Powerplus Pp12g-Vi Parts Manual

PREFACE
When ordering parts, please specify the item number, chassis number, engine model / serial
number of the machine, quantity, and working hours.
As our products are upgraded periodically, we reserve all rights to change any information
without prior notice.
For further information, please contact us via:
International Division
POWERPLUS GROUP PTE. LTD.
7 Temasek Boulevard #12-00 Suntec Tower One Singapore 038987
Tel: (65) 63399333 Fax: (65) 63399933
Email: parts@powerplus.us
POWERPLUS GROUP INC., USA

1521 East Grand Avenue, Pomona, California 91766, USA
Tel: (1) 909 6225 888 Fax: (1) 909 6225 828
Email: hq@powerplus.us
Website: www.powerplus.us
POWERPLUS PP12G-VI MOTOR GRADER

EACH ASSEMBLY POSITION SKETCH MAP
1


CONTENTS
1. Fig 1 Front –Mounted Dozer Blade…………………………………………………………………....(4)

2. Fig 2 Front Additional Weight………………………………………………………………….…….…(6)
3. Fig 3 Front Frame…………………………………………………………………………….……….…(8)
4. Fig 4 Frame Assembly……………………………………………………………………….……...…(10)
5. Fig 5 Worm Gear Box Assembly………………………………………………………….………......(12)
6. Fig 6 Working Equipment……………………………………………………………………………....(15)
7. Fig 7 Mouldbox……………………………………………………………………………………….….(18)
8. Fig 8 Penduluming Assy……………………………………………………………………………..…(20)
9. Fig 9 Ripper Teeth…………………………………………………………………………………..…..(22)
10. Fig 10 Accelerograph Control System…………………………………………………………..…..(24)
11. Fig 11 Hand Brake Assembly……………………………………………………………………..….(26)
12. Fig 12 Feet Brake Assembly…………………………………………………………………….…...(28)
13. Fig 13 Board Control System………………………………………………………………………...(31)
14. Fig 14 Electrical System (1)………………………………………………………………….….……(33)
15. Fig 15 Electrical System (2)……………………………….………………………………….………(35)
16. Fig 16 Cab……………………………………………………………………….…………..………….(38)
17. Fig 17 Air Conditioner System…………………………………………………….……….…………(41)
18. Fig 18 Engine Assembly…………………………………………………………………….….……..(43)
19. Fig 19 Inlet and Exhaust System…………………………………..…………………….…………..(46)
20. Fig 20 Inlet and Exhaust System………………...……………………………………….………….(48)
21. Fig 21 Fuel Supplies System ……………………………….…………………………….…….……(50)
22. Fig 22 Transmission Assy ……………………………………………………………………..……..(52)
23. Fig 23 Torque Converter Assembly ………………………………………………….……….……..(54)
24. Fig 24 Housing Assembly…… …………………………………………………….……….….…..…(56)
25. Fig 25 Input Assembly ……………………………………………………………….…….……….....(58)
26. Fig 26 Output Assembly…………………………………………………………….……….….……..(60)
27. Fig 27 Control Valve……………………………………...………………………….……….….….....(62)
28. Fig 28 Speedometer…………………………………………………………………….…….....……..(64)
29. Fig 29 Idler Wheel………………………………………………………………….…….…......……...(66)
30. Fig 30 Parking Brake……………………………………………………………….……...……..…….(68)
31. Fig 31 Pressure Valve…………………………………………………………….……..…...………...(70)
32. Fig 32 Suction Pipe ……………………………………………………………………....…..………...(72)
33. Fig 33 Engine Connection Assembly………………………………………………….……...…........(74)
34. Fig 34 Oiling Pipe Assembly…………………………………………………………..….…..….….…(76)
35. Fig 35 Filter Assembly ……………………………………………………………….….………..…....(78)
36. Fig 36 KV+K1Clutch Assembly…………………………………………………….…...……...……...(80)
37. Fig 37 KR+K2 Clutch Assembly…………………………………………………….……..….…….…(83)
38. Fig 38 K4+K3 Clutch Assembly…………..…………………………………….….………..….……..(86)
39. Fig 39 PT 01 P.T.02 Assembly…………...………………………………………………...….….…..(89)
40. Fig 40 PT 02 P.T.02 Assembly…………………………………………………………......……...….(91)
41. Fig 41 Contol Valve Assembly…………………………………………………………..….…......…..(93)
42. Fig 42 Shield Assy…………………………………………………………………...………...…..……(96)
43. Fig 43 Shield Assy……………………………...…………………………………..…….……….…….(99)
44. Fig 44 Transmission..……………………………………………………………….….…….….……..(101)
45. Fig 45 Balancing Box ………………………………………………………………..…………....……(103)
46. Fig 46 Carrier Assy……………………………………………………..…………….……….….…….(106)
2


47. Fig 47 Wheel End………………….…………………………………………………….…………...(109)
48. Fig 48 Rear Frame…………………………………………………………………….….……..……(111)
49. Fig 49 Rear Additonal Weight………………………………………………………….……………(113)
50. Fig 50 Front Axle Assy………………………………………………………………….……………(115)
51. Fig 51 Construction of Front Axle……………………….…………………………….….…………(117)
52. Fig 52 Steering Mechanism………………………………………………………….….…………...(119)
53. Fig 53 Working Pump and Valve…………………………………….……………….……………..(121)
54. Fig 54 Hydraulic Steering System………………………………….……………….…….……...…(124)
55. Fig 55 22080092 Cylinder………………………………….………………….…………….……….(126)
56. Fig 56 Hydraulic Working System (1)………………………………………..…………….…….....(128)
57. Fig 57 Cylinder……………………………..………………….……………..…………….………….(130)
58. Fig 58 22080035 Cylinder…………………………………….……………..…………….………….(132)
59. Fig 59 22080020 Cylinder…………………………………….……………..…………….………….(134)
60. Fig 60 22080019 Cylinder…………………………………….……………..…………….………….(136)
61. Fig 61 Hydraulic Working System (2)……………………………………………..……….………...(138)
62. Fig 62 22080022 Cylinder………………………………………………………..………….………..(141)
63. Fig 63 22080025 Cylinder………………………………………………………..………….………..(143)
64. Fig 64 22080034 Cylinder…………………………………………………………..……….………..(145)
65. Fig 65 Hydraulic Working System (3)……………………………………………..………..………..(147)
66. Fig 66 22080023 Cylinder…………………………………………………………..……….………..(149)
67. Fig 67 22080033 Cylinder…..……………………………………………………………..…….……(151)
68. Fig 68 22080024 Cylinder………………………………………………………………..…….……..(153)
69. Fig 69 Oil Tank Assy……………………………………………………………………..……….…...(155)
70. Fig 70 Ripper- Scarifier…………………………………………………………...……….…………..(158)
3


FRONT-MOUNTED DOZER BLADE
Figure 1
4


FRONT-MOUNTED DOZER BLADE
No. Parts no. Spec. Description Qty Remark
1 20030010 1CH-22-22 Joint 2 1372×153

2 21020146 Hydraulic Hose 2
3 10030023 GB5783 M8×45 Bolt 2
4 13010004 GB93 8 Washer 2
5 20030001 1CM-22-18WD Joint 2
7 22080048 HSGF-130/70×385AE Cylinder 1
8 12020018 GB6170 M20 Nut 8
9 13010010 GB93 20 Washer 8
10 10020043 GB5782 M20×90 Bolt 8
11 10020019 GB5782 M10×100 Bolt 4
12 13010005 GB93 10 Washer 4
13 12020007 GB6170 M10 Nut 4
14 82010328 Concatenation Hander 1
15 33060253 Shaft Liner 2
16 35050101 Pin 2
17 16070003 JB7940.1 M10×1 Grease Cup 2
18 35050104 Pin 2
19 82210162 Spring Washer 4
20 22060051 9301540 Double-direction 1
Hydraulic-clock
21 30200563 Scaper Edge 2
22 10010048 GB10 M16×55 Bolt 18
23 13010008 GB93 16 Washer 18
24 12020014 GB6170 M16 Nut 18
5


FRONT ADDITIONAL WEIGHT
6


FRONT ADDITIONAL WEIGHT
1 82210135 Additional Weight 1

82210135 Additional Weight 1
2 13010010 GB93 20 Washer 4
3 10030079 GB5783 M20×50 Bolt 4
7


FRONT FRAME
Figure 3
8


FRONT FRAME
1 82040385 Frame 2
2 30030071 Cover Plate 2
3 10030015 GB5783 M8×16 Bolt 12
4 13010004 GB93 8 Washer 12
5 82010444 Front Frame 1
82010432 Front Frame 1
7 81010052 Rock Bit 1
9 10030040 GB5783 M12×35 Bolt 18
10 13010006 GB93 12 Washer 38
12 10030038 M12×25 Bolt 20
14 15050020 GB9163 GEG90ES Joint Bearing 2
15 35010059 Shaft 2

9

FRAME ASSEMBLY
Figure 4
10


FRAME ASSEMBLY
1 30350009 GB93 24 Stay Plate 1 12.9

2 13010012 GB70.1 M24×50 Washer 4
3 11020060 GB9163 GE100×S Screw 4
4 15050021 GB889.1 M24 Bearing 1
5 25050171 GB97.1 24 Rubber Boot 1
6 82010330 GB70.1 M24×80 Drawbar 1
82010331 HX8000 Drawbar 1
82010331 GB889.2 M24×2 Drawbar 1
82010357 GB97.1 30 Drawbar 1
82010357 GB5785 M24×2×130 Drawbar 1
82010357 JB7940.1 M10×1 Drawbar 1
82010357 GB5783 M20×80 Drawbar 1
7 25050172 GB6170 M20 Rubber Boot 1
8 12010042 Nut 4
9 13020016 Washer 12
10 11020077 Screw 4
11 25210096 Nut 1
12 12010030 Nut 8
13 25050173 Rubber Boot 2
14 13020017 Washer 8
15 10040009 Bolt 8
16 33080147 Shim 1
17 33080148 Shim 1
18 36210085 Bearing Block 4
19 16070003 Oil Cup 4
20 10030106 Bolt 8
21 12020017 Nut 8
11


WORM GEAR BOX ASSEMBLY
Figure 5
12


1 10030018 HX8000-7 Cover 1 75×115×25

2 13010004 HX8000-4 Seals 1 75×130×33.
3 16010071 HX8000-6 Bearing Cover 1 25
4 13010003 GB/T297-94 32015 Bearing 1
5 HX8000-2 Cover 1
6 HX8000-18 Mat 1
7 GB3452.1 250×3.55G O-Ring 1
8 HX8000B.1 Turbine 1
9 JB1001－77 M16×1.5 Plug 2
10 JB1002-77 16 Washer 2
11 HX8000-16 Shell 1
12 HX8000-12 Sleeve 2
13 GB3452.1 50×2.65G O-Ring 2
14 HX8000-17 Bearing Cage 1
15 GB/T5782-2000 M8×25 Bolt 18
16 GB/T93-87 8 Washer 26
17 GB/T301-95 51209 Bearing 2
18 HX8000-5 Adjust mat 1
19 GB/T297-94 32215 Bearing 1
20 HX8000-19 Ring 1
21 GB/T9877.1 Oil Seal 1
FB95×130×12
22 HX8000B-1 Driving wheel 1
23 HX8000-13 Dish 1
24 HX8000B-2 1
25 GB3452.1 69×3.55 O-Ring 1
26 HX8000-9 Bearing Cage 1
27 HX8000-10 1
28 HX8000-11 Axis 1
29 GB/T5783-2000 M6×15 Bolt 8
30 GB/T93-87 6 Washer 8
13


31 GB/T70.1-2000 M12×30 Bolt 6

32 13010006 GB/T93-87 12 Washer 6
33 GB/T73-85 M8×20 Bolt 6
34 JB1002-77 1
35 JB/T7941.2-95 A42 1
36 GB/T70.1-2000 M8×70 Screw 8
37 HX8000-1 1
14


WORKING EQUIPMENT
Figure 6
15


WORKING EQUIPMENT
1 12040015 GB9459 M30×2 Nut 2

2 33080150 Washer 2
3 14010027 GB91 6.3×50 Pin 2
4 82010198 Circle 1
5 30200318 Plate 1
6 10010056 GB23 M24×150 Washer 2
7 14010025 GB91 5×50 Pin 2
8 13020016 GB97.1 24 Screw 2
9 12040019 GB6178 M24 Nut 2
10 14010031 GB91 8×80 Nut 2
11 33080152 Washer
12 13020018 GB97.1 36 Washer 2
13 12040021 GB9457 M36×3 Nut 2
14 12040005 GB6178 M30 Nut 2
15 13030004 GB850 30 Washer 2
16 13030002 GB849 30 Washer 2
17 13020017 GB97.1 30 Washer 2
18 14010028 GB91 6.3×71 Pin 2
20 35050040 Pin 2
21 11020062 GB70.1 M10×70 Screw 2
22 10030069 GB5783 M16×50 Washer 4
23 33060132 Sleeve 2
24 13010008 GB93 16 Washer 4
26 16070002 JB7940.1 M8×1 Oil Cup 4
27 33060131 Sleeve 2
28 30050146 Plate 4
29 13010005 GB93 10 Washer 12
30 10030026 GB5783 M10×20 Blot 12
16


WORKING EQUIPMENT
31 10030064 GB5783 M16×40 Bolt 1

32 30200318 Plate 2
33 12010019 GB889.1 M10 Nut 2
17


MOULDBOARD
Figure 7
18


MOULDBOARD
1 31200050 GB10 M16×55 Border Cutter 1

2 31200096 GB93 16 Scrape Edge 1
31200048 GB6170 M16 Scrape Edge 1
31200048 Scrape Edge 1
3 82010335 Mouldboard 1
82010197 Mouldboard 1
4 31200095 Scrape Edge 1
5 10010048 Bolt 1
6 13010008 Washer 1
7 12020014 Nut 1
8 31200049 Border Cutter 1
19


PENDULUMING ASSY
Figure 8
20


PENDULUMING ASSY
1 10020053 GB5782 M24×100 Bolt 6

2 13010012 GB93 24 Washer 6
3 33020126 Cover 1
4 33040133 Flange 1
6 11050003 GB819.1 M16×16 Screw 3
8 36030041 Fork 3
10 33050042 Cover 6
11 13010008 GB93 16 Washer 12
12 10020030 GB5782 M16×65 Bolt 12
13 36020028 Stand 1
14 16070003 JB7940.1 M10×1 Grease Cup 5
15 33020124 Cover 3
16 13010005 GB93 10 Washer 15
17 10030029 GB5783 M10×30 Bolt 15
18 35070024 Shaft 1
19 36040019 Spring 1
20 82050032 Soleplate 1
21 36030040 Rocket 1
22 14010020 GB91 4×40 Pin 1
23 14030030 GB882 B14×40 Pin 1
24 35040019 Pin 1

21


RIPPER TEETH
Figure 9
22


RIPPER TEETH
1 30250069 Plate 6
2 82010199 Plate 6
3 14020027 GB879.1 16×50 Pin 6
4 32060181 Tube 2
5 32060180 Tube 2
6 82040181 Holder 2
7 35010058 Shaft 2
8 82090067 Spring Cotter 2
9 35040018 Pin 2
10 12010032 GB889.2 M16×1.5 Nut 2
11 10040010 GB5785 M16×1.5×120 Bolt 2
23


ACCELEROGRAPH CONTROL SYSTEM
Figure 10
24


ACCELEROGRAPH CONTROL SYSTEM
1 10030010 GB5783 M6×20 Bolt 4

2 13010003 GB93 6 Washer 7
3 12020003 GB6170 M6 Nut 7
4 31040006 Pole 1
Pole 1
5 14030004 GB882 B6×22 Pin 2
6 14010004 GB91 2×20 Pin 3
7 13020009 GB97.1 6 Washer 2
8 10050020 GB5786 M12×1.5×25 Bolt 2
9 13020012 GB97.1 12 Washer 2
10 13010006 GB93 12 Washer 2
11 82040239 060FF2850H080 Bracket 1
31050301 Bracket 1
82040552 Bracket 1
12 23040005 Axis 1
13 23040028 103A×1800 Axis 1
14 31050002 Board 1
15 12030020 GB6173 M20×1.5 Nut 1
16 14030002 GB882 B6×18 Bolt 1
17 10030011 GB5783 M6×25 Bolt 3 180°
18 23030001 ymk-2 Pedal 1
19 11040016 GB818 M6×60 Bolt 2
20 26010065 Box 1
25


HAND BRAKE ASSEMBLY
Figure 11
26


HAND BRAKE ASSEMBLY
1 23030002 LJ112A×1030 Hand Break Controller 1

2 13020011 GB97.1 10 Washer 1
3 10030028 GB5783 M10×25 Bolt 2
4 12020007 GB6170 M10 Nut 3
5 10030018 GB5783 M8×25 Bolt 2
6 13010004 GB93 8 Washer 2
7 31040001 Clamp 2
8 12020005 GB6170 M8 Nut 2
9 82040386 Bracket 1
82040646 Bracket 1
10 14030016 GB882 B10×30 Pin 1
14030022 GB882 B12×30 Pin 1
11 13010010 GB93 20 Washer 2
12 31050056 Fork 1
13 13020011 GB97.1 10 Washer 1
13020012 GB97.1 12 Washer 1
14 12030001 GB6171 M10×1 Nut 1
15 14010017 GB91 4×25 Pin 1
16 10030078 GB5783 M20×45 Bolt 2
17 10030034 GB5783 M10×45 Blot 1
27


Feet Break Assembly
Figure 12
28


FEET BRAKE ASSEMBLY
1 25110021 Right brake pipe 1

2 11020021 GB70.1 M8×30 Bolt 4
3 25040030 JB/ZQ4497 6 Single-tube clip 4
4 20070029 620.02.012.60 Adapter 1
5 20050034 BC-18 Adapter 1
6 25110020 Left brake pipe 1
7 21030209 1SL10L/L90°-2200 Hydraulic Hose 2
8 16030029 JB982 14 Washer 12
9 20080023 700M-14 Hollow bolt 4
10 20030003 1CM-30-26WD Adapter 1
11 16010024 GB3452.1 80×2.65 O-ring 1
12 20030001 1CM-22-WD Adapter 3
13 20040011 2C-22 Adapter 1
14 36060132 Bolt 4
15 36010108 Adapter Seat 2
16 20030097 1CM-18-16WD Adapter 5
17 21020137 1SL10L/L-430 Hydraulic Hose 2
18 20050010 CC-18 Adapter 3
19 13010004 GB93 8 Washer 14
20 12020005 GB6170 M8 Nut 14
21 31060190 Folding 1
22 10030018 GB5783 M8×25 Bolt 4
23 16030034 JB982 27 Washer 2
24 22210008 NXQ-L1/20-H Accumulator 2
26 10030029 GB5783 M10×30 Bolt 2
27 13010005 GB93 10 Washer 2
28 22020023 CBW/FB-E316 Gear Pumps 1
29


FEET BRAKE ASSEMBLY

33 20040017 2C9-18 Adapter 3
34 20030050 1CM-18WD Adapter 1
35 20030017 1CM-14-12WD Adapter 1
36 22060055 LT06-3X/150B40/02M AccumulatorValve 1
37 13010003 GB93 6 Washer 2
38 11020070 GB70.1 M6×80 Bolt 2
40 10030020 GB5783 M8×30 Botl 4
LT05MKA-3X
41 22060054 Braking Valve 1
/100-02M12
42 24060022 900014525 Oil pressure sensor 1
43 24060021 901003598 Oil pressure sensor 1
30


BOARD CONTROL SYSTEM
Figure 13
31


BOARD CONTROL SYSTEM
1 25060013 Handle 10
2 35060039 Curved lever 4
3 35060038 Straight-bar 6
4 33030138 Shaft block 10
5 10030026 GB5783 M10×20 Bolt 10
6 13010005 GB93 10 Spring Washer 10
7 30100258 Pole 10
8 33030139 Ring 10
9 15050022 GB9161 S110E Oscillating bear 10
10 15030003 GB290 HK253216 Rolling bearing 20
11 25060015 Nylon pad 12
12 12020007 GB6170 M10 Nut 30
13 35060040 Joy stick 10
14 36030045 Fork 30
15 26030307 Steel. 10
16 26030306 Set 10
17 14010011 GB91 3.2×16 Pin 24
18 14030015 GB882 B10×26 Pin roll 20
19 26030312 Connecting bar 10
20 11030005 GB73 M6×8 Screw 4
21 26030308 Adjusting shim 4
22 26030309 Axis 2
23 26010127 Stent 2
24 26030310 Axis 2
25 26030311 Table-flap 2
26 26030304 Set 2
27 14030015 GB882 B10×26 Pin roll 4
28 26030305 Table-flap 2
29 Spring 2

32


(1) ELECTRICAL SYSTEM
Figure 14
33


1 24080008 JK861 Power Switch 1

2 10030020 GB578 M8×5 Bolt 8
3 13010004 GB93 8 Washer 8
4 13020010 GB97.1 8 Washer 8
5 12020005 GB6170 M8 Nut 8
6 26030379 Instrument Panel 1
7 24050014 ICE911-243005 Oil TEM. Gauge 1
8 24050009 YT-202B 2.5MPa Oil VOL. Gauge 1
9 24030002 ENA-22 24V Instrument Lamp 2
10 24030001 ENA-22 24V Instrument Lamp 3
11 24030007 AD17-SM/DC 24V Flashing buzzer 1
12 24050016 ICE911-243002 Water TEM. Gauge 1
13 24050001 ICE914-243001 Voltmeter 1
Fule Level
14 24050019 2212R24-00500 1
Gauge/Hour Meter
15 24050007 ICE913-243002 Oil Pressure Gauge 1
16 24030008 DF204 24V Shaft Liner 1
17 24030010 DL50D 24V Mono speaker 1
18 24060004 Y2(WG-Z) ZG1/8" Temperature Sensor 1
34


Figure 15
35


1 24020014 HDF-02 24V Light 2

2 24100129 Routes 1
3 24110013 400 Ears plugs 20
4 24110009 UT-1-4 Wire connector 15
5 26030380 Hand control panel 1
6 24100075 Routes 1
7 24110002 2 Connector 3
8 24110012 DJ221 DJ3061 On the plug 16
9 24110001 1 Connector 5
10 24110008 OTφ12 300A Wire connector 5
11 24060003 Y2(WG-Z) ZG1/2" Temperature Sensor 1
12 24060001 YG201 Oil pressure sensor 1
13 24030008 DF204 24V Buzzer 1
14 11040010 GB818 M6×12 Screw 4
15 13010003 GB93 6 Washer 4
16 13020009 GB97.1 6 Washer 4
17 12020003 GB6170 M6 Nut 4
18 24020012 XH8-17 24V Light 2
19 24080032 ZB2-BE101C Contact 1
20 24090002 JD259 24V Starting relay 2
21 24130003 4×150 Strapping 25
22 24130004 4×200 Strapping 15
23 24130002 3×150 Strapping 10
24 24130006 Black tape 3
25 24090003 JD2914 Small Relay 2
26 11050002 GB819.1 M5×16 Screw 2
27 13010002 GB93 5 Washer 2
28 13020008 GB97.1 5 Washer 2
29 12020002 GB6170 M5 Nut 2
30 24080016 XB2-BD21C 2 selector switch 3

36


31 24080009 XB2-BA21C Flat button 1

32 24080010 XB2-BA22C Flat button 1
33 24120006 BX508 8 file boxes 1
34 36210010 HM400D.6.4 Shorted copper 1
35 24100001 BVR 1mm2 Wire 26
36 24100002 BVR 2.5mm2 Wire 10
39 24080003 JK406 Preheat starter switch 1
40 24100018 Routes 1
Battery connector
41 24130008 4 Black
sheath
Battery connector
42 24130009 3 Red
sheath
43 24100013 QBVR 45mm2 YZ20B Battery cable set 1

44 24010001 N120 Battery 2
46 13010001 GB93 4 Washer 5
47 13020007 GB97.1 4 Washer 5

48 11040003 GB818 M4×12 Screw 5

37


CAB
Figure 16
38


CAB
No. Parts no. Spec. Description Q'ty Remark
1 23060035 Cab 1
23060042 Cab 1
2 23070002 Box 1
3 82040473 Foot 1
4 26030298 Armor plate 2
5 11040010 GB818 M6×12 Screws 12
6 13020009 GB97.1 6 Gasket 12
7 13010003 GB93 6 Gasket 12
8 26030299 Fold board 1
9 33030141 Gasket 4
10 25050100 Antirattler 4
11 33080006 Gasket 4
12 10020055 GB5782 M24×120 Bolt 4
13 13020016 GB97.1 24 Gasket 4
14 13010012 GB93 24 Gasket 4
15 12020020 GB6170 M24 Nut 4
16 82210059 Foot plate 1
17 10030034 GB5783 M10×45 Bolt 8
18 13010005 GB93 10 Gasket 8
19 12020007 GB6170 M10 Nut 8
20 25050099 Rubber tile 2
21 30080124 Armor plate 4
22 82210058 Stairs 1
23 26030300 Fold board 1
24 10030028 GB5783 M10×25 Bolt 4
25 13010005 GB93 10 Gasket 4
26 10030015 GB5783 M8×16 Bolt 6
27 13020010 GB97.1 8 Gasket 6
28 13010004 GB93 8 Gasket 6
29 26020041 Control box 1
39


CAB
30 23070005 Seat 1
31 11040010 M10 Rings screws 1
40

AIR CONDITIONER SYSTEM
41


AIR CONDITIONER SYSTEM
1 GK19-5.0-50-09 The trim 1

2 GK19-5.0-50-40 Condensing fan 2
3 GK19-5.0-50-80 Condengsing fan 1
stationary
4 GK19-5.0-50-50 The condenser core 1
5 GKZ7-5.0-20B Evaporation fan 1
6 GK19-5.0-50-130 The cooler 1
7 GK19-5.0-50-90 Import tube condenser 1
8 GK19-5.0-50-110 Liquid reservoirs 1
imported pipes
9 GK19-5.0-50-20 RECEIVER BRACKET 1
10 GK19-5.0-50-30 RECEIVER 1
11 GK19-5.0-50-120 Liquid reservoirs 1
export tube
12 T0015 Expansion valves, 1
13 GK19-5.0-50-100 Under the shell 1
assembly
14 GK19-5.0-50-140-10 Sealing strip 1
15 GKZ23-5.0-30 The outlet 2
16 GK7-5.0A1-50 The control panel 1
assembly
17 T1600 Compressor, 1
18 17-480 V-Belt 1
19 GK19-5.0-20 Evaporator to 1
compressor hose
20 GK19-5.0-10 Compressor to 1
condenser hose

42


ENGINE ASSEMBLY
Figure 18
43


ENGINE ASSEMBLY
1 82040179 Bracket 1
82040549 Bracket 1
2 23080041 6BTA5.9-C175 Diesel Engine 1

23080026 6BTA5.9-C180 Diesel Engine 1
23080053 C6121ZG53B Diesel Engine 1
3 20080017 Adapter 1
4 10030026 GB5783 M10×20 Bolt 6
5 13010005 GB93 10 Washer 6
7 25070006 179904-φ11~φ19 Clip Ring 2
8 36050059 Hose 1
9 25070007 43828D-φ51~φ76 Clip Ring 2
10 21050109 Hose 1
11 23090028 Radiator Assembly 1
12 10030046 GB5783 M12×50 Bolt 4
13 10030046 GB93 12 Washer 12
14 13020012 GB97.1 12 Washer 4
15 25070002 43828C-φ40~φ64 Clip Ring 2
16 21050111 Hose 1
17 33040241 Flang 1
18 10030021 GB5783 M8×35 Bolt 4
19 13010004 GB93 8 Washer 4
20 12020012 GB6170 M14 Nut 18
21 13010007 GB93 14 Washer 18
22 Bracket 1
23 25030005 D6114A-86-60-00 Absorber 6
24 10030080 GB5783 M12×55 Bolt 8
44


ENGINE ASSEMBLY
No. Parts no. Spec. Name Qty Remark
25 82040180 Bracket 1
82040548 Bracket 1
26 10030084 GB5873 M20×60 Bolt 4

27 13010010 GB93 20 Washer 4
45


INLET AND EXHAUST SYSTEM
Figure 20
46


1 82210021 Clip Ring 2

2 10030016 GB5783 M8×20 Bolt 4
3 13010004 GB93 8 Washer 6
4 10030020 GB5783 M8×30 Bolt 2
5 12020005 GB6170 M8 Nut 2
6 23100034 P001-010 Air Cleaner 1
7 25080074 25080074 Hose 1
8 25070003 149437-φ139.7 Clip Ring 2
9 21050059 21050059 Hose 1
10 23100054 XS202-1 Muffler 1
11 MBXSQ-100-T Clip Ring 1
12 25110019 KCCT-XSQ-100 Exhaust Pipe 1
13 10030020 GB5783 M10×35 Bolt 6
14 13010005 GB93 10 Washer 6
15 12020007 GB6170 M10 Nut 6
16 25070010 11ZH4-9911-φ87 Clip Ring 1
17 21050110 21050110 Hose 1
18 25070009 11ZH4-9921-φ112 Clip Ring 3
19 82070165 82070165 Hose 1
20 21050018 21050018 Intake pipe 1
21 23100006 AH19225 Air Cleaner 1
47


Figure 20
48


1 10030020 GB5783 M8×30 Bolt 2

2 82210141 82210141 Clip Ring 2
3 13010004 GB93 8 Washer 4
4 12020005 GB6170 M8 Nut 4
5 23100040 P006-010 Air Cleaner 1
6 25080074 25080074 Hose 1
7 25070003 149437-φ139.7 Clip Ring 3
8 21050059 21050059 Hose 1
9 23100039 23100039 Exhaust Pipe 1
10 82040419 82040419 Frame 1
11 25070009 11ZH4-9921-φ112 Clip Ring 3
12 21050122 21050122 Hose 1
13 82070168 82070168 Intake pipe 1
14 31810027 31810027 Clip Ring 1
15 10030022 GB5783 M8×40 Bolt 1
16 21050123 21050123 Hose 1
17 10030018 GB5783 M8×25 Bolt 1
18 23100042 A751-010 Air Cleaner 1
49


FUEL SUPPLIES SYSTEM
Figure 21
50


FUEL SUPPLIES SYSTEM
1 20080007 Adapter 2
2 25070006 179904-φ11~φ19 Adapter 3
3 36050043 Hose 1
4 36050082 Hose 1
5 21010058 JB1887-10I-700 Hose Joints 1
6 20030112 1QT9-18-04SP Adapter 1
7 20080306 Adapter 1
8 10030016 GB5783 M×20 Bolt 2
9 13010004 GB93 8 Washer 2
10 20030113 1QH-18-14 Adapter 1
11 23010022 1119G-019 Fuel Filter 1
12 16030029 JB982 14 Washer 2
13 20080015 Adapter 1
51


TRANSMISSION ASSY
52


TRANSMISSION ASSY
2 13010005 GB93 10 Washer 12

3 10030032 GB5783 M10×35 Bolt 12
4 16030029 JB982 14 Washer 2
5 20080024 Adapter 1
6 21050039 HFJ1-P1-3-P-2.2 Hose 1
7 20080019 Adapter 1
53


TORQUE CONVERTOR ASSEMBLY
Fig 23
54


TORQUE CONVERTER ASSEMBLY
No. Parts No. Spec. Description Qty Remark
010 4166 330 152 M8×30 DIN912 8,8 Bell housing 1 GB70-85
060 0636 101 031 8,4×13 DIN433 200HV Hex. bolt 30 GB848-85
070 0630 003 006 6010 C3 / J 50×80×16 Washer 30 GB/T276-94
080 4166 330 230 AS6590 65×90×1 Gasket 1 GB5783-86
240 0635 331 223 AS6085 60×85×1 Ball bearing 1 GB848-85
270 0635 290 050 WS81113 65×90×5,25 Axial washer 1
275 0635 290 041 GS81112 62×85×4,75. Axial washer 1
280 0635 290 054 KF81112 60×85×7,5 Washer for shaft 1
285 0635 290 058 K81113L 65×90×7,5 Housing washer 1
290 0750 115 323 M8×20 DIN6912 8,8 Roller thrust bearing 1
300 0735 320 805 8,4×13 DIN433 200HV Roller thrust bearing 1
320 4166 330 146 Flange (Pump pulley) 1
330 4166 330 231 Gasket 1
340 0636 102 009 Bolt 12
350 0630 003 006 Washer 12
500 4166 330 187 Pump pulley 1
510 4166 230 033 Turbine Group 1
520 4166 230 030 Guide pulley Group 1
55


56


HOUSING ASSEMBLY
010 4644 301 304 M30×1.5 DIN908 5,8 Housing 1 GB827-86

030 0636 302 027 27×2 ZFN744 H Plug 1 GB5783-86
032 0634 304 275 3×5 DIN1476 O-ring 1 GB848-85
040 0730 365 867 AM14×1.5 DIN7604 Nameplate 1 GB825-76
050 0631 311 009 11×2 ZFN 744 Rivet 4
060 0636 305 045 M8×16 DIN933 8.8 Plug screw 1
070 0634 306 522 8,4 DIN125 200HV O-ring 1
080 4644 301 007 A30×36 DIN7603 Cover 1
090 4644 301 192 AM30×1.5 DIN7604 Plate 1
100 0636 015 278 AM30×1.5 DIN7604 Cover 2
110 0630 001 012 27×2 ZFN744 Plate 2
120 4466 351 081 M20 DIN580 Hex. bolt 2
140 0634 801 098 Washer 1
150 0636 305 023 Sealing cover 1
410 0637 510 206 Washer 2
414 0634 304 275 Plug 2
530 0750 131 027 Plug 1
535 0501 131 028 O-ring 1
780 0636 304 020 Breather cap 2

57


INPUT ASSEMBLY
Fig 25
58


INPUT ASSEMBLY
010 4644 302 188 2.5×5 DIN1481 Turbine shaft 1 GB879-86

012 0631 329 267 1.5×5 DIN1481 Pin 1 GB879-86
014 0631 329 124 6308 C3 40×90×23 Pin 1 GB5783-86
020 0750 116 139 40×1.75 Ball bearing 1 GB1096-79
030 0769 120 427 NJ209 E / C3 45×85×19 Washer 1 GB5782-86
040 0630 501 031 M8×28 DIN933 8.8 Retaining ring 1 GB5782-86
050 4644 302 016 HK75×83×16 Input gear 1
060 0750 118 200 6206 RS / J 30×62×16 Needle bearing 1
070 0734 317 252 A6×6×28 DIN6885 Sealing ring 1
080 4644 302 250 6206 RS / J 30×62×16 Oil feed flange 1
090 4644 302 211 M8×85 DIN931 8.8 Gasket 1
100 4642 301 136 M8×115 DIN931 8,8 Bearing Seat 1
110 4644 301 262 30×1.5 DIN471 Gasket 1
120 0636 015 092 Hex. bolt 8
130 0734 401 078 Sealing ring 1
140 0735 298 027 Needle bearing 1
150 0750 111 231 Sealing ring for 1
shaft
160 4644 311 893 Stand-by drive shaft 1
170 0634 402 025 Sealing ring 1
180 4644 301 265 Gasket 1
184 0501 208 765 Gear Pump 1
186 0750 116 104 Ball bearing 1
190 0631 501 514 Key 1
194 0750 116 104 Ball bearing 1
200 0636 010 111 Hex. bolt 4
210 0636 010 123 Bolt 4
220 0630 501 024 Retaining ring 2
59


OUTPUT ASSEMBLY
Fig 26
60


OUTPUT ASSEMBLY
No. Parts No. Specs Description Qty Remark

010 4644 303 216 NJ213 EC3 / J 65×120× Output shaft 1 GB/T283-9
020 4644 303 226 Output gear 1 4
030 0635 416 285 Roller bearing 1 GB5783-8
6
034 1204 308 062 M10×30 DIN933 8,8 Regulating shim 1 GB/T276-9
040 4620 303 247 Press plate 2 4
050 0636 015 127 Bolt 4
060 1269 302 164 Bolt retainer 2
070 0750 111 116 Sealing ring for 2
080 0750 116 134 6311 C3 55×120×29 shaft
090 0630 502 048 120×4 DIN472 Ball bearing 1
100 0769 120 338 Retaining ring for 3
110 0730 062 296 hole
140 4644 303 815 Regulating shim 1
Sleeve 1
Output flange 1
61


CONTROL VALVE
Fig 27
62


CONTROL VALVE

010 4642 306 050 Lower baffle 1
020 4644 306 464 Sealing pad 1
024 4644 306 466 Sealing pad 1
030 4642 306 149 Oil-line plate 1
050 4642 306 089 Throttle 1
055 4642 306 167 nozzleThrottle 1
060 0635 460 027 nozzle Steel 2
070 0732 041 226 M8×30 DIN912 8,8 ball Spring Bolt 2
080 0636 101 031 M8×45 DIN912 8.8 Socket screw 3
120 0636 101 032 Upper baffle 6
140 4642 306 163 Sealing pad 1
150 4642 306 318 Sealing pad 1
180 0636 101 124 M10×1 DIN910 Plug screw 6
260 0636 304 019 A10×13.5 DIN7603 Copper screw 1 GB308-8
270 0634 801 152 M10×10 DIN913 10,9 Set screw 1 9
280 0631 610 025 A10×13.5 DIN7603 Copper screw 1 GB70-85
290 0634 801 152 M10×1 DIN910 Plug screw 1 GB70-85
350 0636 304 019 A10×13.5 DIN7603 Copper 1 GB70-85
360 0634 801 152 washer 1 GB70-85
GB70-85
JB1000-7
7
JB1000-7
7
63

SPEEDOMETER
Fig 28
64


SPEEDOMETER

090 0634 801 251 A36×42 DIN7603 DIN908 Washer 1
100 0636 302 018 M36×1.5 Plug screw 1
270 4644 308 216 L=39 1
65


IDLER WHEEL
Fig 29
66


IDLER WHEEL

010 4644 308 618 Idler wheel shaft 1
020 0634 313 529 57×3 ZFN744 O-ring 1
090 4644 308 560 M12×100 DIN7984 10,9 1
100 0636 104 146 Idler wheel 1
110 0750 118 216 Bolt 1
114 4644 330 229 Roller bearing 1
170 0630 362 824 Washer Cover 1
67


PARKING BRAKE
Fig 30
68


PARKING BRAKE

010 0501 003 819 Parking Brake 1
100 4644 309 002 M10×25 DIN933 10,9 Bolt 1
110 4644 309 001 10.5 DIN125 200HV Washer 1
140 0636 015 166 10,5 DIN125 200HV Washer 1
150 0630 001 014 M10×40 DIN931 10,9 Washer 1
230 4644 309 066 M10×22 DIN933 10,9 Washer 1
240 0730 107 676 17.3×2.4 ZFN744 Bolt 1
244 0630 101 014 25.3×2.4 ZFN744 Bolt 1
248 0636 010 159 O-ring 1
250 0636 015 115 O-ring 1
254 0630 503 016 1
260 0634 306 017 1
270 0634 306 024 1
69


PRESSURE VALVE
图 31
Fig 31
70


PRESSURE VALVE

710 0635 460 029 20mm KL.3 DIN5401 Steel ball 1 GB308-8
720 0732 041 352 2,5×16,95×57,2 Pressure 1 9
730 4644 320 042 2,8×16,84×87,1 spring Valve 1 GB97.1-8
740 4644 320 034 14×28 DIN125 200HV buckle Valve 1 5
750 0732 042 251 core Spring 1
760 0630 001 017 Valve seat 1
71


SUCTION PIPE
Fig 32
72


SUCTION PIPE

010 4644 221 885 M8×50 DIN931 8.8 Suction pipe 1 GB5782-
020 4644 221 821 assy. Suction 1 86
030 4644 321 244 pipe assy. 2
050 0636 010 089 Gasket Hex. 4
070 0634 801 050 bolt Copper 20
080 0501 204 427 screw Hose 1
100 0501 204 674 tube Hose tube 1
110 0501 204 523 Hose tube 1
120 0501 204 422 Hose tube 1
130 0501 204 427 Hose tube 1
140 0501 204 427 Hose tube 1
170 0637 842 509 Adaptor 4
250 0737 835 153 Hollow bolt 8
73


ENGINE CONNECTION ASSEMBLY
图 33
Fig 33
74


ENGINE CONNECTION ASSEMBLY

010 4644 330 144 Connection casing 1 GB5783-
030 0636 015 243 Bolt 12 86
040 0631 329 163 M10×35 DIN933 10,9 Pin 2 GB879-8
044 0631 329 069 10×28 DIN1481 Pin 2 6
050 4644 330 981 6×30 DIN1481 Cover 1 GB879-8
056 0636 015 032 Bolt 4 6
058 0637 006 014 M6×10 DIN933 8,8 Nut 4 GB5783-
070 4644 230 801 M6 DIN934 8 H Diaphragm 2 86
080 0635 015 280 Bolt 4 GB6170-
100 0636 015 120 M10×18 DIN933 10,9 Bolt 12 86
150 4166 330 858 M10×25 DIN933 8,8 Casing flange 1 GB5783-
154 4166 330 232 Gasket 1 86
260 4166 330 123 Washer 1 GB894,1-
270 0634 313 260 O-ring 1 86
280 0630 502 015 25×3 ZFN744 Retaining ring 1 GB5782-
300 0636 010 460 30×1,2 DIN472 Bolt 2 86
530 4644 330 164 M10×50 DIN931 10,9 Plate 1
532 0636 010 186 (SAE2/s=30) Bolt 2
534 0637 006 022 M10×80 DIN931 8,8 Nut 2
514 4644 330 119 M10 DIN934 8 Bolt 1
518 0769 120 527 M10×18 DIN933 10,9 Washer 1
75


OILING PIPE ASSEMBLY
Fig 34
76


Oiling Pipe Assembly

010 4642 231 005 Oiling pipe assy. 1 GB5782-
030 4642 331 216 Gasket 3 86
040 0636 010 089 Hex. bolt 2 GB5783-
060 4644 231 100 M8×50 DIN931 8.8 Dipstick assy. 1 86
080 4642 331 056 Baffle 1
130 4644 301 016 Cover plate 1
150 0636 015 289 Bolt 2
160 0636 305 016 M8×16 DIN933 8,8 Plug screw 1
170 0634 801 074 AM22×1,5 DIN7604 Washer 1
A22×27 DIN7603
77


FILTER ASSEMBLY
Fig 35
78


FILTER ASSEMBLY

330 4644 138 001 Filter assy. 1
0 0750 131 053 5100cm^2 Screw-in filter 1
010
79


KV+K1 CLUTCH ASSEMBLY
Fig 36
80


012 4644 351 049 Axle 1 GB898-8
040 0634 313 536 O-ring 1 8
050 0734 401 106 Sealing ring 3 GB6170-
060 0636 610 014 M8×18 DIN939 8,8 Stud 3 86
070 0637 006 018 M8 DIN934 8 Nut 3 GB893,1-
080 0769 120 468 Regulating shim 1 86
100 4644 351 026 Gear 1
110 0730 150 777 Thrust washer DUP 1
130 0750 118 111 Bearing 1
140 4644 308 071 Press board 2
150 4644 351 070 F-2034 35×81,5×20,4 Piston 2
160 0750 112 139 Sealing ring 2
170 4644 351 094 Limit plate 1
174 4642 308 555 Limit plate 1
200 0750 112 140 Sealing ring 2
220 0732 041 183 Pressured spring 2
230 4642 308 083 Guide ring 4
240 0630 531 346 Retaining ring 2
250 4642 308 084 Guide ring 2
260 0635 303 203 Needle bearing 1
270 0730 513 610 Retaining ring 1
280 0635 303 205 Needle bearing 1
290 0730 513 611 F3526 35×42×26 Retaining ring 1
300 0769 124 126 Retaining ring 2
320 4644 351 004 F4026 40×47×26 Gear 1
324 0630 502 037 Retaining ring 1
340 0750 115 109 Needle set 1
350 4644 351 029 Retaining ring 1
75×2,5 DIN472
45×53×27,8
81



352 0635 460 021 Steel ball 2 GB308-8
356 4642 351 015 Straight pin 2 9
358 0631 612 025 M12×20 DIN915 8,8 Screw 2 GB79-85
360 0750 116 100 6009 MAC3 45×75×16 Ball bearing 1
390 4644 251 043 Clutch assy. 1
420 0501 309 330 Ex. frictional disc 9
432 4644 308 329 In. frictional disc 4
436 0769 129 022 In frictional disc 1
82


KR+K2 Clutch Assembly
Fig 37
83


KR+K2 CLUTCH ASSEMBLY

012 4644 352 062 Alex 1 GB898-88
040 0634 313 536 O-ring 1 GB6170-86
050 0734 401 106 Sealing ring 3
060 0636 610 014 M8×18 DIN939 Stud 3
070 0637 006 018 8,8 Nut 3
080 0769 120 468 M8 DIN934 8 Regulating shim 1
090 4644 303 529 Limit plate 1
100 4644 308 043 Gear 1
110 0730 150 777 Limit plate 1
130 0750 115 028 Needle set 2
138 4644 308 266 Washer 1
140 4644 308 071 Press board 2
150 4644 351 070 Piston 2
160 0750 112 139 35,2×55,2×37 Sealing ring 2
170 4644 351 094 Limit plate 1
174 4642 308 555 Limit plate 1
200 0750 112 140 Sealing ring 2
220 0732 041 183 Pressure spring 2
230 4642 308 083 Guide ring 4
240 0630 531 346 Retaining ring 2
250 4642 308 084 Guide ring 2
260 0635 303 203 Needle bearing 1
280 0635 303 205 Needle bearing 1
310 0730 150 779 F3526 Thrust washer DUP 1
320 4644 252 065 35×42×26 Gear 1
F4026
40×47×26
84


KR+K2 CLUTCH ASSEMBLY

360 0750 115 211 K45×75×32,2/24,4 Regulating shim 1
370 0501 308 830 Clutch assy. 3
In. frictional disc
452 4644 308 330 2
456 0769 129 022 1
85


K4+K3 CLUTCH ASSEMBLY
图 38
Fig 38
86



012 4644 353 058 Alex 1 GB898-88
040 0634 313 536 O-ring 1 GB6170-86
050 0734 401 106 Sealing ring 3
060 0636 610 014 M8×18 DIN939 Stud 2
070 0637 006 018 8,8 Nut 2
080 0769 120 468 M8 DIN934 8 Regulating shim 1
090 4644 303 534 Limit plate 1
100 4644 308 167 Gear 1
130 0735 358 069 Needle bearing 1
140 4642 308 185 K35×50,06×30 Press board 2
150 4644 353 051 Piston 2
160 0750 112 141 Sealing ring 2
170 4644 351 094 Limit plate 1
174 4642 308 555 Limit plate 1
200 0750 112 140 Sealing ring 2 2
220 0732 041 183 Pressure spring 4
230 4642 308 083 Guide ring 2
240 0630 531 346 Sealing ring 2
250 4642 308 084 Guide ring 1
260 0750 115 182 Needle bearing 1
270 0730 513 610 35×42×20 Retaining ring 1
280 0635 303 204 Needle bearing 1
290 0730 513 611 F4042 40×47×20 Retaining ring 2
300 0769 124 115 Retaining ring 1
312 0730 109 643 Washer 1
320 4644 308 859 Gear 1
340 0750 115 109 Needle set
45×53×27,8
87



360 0750 119 048 Clutch assy. 12
390 4644 253 045 EX. frictional disc 1
456 0769 129 011 1
88


PTO1 P.T.O2 ASSEMBLY
图 39
Fig 39
89



020 4644 311 011 P.T.O1 shaft 1 GB5783-86
060 0750 116 259 6209 N/C3 Ball bearing 1 GB290-89
070 0630 503 011 Flexible retaining ring 2
080 0630 501 033 45×1,75 DIN471 Retaining ring for shaft 1
100 4644 311 214 Gasket 1
110 0636 015 077 Bolt 11
120 4644 311 806 M8×20 DIN933 Output housing hub 1
130 4644 311 007 8,8 Tran. Gear 1
140 0630 513 068 Flexible retaining ring 1
150 0635 303 104 Needle bearing 1
160 0630 513 016 Retaining ring for hole 2
HK4516
45×52×16
90


Fig 40
91


010 4644 319 804 P.T.O2 shaft 1 GB290-89
020 4644 311 011 Trans gear 1 GB5783-86
030 0630 513 068 Sealing ring 1
040 0635 303 104 HK4516 Needle bearing 1
050 0630 513 016 45×52×16 Sealing ring 1
060 0750 116 259 Ball bearing 1
070 0630 503 011 6209 N/C3 H Sealing ring 2
080 0630 501 033 SP85 DIN 5417 Sealing ring 1
100 4044 319 804 45×1,75 DIN471 Pump flange 1
110 4644 311 209 Gasket 1
120 0636 015 077 Bolt 8
140 0501 205 628 M8×20 DIN933 Hose tube 1
150 4642 211 001 8,8 Oil piping 1
160 0637 835 003 Copper screw 1
170 0634 801 038 A8 DIN7623 4
A14×28 DIN7603
92


CONTROL VALVE ASSEMBLY
Fig 41
93



010 4642 306 152 Valve body 1 GB5783-86
020 4620 306 248 Locking plate 1 GB290-89
030 0732 040 838 Spring 1
040 4620 306 245 Valve core 1
050 0732 040 837 Spring 1
060 0730 061 778 Screw-in sleeve 1
070 0769 120 747 Shim 6
080 4620 306 247 Bushing 1
090 4642 306 094 Valve core 1
100 0732 041 254 Spring 1
110 4620 306 252 Backing pin 1
120 0634 303 118 O-ring 1
130 4620 306 413 Valve core 1
140 0732 041 390 Backing pin 1
150 4620 306 414 Fixing plate 1
160 4644 306 549 Valve core 1
170 4644 306 241 Fixing plate 1
180 4620 306 255 Valve core 1
190 0732 041 154 Spring 1
200 0732 041 254 Spring 1
210 4642 306 093 Valve core 1
220 4620 306 252 Backing pin 1
230 0634 303 118 O-ring 1
240 4642 306 049 Locking plate 1
250 4644 306 549 Backing pin 1
260 0732 041 254 Spring 1
270 4642 306 095 Valve core 1
280 0732 041 254 Spring 1
290 4642 306 096 Valve core 1
300 4620 306 252 Backing pin 1

94


No. Part No. Specs Description Qty Remark

310 0634 303 118 O-ring 1 GB5783-86
320 4620 306 415 Cover 1 GB70-85
330 4620 306 479 Gasket 1 GB859-87
340 0636 015 244 M5×18 DIN933 Hex. Bolt 11 GB65-85
350 0501 315 338 8.8 Solenoid valve 4 GB860-88
360 0636 101 129 Socket bolt 8 JB1000-77
370 0630 305 012 M5×12 DIN912 Spring washer 8
380 4620 206 019 8.8 Cable set 1
400 0636 404 299 5 DIN7980 Slotted screw 4
410 0630 302 076 Saddle flexible washer 4
460 4620 306 259 M4×12 DIN84 4.8 Solenoid valve housing 1
470 0634 303 951 O-ring 1
480 4620 306 241 Clamp 1
470 0634 303 951 O-ring 1
480 4620 306 241 Clamp 1
490 0636 304 019 Plug 6
500 0634 801 152 Copper washer 6
M10×1 DIN910
A10×13.5
DIN7603
95


SHIELD ASSY
Fig 42
96


SHIELD ASSY
Parts no.
No. Spec. Description Qty Remark
1 12020003 GB6170 M6 Nut 6
2 13020009 GB97.1 6 Washer 11
4 10030011 Bolt 5
GB5783 M6×25
5 10030010 Bolt 4
GB5783 M6×20
6 23020001 NBS510A Hood Lock 1
7 30250169 Stay Plate 1
8 12020007 GB6170 M10 Nut 4
9 13020011 GB97.1 10 Washer 2
11 10030067 GB5783 M10×50 Bolt 2
12 82210299 Bracket 1
82210299 Bracket 1
82210300 Bracket 1
13 10030022 Bolt 2
GB5783 M8×40
14 25030006 Absorber 2
15 36210382 Link 1
16 25210015 JB/T8108.2 T8 T8-Chain Standars 1
17 36210383 Ring 1
18 25080092 Shell 1
25080073 Shell 1
25080081 Shell 1
19 12020005 GB6170 M8 Nut 13
20 13020010 GB97.1 8 Washer 26
21 10030036 GB5783 M10×55 Bolt 2
22 23020038 Rod Gas Springs 2
23020038 Rod Gas Springs 2
23020067 Rod Gas Springs 2
23 25080071 Shell 1
25080072 Shell 1

97


SHIELD ASSY
Parts no.
No Spec. Description Qty Remark
25080072 Shell 1
24 81210019 Loose-leaf 2
25 81210020 Loose-leaf 1
26 10030020 GB5783
Bolt 15
M8×30
28 10030024 GB5783 Bolt 9
M8×50
98


SHIELD ASSY
99


SHIELD ASSY
No Parts no. Spec. Description Qty Remark
1 25210264 Shell 2
2 12020010 GB6170 M12 Nut 8
3 13020012 GB97.1 12 Washer 8
4 13010006 GB93 12 Washer 8
5 10030039 GB5783 M12×30 Bolt 2
6 12020005 GB3170 M8 Nut 4
7 82080280 Bracket 2
8 13020010 GB97.1 8 Washer 10
9 13010004 GB93 8 Washer 10
10 10020008 GB5782 M8×70 Bolt 4
11 10030018 GB5783 M8×25 Bolt 6
12 10030042 GB5783 M12×40 Bolt 6
100


TRANSMISSION
101


TRANSMISSION
No Parts no.
Spec. Description Qty Remark
1 10020053 GB5782 M24×100 Bolt 8
2 23110026 PY180.39(SM) Rear Axle 1
23110029 XPRC1334D017 Rear Axle 1

3 13020016 GB97.1 24 Washer 16
5 12020021 GB6170 M24 Nut 8
6 25020003 Intermeadiate Shaft 1
7 36060168 1/2"×50(20) Bolt 4
GB5785
10040001 Bolt 4
M12×1.5×50
GB5785
9 10040001 Bolt 4
M12×1.5×50
11 Rim 4
12 23120014 17.5-25PR12 L-3 Tyre 4 L-3
23120020 L-3A 17.5-25PR12
Tyre 4
13 Locking Ring Circlip 44 10 23130023
14
102


BALANCING BOX
Fig 45
103


BALANCING BOX

1,2 70001627 Drain Plug 2 65X110X34
3 50000153 Balancing Box 2 90X140X32
4 40607028 33113 Bearing 2 85X180X60
5 70002653 Sprocket Wheel 1
6 40906452 FB115X140X12B Oil Seal 2
7 40904079 412X5.3G O-Ring 2
8 50000212 Wheel Hu 2
9 70002666 Washer 2
10 40607020 32018 Bearing 2
11 40906450 FB100X125X12B Oil Seal 2
12 50000216 Sleeve 2
13 50000217 Shim 2
14 70002669 Seal Cage 2
15 70002667 Sleeve 2
16 70002668 Nut 2
17 50000215 Screw 2
18 40904099 1285.3G O-Ring 2
19 70002639 Bearing Cage 2
20 40501026 12 Washer 56
21 40120025 M12X35 Bolt 24
22 41414005 Plug 2
23 50000134 Sleeve 1
24 40901041 250X5.3G O-Ring 2
25 70002659 Cover 2
26 40501023 8 Washer 12
27 40120035 M8X16 Bolt 12
29 41308002 32B-1X52 RollerChain 2
30 70002649 Bearing cage 1
31 40632001 Bearing 1
22317CA
104


BALANCING BOX

32 70002648 Cover 1 8.8
33 70002647 Cover 1 8.8
34 40321015 M12X35 Screw 8 8.8
35 40118230 M12X40 Bolt 6 8.8
36 40321017 M16X50 Screw 34 10.9
37 40501024 16 Washer 18 8.8
38 40120021 M12X35 Bolt 24 10.9
39 40501026 12 Washer 56 8.8
40 40120033 M16X40 Bolt 18 8.8
41 99300058 Breather 1
42 70002661 Plate 1
43 41201003 Grease Nozzle 1
44 70002660 Plate 1
46 40501023 Washer 24
47 40120009 φ8 Bolt 24
48 40120033 M8X25 Screw 16
49 40120009 M16X40 Bolt 48
M8X25
105


CARRIER ASSY
Fig 46
106


CARRIER ASSY

1 PY180-H.1-4 Nut 1 8.8
2 PY180-H.1.2 M8X25 Flange 1 10.9
3 GB/T5782-2000 8 Bolt 2 55X120X3
4 GB/T93-87 M12X50 Washer 2 1.5
5 GB/T5782-2000 12 Bolt 8 35X80X21
6 GB/T93-87 Washer 8 8.8
7 PY180-H.1-2 FB75X95X10F Plate 1 8.8
8 GB/T9877.1-88 30311 Oil Seal 12
9 10 GB/T297-94 Bearing 2
11 PY180-H.1-5 NJ307E Bearing Cage 1
12 PY180-H.1-1 M6X10 1
13 PY180-H.1-6 6 1
14 PY180-H.1-3 1
15 GB/T283-94 42 Bearing 1
16 GB/T5783-2000 M8X25 Bolt 2
17 GB/T848-2002 8 Washer 2
18 PY180-H.1-9 2
19 PY180-H.1-8 Nut 2
20 JB/T1000-77 32016 Washer 1
21 JB/T7941.2-95 1
22 GB/T5782-2000 Bolt 8
23 GB/T93-87 Washer 8
24 PY180-H.1-11 Cover 1
25 PY180-H.1-7 1
26 PY180-H.1-7 1
27 GB/T297-94 Bearing 2
28 PY180-H.1.1 1
29 PY180-H.1-10 1
30 PY180-H.1-13 1
31 PY180-H.1-16 Cover 1
107


CARRIER ASSY

32 GB/T879.1-2000 16X40 6 04
33 GB/T6172.1-2000 M20 Nut 1 10.9
34 GB/T79-2000 M20X80 Screw 1 10.9
35 GB/T70.1-2000 M6X80 Screw 12
36 GB/T5782-2000 M16X40 Bolt 20
37 PY180-H.1.1-1 1
38 PY180-H.1.1 1
39 PY180-H.1.1-2 1
40 67035 2
41 66843 2
42 66842 2
43 66960 2
44 66983 1
108


WHEEL- END
Fig 47
109


WHEEL-END

1 PY180-H-8 FB165X190X13F 2
2 GB/T9877.1-97 33022 Oil Seal 2
3 GB/T297-94 32019 Bearing 2
4 PY180-H-7 2
5 GB/T297-94 Bearing 2
6 PY180-H-1 2
7 PY180-H-10 12
8 PY180-H-15 672
9 PY180-H-12 6
10 PY180-H-13 30
11 PY180H-9 6
12 PY180-H-2 1
13 PY180-H-6 4
14 PY180-H-5 2
15 PY180-H-11 2
16 PY180-H-4 2
17 PY180-H-3 2
110


REAR FRAME
Fig 48
111


REAR FRAME
No
. Parts. no
Spec. Name Qty Remark
1 12020005 GB6170 Nut 2
2 13010004 M8GB93 Washer 6
3 82010143 8GB9163 Cover Plate 1
4 35060007 GE50ES-2RSG Connecting-rod 2
5 25050009 B5783 Pin 1
6 15050009 M8×25JB7940. Joint Bearing 2
7 82010322 1 M10×1GB91 Rear Frame 1
8 82010418 5×40 Rear Frame 1
9 82010359 Rear Frame 1
10 10030018 Bolt 4
11 31060190 Table-flap 1
12 16070003 Grease Cup 2
13 30250087 Armor Plate 1
14 35040002 Pin 2
15 14010024 Pin 2
112


REAR ADDITIONAL WEIGHT
Fig 49
113


REAR ADDITIONAL WEIGHT
No Parts no.
Spec. Description Qy Remark
1 82210140 GB5782 Additional Weight 1
2 82210137 M20×200GB Additional Weight 1
3 10020046 6170 Bolt 4
4 12020017 M20GB93 Nut 4
5 13010010 20 Washer 4

114


FRONT AXLE ASSY
Fig 50
115


FRONT AXLE ASSY
No Parts no.
1 23110017 PY180-Q Front Axle 1
2 33080143 Bolt 1
3 16040001 JB/ZQ4608 d90 Sealing Ring 2
4 33080146 Washer 1
5 33020120 Cover 2
6 13010006 GB93 12 Washer 8
7 16070003 JB7940.1 M10×1 Oil Cup 2
8 10030038 GB5783 M12×25 Bolt 8
9 Rim 2
10 Locking Ring 2
23130014
11 Circlip 2
12 23120014 17.5-25PR12 L-3 Tyre 2 L-3
23120020 L-3A 17.5-2PR12 Tyre 2

116


CONSTRUCTION OF FRONT AXLE
Fig 51
117


CONSTRUCTION OF FRONT AXLE
Parts
No
no.
1 Wheel-end 2
2 Steering 2
3 mechanism 1
4 Housing 2
5 Tie rod assy. 1
Drag rod assy.
1 GB/T297-94N 32018 Bearing 4

2 RB NK55/25/YE Bearing 8
3 GB/T4605-84 889112 Bearing 2
4 GB/T9164-885 GAS40S Bearing 4
5 0000198 Ring 8
6 50000292 Rim Nut 20
7 PY180-H.2-11 Washer 20
8 50000317 Rim Bolt 20
118


Steering mechanism
Fig 52
119


STEERING MECHANISM
Parts no.
1 Wheel Hub 1 110～
2 Knuckle Spindle 1 130N.M 540
3 Roller Bearing 2 ～650N.M
4 Kingpin 1 0.1～
5 Thrust Bearing 1 0.15mm
6 Knuckle 1
① M12X30 Tigthen torque
② M20X45 Tigthen torque
③ 32018 Clearance of Bea
ring
120


WORKING PUMP AND VALVE
Fig 53
121


No. Parts. No Spec. Description Qty Remark

2 20040002 2C9-30 Adapter 2
3 20030033 1CH-30-27 Adapter 2
4 22060137 AX31003-4 Mutiple Valve 1
5 20030082 4HN-22 Plug 4
6 20030024 1DH-30-27 Adapter 2
7 20040006 2D9-30 Adapter 2
8 21030001 [1SL20L/L90°-2100 Hydraulic Hose 1
9 22060136 AX31003-3 Mutiple Valve 1
10 12020007 GB6170 M10 Nut 8 8
11 13010005 GB93 10 Washer 20
12 10030033 GB5783 M10×40 Bolt 8 8.8
M30×2
13 21030316 2SL16L/F90°-1150 Hydraulic Hose 1
FL3/4
14 16010049 GB3452.1 125×3.55 O-Ring 1
15 13010006 GB93 12 Washer 2
16 10030040 GB5783 M12×35 Bolt 2 8.8
17 16010039 GB3452.1 47.5×3.55 O-Ring 1
18 10030031 GB5783 M10×35 Bolt 4 8.8
19 21050112 F8111919242424-800 Hydraulic Hose 1
20 33040160 Flange 1
21 22020041 Double Gear Pump 1
22 20070032 FL-12 Flange 2
23 10030029 GB5783 M10×30 Bolt 8 8.8
24 20050003 CC-14 Adapter 1
25 20040013 2C9-14 Adapter 1
26 20030017 1CM-14-12WD Adapter 2
27 22060053 Previory Valve 1
28 20030100 1CM-14-12WD Adapter 2

29 20030001 1CM-22-18WD Adapter 1

122


Parts
no.
No. Spec. Description Qty Remark
M30×2
M26×1.5
31 13010004 GB93 8 Washer 2
32 10020008 GB5782 M8×70 Bolt 2 8.8
33 12020005 GB6170 M8 Nut 2 8

34 21030225 2SL16L/F90°-1050 Hydraulic Hose 1 M26×1.5 FL3/4"
123


HYDRAULIC STEERING SYSTEM
124


HYDRAULIC STEERING SYSTEM
No
. Parts no.
1 23070006 360 Steering Wheel 1
2 23070025 FZ1-300a-HEaF Bolt 1
3 20030017 1CM-14-12WD Adapter 1
4 20040013 2C9-14 Adapter 1
1SL06L/L90°-165
0
2SL12L/L90°-150
0
7 13010004 GB93 8 Washer 4
8 10030020 GB5783 M8×30 Bolt 4 8.8
10 20030001 1CM-22-18WD Adapter 8
11 22080092 XG31801.5.4A Cylinder 2
2SL12L/L45°-130
0
13 30080157 Suopport Plate 2
14 25050093 Hose Sleeve 2
15 20050021 AC-22 Adapter 2
1SL12L/L90°-220
0
18 22070006 BZZ5-E200C Steering Gear 1
19 13010005 GB93 10 Washer 4
20 10030029 GB5783 M10×30 Bolt 4 8.8
125


(22080092)
CYLINDER
126


(22080092) CYLINDER
No
Parts
.
no.
1 GB/T9163 G35ES Bearing 1
2 JB/T7940.1 M×1 Oil Cup 1
3 HSG50/32-285×512 Cylinder 1
4 YGMP-TY Nameplate 1
5 HSG50/32-285×512 Piston Rod 1
6 GB1235-1976 22×2.4 O-Ring 1
7 DH32.5 32×40×5 Dust Ring 1
8 SWD55806-32-F4 Supporting Ring 2
9 K33-32×42/1 Ring 1
10 CKS0320 Ring 1
11 HSG50/32×300-02 Guide Sleeve 1
12 GB1235-1976 50×3.1 O-Ring 1
HSG50/32-450×680-0
13 Piston 1
1
14 GB/T78 M6×8 Screw 1
15 GBS-5906-50 Supporting Ring 2
16 CKW0500 Ring 1
127


HYDRAULIC WORKING SYSTEM (1)
Fig 56
128


No Parts no.
1 20030010 1CH-22-22 Adapter 6
3 20030001 1CM-22-18WD Adapter 18
4 22060049 09302540 Double-Pass 2
6 22080035 Cylinder 1
7 22080020 Cylinder 1
8 22080019 Cylinder 1
9 22060051 09301540 Double-Pass 1
10 10030023 GB5783 M8×45 Bolt 2 8.8
11 13010004 GB93 8 Washer 6
14 10020008 GB5782 M8×70 Bolt 4 8.8

129


Fig 57
130


No
. Parts no.
1 20030010 1CH-22-22 Adapter 6
3 20030160 1CM-22-27×2WD Adapter 2
4 22060091 TR08-03 Valve 2
5 20080182 Adapter 2
6 16030034 JB982 27 Washer 6
7 21030146 21030146 Hydraulic Hose 2
8 36060132 Bolt 4
9 22210008 NXQ-L1/20-H Accumulator 2
10 13010004 GB93 8 Washer 14
11 12020005 GB6170 M8 Nut 8 8
12 20030001 1CM-22-18WD Adapter 18
13 22060049 09302540 Double-Pass 2
14 20050001 CC-22 Adapter 2
16 22080035 Cylinder 1
17 22080020 Cylinder 1
18 22080019 Cylinder 1
19 22060051 09301540 Double-Pass 1
20 10030023 GB5783 M8×45 Bolt 2 8.8
23 10020008 GB5782 M8×70 Bolt 4 8.8
131


(22080035)
CYLINDER
Fig 58
132


(22080035) CYLINDER
No
Parts
no.
HSG01-100/50×1010.01
1 Cylinder 1
-00
2 JB/T7940.1 M8×1 Oil Cup 3
4 HSG100/50*1010-04 Earring 1
6 HSG100/50×1010-02 Piston Rod 1
7 GB1235-1976 40×3.1 O-Ring 1
8 GBS5909-100 Supporting Ring 2
9 CKW 1000 Ring 1
10 GB/T78 M8×12 Screw 1
11 HSG100/50×1010-01 Piston 1
12 GB1235-1976 O-Ring 2
14 GB93 12 Washer 8
15 GB5782 M12×45 Bolt 8 10.9
16 CKS0500 Ring 1
17 UPM-50×60×6/7 Ring 1
19 DH50 50×58×5 Dust Ring 1
133


(22080020)
CYLINDER
Fig 59
134


(22080020) CYLINDER
No
Parts
.
no.
HSG100/50×1010A.01-
1 Cylinder 1
00
2 JB/T7940.1 M8×1 Oil Cup 3
4 HSG100/50×1010-04 Earring 1
6 HSG100/50×1010-02 Piston Rod 1
7 GB1235-1976 40×3.1 O-Ring 1
9 CKW 1000 Ring 1
10 GB/T78 M8×12 Screw 1
11 HSG100/50×1010-01 Piston 1
12 GB1235-1976 100×3.1 O-Ring 2
14 GB93 12 Washer 8
15 GB5782 M12×50 Bolt 8 10.9
16 CKS0500 Ring 1
17 UPM-50×60×6/7 Ring 1
19 DH50 50×58×5 Dust Ring 1

135


(22080019)
Cylinder
Fig 60
136


(22080019) CYLINDER
No
Parts
.
no.
HSG100/50×440.01-0
1 Cylinder 1
0
2 JB/T7940.1 M8×1 Oil Cup 3
4 HSG100/50×1010-04 Earring 1
5 GB/T78 Screw 1
6 HSG100/50×440-01 Piston Rod 1
7 GB1235-1976 40×3.1 O-Ring 1
9 CKW 1000 Ring 1
10 GB/T78 M8×12 Screw 1
11 HSG100/50×1010-01 Piston 1
GB1235-1976
12 O-Ring 2
100×3.1
14 GB93 12 Washer 8
15 GB5782 M12×45 Bolt 8 10.9
16 CKS0500 Ring 1
17 UPM-50×60×6/7 Ring 1
19 DH50 50×58×5 Dust Ring 1
137


Fig 61
138


No.
Parts no. Qty

Spec. Description Remark
12
1 20030010 1CH-22-22 Adapter
2 22080022 XG31801.5.7A Cylinder 1
3 20030001 1CM-22-18WD Adapter 6
4 22080025 Cylinder 1
6 20030175 2CD-22-24 Adapter 4
7 81040118 Valve 1
8 13010006 GB93 12 Washer 3
9 10030038 GB5783 M12×25 Bolt 3 8.8
10 22040007 Hydro Motor 1
11 10030029 GB5783 M10×30 Bolt 2 8.8
12 13010005 GB93 10 Washer 2
13 20030018 1CM-14-10WD Adapter 1
15 16010071 GB3452.1 69×3.55 O-Ring 1
16 21020183 Hydraulic Hose 4 XG31651
21020151 Hydraulic Hose 4 XG31802
21020151 Hydraulic Hose 4 XG3190S
17 25050092 Bushing Ring 1
18 21020157 Hydraulic Hose 2 XG31651
139


No
. Parts no. Spec. Description Qty Remark
19 20040011 2C9-22 Adapter 2
20 20030029 1CO-22-10 Adapter 2
21 220800342 Cylinder 1

140


(22080022)
CYLINDER
Fig 62
141


(22080022) CYLINDER
No
. Parts
no. Spec. Description Qty Remark
HSG80/45×1400A.01-0
1 Cylinder 1
0
3 HSG80/45×1400-01 Piston Rod 1
4 GB1235-1976 35×3.1 O-Ring 1
6 CKW 0800 Ring 1
7 GB/T78-2000 M8×12 Screw 1
8 HSG80/45×173-01 Piston 1
9 GB1235-1976 80×3.1 O-Ring 1
10 GB3452.1 82.5×3.55 O-Ring 1
11 HSG80/45×1400A-01 Guide Sleeve 1
13 CKS0450 Ring 1
14 TTI/L-45×55×7.2/8 Ring 1
15 AM43-45×55×7/10 Dust Ring 1
142


(22080025)
CYLINDER
Fig 63
143


(22080025) CYLINDER
No
Parts
.
no.
1 GB/T895.1-1986 55 Ring 4
2 JB/T7940.1-1995 M6 Oil Cup 2
GB/T9163-2001
3 Bearing 2
GE35ES
HSG70/40×251A.01-
5 Cylinder 1
00
6 HSG70/40×251-04 Ring 1
7 HSG70/40×251-05 Earring 1
8 HSG70/40×251-02 Piston Rod 1
9 GB1235-1976 32×3.1 O-Ring 1
10 DH40 40×48×5 Dust Ring 1
12 UPM-40×50×6/7 Ring 1
13 CKS0400 Ring 1
14 HSG70/40*251-03 Guide Sleeve 1
15 GB1235-1976 70×3.1 O-Ring 1
16 HSG70/40×251-01 Piston 1
17 GB/T78-2000 M6×8 Screw 1
18 CKW0700 Ring 1
144


(22080034)
CYLINDER
Fig 64
145


(22080034) CYLINDER
No
Parts
.
no.
1 GB/T895.1-1986 55 Ring 4
2 JB/T7940.1-1995 M6 Oil Cup 2
GB/T9163-2001
3 Bearing 2
GE35ES
HSG01-70/40×251.01-0
5 Cylinder 1
0
6 HSG70/40×251-04 Ring 1
7 HSG70/40×251-05 Earring 1
8 HSG70/40×251-02 Piston Rod 1
9 GB1235-1976 32×3.1 O-Ring 1
10 DH40 40×48×5 Dust Ring 1
12 UPM-40×50×6/7 Ring 1
13 CKS0400 Ring 1
15 GB1235-1976 70×3.1 O-Ring 1
16 HSG70/40×251-01 Piston 1
17 GB/T78-2000 M6×8 Screw 1
18 CKW0700 Ring 1
146


Fig 65
147


No
. Parts no.
1 20030010 1CH-22-22 Adapter 4
2 22080023 Cylinder 1
3 20030001 1CM-22-18WD Adapter 10
4 20050001 CC-22 Adapter 2
8 22080033 Cylinder 1
9 25050094 Washer 8
10 33070051 Ring 8
11 14010031 GB91 8×80 Pin 4
12 14030068 GB882 B50×140 Pin 4
21020148 2SL12L/L-5900 Hydraulic Hose 2
14 20040011 2C9-22 Adapter 2
15 10030023 GB5783 M8×45 Blot 2 8.8
16 13010004 GB93 8 8 Washer 2
17 22060051 Double-Pass 1
19 22080024 Cylinder 1
148


(22080023)
CYLINDER
Fig 66
149


(22080023) CYLINDER
No
Parts
.
no.
HSG100/50×284.01-0
1 Cylinder 1
0
3 GB893.1 75 Ring 2
GB/T9163-2001
4 Bearing 1
GE50ES
HSG100/50×284.02-0
5 Piston Rod 1
0
6 GB1235-1976 40×3.1 O-Ring 1
7 DH50 50×58×5 Dust Ring 1
9 UPM-50×60×6/7 Ring 1
10 CKS0500 Ring 1
GB1235-1976
12 O-Ring 2
100×3.1
13 HSG100/50×284-01 Piston 1
16 CKW 1000 Ring 1
17 GB93 12 Washer 8
18 GB5782 M12×45 Bolt 8 10.9
19 JB/T7940.1 M8×1 Oil Cup 1
150


(22080033)
CYLINDER
Fig 67
151


(22080033) CYLINDER
No
Parts
.
no.
HSG01-100/50×284.01-0
1 Cylinder 1
0
3 GB893.1 75 Ring 2
4 GB/T9163-2001 GE50ES Bearing 1
5 HSG100/50×284.02-00 Piston Rod 1
6 GB1235-1976 40×3.1 O-Ring 1
7 DH50 50×58×5 Dust Ring 1
9 UPM-50×60×6/7 Ring 1
10 CKS0500 Ring 1
12 GB1235-1976 100×3.1 O-Ring 2
13 HSG100/50×284-01 Piston 1
16 CKW 1000 Ring 1
17 GB93 12 Washer 8
18 GB5782 M12×45 Bolt 8 10.9
19 JB/T7940.1 M8×1 Oil Cup 1
152


(22080024)
CYLINDER
Fig 68
153


(22080024) CYLINDER
No
Parts
.
no.
GB/T304.1
1 Bearing 2
GE40ET-2RS
2 HSG80/45×191.01-00 Cylinder 1
4 HSG80/45×191.02-00 Piston Rod 1
5 GB1235-1976 35×3.1 O-Ring 1
6 DH45 45×53×5 Dust Ring 1
8 TTI/L-45×55×7.2/8 Ring 1
9 CKS0450 Ring 1
11 GB/T894.1-1986 75 Ring 1
12 HSG80/45×173-03 Location Sets 1
13 HSG80/45×173-04 Ring 1
14 GB1235-1976 80×3.1 O-Ring 2
15 HSG80/45×173-01 Piston 1
16 GB/T78-2000 M8×12 Screw 1
17 CKW 0800 Ring 1
154


OIL TANK ASSY
Fig 69
155


OIL TANK ASSY
No.
Parts no.
1 22110001 YWZ-80T Liquidometer 1
2 22100001 EF3-40 Air Cleaner 2
3 11020005 GB70.1 M5×10 Bolt 8 8.8
4 25050268 Layer 2
5 33020101 Packing Gland 2
6 13010004 GB93 8 Washer 16
7 11020019 GB70.1 M8×20 Bolt 12 8.8
8 82030142 Tank 1
82030142 Tank 1
82030144 Tank 1
82030144 Tank 1
82030144 Tank 1
82030144 Tank 1
82030144 Tank 1
9 20030003 1CM-30-26WD Adapter 2
11 10030029 GB5783 M10×30 Bolt 4 8.8
12 20030092 1CM-30-33WD Adapter 1
13 20030001 1CM-22-18WD Adapter 1
14 20050001 CC-22 Adapter 1
15 20020005 QC/T385 M30×2 Magnetic Plug 2
16 16030035 JB982 30 Washer 2
17 20030050 1CM-18WD Adapter 1
18 20030017 1CM-14-12WD Adapter 2
19 12020010 GB6170 M12 Nut 6 8
20 13010006 GB93 12 Washer 10
21 13020012 GB97.1 12 Washer 6
22 10020023 GB5782 M12×80 Bolt 6 8.8
23 36010076 Piping 1
Connection
24 16010076 GB3452.1 60×2.65 O-ring 1
156


OIL TANK ASSY
Parts no.
.
25 22090018 RFB-100×10Y Oil Filter 1
RFBE-100×10 Filter 1
26 13010003 GB93 6 Washer 10
27 11020014 GB70.1 M6×30 Bolt 6 8.8
28 20010010 GB3287-N8-3/4-Zn-C Adapter 1
29 22060017 Rc3/4” Gate Valve 1
30 20010011 GB3287-T9-3/4-Zn-C Pipe Stopper 1
31 22090002 WU-630X80F-J Oil Filter 1
32 16010044 GB3452.1 82.5×3.55 O-ring 1
33 33040012 Flange 1
34 11020014 GB70.1 M6×30 Bolt 6 8.8
35 16010050 GB3452.1 140×3.55 O-ring 1
36 33040018 Flange 1
37 13020010 GB97.1 8 Plan Washer 4
38 10030020 GB5783 M8×30 Bolt 4 8.8
39 20070010 FL-24 Flange Assembly 1
40 10030047 GB5783 M12×35 Bolt 4 8.8
157


RIPPER-SCARIFIER
Fig 70
158


RIPPER-SCARIFIER
Parts no.
1 10030070 GB5783 M16×55 Bolt 8
2 13010008 GB93 16 Washer 14
3 13020005 GB96 16 Washer 8
4 81010077 Support 2
5 22080049 HSGF-130/70×300AE Cylinder 1
6 10020034 GB5782 M16×80 Bolt 6
7 20030001 1CM-22-18WD Joint 6
8 30610138 Stand 1
9 10020024 GB5782 M12×100 Bolt 1
10 13010006 GB93 12 Washer 1
11 12020010 GB6170 M12 Nut 1
12 82040399 Stand 1
13 35040018 Pin 10
14 82210128 Pin 10
15 30500133 Knife Plate 5
16 30010015 Washer 10
17 36020107 Tooth 5
18 14020034 GB879.1 25×70 Pin 5
19 10020078 GB5782 M20×90 Bolt 4
20 13010010 GB93 20 Washer 4
21 33060200 Copper Bush 2
22 35050077 Pin 1
23 33020170 Cover 2
24 13010004 GB93 8 Washer 8
25 10030016 GB5783 M8×20 Washer 8
26 16070003 JB7940.1 M10×1 Oil Cup 4
27 10020026 GB5782 M12×130 Bolt 2
28 33060201 Copper Bush 4
29 35050076 Pin 2
30 21030146 2SL12L/L90-700 Hydraulic Hose 1
159


RIPPER-SCARIFIER
No Parts no.
31 21030247 2SL12L/L90-1000 Hydraulic Hose 2
Double-direction
32 22060049 9302540 1
Hydraulic-clock
33 10020009 GB5782 M8×80 Bolt 2

34 25040067 Pipe Clip 2
35 30060200 Plate 1
36 11010012 GB901 M10×80 Stud 2
37 12020007 GB6170 M10 Nut 2
38 12030012 GB6172.1 M10 Nut 2
39 20030010 1-CH-22-22 Joint 1
160

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PREFACE

For further information, please contact us via:

POWERPLUS GROUP INC., USA

EACH ASSEMBLY POSITION SKETCH MAP

1. Fig 1 Front –Mounted Dozer Blade…………………………………………………………………....(4)

FRONT-MOUNTED DOZER BLADE

No. Parts no. Spec. Description Qty Remark

1 20030010 1CH-22-22 Joint 2 1372×153

FRONT ADDITIONAL WEIGHT

No. Parts no. Spec. Description Qty Remark

1 82210135 Additional Weight 1

No. Parts no. Spec. Description Qty Remark

No. Parts no. Spec. Description Qty Remark

1 30350009 GB93 24 Stay Plate 1 12.9

WORM GEAR BOX ASSEMBLY

No. Parts no. Spec. Description Qty Remark

1 10030018 HX8000-7 Cover 1 75×115×25

WORM GEAR BOX ASSEMBLY

No. Parts no. Spec. Description Qty Remark

31 GB/T70.1-2000 M12×30 Bolt 6

No. Parts no. Spec. Description Qty Remark

1 12040015 GB9459 M30×2 Nut 2

No. Parts no. Spec. Description Qty Remark

31 10030064 GB5783 M16×40 Bolt 1

No. Parts no. Spec. Description Qty Remark

1 31200050 GB10 M16×55 Border Cutter 1

No. Parts no. Spec. Description Qty Remark

1 10020053 GB5782 M24×100 Bolt 6

No. Parts no. Spec. Description Qty Remark

ACCELEROGRAPH CONTROL SYSTEM

No. Parts no. Spec. Description Qty Remark

1 10030010 GB5783 M6×20 Bolt 4

HAND BRAKE ASSEMBLY

No. Parts no. Spec. Description Qty Remark

1 23030002 LJ112A×1030 Hand Break Controller 1

FEET BRAKE ASSEMBLY

No. Parts no. Spec. Description Qty Remark

1 25110021 Right brake pipe 1

FEET BRAKE ASSEMBLY

No. Parts no. Spec. Description Qty Remark

31 21030160 1SL12L/L90°-1170 Hydraulic Hose 1

BOARD CONTROL SYSTEM

No. Parts no. Spec. Description Qty Remark

(1) ELECTRICAL SYSTEM

No. Parts no. Spec. Description Qty Remark

1 24080008 JK861 Power Switch 1

(2) ELECTRICAL SYSTEM

No. Parts no. Spec. Description Qty Remark

1 24020014 HDF-02 24V Light 2

(2) ELECTRICAL SYSTEM

No. Parts no. Spec. Description Qty Remark

31 24080009 XB2-BA21C Flat button 1

43 24100013 QBVR 45mm2 YZ20B Battery cable set 1

47 13020007 GB97.1 4 Washer 5

No. Parts no. Spec. Description Q'ty Remark

No. Parts no. Spec. Description Qty Remark

AIR CONDITIONER SYSTEM

No. Parts no. Spec. Description Qty Remark

1 GK19-5.0-50-09 The trim 1

No. Parts no. Spec. Description Qty Remark

2 23080041 6BTA5.9-C175 Diesel Engine 1

No. Parts no. Spec. Name Qty Remark

26 10030084 GB5873 M20×60 Bolt 4