radiation (Gr ) on the the evacuated tubes and the insulating inside the manifold were
surface is given by borosilicate glass and polyurethane foam, respectively. The prop-
ð1 cos Þ erties of the borosilicate glass and the polyurethane foam such as
Gr ¼ GD ðC þ sinbÞqg (7) density ðqb ; qp Þ, thermal conductivity ðkb ; kp Þ, specific heat
2
ðcb ; cp Þ as well as absorptivity and transmissivity are shown in
where b is the solar altitude (in degrees) above the horizontal and Table 1.
qg is the ground reflectivity. Therefore, the total diffused radiation In order to consider the buoyancy effect in this CFD numerical
on a given surface is the sum of Gd and Gr . model, the fluid properties such as density ðqÞ, thermal conductiv-
ity ðkÞ, specific heat ðcÞ, and viscosity ðlÞ were set as temperature
2.3 Continuity, Momentum, and Turbulence Equations. polynomials with a validity range from 5 C to 95 C as shown in
The governing equations for the fluid flow and the turbulence for- Table 2.
mulation are described as follows:
Properties Polynomial
Fig. 3 Geometry of the low temperature water-in-glass evacuated tube solar collector
3 Numerical Simulations the date, and the hour of the day as follows: the location of the
solar collector was in the city of Guanajuato, Mexico, which is
The CFD simulations of the low temperature water-in-glass represented by the Latitude 21.02 deg and the Longitude 101.25
evacuated tube solar collector were carried out using the commer- deg, the date was June 6, and the hour of the day was from
cial software ANSYS-FLUENT which uses the finite volume method 12:00 h to 15:00 h (for different cases showed in this work). A
(FVM). The governing equations (9)–(11) were solved coupling solar load model allows to calculate the direct, diffuse, and
the velocity and the pressure under the SIMPLE algorithm. A reflected radiation ðGD ; Gd ; and Gr Þ that enter to the computa-
second-order upwind discretization scheme was used for Eqs. (2) tional domain, besides, a solar heat flux is also calculated. The
and (9)–(11) (energy and momentum equations) and a standard phenomena of convection and conduction in all the walls of the
scheme for the pressure [26]. solar collector (tubes and manifold) were considered as boundary
A general diagram of the solution procedure of the model is conditions. In the convection phenomena, the environmental tem-
shown in Fig. 2. The governing equations were solved considering perature ðTenv Þ and the convective heat transfer coefficient ðhÞ
the variation of the fluid properties according to the temperature were considered, while in conduction phenomena, the properties
polynomials allowing to account the buoyancy effects. The solar of the borosilicate glass, the polyurethane foam insulated material
load model is fed by parameters such as the geographical location, as well as the thicknesses ðtÞ of these two different materials were
4 Results and Discussion 0.88 million cells, the outlet temperature is independent of the
mesh. The geometry constructed and modeled had a size around 1
Sections 4.1–4.6 show the model validation, the solar radia- million of cells.
tion flux, the solar heat flux, the thermal and hydraulic perform-
ance, and the behavior of the performance for different mass
flow rates and for different solar radiation due to the hour of 4.2 Model Validation. In order to validate the results, the
the day by mean of the solution of the equations shown in Secs. four experimental cases (Table 3) were compared with the CFD
2.1–2.4. numerical model. Outlet temperatures were obtained from these
numerical model (Toutmod ) and the results were compared with
4.1 Mesh Independence Analysis. The mesh analysis con- experimental outlet temperatures (Toutexp ); also, the thermal effi-
sidered a full study of the grid size; the number of unstructured ciency from the experimental data ðgiexp Þ and the numerical model
cells (tetrahedrons and hexahedrons) was taken between 0.25 mil- ðgi Þ were compared. The thermal collector efficiency, gi , was cal-
lion and 1.45 million (Fig. 4), avoiding any unnecessary computa- culated for each simulation by the following equation [27]:
tional effort required for the calculations with a large number of
cells. The highest temperature found between the coarse and the _ ðTout Tin Þ
mc
gi ¼ (15)
fine meshes was around 7.3%. The time required to reach a CFD Ac G
solution of an individual with 1.45 million cells was around 5 h in
a computer with a quad-core CPU (fourth generation i7 processor) The validation is shown in Table 4. The percentages of relative
and 8 GB in RAM. It was observed that for a number higher than error between Toutmod and Toutexp showed a lower value than
2.68% (around 1.3 C) for the four cases. Furthermore, the relative variation of the transmitted, reflected, and absorbed solar radiation
error between giexp and gi showed a value lower than 9.49%, flux around the evacuated tubes. Furthermore, the contours of
therefore, the model developed is able to predict the outlet tem- each type of radiation flux in the tubes, described earlier, are
perature and the behavior of a low temperature water-in-glass shown in Fig. 5(b).
evacuated tube solar collector.
4.4 Solar Heat Flux. The solar heat flux ðq00 Þ profile around
4.3 Solar Radiation. The transmitted, reflected, and absorbed the middle evacuated tube for case 1 (similar behavior for the
solar radiation flux profile on the wall for the middle-evacuated other tubes) is shown in Fig. 6(a), as well as the solar heat flux con-
tube of the solar collector of case 1 are shown in Fig. 5(a). Similar tour in the tubes (Fig. 6(b)). It can be observed that the distribution
behavior was obtained for the other three cases and for the other is not uniform along the circumferential direction of the evacuated
tubes. The top of the tube (0–60 deg and 300–360 deg) exhibits an tube. The top walls of the tubes (0–60 deg and 300–360 deg) show
intense transmitted solar radiation flux of about 750 W/m2 with a a more realistic distribution in comparison to the previous works
null transmitted solar radiation flux in the bottom walls of the tube reported [17,18,20], where a constant heat flux was applied along
(100–250 deg), a null reflected solar radiation at top of the tube all the evacuated tubes as a boundary condition. Also, it can be
(0–60 deg and 300–360 deg) with a high reflected solar radiation observed in Fig. 6 that the solar heat flux is more intense on the
in the bottom wall (120–240 deg) of approximately 600 W/m2, sides of the top walls of the tubes (about 760 W/m2 and 740 W/m2
and finally, a high absorbed solar radiation at the top of the tube, in 70 deg and 300 deg, respectively) than elsewhere in the circum-
around of 700 W/m2, with a moderate absorbed solar radiation in ferential direction due to the sum of the transmitted and absorbed
the bottom walls (120–240 deg) of 400 W/m2, i.e., there is a radiation of top and bottom walls of the evacuated tubes.
Fig. 10 Temperature and efficiency profile along the time of the day
Appendix
uX ¼ tN SX (A2)
The solar collector was tested with four sets of real operational
conditions according to the Official Mexican Standard NMX-ES-
where X represents the thermal efficiency, giexp , N is the number
001-NORMEX-2005 in the city of Guanajuato, Mexico. The
of tests, and tN is student t number, which is 2.262 at a confidence
experimental setup includes specialized equipment such as a
interval of 95%. Table 6 presents the calculated data at each of the
pyrometer, a pyrheliometer, temperature sensors, and an anemom-
four cases, where the maximum uncertainty of measurement is
eter which are described in Table 5; other types of equipment like
2:2 102 .
flowmeter, a cooler, a storage tank, and a centrifugal pump were
The overall uncertainty of the thermal efficiency is defined as
also used. All the equipment was connected to a data acquisition
follows [28]:
system to register automatically the readings. A basic schematic
representation of the experimental setup is shown in Fig. 11. qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
The measurement uncertainties from the tested data at each u ¼ u2X þ u2cf (A3)
thermal efficiency point are calculated. The standard deviation
and the uncertainty of the mean value are calculated using the fol- where ucf is the uncertainty of the curve fitting due to which the
lowing equations, respectively: thermal efficiency was approximated by a polynomial fit:
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi gcfi ¼ 8:5274ðTin Tenv =Ac GÞ þ 0:819. Therefore, the uncer-
u N
uX 2 tainty of the curve fitting is calculated as
u Xi X
u vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
SX t i¼1 u N
SX ¼ pffiffiffiffi ¼ (A1) uX
N NðN 1Þ u 2
u ðgiexp gcfi Þ
Scf t i¼1
ucf ¼ tN pffiffiffiffi ¼ tN (A4)
N N