GE Fanuc Automation: Computer Numerical Control Products

GE Fanuc Automation
Computer Numerical Control Products
Profibus-DP Board
Operator's Manual
GFZ-62924EN/03 November 1999

GFL-001
Warnings, Cautions, and Notes
as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory

with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
©Copyright 1999 GE Fanuc Automation North America, Inc.

All Rights Reserved.
B-62924EN/03 SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units, to ensure safe operation
of machines fitted with FANUC CNC units. Read this section carefully before attempting to use any
funcction described in this manaul.
Users ahould also read the relevant descriptions in the Operator’s Manual to become fully familiar
with the functions to be used.
When creating a system using the PROFIBUS-DP function, always refer to Chapter 2, “BUILDING
OF THE SAFE SYSTEM” in Part II, “OPERATION.”
CONTENTS
1. DEFINITION OF WARNING, CAUTION, AND NOTE--------------------------- s-2
2. GENERAL WARNINGS AND NOTES ---------------------------------------------- s-3
s-1
SAFETY PRECAUTIONS B-62924EN/03
1 DEFINITION OF WARNING, CAUTION,

AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the machine.
Precautions are classified into Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly
before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved
procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and
Caution.
- Read this manual carefully, and store it in a safe place.
s-2
B-62924EN/03 SAFETY PRECAUTIONS
2 GENERAL WARNINGS AND NOTES
WARNING
1. Before operating the machine, thoroughly check the entered data.

Operating the machine with incorrect data may result in the machine behaving unexpectedly,
possibly causing damage to the workpiece and/or machine itself, or injury to the user.
2. Never attempt to perform a production run, such as actually machining a workpiece, without first
checking the operation of the machine. Before starting the machine for a production run, ensure
that the program command values, offsets, current position, external signals, and other settings are
suitable for the operation to be performed. Also check that the machine operates correctly by
performing a trial run using, for example, the single block, feedrate override, or machine lock
function or by operating the machine with neither a tool nor workpiece mounted.
3. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each
machine, there is a maximum allowable feedrate.
The appropriate feedrate varies with the intended operation. Refer to the manual provided with the
machine to determine the maximum allowable feedrate.
If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing
damage to the workpiece and/or machine itself, or injury to the user.
4. When using a tool compensation function, thoroughly check the direction and amount of
compensation.
Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
5. The parameters for the CNC and PMC are factory-set. Usually, there is not need to change them.
When, however, there is not alternative other than to change a parameter, ensure that you fully
understand the function of the parameter before making any change.
Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly
causing damage to the workpiece and/or machine itself, or injury to the user.
s-3
SAFETY PRECAUTIONS B-62924EN/03
WARNING
6. Immediately after switching on the power, do not touch any of the keys on the MDI panel until the
position display or alarm screen appears on the CNC unit.
Some of the keys on the MDI panel are dedicated to maintenance or other special operations.
Pressing any of these keys may place the CNC unit in other than its normal state. Starting the
machine in this state may cause it to behave unexpectedly.
7. The operator's manual and programming manual supplied with a CNC unit provide an overall
description of the machine's functions, including any optional functions. Note that the optional
functions will vary from one machine model to another. Therefore, some functions described in
the manuals may not actually be available for a particular model. Check the specification of the
machine if in doubt.
8. Some functions may have been implemented at the request of the machine-tool builder. When
using such functions, refer to the manual supplied by the machine-tool builder for details of their
use and any related cautions. Refer to the following two examples.
<1> Some machines have a tool replacement device that operates when a tool feature is executed.
When the user is working near the device, he or she may touch it. Execute tool features in a
place sufficiently away from the tool replacement device.
<2> Many auxiliary features cause machine operation such as rotation of the spindle. Understand
the operations of auxiliary features before using them.
NOTE
1 Command programs, parameters, and variables are stored in nonvolatile memory in the CNC unit.
Usually, they are retained even if the power is turned off. Such data may be delated inadvertently,
however, or it may prove necessary to delete all data from nonvolatile memory as part of error
recovery.
To guard against the occurrence of the above, and assure quick restoration of deleted data, backup
all vital data, and keep the backup copy in a safe place.
2 PROFIBUS-DP cannot be used with DeviceNet.
s-4
B-62924EN/03 Table of Contents
SAFETY PRECATIONS .......................................................................................................................S-1
I. GENERAL............................................................................................................................................. 1
1 GENERAL.......................................................................................................................................... 3
II. OPERATION....................................................................................................................................... 9
1 PROFIBUS-DP FUNCTIONS........................................................................................................ 11
1.1 OVERVIEW ............................................................................................................................... 12

1.2 MASTER FUNCTION SETTING .............................................................................................. 13
1.2.1 Bus Parameter Setting........................................................................................................ 16
1.2.2 Slave Parameter Setting ..................................................................................................... 23
1.2.3 Setting for Address Assignment.......................................................................................... 30
1.3 SLAVE FUNCTION SETTING ................................................................................................. 36
1.4 SETTING THE SLAVE PARAMETERS FOR USING A SLAVE STATION MANUFACTURED
BY FANUC ........................................................................................................................................... 47
1.5 GSD FILE OF THE FANUC CNCS........................................................................................... 49
2 BUILDING A SAFE SYSTEM ....................................................................................................... 57
2.1 SYSTEM SAFETY ..................................................................................................................... 58
3 EXAMPLE OF CONNECTION...................................................................................................... 61
3.1 EXAMPLE OF CONFIGURATION ........................................................................................... 62

3.1.1 Master Station Setting........................................................................................................ 63
3.1.2 Slave Station Setting .......................................................................................................... 66
III. CONNECTION ................................................................................................................................ 69
FUNCTIONS........................................................................................................................................... 71
1.1 PROFIBUS CONNECTION....................................................................................................... 72

1.2 PROFIBUS CABLE PARAMETERS ......................................................................................... 72
1.3 CABLE LENGTH AND TRANSFER RATE .............................................................................. 73
1.4 TERMINATING RESISTOR...................................................................................................... 73
1.5 CONNECTOR ............................................................................................................................ 74
1.6 CABLE CONNECTION ............................................................................................................. 74
1.7 CABLE SHIELDING ................................................................................................................. 76
2 PROFIBUS FOR THE SERIES 16/18-C ....................................................................................... 77
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Table of Contents B-62924EN/03
2.1 CONFIGURATION.................................................................................................................... 78
2.2 INSTALLATION........................................................................................................................ 79
2.2.1 Environmental Conditions.................................................................................................. 79
2.2.2 Cable Installation ............................................................................................................... 79
2.2.3 PROFIBUS Board Connector Layout ................................................................................. 81
2.3 CONNECTION DIAGRAM........................................................................................................ 82
3 INTEGRAL-TYPE PROFIBUS FOR THE SERIES 16I/18I/21I ................................................. 83
3.1 CONFIGURATION.................................................................................................................... 84
3.2 INSTALLATION........................................................................................................................ 87
3.2.2 Mounting the Board............................................................................................................ 87
3.2.3 Mounting the Adapter Unit................................................................................................. 88
Connection between the PROFIBUS Board and Adapter Units........................................................ 88
3.2.5 Connector Layout ................................................................................................................ 90
3.3 COMPLETE CONNECTION DIAGRAM .................................................................................. 92
4 PROFIBUS FOR THE STAND-ALONE TYPE SERIES 16I/18I/21I.......................................... 93
4.1 CONFIGURATION.................................................................................................................... 94
4.2 INSTALLATION........................................................................................................................ 95
4.2.2 Mounting the Board............................................................................................................ 95
4.2.3 Connector Layout ................................................................................................................ 96
4.3 COMPLETE CONNECTION DIAGRAM .................................................................................. 97
5 PROFIBUS FOR THE SERIES 15................................................................................................ 98
5.1 CONFIGURATION.................................................................................................................... 99
5.2 INSTALLATION...................................................................................................................... 100
5.2.1 Environmental Conditions................................................................................................ 100
5.2.2 Mounting the Board.......................................................................................................... 100
5.2.3 Connector Layout .............................................................................................................. 101
5.3 COMPLETE CONNECTION DIAGRAM ................................................................................ 102
6 PROFIBUS FOR THE POWER MATE-D/H .............................................................................. 103
CONNECTION DIAGRAM................................................................................................................. 104

6.2 ENVIRONMENTAL CONDITIONS........................................................................................ 104
6.3 SIGNALS ................................................................................................................................. 105
6.3.1 PROFIBUS Interface ........................................................................................................ 105
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B-62924EN/03 Table of Contents
6.3.2 Built-in I/O Machine Interface......................................................................................... 105

6.4 BUILT-IN I/O MACHINE INTERFACE ................................................................................. 106
6.4.1 Overview ........................................................................................................................... 106
6.4.2 Details of DI Connection ................................................................................................... 108
6.4.3 Details of DO Connection.................................................................................................. 110
7 PROFIBUS FOR THE POWER MATE I .................................................................................... 111
7.1 CONFIGURATION.................................................................................................................. 112

7.2 INSTALLATION...................................................................................................................... 113
7.2.1 Environmental Conditions................................................................................................ 113
7.2.2 Mounting the Board.......................................................................................................... 113
7.2.3 Connector Layout .............................................................................................................. 114
7.3 COMPLETE CONNECTION DIAGRAM ................................................................................ 115
IV. MAINTENANCE............................................................................................................................ 117
1 PROFIBUS FOR THE SERIES 16/18-C ..................................................................................... 119
1.1 COMPONENT LAYOUT ......................................................................................................... 120

1.2 LED INDICATORS AND THEIR MEANINGS ....................................................................... 121
1.2.1 DP-Master Function LED Indicators................................................................................ 121
1.2.2 DP-Slave Function LED Indicators .................................................................................. 122
2 INTEGRAL-TYPE PROFIBUS FOR THE SERIES 16I/18I/21I ............................................... 123

2.2.1 LED Indicators of the DP-Master Function ...................................................................... 125
2.2.2 LED Indicators of the DP-Slave Function ........................................................................ 126
3 PROFIBUS FOR THE STAND-ALONE TYPE SERIES 16I/18I/21I........................................ 127

4 PROFIBUS FOR THE SERIES 15I ............................................................................................ 131

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Table of Contents B-62924EN/03
5 PROFIBUS FOR THE POWER MATE-D/H .............................................................................. 135
5.1 PROFIBUS DRAWING NUMBER .......................................................................................... 136

5.2 ALARM MESSAGES AND MEANINGS ................................................................................. 137
6 PROFIBUS FOR THE POWER MATE I .................................................................................... 138

APPENDIX............................................................................................................................................ 141
A CONVENTIONAL SETTING....................................................................................................... 143
A.1 WHEN USING SOFTWARE SERIES 6556 FOR THE PROFIBUS-DP FUNCTION............. 144
A.1.1 Bus Parameter Setting...................................................................................................... 146
A.1.2 Slave Parameter Setting ................................................................................................... 148
A.1.3 Address Allocation ............................................................................................................ 150
c-4
I. GENERAL
B-62924EN/03 GENERAL 1. GENERAL
1 GENERAL
This manual consists of the following parts:
About this manual

SAFETY PRECAUTIONS
Describes the precautions which must be observed when any of the
functions explained in this manual is used.
I. GENERAL
Describes the organization of this manual, and lists applicable
models and related manuals.
II. OPERATION
Describes how to set the data necessary to enable PROFIBUS-
DP communication.
III. CONNECTION
Describes how to connect devices to enable PROFIBUS-DP
communication, as well as related precautions.
IV. MAINTENANCE
Describes PROFIBUS-DP board drawing numbers, the meanings
of LED indications, and error messages.
-3-
1. GENERAL GENERAL B-62924EN/03
Applicable models
The models covered by this manual are as follows. The abbreviations
listed below may be used to refer to the corresponding models.
Model name Abbreviation

FANUC Series 16-TC 16-TC
FANUC Series 16-MC 16-MC
FANUC Series 16-PC 16-PC
Series 16-C
Series 18-C
FANUC Power Mate-MODEL D Power Mate-D
Power Mate
FANUC Power Mate-MODEL H Power Mate-H
FANUC Series 15 i-MA 15 i-MA
Series 15i-MA
FANUC Series 150 i-MA 150 i-MA
FANUC Series 16 i-TA 16i –TA
FANUC Series 16 i-MA 16i –MA
FANUC Series 16 i-PA 16i –PA
Series 16i -A
Series 18i -A
Series 21i –A
FANUC Power Mate i-MODEL D Power Mate i-D
Power Mate i
FANUC Power Mate i-MODEL H Power Mate i-H
-4-
Related manuals
The manuals related to each model are as follows. When using this
manual, also refer to the following manuals as required.
Series 16/18/160/180-TC/MC manuals

Manual name Specification number
DESCRIPTIONS B-62752EN
CONNECTION MANUAL (HARDWARE) B-62753EN
CONNECTION MANUAL (FUNCTION) B-62753EN-1
OPERATOR'S MANUAL (For Lathe) B-62754EN
OPERATOR'S MANUAL (For Machining Center) B-62764EN
MAINTENANCE MANUAL B-62755EN
PARAMETER MANUAL B-62760EN
Series 16/18/160/180-PC manuals

CONNECTION MANUAL (FUNCTION)
B-62773EN
[Supplement for 16/18/160/180-PC]
OPERATOR'S MANUAL B-62774EN
PARAMETER MANUAL
B-62780EN
[Supplement for 16/18/160/180-PC]
Power Mate-D manuals

DESCRIPTIONS B-62092E
CONNECTION MANUAL B-62833EN
OPERATOR'S MANUAL B-62094E
Power Mate-H manuals

CONNECTION MANUAL B-62683EN
-5-
1. GENERAL GENERAL B-62924EN/03
Series 15i/150i-MA manuals

OPERATOR'S MANUAL (PROGRAMMING) B-63324EN
OPERATOR'S MANUAL (OERATION) B-63324EN-1
Series 16i/18i/160i/180i-TA/MA manuals

Series 16i/18i/160i/180i-PA manuals

CONNECTION MANUAL (FUNCTION)
B-63123EN
[Supplement for 16i/18i/160i/180i-PA]
PARAMETER MANUAL
B-63130EN
[Supplement for 16i/18i/160i/180i-PA]
Series 21i/210i-TA/MA manuals

-6-
Power Mate i-D/H manuals

-7-
II. OPERATION
B-62924EN/03 OPERATION 1. PROFIBUS-DP FUNCTIONS
1 PROFIBUS-DP FUNCTIONS
This chapter describes PROFIBUS-DP functions.
NOTE
PROFIBUS-DP cannot be used with DeviceNet.
-11-
1. PROFIBUS-DP FUNCTIONS OPERATION B-62924EN/03
1.1 OVERVIEW
In PROFIBUS-DP communication, two types of nodes are involved: a
master station (also referred to as a DP-Master) and a slave station
(also referred to as a DP-Slave). DI/DO data is exchanged between a
DP-Master and DP-Slave according to a data exchange request from
the DP-Master.
The DP-Master function is referred to as the PROFIBUS-DP Master
(class1) function (simply referred to as the master function). The DP-
Slave function is referred to as the PROFIBUS-DP Slave function
(simply referred to as the slave function).
Two classes of DP-Masters are used in PROFIBUS-DP

communication: class1 and class2. A DP-Master (class1) is a DP-
Master that communicates with DP-Slaves. A DP-Master (class2) is a
DP-Master that serves as the management station within a
PROFIBUS-DP system, and communicates with the DP-Master
(class1).
The master function of FANUC CNCs supports only the DP-Master
(class1) function, so that the FANUC DP-Master cannot be used as a
DP-Master (class2).
The FANUC CNC Series 16/18-C, Series 16i/18i/21i-A, and Series

15i-A support both the master function and slave function. The Power
Mate-D/H and Power Mate i -D/H support only the slave function.
-12-
1.2 MASTER FUNCTION SETTING

To use the master function, bus parameters and slave parameters must
be set, and addresses must be assigned.
The bus parameters are referenced by the network, and the slave
parameters are set for each slave. In address assignment, PMC
addresses used by the DP-Master to transfer DI/DO signals to and
from each DP-Slave are set.
The methods of setting the parameters are described below.
Setting the master function with the Series 16/18-C and Series 16i/18i/21i-A
(when using the software 6557 series for the PROFIBUS-DP function)
NOTE
Check "CONTROL SOFTWARE" on Screen 1-1 to
confirm that the software for the PROFIBUS-DP
function is the 6557 series. When using the 6556
series, see Appendix A.1, "When Using Software
Series 6556 for the PROFIBUS-DP Function."
-13-
Procedure (CRT/MDI)
(1) Press function key <SYSTEM>, then press soft key [PMC] to
switch to the PMC screen.
(2) Pressing soft keys [PMCDGN], [IOCHK], and [PROFI] in the

stated order displays Screen 1-1.
Screen 1-1
If the software options for the master function and slave function
are not set, the above screen does not display the corresponding
information and soft keys for each function.
In the sample display of Screen 1-1, the software options for both
the master function and slave function are already set.
-14-
(3) Pressing soft key [MASTER] displays Screen 1-2.
Screen 1-2
(4) The following parameters can be set by pressing the

corresponding soft keys on this screen:
<1> Bus parameters [BUS]
<2> Slave parameters [SLAVE]
NOTE
For address assignment, press soft key [ADDR] on
the slave parameter setting screen (screen 1-5).
(5) Pressing soft key [INI.AL] has the same effect as performing
initialization by pressing soft key [INIT] on the bus parameter
setting screen, slave parameter setting screen, or address
assignment screen.
For the initialized values on these screens, see the descriptions of
the relevant sections.
-15-
1.2.1 Bus Parameter Setting

(1) Pressing soft key [BUS] on Screen 1-2 displays Screen 1-3 to
enable bus parameter setting. The bus parameters consist of two
pages. Use the page keys to switch between the pages.
Switch between pages by

pressing page keys ↑ and ↓ .
Screen 1-3
-16-
The data in the parentheses indicated to the right of each item

represents a range of settable values. For 2 BAUDRATE only,
however, the transfer rate corresponding to a set value is
displayed.
Soft key [INIT] on Screen 1-3 initializes the bus parameters to

the standard values used when the transfer rate is 12 Mbps.
CAUTION
To change the transfer rate from 12 Mbps to a
different value, set the bus parameters again
according to Table 1-1-a, "Bus Parameter Settings
Corresponding to Each Transfer Rate" in this
section.
Soft key [DETAIL], shown at the bottom of Screen 1-3, is

displayed when the cursor is moved to 17 MASTER USER
DATA. Pressing this soft key displays Screen 1-4 to enable the
setting of detailed data as long as the number of bytes is specified
in 17 MASTER USER DATA.
Screen 1-4
-17-
Setting the master function in Series 15i-A
There are two types of screens for setting parameters.

1 Bus parameter screen
Used for setting bus parameters.
2 Slave parameter screen
Used for setting slave parameters and for address assignment.
Two pages are provided for each DP-Slave, and pages for 126
stations in total are provided.
Setting bus parameters

Set parameters on the bus parameter screen.
Screen 1-5 (Series 15i-A)
Display procedure
Procedure 1
SYSTEM
(1) Press the function key several times until the bus
parameter screen, slave parameter screen, or slave function
setting screen appears.
(2) When the slave parameter screen or slave function setting
screen appears, press the soft key [BUS PARAM].
Procedure 2
SYSTEM
(1) Press the function key .
(2) Press the soft key [PROFIBUS].
(3) When the slave parameter screen or slave function setting
screen appears, press the soft key [BUS PARAM].
Cursor/paging
-18-
1 Use of the cursor keys moves the cursor.
Pressing the cursor key in MASTER USER DATA

LENGTH moves the cursor to DISABLE/ENABLE on the
slave parameter screen for slave No. 000.
Pressing the cursor key in FDL ADD displays the

slave function setting screen.
PAGE
2 Pressing the page key displays the slave parameter screen
for slave No. 000.
PAGE
Pressing the page key displays the slave function setting
screen.
Initialization
Use the soft key [INIT] to initialize the bus parameter values to
standard values used with a transfer rate of 12 Mbps.
-19-
Table 1-1 summarizes the bus parameters. Table 1-1-a lists the
bus parameter values to be set for each transfer rate. For details,
refer to the following documents issued by PROFIBUS
Nutzerorganisation e.V.:
¡ PROFIBUS STANDARD DIN 19 245 Part 1
This document describes data transfer, access methods,
protocols, and interfacing with the application layer.
¡ Draft Standard PROFIBUS-DP DIN 19 245 Part 3
This document describes an abstract model of the
PROFIBUS-DP communication function, and so forth.
Table 1-1 Bus Parameters

Item Description
FDL ADD Fieldbus data link address.
Station number of the DP-Master.
BAUDRATE Transfer rate code number.
(0:9.6 kbps, 1:19.2 kbps, 2:93.75 kbps, 3:187.5 kbps, 4:500 kbps, 6:1.5 Mbps, 7:3 Mbps, 8:6
Mbps, 9:12 Mbps)
T SL Slot time.
Maximum time from token frame transmission until the first character of a response frame is
read. (Unit: Bit time)
MIN T SDR Minimum station delay time of responders.
Minimum elapsed time from the last bit of send or receive data to the first bit of the next send
or receive data. (Unit: Bit time)
MAX T SDR Maximum station delay time of responders.
Maximum elapsed time from the last bit of send or receive data to the first bit of the next
send or receive data. (Unit: Bit time)
T QUI Transmitter fall/repeater switch time.
Wait time after data transmission until the receiver can be operated again. (Unit: Bit time)
T SET Setup time.
Time after the occurrence of an event until the execution of the corresponding action is
started. (Unit: Bit time)
T TR Target rotation time.
Estimated time required for a PROFIBUS token to make one rotation. (Unit: Bit time)
G Gap update factor.
Number of tokens that rotate during a gap maintenance period.
HSA Highest station address.
Maximum node number set on the PROFIBUS.
MAX RETRY Maximum number of retries.
BP FLAG User interface flag.
Bit 7: Error_Action_Flag
0: Does not change the operation mode if an error occurs.
1: Changes the operation mode from Operate mode to the Clear mode if an error occurs.
Bits 6 to 0: Reserved (to be set to 0)
MIN SLAVE INT Minimum slave interval between two slave poll cycles.
Minimum polling interval between slaves. (Unit: 100 µs)
POLL TIME OUT Poll timeout for master-master communication.
Maximum wait time after the issue of a request for communication between master stations
until a response is received.
(Unit: 1 ms)
DATA CONTROL Time until the data transfer list is updated at least once. (Unit: 10 ms)
CLASS2 NAME Master who created this parameter sets.
Name of the DP-Master (class2) that created the bus parameters.
-20-
Item Description
MASTER USER Data necessary for the bus parameters and specified by the manufacturer.
DATA
Remarks) Explanation of terms used in the above table

Bit time : Time (sec) required to send one bit of data
at a specified transfer rate. This is
equivalent to the reciprocal of a transfer
rate (bps).
Gap maintenance : Period during which the list for managing
period the address of the connected DP-Master is
updated. (Unit: Bit time)
Operation mode : Operation mode of a DP-Master (class1).
Offline : Mode that disables
communication with all nodes
Stop : Mode that enables
communication with the DP-
Master (class2)
Clear : Mode in which the output to the
DP-Slave is set to 0
Operate : Mode that enables DI/DO
communication with DP-Slaves
Data transfer list : List with a 16-byte area. This list is held in
the DP-Master so that each bit indicates
whether data transfer to and from each of
the nodes of station numbers 0 to 125 has
been performed (1) or not (0) (bits 6 and 7
of the 16th byte are not used).
-21-
Table 1-1-a Bus Parameter Settings Corresponding to Each Transfer Rate

Bus parameter Setting
1: FDL ADD 0 to 125
2: BAUDRATE (Kbps) ≤187.5 500 1500 3000 6000 12000
3: T SL 100 200 300 400 600 1000
4: MIN T SDR 11 11 11 11 11 11
5: MAX T SDR 60 100 150 250 450 800
6: T QUI 0 0 0 3 6 9
7: T SET 1 1 1 4 8 16
8: TTR 65000 65000 65000 65000 65000 65000
9: G 10 10 10 10 10 10
10: HSA 126 126 126 126 126 126
11: MAX RETRY 1 1 1 2 3 4
12: BP FLAG 0 0 0 0 0 0
13: MIN SLAVE INT 1 1 1 1 1 1
14: POLL TIME OUT 1000 1000 1000 1000 1000 1000
15: DATA CONTROL 100 100 100 100 100 100
16: CLASS2 NAME This parameter need not be set.
17: MASTER USER DATA 0 0 0 0 0 0
Viewing this table for parameter setting:

First, determine the value of 2: BAUDRATE. Then, set the other parameters according to
the set baud rate.
-22-
1.2.2 Slave Parameter Setting
Setting slave parameters in Series 16/18-C and Series 16i/18i/21i-A
(1) Pressing soft key [SLAVE] on Screen 1-2 displays Screen 1-6 to
enable slave parameter setting.
By pressing soft keys [PRV.NO] and [NXT.NO], the station
number of a DP-Slave to be set can be changed. To move to the
screen of a desired station number directly, enter the station
number, then press soft key [PRV.NO] or [NXT.NO].
CAUTION
When setting slave parameter data, pay careful
attention to the following points:
1 The slave parameters are available for 125 stations.
However, set the slave parameters for no more than
32 DP-Slaves for actual communication.
2 When using DP-Slaves provided by other
manufacturers, set the slave parameters according
to the GSD file attached to each DP-Slave.
3 When setting the slave parameters, carefully check
the slave number of each DP-Slave to be set.
Screen 1-6
Soft key [INIT] on Screen 1-6 initializes the slave parameters of

a specified station number to the standard values used for
connecting a DP-Slave using a FANUC CNC. For details of the
settings required to connect a DP-Slave manufactured by
FANUC, see Section 1.4, "Setting the Slave Parameters for
Using a Slave Station Manufactured by FANUC." Soft key
[DETAIL] shown at the bottom of Screen 1-6 is displayed when
-23-
the cursor is moved to an item from 14 USER PRM DATA to 16

SLAVE USER DATA. Pressing this soft key displays a screen
such as Screen 1-7. (Screen 1-6 shows the screen displayed by
pressing soft key [DETAIL] when the cursor is placed at the item
of 15 CONFIG DATA.) Detailed data as long as the number of
bytes specified in each of these items can be set.
NOTE
Before a DP-Slave manufactured by FANUC can be
connected, data dependent on the FANUC DP-
Slave must be set in the slave parameters. Usually,
soft key [INIT] can be used for initialization to enable
a FANUC DP-Slave to be connected. In 15
CONFIG DATA, however, variable data dependent
on the size of DI/DO data exchanged with the DP-
Slave must be set. So, when setting 15 CONFIG
DATA, see Section 1.4, "Setting the Slave
Parameters for Using a Slave Station Manufactured
by FANUC."
Screen 1-7
Setting slave parameters in Series 15i-A
Setting slave parameters
Set slave parameters and address assignment on the slave parameter
screen.
-24-
Screen 1-8 (a) Slave Parameter Screen (Series 15i-A)
Screen 1-8 (b) Slave Parameter Screen (Series 15i-A)
-25-
Display procedure
Procedure 1
SYSTEM
(2) When the bus parameter screen or slave function setting
screen appears, enter a slave number, then press the soft key
[SLAVE PARAM].
Procedure 2
SYSTEM
(2) Press the soft key [PROFIBUS].
(3) When the bus parameter screen or slave function setting
screen appears, enter a slave number, then press the soft key
[SLAVE PARAM].
When a slave number is specified by following procedure 1 or 2

below, the parameters for the specified slave number can be displayed.
Procedure 1
(1) Press the soft key [SLAVE PARAM].
(2) Enter a desired slave number.
(3) Press the soft key [EXEC].
Procedure 2
(1) Enter a desired slave number.
(2) Press the soft key [SLAVE PARAM].
Cursor/paging
Pressing the cursor key in the last line of SLAVE

USER DATA moves the cursor to DISABLE/ENABLE for
the next slave number.
When this cursor key is pressed in the last line of CONFIG
DATA LENGTH for slave No. 125, the cursor moves to
STATION NO. on the slave setting screen.
Pressing the cursor key in DISABLE/ENABLE

moves the cursor to CONFIG DATA LENGTH for the
preceding slave number.
When this cursor key is pressed in DISABLE/ENABLE for
slave No. 000, the cursor moves to MASTER USER DATA
LENGTH on the bus parameter screen.
PAGE
PAGE
2 Use of the page keys allows paging.
-26-
PAGE
Pressing the page key on the second page for slave
No. 125 displays the slave setting screen.
PAGE
Pressing the page key on the first page for slave No.
000 displays the bus parameter screen.
Initialization
Pressing the soft key [INIT] initializes the slave parameter values
for a specified station number to the basic settings used for connecting
the DP-Slave of FANUC CNC.
NOTE
1 Normally, use of the soft key [INIT] allows
initialization for connecting FANUC's DP-Slave.
However, be sure to set CONFIGURATION DATA
by referencing Section 1.4, "Setting Slave
Parameters When Using FANUC Slave Station."
This is because variable data for the DI/DO size in
data exchange with the SP-Slave must be set.
2 The soft key [INIT] sets each address assignment
parameter to the minimum value (the address
location is set to R0000). So, be sure to set a
correct value.
-27-
Table 1-2 summarizes the slave parameters. For details, refer to

the following documents issued by PROFIBUS
Nutzerorganisation e.V.:
Table 1-2 Slave Parameters

Item Description
DISABLE/ENABLE Specify whether to perform communication with the DP-Slave for which the slave parameters
(DIS/ENB) are set.
DISABLE : Does not perform communication.
ENABLE : Performs communication.
Note) This item specifies whether the DP-Master manufactured by FANUC makes a request
for communication with the DP-Slave. Specifically, this item is not part of the slave
parameters.
IDENT NO. DP-Slave identification number.
Specify the identification number of a DP-Slave to be connected.
SLAVE FLAG Slave specification bit flag.
Bit 7: Active
0: Does not perform communication with the DP-Slave.
1: Performs communication with the DP-Slave.
Bit 6: New_Prm
0: Does not send new parameter data to the DP-Slave.
1: Sends new parameter data to the DP-Slave.
Bits 5 to 0: Reserved (to be service to 0)
SLAVE TYPE Manufacturer-specified type indication for the DP-Slave.
LOCK REQ, UNLOCK When LOCK_REQ=ON and UNLOCK_REQ=OFF are set, the DP-Slave disables the DP-
REQ Master from modifying the parameters.
When LOCK_REQ=OFF and UNLOCK_REQ=ON are set, the DP-Slave allows the DP-
Master to modify the parameters.
SYNC REQ When ON is set, the Sync control command can be used.
FREEZE REQ When ON is set, the Freeze control command can be used.
WD REQ When On is set, disconnection detection is performed.
WD FACT1, WD Coefficients for disconnection detection time determination.
FACT2 10 × WD_FACT1 × WD_FACT2 (msec)
MIN TSDR Minimum wait time until a response is returned to the DP-Master. (Unit: Bit time)
GROUP IDENT Specify groups for the DDLM_Global_Control instruction. Each bit represents a group. Up
to eight groups can be specified.
USER PRM DATA User parameter data.
Data necessary for the slave parameters and specified by the manufacturer.
CONFIG DATA Configuration data.
Data for specifying information such as the size of I/O data to be exchanged between the
DP-Master and DP-Slave.
SLAVE USER DATA Slave user data.
Data specified by the manufacturer to indicate the characteristics of the DP-Slave.
Remarks) Explanation of terms used in the above table

Sync control : Command for specifying operation in Sync
command mode. When operation is performed in Sync
-28-
mode, the DP-Slave updates the output signals

only when the Sync control command is
received.
Freeze control : Command for specifying operation in Freeze
command mode. When operation is performed in Freeze
mode, the DP-Slave updates input signals only
when the Freeze control command is received.
Disconnection : Function for checking if data is exchanged
detection normally between the DP-Master and DP-
Slave. If data is not exchanged after the
disconnection detection time determined by
WD FACT1 and WD FACT2 has elapsed, an
error is assumed.
Bit time : Time (sec) required to send one bit of data at a
specified transfer rate. This is equivalent to the
reciprocal of a transfer rate (bps).
-29-
1.2.3 Setting for Address Assignment
Address assignment in Series 16/18-C and Series 16i/18i/21i-A
(1) Pressing soft key [ADDR] on Screen 1-6 displays Screen 1-9.
By pressing soft keys [PRV.NO] and [NXT.NO], the station
number of a DP-Slave to be set can be changed. To move to the
screen of a desired station number directly, enter the station
number, then press soft key [PRV.NO] or [NXT.NO].
Screen 1-9
-30-
Address assignment in Series 15i-A

Address assignment
Screen 1-10 is used for this setting. For the setting method, see the
description of slave parameter setting in Section 1.2.2.
Screen 1-10 Slave Parameter Screen (Series 15i-A)
-31-
CAUTION
When assigning addresses, pay careful attention to
the following points:
1 Assign addresses to all DP-Slaves that are set to
ENABLE in the slave parameters.
2 Be careful not to assign duplicate addresses to a DP-
Slave.
3 Ensure that a specified DI data area, DO data area,
and diagnose data area do not overlap one another.
4 Ensure that the specified addresses do not overlap
an area used for a ladder program.
5 Use the R area only. (When using PMC-SB5, be
careful not to exceed R1499. When using PMC-SB6
or PMC-NB6, be careful not to exceed R2999.)
6 Diagnose data is classified as standard diagnose
data and extended diagnose data. The DP-Slaves
manufactured by FANUC use standard diagnose
data (6 bytes) only. On the other hand, DP-Slaves
supplied by other manufacturers may use extended
diagnose data of more than six bytes. When using
DP-Slaves supplied by other manufacturers,
determine the size of the diagnose data by
referencing the GSD file of each DP-Slave.
(2) Each item must be set as described below.

DI/DO SETTING
Set the area to be used as a DI/DO data buffer. No
restrictions are imposed on the PMC addresses that can be
used as this buffer, except for those relating to input-only
and output-only types.
DIAGNOSE DATA SETTING
Set an area for storing diagnose data. For details of
standard diagnose data, see Table 1-3.
-32-
Table 1-3 Standard Diagnose data

Item Description
STATION STATUS 1 The state of a DP-Slave is indicated.
(Size: 1 byte) Bit 7: Diag.Master_Lock
This bit indicates that the parameters of the DP-Slave are set by another DP-Master.
When the value of MASTER_ADDRESS is neither 255 nor the address of the DP-
Master, this bit is set by the DP-Master.
Bit 6: Diag.Prm_Fault
This bit is set by the DP-Slave when the latest parameter data contains an error.
Bit 5: Diag.Invalid_Slave_Response
This bit is set by the DP-Master when incorrect data is received from the DP-Slave.
Bit 4: Diag.Not_Supported
This bit is set by the DP-Slave when the DP-Slave receives an instruction that is not
supported by the DP-Slave.
Bit 3: Diag.Ext_Diag
This bit is set by the DP-Slave when extended diagnose data can be used. The DP-
Master of FANUC CNCs can reference up to 26 bytes of the extended diagnose data.
Bit 2: Diag.Cfg_Fault
This bit is set by the DP-Slave when the latest configuration data differs from the data
held by the DP-Slave.
Bit 1: Diag.Station_Not_Ready
This bit is set by the DP-Slave when the DP-Slave is not ready for data transfer.
Bit 0: Diag.Station_Non_Existent
This bit is set by the DP-Slave when communication with the DP-Slave is impossible.
(Size: 1 byte) Bit 7: Diag.Deactivated
This bit is set by the DP-Master when communication with the DP-Slave is disabled
during slave parameter setting.
Bit 6: Reserved (undefined)
Bit 5: Diag.Sync_Mode
This bit is set by the DP-Slave when the Sync control command is received.
Bit 4: Diag.Freeze_Mode
This bit is set by the DP-Slave when the Freeze control command is received.
Bit 3: Diag.WD_On
This bit is set by the DP-Slave when the disconnection detection function is operating.
Bit 2: Reserved (set to 1 at all times)
Bit 1: Diag.Stat_Diag
If this bit is set by the DP-Slave, the DP-Master reads the diagnose data until this bit is
reset.
Bit 0: Diag.Prm_Req
This bit is set by the DP-Slave when the parameters of the DP-Slave need to be set
again. The setting of this bit is held until the parameters are set again.
(Size: 1 byte) Bit 7: Diag.Ext_Diag_Overflow
This bit is set by the DP-Slave when diagnose data cannot be stored in the extended
diagnose data area. The DP-Master of FANUC CNCs can reference up to 26 bytes of
the extended diagnose data.
Bits 6 to 0: Reserved
MASTER ADDRESS The address of the DP-Master that set the parameters of the DP-Slave is set. If the
(Size: 1 byte) parameters are not set by the DP-Master, 255 is set.
IDENT NUMBER The identification number of a DP-Slave is set.
(Size: 2 bytes)
-33-
Item Description
(Size: 1 byte) Bit 7: Diag.Deactivated
This bit is set by the DP-Master when communication with the DP-Slave is disabled
during slave parameter setting.
Bit 6: Reserved (undefined)
Bit 5: Diag.Sync_Mode
This bit is set by the DP-Slave when the Sync control command is received.
Bit 4: Diag.Freeze_Mode
This bit is set by the DP-Slave when the Freeze control command is received.
Bit 3: Diag.WD_On
This bit is set by the DP-Slave when the disconnection detection function is operating.
Bit 2: Reserved (set to 1 at all times)
Bit 1: Diag.Stat_Diag
If this bit is set by the DP-Slave, the DP-Master reads the diagnose data until this bit is
reset.
Bit 0: Diag.Prm_Req
This bit is set by the DP-Slave when the parameters of the DP-Slave need to be set
again. The setting of this bit is held until the parameters are set again.
(Size: 1 byte) Bit 7: Diag.Ext_Diag_Overflow
This bit is set by the DP-Slave when diagnose data cannot be stored in the extended
diagnose data area. The DP-Master of FANUC CNCs can reference up to 26 bytes of
the extended diagnose data.
Bits 6 to 0: Reserved
MASTER ADDRESS The address of the DP-Master that set the parameters of the DP-Slave is set. If the
(Size: 1 byte) parameters are not set by the DP-Master, 255 is set.
IDENT NUMBER The identification number of a DP-Slave is set.
(Size: 2 bytes)
For details, refer to the following documents issued by

PROFIBUS Nutzerorganisation e.V.:
-34-
(3) Soft key [INIT] on Screen 1-9 clears the value of each address
assignment parameter (the address specification fields are set to
R0000). So, specify valid values.
Example) For explanation, the example shown in Screen 1-9 is used.

On Screen 1-9, SLAVE NUMBER is 3. So, addresses are
assigned to the DP-Slave at station number 3.
DI ADDRESS is R0000, and DI SIZE is 32. So, a 32-
byte DI data area is assigned, starting at R0000, to the
DP-Slave at station number 3, as indicated below.
DO ADDRESS is R0100, and DO SIZE is 16. So, a 16-
byte DO data area is assigned, starting at R0100, to the
DP-Slave of station number 3, as indicated below.
DI data area assignment

R0000
DI data from DP-Slave #3
R0032
DO data area assignment

R0100
DO data to DP-Slave #3
R0116
For diagnose data, similarly, DGN ADDRESS is R0200,

and DGN DATA SIZE is 6. So, a 6-byte diagnose data
area is assigned, starting at R0200, to the DP-Slave of
station number 3, as indicated below.
Diagnose data area assignment

R0200
Diagnose data of DP-Slave #3
R0206
-35-
1.3 SLAVE FUNCTION SETTING

Addresses must be assigned on a DP-Slave before the slave function
can be used.
By address assignment, a PMC address is set, and the sizes of the
DI/DO areas used for the DI/DO signal transfer between the DP-
Master and DP-Slave are set. The method of setting each parameter is
described below.
The method of setting a DP-Slave varies, depending on the model
(Series 16/18-C, Series 16i/18i/21i-A, Series 15i-A, Power Mate-D/H,
Power Mate i-D/H), and operation unit (CRT/MDI, DPL/MDI, PC).
When setting the parameters, pay careful attention to the
corresponding setting method.
NOTE
Before a DP-Slave manufactured by FANUC can be
used, data dependent on the FANUC DP-Slave
must be set in the slave parameters of the DP-
Master. So, when setting the slave parameters of
the DP-Master, see Section 1.4, "Setting the Slave
Parameters for Using a slave Station Manufactured
by FANUC."
-36-
Setting the slave function with the Series 16/18-C and Series 16i/18i/21i-A
NOTE
The method of setting the slave function with the
Series 16/18-C and Series 16i/18i/21i-A is the same
when either the 6557 series or 6556 series software
for the PROFIBUS-DP function is used. Set a
DI/DO size of one byte or more when using either
the 6556 or 6557 series. (Note that, when the 6556
series is used, the display screen allows a DI/DO
size of even 0 bytes to be set.)
Procedure (CRT/MDI)
(1) Press function key <SYSTEM>. Then, press soft key [PMC] to
switch to the PMC screen.
(2) Pressing soft keys [PMCDGN], [IOCHK], [PROFI], and

[SLAVE] in the stated order displays Screen 1-11.
Screen 1-11
-37-
Setting the slave function with the Series 15i-A
Screen 1-12 Slave Function Setting Screen (Series 15i-A)
Display procedure
Procedure 1
SYSTEM
(2) When the bus parameter screen or slave parameter screen
appears, press the soft key [SLAVE SETTING].
Procedure 2
SYSTEM
(2) Press the soft key [PROFIBUS-DP].
(3) When the bus parameter screen or slave parameter screen
appears, press the soft key [SLAVE SETTING].
-38-
Cursor/paging
When the cursor key is pressed in OUTPUT DATA

SIZE, the cursor moves to FDL ADD on the bus parameter
screen.
When the cursor key is pressed in STATION NO.,

the cursor moves to CONFIG DATA LENGTH on the slave
parameter screen for slave No. 125.
PAGE
2 Pressing the page key displays the bus parameter screen.
PAGE
Pressing the page key displays the slave parameter screen
for slave No. 125.
Initialization
Pressing the soft key [INIT] clears the address assignment
parameters.
CAUTION
When assigning addresses, pay careful attention to
the following points:
1 Ensure that the specified DI and DO areas do not
overlap one another.
2 Ensure that specified addresses do not overlap an
area used for a ladder program.
3 Use the R area only. (When using the PMC-SB5, be
careful not to exceed R1499. When using the PMC-
SB6 or the PMC-NB6, be careful not to exceed
R2999.)
(3) Each item must be set as described below.

STATION NO.
Set the station number of the DP-Slave.
INPUT DATA
Set an area to be used as a DI data buffer. Set the start
address and size of the buffer.
OUTPUT DATA
Set an area to be used as a DO data buffer. Set the start
address and size of the buffer.
Example) For explanation, the example shown in Screen 1-8 is used.

On Screen 1-8, the station number of the DP-Slave is 3.
A DI data area and DO data area used as buffers for
-39-
communication with the DP-Master are assigned as

described below.
DI data area assignment

R0300
DI data from the DP-Master
R0316
DO data area assignment

R0400
DO data to the DP-Master
R0432
(4) STATUS on Screen 1-8 indicates the state of the DP-Slave.

Each item under STATUS has the meaning described below.
CONFIG STATUS
This item indicates whether slave parameter CONFIG
DATA of the DP-Master matches the configuration data
recognized by the DP-Slave. If there is a mismatch, normal
communication cannot be performed.
FF: Initial state
00: State in which normal communication is being
performed (match)
01: State in which configuration data is being received
again
03: State in which received configuration data cannot be
accepted
PARAM STATUS
This item indicates whether slave parameter USER PRM
DATA of the DP-Master matches the parameter data
recognized by the DP-Slave. If there is a mismatch, normal
communication cannot be performed.
FF: Initial state
00: State in which normal communication is being
performed (match)
01: State in which parameter data is being received again
03: State in which received parameter data cannot be
accepted
WATCHDOG STATUS
This item indicates the connection state of the
communication link with the DP-Master.
00: Connected
01: Disconnected
LIVELIST STATUS
This item indicates whether the software of the slave
function is operating normally. During normal operation,
this item counts up from 00 to FF. When FF is reached,
another count operation starts from 00. This status indicates
whether the software of the slave function is operating
normally, but does not indicate whether communication is
being performed normally.
IDENT NO.
-40-
This item displays 00A0 as the identification number of a

DP-Slave using a FANUC CNC.
(5) Status register

With the DP-Master, DP-Master status is set as diagnose data in
the R area of the PMC as described in Section 1.2.3, "Setting for
Address Assignment." With a DP-Slave, a status register is used.
This is equivalent to the diagnose data used with the DP-Master.
The status register is set at address R9094 in the R area of the
PMC. For details of the status register, see Table 1-4.
-41-
Table 1-4 Status Register

Item Description
Status register The state of a DP-Slave is indicated. (All the bits below are set by the software of the CNC.)
(Address: R9094) Bit 7: No PROFIBUS board is installed.
(Size: 1 byte) This bit is set when no PROFIBUS board is inserted into the slot.
Bit 6: The DP-Master is not ready for communication.
This bit is set if the DP-Master is not ready for communication when the power to the DP-Slave
is turned on. If communication with the DP-Master is established, but later disabled, this bit
remains set to 0.
Bit 5: Reserved.
Bit 4 or bit 3: The CPU has stopped.
Bit 4 or bit 3 is set when the CPU on the communication board of the DP-Slave has stopped
during communication. Whether bit 4 or bit 3 is set depends on the software processing on the
CNC being performed when the CPU stopped. In either case, the CPU has stopped.
Bit 2: WATCHDOG STATUS error.
This bit is set if a disconnection occurs during communication.
Bit 1: CONFIG STATUS error.
This bit is set if the DP-Slave cannot recognize the CONFIG DATA of the slave parameters of
the DP-Master.
Bit 0: PARAM STATUS error.
This bit is set when the DP-Slave cannot recognize USER PRM DATA of the slave parameters
of the DP-Master.
Setting the slave function with the Power Mate-D/H
Procedure using the CRT/MDI

(1) Press function key <SYSTEM>, then press soft key
[PARAMETER] to display the parameter screen of the Power
Mate-D/H.
(2) Set the parameters described below in the same way as for
ordinary parameters.
(3) With the slave function of the Power Mate-D/H, the PMC
addresses used for DI/DO input are X1032 and up, and the PMC
addresses used for DI/DO output are Y1032 and up at all times.
An area of the size specified in each parameter is used.
-42-
Parameters
0171 DI data size
[Data type] Word

[Unit of data] Word
[Valid data range] 1 to 32
This parameter specifies the size of DI data to be transferred to and
from the DP-Master, by using the number of bytes.
0172 DO data size
[Data type] Word

[Unit of data] Word
This parameter specifies the size of the DO data to be transferred to
and from the DP-Master, by using the number of bytes.
0173 Station number of the DP-Slave
[Data type] Word

[Unit of data] Word
This parameter specifies the station number of the DP-Slave.
Procedure using the DPL/MDI

(1) Press the <DGNOS/PARAM> key to switch to the parameter
screen of the Power Mate-D/H.
(2) Set the parameters described earlier in the same way as for
ordinary parameters.
-43-
Setting the slave function with the Power Mate i-D/H
Procedure using the CRT/MDI
The setting method is exactly the same as "Procedure (CRT/MDI)" in

"Setting the slave function with the Series 16/18-C and Series
16i/18i/21i-A" (when the 6557 series software for the PROFIBUS-DP
function is used). See the description of the method.
NOTE
The identification number of a DP-Slave using a
FANUC Power Mate CNC is 00A1. So, Screen 1-11
displays IDENT NO. = 00A1.
Procedure using the DPL/MDI

(1) Press the <DGNOS/PARAM> key, then switch the screens, in
order, from Parameter to DIAGNOSE to Pitch Error to Profibus.
Then, Screen 1-13 appears. The displayed items are the same as
those with the DPL/MDI operation package, which will be
described later. See the corresponding description.
S0001 = 0
> S0002 = 0
Screen 1-13
-44-
Procedure using the DPL/MDI operation package (PC)

(1) Press <F4/DGN/PRM>the key to switch between display of the
parameter screen, diagnose screen, pitch error compensation
screen, and Profibus screen. Select the Profibus screen. Then,
Screen 1-14 shown below appears.
FANUC Power Mate i DPL/MDI Operation Package
File Edit Disp Help
PROFIBUS
S0001 = 3
S0002 = R300
S0003 = 16
S0004 = R400
S0005 = 32
S0101 = 00
S0102 = 00
S0103 = 00
>
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

POS PRG MEN DGN OPR &@ RD WRT HLP EXT
VAR PRM ALM No.
Screen 1-14
By displaying Screen 1-14, the parameters (S0001 to S0005) can

be set, and diagnose data (S0101 to S0105) can be displayed.
Parameter No. Item Description

S0001 Station NO. Sets the station number of the DP-
Slave.
S0002 Input Data Size Sets the size of DI data.
S0003 Input Data Address Sets the address of DI data.
S0004 Output Data Size Sets the size of DO data.
S0005 Output Data Sets the address of DO data.
Address
-45-
Diagnose No. Item Description

S0101 Configuration Indicates whether slave parameter
Status CONFIG DATA for the DP-Master
matches the configuration data
recognized by the DP-Slave.
S0102 Parameter Status Indicates whether slave parameter
USER PARAM DATA of the DP-
Master matches the parameter
data recognized by the DP-Slave.
S0103 WatchDog Status Indicates the connection state of
the communication link with the
DP-Master.
S0104 Livelist Status Indicates whether the software of
the slave function is operating
normally.
S0105 IDENT NO. Indicates 00A1 as the identification
number of the DP-Slave using a
FANUC Power Mate CNC.
-46-
1.4 SETTING THE SLAVE PARAMETERS FOR USING A

SLAVE STATION MANUFACTURED BY FANUC
Before the slave function of a DP-Slave manufactured by FANUC can
be used, data dependent on the FANUC DP-Slave must be set in the
slave parameters of the DP-Master.
Table 1-5 indicates the values to be set in the slave parameters. Note
that if valid values are not set in these parameters, communication
may not be performed normally. (For the function of each slave
parameter, see Table 1-2 in Section 1.2.2, "Slave Parameter Setting.")
CAUTION
Before the slave function of a DP-Slave manufactured
by FANUC can be used, data specific to the FANUC
DP-Slave must be set in the slave parameters of the
DP-Master. If valid values are not set in these
parameters, communication may not be performed
normally.
Table 1-5 Settings of the Slave Parameters

Item Setting/description
IDENT NO. 00A0: CNC
00A1: Power Mate CNC
Identification number of a slave station using a PROFIBUS product manufactured by FANUC.
SLAVE FLAG C0
Slave specification bit flag.
SLAVE TYPE 0
Manufacturer-specified slave type.
STATION 88
STATUS Bit flag where LOCK_REQ, UNLOCK_REQ, SYNC_REQ, FREEZE_REQ, and WD_REQ are
assigned to the bits starting from the higher bit (Bits 2, 1, and 0 are not used).
LOCK_REQ and WD_REQ only are set to ON.
WD FACT1, 2 Arbitrary
Set an appropriate value according to a desired disconnection detection time.
MIN TSDR Arbitrary
Set an appropriate value according to the state of the network.
GROUP IDENT 0
Set an identification group to be used when SYNC_REQ and FREEZE_REQ are used. With the
slave function of a FANUC CNC, the SYNC_REQ and FREEZE_REQ functions cannot be used.
So, specify 0.
USER PRM Data size : 0
DATA Data : None
User parameter data.
With the slave function of a FANUC CNC, this data is not used. So, specify 0.
-47-
Table 1-5 Settings of the Slave Parameters (Continued)

Item Setting/description
USER PRM Data size : 0
DATA Data : None
User parameter data.
CONFIG DATA Data size : 3
Data : C0, Number of output bytes - 1, Number of input bytes - 1
Configuration data.
As the data size, specify 3.
As data, specify C0 in the first byte, followed by the number of output bytes - 1 and the number of
input bytes - 1.
For the input/output of 32-byte output data (256 points) and 16-byte input data (128 points), for
example, specify C0, 1F, 0F in the data field.
SLAVE USER Data size : 0
DATA Data : None
Slave user data.
Note) All settings indicated in Table 1-5 are represented in

hexadecimal.
-48-
1.5 GSD FILE OF THE FANUC CNCS

A GSD file is attached to all PROFIBUS products that can be used as
master stations and slave stations. Each GSD file contains product-
specific information in a specified format.
This section describes three GSD files for a DP-Master and DP-Slave
using a FANUC CNC, and for a DP-Slave using a FANUC Power
Mate CNC. For details of the GSD files, refer to the following
document issued by PROFIBUS Nutzerorganisation e.V.:
-49-
GSD file for a DP-Master using a FANUC CNC
#Profibus_DP
Vendor_Name = "FANUC"
Model_Name = "FANUC CNC"
Revision = "1.0"
Ident_Number = 0x00CB
Protocol_Ident =0
Station_Type =1
FMS_supp =0
Hardware_Release = "Release 1.0"
Software_Release = "Release 3.0"
9.6_supp =1
19.2_supp =1
93.75_supp =1
187.5_supp =1
500_supp =1
1.5M_supp =1
3M_supp =1
6M_supp =1
12M_supp =1
MaxTsdr_9.6 = 60
MaxTsdr_19.2 = 60
MaxTsdr_93.75 = 60
MaxTsdr_187.5 = 60
MaxTsdr_500 = 100
MaxTsdr_1.5M = 150
MaxTsdr_3M = 250
MaxTsdr_6M = 450
MaxTsdr_12M = 800
Redundancy =0
Repeater_Ctrl_Sig =2
24V_Pins =0
;
-50-
; Master specific parameters

;
Download_supp =1
Upload_supp =1
Act_Para_Brct_supp = 1
Act_Param_supp =1
Max_MPS_Length = 65532
Max_Lsdu_MS = 244
Max_Lsdu_MM = 244
Min_Poll_Timeout = 1000
;
Trdy_9.6 = 11
Trdy_19.2 = 11
Trdy_93.75 = 11
Trdy_187.5 = 11
Trdy_500 = 11
Trdy_1.5M = 11
Trdy_3M = 11
Trdy_6M = 11
Trdy_12M = 11
;
Tqui_9.6 =0
Tqui_19.2 =0
Tqui_93.75 =0
Tqui_187.5 =0
Tqui_500 =0
Tqui_1.5M =0
Tqui_3M =3
Tqui_6M =6
Tqui_12M =9
;
Tset_9.6 =1
Tset_19.2 =1
Tset_93.75 =1
Tset_187.5 =1
Tset_500 =1
Tset_1.5M =1
Tset_3M =4
Tset_6M =8
Tset_12M = 16
;
-51-
LAS_Len = 32
;
Tsdi_9.6 = 70
Tsdi_19.2 = 70
Tsdi_93.75 = 70
Tsdi_187.5 = 70
Tsdi_500 = 150
Tsdi_1.5M = 200
Tsdi_3M = 250
Tsdi_6M = 450
Tsdi_12M = 800
;
Max_Slaves_supp = 32
;
-52-
GSD file for a DP-Slave using a FANUC CNC
#Profibus_DP
Model_Name = "FANUC CNC"
Revision = "1.0"
Ident_Number = 0x00A0
Protocol_Ident =0
Station_Type =0
FMS_supp =0
9.6_supp =1
19.2_supp =1
93.75_supp =1
187.5_supp =1
500_supp =1
1.5M_supp =1
3M_supp =1
6M_supp =1
12M_supp =1
MaxTsdr_9.6 = 60
MaxTsdr_19.2 = 60
MaxTsdr_93.75 = 60
MaxTsdr_187.5 = 60
MaxTsdr_500 = 100
MaxTsdr_1.5M = 150
MaxTsdr_3M = 250
MaxTsdr_6M = 450
MaxTsdr_12M = 800
Redundancy =0
24V_Pins =0
;
-53-
; Slave specific parameters

;
Freeze_Mode_supp =0
Sync_Mode_supp =0
Auto_Baud_supp =1
Set_Slave_Add_supp = 0
User_Prm_Data_Len = 0
Min_Slave_Intervall = 1
Modular_Station =1
Max_Module =1
Max_Input_Len = 32
Max_Output_Len = 32
Max_Data_Len = 64
;
Module = "32 Byte Out, 32 Byte In" 0xC0,0x1F,0x1F
EndModule
Module = "28 Byte Out, 28 Byte In" 0xC0,0x1B,0x1B
EndModule
Module = "24 Byte Out, 24 Byte In" 0xC0,0x17,0x17
EndModule
EndModule
EndModule
EndModule
Module = " 8 Byte Out, 8 Byte In" 0xC0,0x07,0x07
EndModule
EndModule
EndModule
Module = "32 Byte Out, 1 Byte In" 0xC0,0x1F,0x00
EndModule
Module = " 1 Byte Out, 32 Byte In" 0xC0,0x00,0x1F
EndModule
;
-54-
GSD file for a DP-Slave using a FANUC Power Mate CNC
#Profibus_DP
Model_Name = "FANUC Power Mate CNC"
Revision = "1.0"
Ident_Number = 0x00A1
Protocol_Ident =0
Station_Type =0
FMS_supp =0
9.6_supp =1
19.2_supp =1
93.75_supp =1
187.5_supp =1
500_supp =1
1.5M_supp =1
3M_supp =1
6M_supp =1
12M_supp =1
MaxTsdr_9.6 = 60
MaxTsdr_19.2 = 60
MaxTsdr_93.75 = 60
MaxTsdr_187.5 = 60
MaxTsdr_500 = 100
MaxTsdr_1.5M = 150
MaxTsdr_3M = 250
MaxTsdr_6M = 450
MaxTsdr_12M = 800
Redundancy =0
24V_Pins =0
;
-55-
; Slave specific parameters

;
Freeze_Mode_supp =0
Sync_Mode_supp =0
Auto_Baud_supp =1
Set_Slave_Add_supp = 0
User_Prm_Data_Len = 0
Min_Slave_Intervall = 1
Modular_Station =1
Max_Module =1
Max_Input_Len = 32
Max_Output_Len = 32
Max_Data_Len = 64
;
EndModule
EndModule
EndModule
EndModule
EndModule
EndModule
EndModule
EndModule
EndModule
Module = "32 Byte Out, 1 Byte In" 0xC0,0x1F,0x00
EndModule
Module = " 1 Byte Out, 32 Byte In" 0xC0,0x00,0x1F
EndModule
;
-56-
B-62924EN/03 OPERATION 2. BUILDING A SAFE SYSTEM
2 BUILDING A SAFE SYSTEM

This chapter describes how to build a safe system using the
PROFIBUS-DP function.
-57-
2. BUILDING A SAFE SYSTEM OPERATION B-62924EN/03
2.1 SYSTEM SAFETY

For safety, the PROFIBUS-DP function of FANUC CNCs is designed
so that all the DI data is set to 0 when no data is transferred between
the DP-Master and a DP-Slave (for example, when the power to the
DP-Master or DP-Slave is turned off, or if a line error has occurred
during communication). So, to enable or disable a function with a DI
signal, build the system so that the system continues to operate safely
when the signal is set to 0.
PROFIBUS-DP communication employs a master-slave
communication mode. So, ensure that the DP-Master monitors the
state of each slave to ensure safe system operation.
For example, the DP-Master can read the diagnose data for each DP-
Slave and check bit 1 or bit 0 of STATION STATUS 1 of the
diagnose data to determine whether communication with a DP-Slave
is being performed normally. Moreover, a method of checking
without using diagnose data is supported. That is, a signal for
indicating normal communication is provided in DI/DO data to be
exchanged, and is monitored to determine whether communication
between the DP-Master and a DP-Slave is performed normally. In
addition, for the DP-Master, provide safety provisions to ensure that
the system is not started or is stopped safely if the system is not ready
for execution or if an error occurs in the system.
A DP-Slave manufactured by FANUC can use a system register to
monitor the communication status. For enhanced safety, however,
ensure that operation is started or continued only after permission is
obtained from the DP-Master using a signal inserted into the DI/DO
data, as described above.
CAUTION
I/O data is not transferred in sync with ladder
execution, so that the concurrency of I/O data is not
guaranteed. In the case of word-size I/O data, for
example, the higher byte may be updated later than
the lower byte.
Table 2-1 indicates information about the processing to be performed

for the major communication states. By referring to Table 2-1, build a
safe system.
Table 2-1 Processing Related to Building a Safe System

Processing on the FANUC Processing to be performed by the
Communication state
PROFIBUS board user
Communication has never been DP-Master: DP-Master:
performed between the DP- • Either bit 1 or bit 0 of STATION • Set the system execution signal
Master and a DP-Slave in STATUS 1 of the diagnose data (see the note below) to 1 when
question after power-up. of the DP-Slave (with which system operation is determined to
communication is not be possible from the
established) is set to 1. establishment of communication
• All DI signals from the DP-Slave with each DP-Slave.
are set to 0. DP-Slave in question:
-58-
B-62924EN/03 OPERATION 2. BUILDING A SAFE SYSTEM
DP-Slave in question: • Never start system operation

• All DI signals from the DP-Master (never operate the motor) until
are set to 0. the system execution signal from
the DP-Master is set to 1.
Note)
As described earlier, provide a
signal (system execution signal)
for starting system operation in
the DI/DO data exchanged
between the DP-Master and DP-
Slaves. Ensure that this signal
disables system operation when
set to 0, and enables system
operation when set to 1, as with
the emergency stop signal.
A DP-Slave in question has DP-Master: DP-Master:
established communication with • Both bit 1 and bit 0 of STATION • Set the system execution signal
the DP-Master, but STATUS 1 of the diagnose data to 1 when system operation is
communication between the DP- of the DP-Slave are set to 0. determined to be possible from
Master and other DP-Slaves was • The DI signals are sent normally the establishment of
not yet established. from the DP-Slave. communication with each DP-
DP-Slave in question: Slave.
• The DI signals are sent normally DP-Slave in question:
from the DP-Master. • Never start system operation
(never operate the motor) until
the system execution signal from
the DP-Master is set to 1.
-59-
2. BUILDING A SAFE SYSTEM OPERATION B-62924EN/03
Table 2-1 Processing Related to Building a Safe System (Continued)

Processing on the FANUC Processing to be performed by the
Communication state
PROFIBUS board user
After system operation started, a DP-Master: DP-Master:
communication alarm was issued • Either bit 1 or bit 0 of STATION • When stopping of the system is
by the DP-Slave in question. STATUS 1 of the diagnose data determined to be necessary after
of the DP-Slave is set to 1. the establishment of
• All DI signals from the DP-Slave communication with each DP-
are set to 0. Slave, set the system execution
DP-Slave in question: signal to 0 to notify each DP-
• All DI signals from the DP-Master Slave that the system is to be
are set to 0. stopped.
• When the Power Mate-H is used, DP-Slave in question:
the emergency stop state is set to • Because all DI signals from the
stop the motor. DP-Master are set to 0, the
system execution signal is also
set to 0. So, stop system
operation safely (for example, by
gradually reducing the speed of
the motor).
After system operation started, DP-Master: DP-Master:
the DP-Slave in question • Both bit 1 and bit 0 of STATION • When stopping of the system is
established communication with STATUS 1 of the diagnose data determined to be necessary after
the DP-Master, but a of the DP-Slave remain set to 0. the establishment of
communication alarm was issued • The DI signals are sent normally communication with each DP-
on another DP-Slave. from the DP-Slave. Slave, set the system execution
DP-Slave in question: signal to 0 to notify each DP-
• If another DP-Slave issues a Slave that the system is to be
communication alarm, the DP- stopped.
Slave is not placed in the alarm DP-Slave in question:
state. • When the system execution
• The DI signals are received from signal is set to 0 based on the
the DP-Master, and the DO determination by the DP-Master,
signals are sent to the DP- stop system operation safely (for
Master, as in normal processing. example, by gradually reducing
the speed of the motor).
-60-
B-62924EN/03 OPERATION 3. EXAMPLE OF CONNECTION
3 EXAMPLE OF CONNECTION
This chapter describes an example of connecting the PROFIBUS-DP
function of the FANUC CNCs.
-61-
3. EXAMPLE OF CONNECTION OPERATION B-62924EN/03
3.1 EXAMPLE OF CONFIGURATION

Using the example configuration shown below, the setting of each
parameter is explained.
Series 16i-A
DP-Master (class1) #1
16 bytes 16 bytes 16 bytes PROFIBUS (12 Mbps)
4 bytes 4 bytes 4 bytes
Series 18i-A Series 18-C Power Mate-H
DP-Slave #3 DP-Slave #4 DP-Slave #5
Fig. 3-1 Example of PROFIBUS-DP Configuration
In the example configuration shown in Fig. 3-1, a Series 16i-A station

serving as a DP-Master is connected to a Series 18i-A station, Series
18-C station, and Power Mate-H station acting as DP-Slaves. Data
consisting of 16 bytes (128 points) is transferred from the DP-Master
to each of the DP-Slaves, and data consisting of 4 bytes (32 points) is
transferred from each of the DP-Slaves to the DP-Master.
The transfer rate is 12 Mbps. Station number 1 is assigned to the DP-
Master, and station numbers 3, 4, and 5 are assigned to the DP-Slaves,
from left to right.
-62-
3.1.1 Master Station Setting
Bus parameter setting

When a transfer rate of 12 Mbps is used, press soft key [INIT] on the
bus parameter screen. Then, the bus parameters are set as indicated in
Table 3-1.
To change the transfer rate from 12 Mbps to a different value, set the
bus parameters again according to Table 1-1-a in Section 1.2.1, "Bus
Parameter Setting."
Table 3-1 Bus Parameter Settings

Item Setting
FDL ADD 1
BAUDRATE 9
T SL 1000
MIN T SDR 11
MAX T SDR 800
T QUI 9
T SET 16
TTR 65000
G 10
HSA 126
MAX RETRY 4
BP FLAG 00000000
MIN SLAVE INT 1
POLL TIME OUT 1000
DATA CONTROL 100
CLASS2 NAME Non
MASTER USER DATA 0
Slave parameter setting

Only FANUC CNCs are connected as the DP-Slaves. So, the values
set by pressing soft key [INIT] on the slave parameter setting screen
are used for each DP-Slave.
However, IDENT NO. and CONFIG DATA must be set. Set these
slave parameters in the same way for each of DP-Slave #3 through
DP-Slave #5. For details of the settings, see Table 3-2.
-63-
Table 3-2 Slave Parameter Settings

Item Setting
DIS/ENB ENABLE
IDENT NO. #3: 00A0 (Series 18i-A)
#4: 00A0 (Series 18-C)
#5: 00A1 (Power Mate-H)
SLAVE FLAG 192
SLAVE TYPE 0
LOCK REQ ON
UNLOCK REQ OFF
SYNC REQ OFF
FREEZE REQ OFF
WD REQ ON
WD FACT1 10
WD FACT2 10
MIN TSDR 55
GROUP IDENT 0
USER PRM DATA 0
CONFIG DATA 3 (C0, 03, 0F)
SLAVE USER DATA 0
Settings for address assignment

When the address map shown in Fig. 3-2 is assumed, the settings
indicated in Table 3-3 are required.
Table 3-3 Settings for Address Assignment

Slave No. Item Setting
DI ADDRESS R0000
DI SIZE 4
DO ADDRESS R0020
3
DO SIZE 16
DGN ADDRESS R0070
DGN SIZE 6
DI ADDRESS R0004
DI SIZE 4
DO ADDRESS R0036
4
DO SIZE 16
DGN ADDRESS R0076
DGN SIZE 6
DI ADDRESS R0008
DI SIZE 4
DO ADDRESS R0052
5
DO SIZE 16
DGN ADDRESS R0082
DGN SIZE 6
-64-
R0000
R0004
R0008
R0012
Not used
R0020
R0036
R0052
R0068
Not used
R0070
R0076
R0082
R0088
Fig. 3-2 DP-Master Address Map
-65-
3.1.2 Slave Station Setting

When the address map shown in Fig. 3-3 is assumed for each DP-
Slave, the settings indicated in Table 3-4 through Table 3-6 are
required.
Table 3-4 Settings for DP-Slave #3

Item Setting
STATION NO. 3
DI ADDRESS R0000
DI SIZE 16
DO ADDRESS R0020
DO SIZE 4

Item Setting
STATION NO. 4
DI ADDRESS R0000
DI SIZE 16
DO ADDRESS R0020
DO SIZE 4

Item Setting
Parameter No. 0171 16
-66-
DP-Slave #3, #4
R0000
DI area
R0016
Not used
R0020
DO area
R0024
DP-Slave #5
X1032
DI area
X1048
Fig. 3-3 DP-Slave Address Map
Y1032
DO area
Y1036
-67-
III. CONNECTION
B-62924EN/03 CONNECTION 1. CONNECTING THE PROFIBUS FUNCTIONS
1 CONNECTING THE PROFIBUS

FUNCTIONS
This chapter provides an explanation of how to connect the
PROFIBUS-DP.
CAUTION
Isolating the PROFIBUS cables from noise sources.
The PROFIBUS cables are of the group C
classification.
Refer to the "FANUC Series
16i/18i/21i/160i/180i/210i-Model A Connection
Manual (Hardware) (B-63003EN)" for an explanation
of how to isolate the PROFIBUS cables from cables
of the group A and B classifications.
NOTE
PROFIBUS-DP cannot be used with DeviceNet.
-71-
1. CONNECTING THE PROFIBUS FUNCTIONS CONNECTION B-62924EN/03
1.1 PROFIBUS CONNECTION
• Example of a PROFIBUS-DP system with a single DP-Master
DP-Master
(Class1) #1
#3 #4 #5 #6 #N
DP-Slaves
Up to 32 DP-Slaves can be connected to a single DP-Master

(Class1).
1.2 PROFIBUS CABLE PARAMETERS

PROFIBUS communication uses shielded twisted-pair cable.
The cable must satisfy the requirements listed below.
Item Rating
Characteristic impedance 150 ohm (f < 2 MHz)
Capacitance < 30 nF/Km
Resistance < 110 ohm/Km
Wire gauge > 0.64 mm
Conductor cross-sectional > 0.34 mm2
area
Recommended cable: SINEC L2 bus cable 6XV1 830-0AH10,

manufactured by Siemens
-72-
1.3 CABLE LENGTH AND TRANSFER RATE

The maximum allowable bus cable length varies depending on the
transfer rate for which the cable is used. Determine the length from
the following table.
9.6 to
Baud rate (kbps) 187.5 500 1500 3000 to 12000
93.75
Maximum allowable
1200 1000 400 200 100
overall cable length (m)
1.4 TERMINATING RESISTOR

Each end of the bus cable must be terminated with a resistor as shown
below.
VP (6)
Ru = 390 ohm, 1/4 W
RxD/TxD (+) (3)
Rt = 220 ohm, 1/4 W
RxD/TxD (-) (8)
Rd = 390 ohm, 1/4 W
DGND (5)
NOTE
The numbers in parentheses are the connector pin
numbers. The Siemens S7 SINEC L2 bus
connector incorporates terminating resistors. A
switch can be used to determine whether the
terminating resistors are to be used.
-73-
1.5 CONNECTOR
Nine-pin D-Sub female connector
1 PE PE : Shielding
6 VP RxD/TxD (+) : Transmission/reception
2
data (+)
7
3 RxD/TxD (+) CNTR-P : Not used (repeater control)
8 RxD/TxD (-)
4 DGND : Signal ground
9 VP : Not used (+5 V output)
5 CNTR-P
RxD/TxD (-) : Transmission/reception
data (-)
CAUTION
The VP and CNTR-P pins are used for controlling a
repeater. Do not connect these pins to anything
unless a repeater is used. Otherwise, damage to
the device is likely. If you want to use these pins,
consult with FANUC beforehand.
Cable-end connector: S7 SINEC L2 bus connector 6ES7 972-0BA11-

0XA0, manufactured by Siemens, or equivalent
Outside Dimensions of the S7 SINEC L2 Bus Connector

35.6 15.8
35.0
64.0
28.4
NOTE
The shape, dimensions, and other characteristics of
the connector are subject to change without notice.
1.6 CABLE CONNECTION
Connect the PROFIBUS cable as shown in the following diagram.
-74-
CNC side
Shield
CN1 PROFIBUS
A(03) Station at the
A(03) A
previous stage
B B(08)
B(08)
A
B
Shield
Bus PROFIBUS
connector A(03) Station at the
next stage
B(08)
A: RxD/TxD (+) (pin number 3)

B: RxD/TxD (-) (pin number 8)
Shielding treatment:
Clamp both the cable drawn from the station at the previous
stage and that leading to the station at the next stage on the CNC
side.
For an explanation of how to treat the cable at each station, refer
to the respective manuals for the stations.
-75-
1.7 CABLE SHIELDING

Clamp the PROFIBUS bus cable as shown in the following diagram.
The clamping method shown below has two purposes: Cable
fastening and shielding. It is very important to clamp the cable to
maintain stable system operation; do not forget to clamp the cable.
As shown below, remove part of the cable sheath to expose the
shielding conductor, and clamp the exposed shielding portion against
the grounding plate with the clamping fixture.
Grounding plate
Cable
Cable clamp
Grounding
plate
Shielding
Cable sheath
-76-
B-62924EN/03 CONNECTION 2. PROFIBUS FOR THE Series 16/18-C
2 PROFIBUS FOR THE Series 16/18-C

This chapter provides information about the connection of the
PROFIBUS board for the Series 16/18-C.
-77-
2. PROFIBUS FOR THE Series 16/18-C CONNECTION B-62924EN/03
2.1 CONFIGURATION
A single PROFIBUS board for the Series 16/18-C has both the master
function and the slave function.
Master function
Slave function
-78-
2.2 INSTALLATION
2.2.1 Environmental Conditions

When installing the PROFIBUS board in the CNC control unit,
observe the installation conditions for the CNC control unit
(environmental conditions in the cabinet).
2.2.2 Cable Installation

In the same way as for a regular CNC control unit, the PROFIBUS
cable is drawn out only from the front of the unit. The connector
layout of the PROFIBUS board is shown below for reference.
The actual location of the board and the actual connector layout of
other boards may differ from the above figure, however. For an
explanation of the actual connection layout of each individual board,
refer to the Connection Manual (Hardware) (B-62753EN).
NOTE
6ES7 972-0BA11-0XA0 is a right-angled connector.
When it is used with this board, its cable is drawn
up, as shown in the figure.
When using this connector, always pay careful
attention to its orientation.
-79-
-80-
2.2.3 PROFIBUS Board Connector Layout

Function Connector name and other
markings
PROFIBUS
MASTER
DP-Master interface JN1
Frame ground pin FG1 (not used)
LED indicator LED1

LED2
SLAVE
DP-Slave interface JN2
Frame ground pin FG2 (not used)
LED1
LED indicator LED2
LED3
-81-
2.3 CONNECTION DIAGRAM

An overview of the complete connection is shown below. For
connections that are not shown in the figure below, refer to the
connection manual of the CNC main unit.
DP-Slave DP-Slave DP-Slave

#2 #3 #4
Network 1 (PROFIBUS)
CNC system
CNC main board
DP-Master
PROFIBUS board #1
Option slot JN1
Master function
JN2
Slave function
DP-Slave
#4
DP-Master
#1
DP-Slave DP-Slave
#2 #3
Networks 1 and 2 are mutually independent.
-82-
B-62924EN/03 CONNECTION 3. INTEGRAL-TYPE PROFIBUS FOR THE Series 16i/18i/21i
3 INTEGRAL-TYPE PROFIBUS FOR THE

Series 16i/18i/21i
This chapter describes the connection of the integral-type PROFIBUS
board for the Series 16i/18i/21i.
-83-
3. INTEGRAL-TYPE PROFIBUS FOR THE Series 16i/18i/21i CONNECTION B-62924EN/03
3.1 CONFIGURATION
The hardware of the PROFIBUS function comprises a PROFIBUS
board and a PROFIBUS adapter unit (hereafter simply referred to as
an adapter unit).
[PROFIBUS board]
The PROFIBUS board consists of two printed circuit boards: a master
function board and a slave function board.
Slave function board Master function board
The figure above shows the two boards joined together.
-84-
[Adapter unit]
The CNC control unit is usually mounted on the machine operator's
panel (pendant). The adapter unit allows the PROFIBUS cable to be
extended and connected in the power magnetics cabinet. This makes
it easy to lay the PROFIBUS bus cable after the machine is installed.
The PROFIBUS board and adapter unit are connected by an internal

cable. Two separate adapter units must be provided for the master
function and the slave function.
Adapter unit
DIN rail
Ordering information
Name Code Remarks
PROFIBUS board A02B-0236-J311 Master + Slave
Adapter unit A02B-0236-C221
-85-
[Connection between the PROFIBUS board and adapter unit]
PROFIBUS board
Adapter unit
Internal cable
The figure above shows a connection of the master function board.

The slave function board is connected in the same way.
-86-
3.2 INSTALLATION

When using the PROFIBUS board, the installation conditions for the
CNC control unit in which the board is installed (environmental
conditions in the cabinet) must be observed. This also applies to the
adapter unit.
3.2.2 Mounting the Board

The PROFIBUS board is mounted in an option slot of the control unit.
The board occupies a single slot. Some control units have slots that
cannot be used for this board.
Slot-1
Slot-2
Slot-3
Slot-4 PROFIBUS board
Rack type Slot-1 Slot-2 Slot-3 Slot-4

4-slot rack × ¡ ¡ ×
3-slot rack × × ¡
2-slot rack × ¡
¡: Can be used ×: Cannot be used
-87-
3.2.3 Mounting the Adapter Unit

The adapter unit is mounted in the power magnetics cabinet, using the
DIN rail. For the procedure for mounting and removing the adapter
unit on and from the DIN rail, refer to "Connection of connector panel
I/O module" in "Connection Manual (Hardware)" (B-63003EN) of the
corresponding CNC.
3.2.4 Connection between the PROFIBUS Board and Adapter Units

The PROFIBUS board and adapter units are connected by internal
cables, as shown below:
CNC control unit Adapter unit
JN1 CN1
PROFIBUS board
JN1
(Master)
Adapter unit
JN2
JN1 CN1
(Slave)
MAX. 6 m
The internal cable as described below is used to connect the

PROFIBUS board and adapter unit:
L<6m
Name Code Remarks

Connector PCR-E20FS Honda Tsushin Kogyo Co., Ltd.
Housing PCR-V2-LA Honda Tsushin Kogyo Co., Ltd.
Wire A66L-0001-0286
[Connector pins]
-88-
PROFIBUS board JN1/JN2 JN2 Adapter unit

1 TXD+ 11 1 TXD+ 11
2 TXD- 12 0V 2 TXD- 12 0V
3 RXD+ 13 3 RXD+ 13
4 RXD- 14 0V 4 RXD- 14 0V
5 RTS+ 15 5 RTS+ 15
6 RTS- 16 0V 6 RTS- 16 0V
7 17 7 17
8 18 +5V 8 18 +5V
9 +5V 19 9 +5V 19
10 20 +5V 10 20 +5V
[Cable wires]
PROFIBUS board Adapter unit

JN1/JN2 JN1
TXD+ (1) (1) TXD+
TXD- (2) (2) TXD-
RXD+ (3) (3) RXD+
RXD- (4) (4) RXD-
RTS+ (5) (5) RTS+
RTS- (6) (6) RTS-
+5V (9) (9) +5V

+5V (18) (18) +5V
+5V (20) (20) +5V
0V (12) (12) 0V
0V (14) (14) 0V
0V (16) (16) 0V
Shielding
Name Code Remarks
Internal cable A02B-0236-K151 Two 6-m internal cables
-89-
3.2.5 Connector Layout

[PROFIBUS board]
Master function board
JN1 (master function)

for connection with
an adapter unit
Slave function board
JN2 (slave function)

for connection with
an adapter unit
-90-
[Adapter unit]
The outside dimensions are the same as those of the connector panel
I/O module. For details, refer to "Connection Manual (Hardware)"
(B-63003EN) of the corresponding CNC.
CN1: Nine-pin D-Sub female connector

PROFIBUS bus interface
PROFIBUS
bus cable
Internal cable
JN2: PCR-EV20MDT
Interface with PROFIBUS board
-91-
3.3 COMPLETE CONNECTION DIAGRAM

connection manual of the CNC main unit.

#2 #3 #4
CNC system
CNC main board
DP-Master
CN1
#1
JN2
Adapter
JN1 unit
PROFIBUS master
Option slot
function board
JN2
JN2 Adapter
unit
PROFIBUS slave
function board
DP-Slave CN1
#4
DP-Master
#1
DP-Slave DP-Slave
#2 #3
Networks 1 and 2 are independent of each other.
-92-
B-62924EN/03 CONNECTION 4. PROFIBUS FOR THE STAND-ALONE TYPE Series 16i/18i/21i
4 PROFIBUS FOR THE STAND-ALONE

TYPE Series 16i/18i/21i
This chapter describes the connection of the PROFIBUS board for the
stand-alone type Series 16i/18i/21i.
-93-
4. PROFIBUS FOR THE STAND-ALONE TYPE Series 16i/18i/21i CONNECTION B-62924EN/03
4.1 CONFIGURATION
The PROFIBUS hardware for the stand-alone type Series 16i/18i/21i

is a set of two printed circuit boards of the minislot size. One board is
for the master function, and the other is for the slave function.
1) PROFIBUS master board
2) PROFIBUS slave board
Name Code Remarks
PROFIBUS master board A02B-0265-J311 Master function only
PROFIBUS slave board A02B-0265-J310 Slave function only
-94-
4.2 INSTALLATION

conditions in the cabinet) must be observed.

The PROFIBUS board is mounted in minislots of the control unit.
The master board and the slave board occupy a single slot each. The
board can be inserted into any minislot.
-95-
4. PROFIBUS FOR THE STAND-ALONE TYPE Series 16i/18i/21i CONNECTION B-62924EN/03

[PROFIBUS master board]
JN1
[PROFIBUS slave board]

JN1: Nine-pin D-Sub female connector
PROFIBUS bus interface (master function)
JN2

PROFIBUS bus interface (slave function)
-96-

Connection Manual (Hardware) (B-63003EN) of the CNC main unit.

#2 #3 #4
CNC system
CNC main board
DP-Master
PROFIBUS master #1
Option slot JN1
function board
PROFIBUS slave
JN2
function board
DP-Slave
#4
DP-Master
#1
DP-Slave DP-Slave
#2 #3
-97-
5. PROFIBUS FOR THE Series 15i CONNECTION B-62924EN/03
5 PROFIBUS FOR THE Series 15

Series 15i.
-98-
B-62924EN/03 CONNECTION 5. PROFIBUS FOR THE Series 15i
5.1 CONFIGURATION
The PROFIBUS hardware for the Series 15i is a set of two printed
circuit boards of the minislot size. One board is for the master
function, and the other is for the slave function.
1) PROFIBUS master board
2) PROFIBUS slave board
Name Code Remarks
PROFIBUS master board A02B-0261-J122 Master function only
PROFIBUS slave board A02B-0261-J121 Slave function only
-99-
5.2 INSTALLATION


The PROFIBUS board is mounted in minislots of the control unit.
The master board and the slave board occupy a single slot each. The
board can be inserted into any minislot.
-100-
B-62924EN/03 CONNECTION 5. PROFIBUS FOR THE Series 15i

JN1

PROFIBUS bus interface (master function)
JN2

-101-

Connection Manual (Harware) (B-63323EN) of the CNC main unit.

#2 #3 #4
CNC system
CNC main board
DP-Master
PROFIBUS master #1
Option slot JN1
function board
PROFIBUS slave
JN2
function board
DP-Slave
#4
DP-Master
#1
DP-Slave DP-Slave
#2 #3
-102-
B-62924EN/03 CONNECTION 6. PROFIBUS FOR THE Power Mate-D/H
6 PROFIBUS FOR THE Power Mate-D/H

This chapter describes information about the connection of the
PROFIBUS card for the Power Mate-D/H.
-103-
6. PROFIBUS FOR THE Power Mate-D/H CONNECTION B-62924EN/03
6.1 CONNECTION DIAGRAM
PROFIBUS PROFIBUS
at previous at next
stage stage
Power Mate-D/H
PROFIBUS card J141
CN2
J139
Machine
CE49
The meaning of each abbreviation used in the above diagram is as

follows:
CN2 : PROFIBUS connector
CE49 : Connector for built-in I/O machine interface
J141 : Cable specification for the PROFIBUS (see Section III-
1.2 of this volume.)
J139 : Cable specification for built-in I/O machine interface
(see Section III-6.4 of this chapter.)
NOTE
The PROFIBUS card is incorporated in the Power
Mate-D/H. CN2 and CE49 are in the lower section
of the unit.
Name Code Remarks
PROFIBUS card A02B-0166-H100 Power Mate-D
PROFIBUS card A02B-0211-J100 Power Mate-H
6.2 ENVIRONMENTAL CONDITIONS

When using the PROFIBUS card in the Power Mate-D/H, observe the
installation conditions for the Power Mate-D/H.
-104-
6.3 SIGNALS
6.3.1 PROFIBUS Interface
<1> DI signals: X1032 to X1063 (up to 256 points)
<2> DO signals: Y1032 to Y1063 (up to 256 points)
6.3.2 Built-in I/O Machine Interface

<1> DI signal (DC input signal B: 16 points)
7 6 5 4 3 2 1 0
X1000 SKIP *RILK *ESP SKIP4 SKIP3 SKIP2
CE49- B05 A06 B04 A04 B03 A03 B02 A02
7 6 5 4 3 2 1 0
X1002 *DEC6 *DEC5 *DEC4 *DEC3 *DEC2 *DEC1
CE49- B10 A10 B09 A09 B08 A08 B07 A07
X1000.0, X1000.1, X1000.2, and X1000.7 are common-switchable
DC input signals B.
X1002.0, X1002.1, X1002.2, and X1002.7 are common-switchable
DC input signals B.
X1000.3 to X1000.6 and X1002.3 to X1002.6 are DC input
signals B.
NOTE
To use the above functions (*ESP, *RILK, SKIPn,
*DECn), set bit 3 (BIO) of parameter No. 3001 and
parameter No. 3005.
X1001, X1003 to X1031, X1064, and above cannot
be used.
<2> DO signals (source type output signals: 2 points)

7 6 5 4 3 2 1 0
Y1000
CE49- B11 A11
NOTE
1 Y1000.2 to Y1000.7, Y1001 to Y1031, Y1064, and
above cannot be used.
2 Refer to Item for "Input/Output Signal Specifications"
in the "FANUC Power Mate-Model H Connection
Manual" for an explanation of the rules governing
input/output signals.
3 The maximum load current for the source-type output
signal is 1.4 A.
-105-
6.4 BUILT-IN I/O MACHINE INTERFACE
6.4.1 Overview
PROFIBUS card
CE49
34-pin ribbon cable connector
A B
Hirose HIF3BA-34D-2.564R
01 +24E +24E
02 X1000.0 X1000.1
03 X1000.2 X1000.3
04 X1000.4 X1000.5
05 DIC1 X1000.7
06 X1000.6 DOC Machine-side power
Female
07 X1002.0 X1002.1 J139
08 X1002.2 X1002.3 Male magnetics cabinet and
09 X1002.4 X1002.5 machine panel

10 X1002.6 X1002.7
11 Y1000.0 Y1000.1
12
13
14 Clamp the shielding of cable J139 to
15 DOC the grounding plate of the cabinet on
16 DIC2
the PROFIBUS card side using a
17 0V 0V
metal cable clamping fixture.
1. +24E (output)
24 VDC supplied to the Power Mate main unit is sent as a DI signal via a fuse.
Do not connect any 24 V output from an external power supply to this pin. Also, do not connect it to
DOC.
2. DOC (external 24 V input)

The two DOC pins need to be connected to receive the 24 V for DO from an external power supply.
3. DIC1 and DIC2 (input)

These pins are DI common switchover pins. Usually, they must be connected to 0 V.
-106-
<1> Connector specification

MIL-C-83503 standard-compliant (with center key to prevent
reverse insertion)
The cable-end connector must also comply with this standard.
FANUC specification: A02B-0124-K300 (Hirose HIF3BA-
34D-2.564R)
Refer to the Item for “Connection to the Built-in I/O Card” of
the "FANUC Power Mate-MODEL D Connection Manual" or
"FANUC Power Mate-MODEL H Connection Manual" for an
explanation of the connector pin arrangement.
<2> Recommended cable specification

Use a common-shield cable.
Shielded 34-conductor cable (soldering type)
FANUC specification: A66L-0001-0308#S34S
(Oki Electric Cable SFX-S 34-7/0.127 3030-
SV(20266)(Taiyu)K)
-107-
6.4.2 Details of DI Connection

Fig. 6-1 PROFIBUS Card Machine Interface (1)
Power Mate
Pin number
Example of connection
+24E Bit number
+24E CE49(A01, B01)
Address number
CE49(A02)
X1000.0
l l
CE49(B02) X1000.1
l l
l
CE49(A03)
X1000.2
l l
l
CE49(B03)
X1000.3
l ) l
CE49(A04)
X1000.4
l l
l
CE49(B04)
X1000.5
l l
l
CE49(A06)
X1000.6
l l
l
CE49(B05)
X1000.7
l
l
DIC1 CE49(A05)
0V CE49(A17, B17)
l
X1000 is DC input signal B (for high-speed signal input).

X1000.0 to X1000.2 and X1000.7 are common-switchable. The example configuration shown above uses a
sink-type input.
-108-
Power Mate
Example of connection Pin number
+24E Bit number
+24E CE49(A01, B01)
Address number
CE49(A07)
X1002.0
l l
CE49(B07) X1002.1
l l
l
CE49(A08)
X1002.2
l l
l
CE49(B08)
X1002.3
l ) l
CE49(A09)
X1002.4
l l
l
CE49(B09)
X1002.5
l ) l
l
CE49(A10)
X1002.6
l l
l
CE49(B10)
X1002.7
l
l
DIC2 CE49(A16)
0V CE49(A17, B17)
l
X1002 is a DC input signal B (for high-speed signal input).

X1002.0 to X1002.2 and X1002.7 are common-switchable. The example configuration shown above uses a
sink-type input.
-109-
6.4.3 Details of DO Connection
Power Mate
Pin number Example of
Bit number
connection
Voltage regulator
Address CE49(B06, B15) DOC
number l +24 V 0V
Y1000.0
CE49(A11)
l l l
Y1000.1 CE49(B11)
l l l
CE49(A17, B17) 0V
-110-
B-62924EN/03 CONNECTION 7. PROFIBUS FOR THE Power Mate i
7 PROFIBUS FOR THE Power Mate i

Power Mate i.
-111-
7. PROFIBUS FOR THE Power Mate i CONNECTION B-62924EN/03
7.1 CONFIGURATION
The PROFIBUS hardware for the Power Mate i is a printed circuit

board of the minislot size. Just the slave function is available.
Name Code Remarks
PROFIBUS-DP slave board A02B-0259-J220 Slave function only
-112-
7.2 INSTALLATION


The PROFIBUS board is mounted in a minislot of the control unit.
This board occupies a single slot. The board can be inserted into any
minislot.
-113-
7. PROFIBUS FOR THE Power Mate i CONNECTION B-62924EN/03

[PROFIBUS board]
JN2

-114-

Connection Manual (Hardware) (B-63173EN) of the main unit of the
Power Mate i.
Power Mate i system

Base PCB
Back panel Mini slot
PROFIBUS slave
JN2
function board
DP-Slave
#4
DP-Master
#1
Network (PROFIBUS)
DP-Slave DP-Slave
#2 #3
-115-
IV. MAINTENANCE
B-62924EN/03 MAINTENANCE 1. PROFIBUS FOR THE Series 16/18-C
1 PROFIBUS FOR THE Series 16/18-C

This chapter provides information about the maintenance of the
PROFIBUS board for the Series 16/18-C.
-119-
1. PROFIBUS FOR THE Series 16/18-C MAINTENANCE B-62924EN/03
1.1 COMPONENT LAYOUT
Connector name
and other markings
PROFIBUS
DC/DC
MASTER
LSI chip
for JN1
communi-
cation
CPU
FG1
ROM LED1
LED2
DC/DC SLAVE
JN2
LSI chip
CPU for
FG2
communi
-cation
LED1
LED2
ROM LED3
Name Code Remarks
PROFIBUS board A16B-3200-0220 Master + Slave
-120-
B-62924EN/03 MAINTENANCE 1. PROFIBUS FOR THE Series 16/18-C
1.2 LED INDICATORS AND THEIR MEANINGS

The PROFIBUS interface board for the Series 16/18-C has two
functions (DP-Master and DP-Slave functions). Each function uses
separate LED indicators.
1.2.1 DP-Master Function LED Indicators
SYSFAIL P-WKR
LED1
ALARM P-DPR
LED2 TOKEN
When the power is During normal

switched on operation
(communication)
l: On
¡: Off
Name Color Description

SYSFAIL Red Indicates the state of the SYSFAIL signal on the PROFIBUS
interface board. It is turned on when the power is switched on.
ALARM Red Software-controlled alarm LED. It is turned on when the power is
switched on. When the DP-Master function is started normally,
the LED is turned off and remains off thereafter.
P-WKR Red Turned on if an SRAM parity error occurs in the DP-Master.
Lit if a parity error has occurred.
The LED does not go on when the power is turned on. Once lit,
the LED continues illuminating until the power is turned off.
P-DPR Red Turned on if a DPRAM parity error occurs in the DP-Master.
The LED does not go on when the power is turned on. Once lit,
the LED continues illuminating until the power is turned off.

TOKEN Green Indicates whether normal communication is performed.
Lit if normal communication is performed.
The LED does not go on when the power is turned on.
-121-
1. PROFIBUS FOR THE Series 16/18-C MAINTENANCE B-62924EN/03
1.2.2 DP-Slave Function LED Indicators
SYSFAIL P-C32
LED1 Red LED
ALARM P-WIN
LED2 RUN Green LED
LED3 BUS FAULT Red LED
When the power During normal

is switched on operation
(communication)
l: On
¡: Off

SYSFAIL Red Indicates the state of the SYSFAIL signal on the PROFIBUS
interface board. It is turned on when the power is switched on.
ALARM Red Software-controlled alarm LED. It is turned on when the power is
switched on. When the DP-Slave function is started normally, the
LED is turned off and remains off thereafter.
P-C32 Red Indicates whether a parity error occurred when CPU 80C32 of the
DP-Slave accessed SRAM or DPRAM.
The LED does not go on when the power is turned on. Once lit, the
LED continues illuminating until the power is turned off.
P-WIN Red Indicates whether a parity error occurred when another F-BUS
module accessed DPRAM of the DP-Slave via Window.
The LED does not go on when the power is turned on. Once lit, the
LED continues illuminating until the power is turned off.

RUN Green Remains on while communication is being performed normally.
BUS Red Is turned on if:
FAULT • Parameters and configuration data are not received from the
DP-Master after the power is switched on.
• An invalid parameter or configuration data is received.
• It becomes impossible to perform communication with the DP-
Master.
-122-
B-63324EN/01 MAINTENANCE 2. INTEGRAL-TYPE PROFIBUS FOR THE Series 16i/18i/21i
2 INTEGRAL-TYPE PROFIBUS FOR THE

Series 16i/18i/21i
This chapter describes the maintenance information of the integral-
type PROFIBUS board for the Series 16i/18i/21i.
-123-
2. INTEGRAL-TYPE PROFIBUS FOR THE Series 16i/18i/21i MAINTENANCE B-62924EN/03

CPU
LSI chip for

communi-
cation
ADD1
JN2 LED JN1
LED
LSI chip for

communication
CPU
ADD1
The master board and slave board are connected by the ADD1
connectors.
Name Code Remarks
PROFIBUS master board A20B-8100-0430
PROFIBUS slave board A20B-2100-0430 Daughterboard
-124-
B-63324EN/01 MAINTENANCE 2. INTEGRAL-TYPE PROFIBUS FOR THE Series 16i/18i/21i

The integral-type PROFIBUS interface board for the Series
16i/18i/21i comprises two boards. Each board uses separate LED
indicators.
2.2.1 LED Indicators of the DP-Master Function
LED1 LED2 LEDB

LED1 Green Indicates whether the CPU of this board has been
activated.
Lit if the CPU has been released from the reset state and
activated.
LED2 Green Indicates whether the current communication is normally
performed.
Lit if the current communication is normally performed.
Not lit if communication is not performed.
LEDB Red Indicates if a RAM parity error has occurred on this
board.
Once lit, the LED continues illuminating until the power is
turned off.
-125-
2. INTEGRAL-TYPE PROFIBUS FOR THE Series 16i/18i/21i MAINTENANCE B-62924EN/03
2.2.2 LED Indicators of the DP-Slave Function

The LED indicators of the DP-Slave function are mounted on the
PROFIBUS slave board (daughter board).
LED1 LED2 LED3 LEDB

released from the reset state and activated.
activated.
LED2 Green Indicates whether communication has started.
Lit if communication has started.
The LED is not lit when the power is turned on and in the
following cases:
1) When parameter configuration data has not been
received
2) When illegal parameter configuration data has been
received
performed.
Not lit if the current communication is not normally
performed.
LEDB Red Indicates if a RAM parity error has occurred on this
board.
Lit if a RAM parity error has occurred.
turned off.
-126-
B-63324EN/01 MAINTENANCE 3. PROFIBUS FOR THE STAND-ALONE Series 16i/18i/21i
3 PROFIBUS FOR THE STAND-ALONE

TYPE Series 16i/18i/21i
This chapter describes the maintenance information of the PROFIBUS
board for the stand-alone type Series 16i/18i/21i.
-127-
3. PROFIBUS FOR THE STAND-ALONE TYPE Series 16i/18i/21i MAINTENANCE B-62924EN/03

DC/DC
CPU
CN1 LSI chip

for
communi-
cation
CPU
DC/DC
CN1
LSI chip for
communication
Name Code Remarks
PROFIBUS slave board A20B-8100-0440
-128-
B-63324EN/01 MAINTENANCE 3. PROFIBUS FOR THE STAND-ALONE Series 16i/18i/21i
CN1
LED2 LED1
NOTE
The face plate is indicated by the broken line.

activated.
activated.
LED2 Green Indicates whether normal communication is performed.
-129-
3. PROFIBUS FOR THE STAND-ALONE TYPE Series 16i/18i/21i MAINTENANCE B-62924EN/03
CN2
LEDB LED3 LED2 LED1
NOTE

activated.
The LED does not go on immediately after power-up.
following cases:
received
received
performed.
performed.
LEDB Red Indicates if a RAM parity error has occurred on this board.
turned off.
-130-
B-63324EN/01 MAINTENANCE 4. PROFIBUS FOR THE Series 15i
4 PROFIBUS FOR THE Series 15i

board for the Series 15i.
-131-
4. PROFIBUS FOR THE Series 15i MAINTENANCE B-62924EN/03

DC/DC
CPU
CN1 LSI chip

for
communi-
cation
CPU
DC/DC
CN1
LSI chip for
communication
Name Code Remarks
PROFIBUS slave board A20B-8100-0440
-132-
B-63324EN/01 MAINTENANCE 4. PROFIBUS FOR THE Series 15i
CN1
LED2 LED1
NOTE

activated.
activated.
LED2 Green Indicates whether normal communication is performed.
-133-
4. PROFIBUS FOR THE Series 15i MAINTENANCE B-62924EN/03
CN2
LEDB LED3 LED2 LED1
NOTE

activated.
following cases:
received
received
performed.
performed.
turned off.
-134-
B-62924EN/03 MAINTENANCE 5. PROFIBUS FOR THE Power Mate-D/H
5 PROFIBUS FOR THE Power Mate-D/H

This chapter provides information about the maintenance of the
PROFIBUS card for the Power Mate-D/H.
-135-
5. PROFIBUS FOR THE Power Mate-D/H MAINTENANCE B-62924EN/03
5.1 PROFIBUS DRAWING NUMBER
Name Drawing number Remark

PROFIBUS card A20B-2100-0120 SUB BOARD 1
A20B-8001-0500 SUB BOARD 2
NOTE
The PROFIBUS card for the Power Mate consists of
two boards, SUB BOARD 1 and SUB BOARD 2.
-136-
B-62924EN/03 MAINTENANCE 5. PROFIBUS FOR THE Power Mate-D/H
5.2 ALARM MESSAGES AND MEANINGS

(1) P/S alarms
If an error occurs in the PROFIBUS function, the alarm listed
below is displayed on the CRT screen, and the machine is
brought to an emergency stop.
P/S alarm Alarm message and meaning

There is the difference between local parameters and the
ones which were received from Master.
5126 A parameter value specified for the DP-Master does not
match that specified for the DP-Slave.
Check that both parameter values match.
A PROFIBUS communication error has occurred.
This message is displayed if a communication line is
5127
disconnected (that is, if the cable is removed, or the DP-
Master becomes faulty).
A PROFIBUS unrecoverable error has occurred.
5128 This message is displayed if the PROFIBUS board
becomes faulty.
(2) System alarms

If a system error related to the PROFIBUS function occurs, an
alarm listed below is displayed on the CRT screen, and the
machine is brought to an emergency stop.
(The RESET key cannot be used to reset this alarm.)
System alarm Alarm message and meaning

NMI OCCURRED IN OTHER MODULE
An SRAM or DPRAM parity error has occurred on the
972 PROFIBUS card.
Check the connection between the main CPU board and
PROFIBUS card.
NOTE
If an alarm is issued when the DPL/MDI is in use,
only the alarm code is displayed on the DPL/MDI.
-137-
6. PROFIBUS FOR THE Power Mate i MAINTENANCE B-62924EN/03
6 PROFIBUS FOR THE Power Mate i

board for the Power Mate i.
-138-
B-62924EN/03 MAINTENANCE 6. PROFIBUS FOR THE Power Mate i

[PROFIBUS board]
CPU
DC/DC
CN1
LSI chip for
communication
Name Code Remarks
PROFIBUS-DP slave board A20B-8100-0440
-139-
6. PROFIBUS FOR THE Power Mate i MAINTENANCE B-62924EN/03
CN2
LEDB LED3 LED2 LED1
NOTE

activated.
following cases:
received
received
performed.
performed.
turned off.
-140-
APPENDIX
B-62924EN/03 APPENDIX A. CONVENTIONAL SETTING
A CONVENTIONAL SETTING
-143-
A. CONVENTIONAL SETTING APPENDIX B-62924EN/03
A.1 WHEN USING SOFTWARE SERIES 6556 FOR THE

PROFIBUS-DP FUNCTION
This section describes how to set the master function for the Series
16/18-C and Series 16i/18i/21i-A when software series 6556 for the
PROFIBUS-DP function is used.
Procedure (CRT/MDI)
(1) Press function key <SYSTEM>, and then press soft key [PMC]
to shift to the PMC screen.
(2) Pressing soft keys [PMCDGN] -> [IOCHK] -> [PROFI] displays
Screen A-1.
Screen A-1
If no software option has been specified for the master and slave
functions, the information and soft keys related to the respective
functions are not displayed on the above screen.
The example display on Screen A-1 assumes that the software
options for both the master and slave functions have been
specified.
(3) Pressing soft key [MASTER] displays Screen A-2.
-144-
Screen A-2
(4) Pressing the soft keys on this screen enables the setting of the
following parameters:
<1> Bus parameter [BUS]
<2> Slave parameter [SLAVE]
<3> Address allocation [ADDR]
(5) Pressing soft key [INI.AL] initializes all the parameters in the
same manner as pressing soft key [INIT] on each of the bus
parameter, slave parameter, and address allocation setting
screens.
For an explanation of the initial values for each screen, see the
respective descriptions.
-145-
A.1.1 Bus Parameter Setting

(1) Pressing soft key [BUS] on Screen A-2 switches to Screen A-3,
on which the bus parameters can be set. The bus parameter
setting screen consists of two pages, each of which can be
selected using the page keys.
Each page is selected using

page keys ↑ and ↓ .
Screen A-3
The numbers enclosed in parentheses at the right end of each

parameter line indicate the range of values that can be specified
for the parameter, except for "2 BAUDRATE," for which the
number in parentheses is the transfer rate corresponding to the set
value.
-146-
CAUTION
The bus parameter default value for each baud rate
has been updated. Re-set the bus parameter as
explained in Table 1-1-a, "Bus Parameter Settings
Corresponding to Each Transfer Rate" at the end of
Section 1.2.1, "Bus Parameter Setting."
Soft key [DETAIL] on page 2 of Screen A-3 is displayed when

the cursor is positioned to "17 MASTER USER DATA."
Pressing this soft key switches to Screen A-4, on which detailed
data can be specified for the number of bytes specified at "17
MASTER USER DATA."
Screen A-4
See Table 1-1, "Bus Parameters" in Section II-1.2.1, "Bus

Parameter Setting" for a detailed explanation of the bus
parameters.
-147-
A.1.2 Slave Parameter Setting

(1) Pressing soft key [SLAVE] on Screen A-2 switches to Screen A-
5, on which slave parameters can be specified.
Pressing soft key [PRV.NO] or [NXT.NO] enables the DP-Slave
station number to be changed. To shift to the screen for the
specified station number, enter the station number, then press
soft key [PRV.NO] or [NXT.NO].
CAUTION
When setting this data, observe the following:
1 The DP-Slave station numbers that can be specified
with this DP-Master are 3 to 32.
2 To use a DP-Slave provided by a vendor other than
FANUC, make settings according to the GSD file
supplied together with the DP-Slave.
3 When setting the slave parameters, be careful not to
specify them for an invalid DP-Slave station number.
Double-check the slave number.
Screen A-5
Soft key [INIT] on Screen A-5 is used to initialize the slave

parameters for the specified station number to the basic settings
for connecting the DP-Slave for the FANUC CNC. For a
detailed explanation of parameter settings for connecting the
FANUC DP-Slave, see Section II-1.4, "Settingh the Slave
Parameters for Using a Slave Station Manufactured by FANUC."
Soft key [DETAIL] at the bottom of Screen A-5 is displayed
when the cursor is positioned to any of "14 USER PRM DATA"
to "16 SLAVE USER DATA." Pressing this soft key displays
Screen A-6 (this screen is displayed by pressing soft key
[DETAIL] with the cursor positioned to "15 CONFIG DATA").
-148-
On this screen, detailed data can be specified for the number of

bytes set for the corresponding item.
NOTE
To connect the FANUC DP-Slave, it is necessary to
set the slave parameters to the values that
correspond to the FANUC DP-Slave. Usually,
pressing soft key [INIT] performs the initialization
needed to connect the FANUC DP-Slave. However,
"15 CONFIG DATA" must be set with variable data
that depends on the DI/DO size for data exchange
with the DP-Slave. Make this setting while referring
to Section II-1.4, "Setting the Slave Parameters for
Using a Slave Station Manufactured by FANUC."
Screen A-6
See Table 1-2, "Slave Parameters" in Subsec. II-1.2.2, "Slave
Parameter Setting" for a detailed explanation of the slave
parameters.
-149-
A.1.3 Address Allocation

(1) Pressing soft key [ADDR] on Screen A-2 switches to Screen A-
7.
Screen A-7
CAUTION
When allocating the address, observe the following:
1 Do not allow the DI data area, DO data area, and
diagnostic data area to overlap one another.
2 Do not allow these areas to overlap those used by
ladder programs.
3 Do not use any area other than the R area.
(Do not exceed R1499 or R2999 for the PMC-SB5
and PMC-SB6, respectively.)
4 Diagnostic data is categorized as being either
standard diagnostic data or extended diagnostic
data. This DP-Master can detect only standard
diagnostic data (6 bytes).
NOTE
The DI and DO sizes must be an even number of
bytes.
-150-
(2) The following paragraphs explain the specification made with

each parameter.
MAX SLAVE NO.
This parameter specifies the maximum DP-Slave station
number currently being used.
The maximum DP-Slave station number with which the
FANUC CNC master function can communicate is 32. This
restriction stems from the size of the data area that can be
used with the FANUC CNC. The station number
assignment for the DP-Slaves connected to this DP-Master
must be sequential and begin from 3.
DI/DO SETTING
This parameter specifies the areas to be used as DI/DO data
buffers.
The one and only restriction imposed on the PMC addresses
that can be used for these buffers is related to input- and
output-only types.
It is necessary to allocate as many sets of DI/DO data areas
as the number of stations specified in "MAX SLAVE NO."
DIAGNOSE DATA SETTING
This parameter specifies the area for saving standard
diagnostic data.
See Table 1-3,"Standard Diagnose Data" in Subsec. II-1.2.3,
"Setting for Address Assignment" for a detailed description
of the standard diagnostic data.
(3) Pressing soft key [INIT] on Screen A-7 resets each address
allocation parameter to the minimum value (the address
specification field is reset to R0000). Once the parameters are
reset, be sure to set them back to the correct values.
-151-
Example) The following descriptions are based on the example of

Screen A-7.
On Screen A-7, "MAX SLAVE NO." is 5. This indicates
that three DP-Slaves, having station numbers 3 to 5, are
connected.
The DI data area for all DP-Slaves is allocated in 32-byte
units, starting at R0000, as shown below, because "DI
ADDRESS" and "DI SIZE" are R0000 and 32,
respectively.
Similarly, the DO data area for all DP-Slaves is allocated
in 16-byte units, starting at R0100, as shown below,
because "DO ADDRESS" and "DO SIZE" are R0100 and
16, respectively.
DI data allocation
R0000
DI data from DP-SLAVE #3
R0032
R0064
R0096
DO data allocation
R0100
DO data to DP-SLAVE #3
R0116
R0132
R0148
The standard diagnostic data area for all DP-Slaves is

allocated in 6-byte units, starting at R0200, as shown
below, because "DGN ADDRESS" and "DGN DATA
SIZE" are R0200 and 6, respectively.
-152-
Diagnostic data allocation

R0200
Diagnostic data from DP-SLAVE #3
R0206
R0212
R0218
-153-
B-62924EN/03
INDEX
Address Allocation, 150 ED Indicators of the DP-Slave Function, 126

ALARM MESSAGES AND MEANINGS, 137 Environmental Conditions, 79, 87, 95, 100, 113
Applicable models, 4 ENVIRONMENTAL CONDITIONS, 104
EXAMPLE OF CONFIGURATION, 62
EXAMPLE OF CONNECTION, 61
BUILDING A SAFE SYSTEM, 57
Built-in I/O Machine Interface, 105
BUILT-IN I/O MACHINE INTERFACE, 106 GENERAL, 1, 3
Bus Parameter Setting, 16, 146 GSD FILE OF THE FANUC CNCS, 49
CABLE CONNECTION, 75 INSTALLATION, 79, 87, 95, 100, 113

Cable Installation, 79 INTEGRAL-TYPE PROFIBUS FOR THE Series
CABLE LENGTH AND TRANSFER RATE, 73 16i/18i/21i, 83, 123
CABLE SHIELDING, 76
COMPLETE CONNECTION DIAGRAM, 92, 97, 102,
115 LED INDICATORS AND THEIR MEANINGS, 121,
COMPONENT LAYOUT, 120, 124, 128, 132, 139 125, 129, 133, 140
CONFIGURATION, 78, 84, 94, 99, 112 LED Indicators of the DP-Master Function, 125, 129,
CONNECTION, 69 133
Connection between the PROFIBUS Board and LED Indicators of the DP-Slave Function, 130, 134
Adapter Units, 88
CONNECTION DIAGRAM, 82, 104
CONNECTOR, 74 MAINTENANCE, 117
Connector Layout, 90, 96, 101, 114 MASTER FUNCTION SETTING, 13
CONVENTIONAL SETTING, 143 Master Station Setting, 63
Mounting the Adapter Unit, 88
Mounting the Board, 87, 95, 100, 113
Details of DI Connection, 108
Details of DO Connection, 110
DP-Master Function LED Indicators, 121 OPERATION, 9
DP-Slave Function LED Indicators, 122
PROFIBUS Board Connector Layout, 81
i-1
INDEX B-62924EN/03
PROFIBUS CABLE PARAMETERS, 72

PROFIBUS CONNECTION, 72
Setting for Address Assignment, 30
PROFIBUS DRAWING NUMBER, 136
SETTING THE SLAVE PARAMETERS FOR USING
PROFIBUS FOR THE Power Mate i, 111, 138
A SLAVE STATION MANUFACTURED BY
PROFIBUS FOR THE Power Mate-D/H, 103, 135
FANUC, 47
PROFIBUS FOR THE Series 15, 98
SIGNALS, 105
PROFIBUS FOR THE Series 15i, 131
SLAVE FUNCTION SETTING, 36
PROFIBUS FOR THE Series 16/18-C, 77, 119
Slave Parameter Setting, 23, 148
PROFIBUS FOR THE STAND-ALONE TYPE Series
Slave Station Setting, 66
16i/18i/21i, 93, 127
SYSTEM SAFETY, 58
PROFIBUS Interface, 105
PROFIBUS-DP FUNCTIONS, 11
TERMINATING RESISTOR, 73
Related manuals, 5
WHEN USING SOFTWARE SERIES 6556 FOR

THE PROFIBUS-DP FUNCTION, 144
i-2
Revision Record
FANUC PROFIBUS-DP Board OPERATOR’S MANUAL (B-62924EN)
03
Nov., ‘99 Addition of descriptions for Series 15i
02
Jul., ’99 Total revision
01
Aug., ’96
Edition Date Contents Edition Date Contents

· No part of this manual may be
reproduced in any form.
· All specifications and designs

are subject to change without
notice.

GE Fanuc Automation: Computer Numerical Control Products

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GE Fanuc Automation

Computer Numerical Control Products

GFZ-62924EN/03 November 1999

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory

©Copyright 1999 GE Fanuc Automation North America, Inc.

1. DEFINITION OF WARNING, CAUTION, AND NOTE--------------------------- s-2

2. GENERAL WARNINGS AND NOTES ---------------------------------------------- s-3

1 DEFINITION OF WARNING, CAUTION,

- Read this manual carefully, and store it in a safe place.

2 GENERAL WARNINGS AND NOTES

1. Before operating the machine, thoroughly check the entered data.

2 PROFIBUS-DP cannot be used with DeviceNet.

1.1 OVERVIEW ............................................................................................................................... 12

2 BUILDING A SAFE SYSTEM ....................................................................................................... 57

2.1 SYSTEM SAFETY ..................................................................................................................... 58

3.1 EXAMPLE OF CONFIGURATION ........................................................................................... 62

III. CONNECTION ................................................................................................................................ 69

1.1 PROFIBUS CONNECTION....................................................................................................... 72

2 PROFIBUS FOR THE SERIES 16/18-C ....................................................................................... 77

3 INTEGRAL-TYPE PROFIBUS FOR THE SERIES 16I/18I/21I ................................................. 83

4 PROFIBUS FOR THE STAND-ALONE TYPE SERIES 16I/18I/21I.......................................... 93

5 PROFIBUS FOR THE SERIES 15................................................................................................ 98

6 PROFIBUS FOR THE POWER MATE-D/H .............................................................................. 103

CONNECTION DIAGRAM................................................................................................................. 104

6.3.2 Built-in I/O Machine Interface......................................................................................... 105

7 PROFIBUS FOR THE POWER MATE I .................................................................................... 111

7.1 CONFIGURATION.................................................................................................................. 112

IV. MAINTENANCE............................................................................................................................ 117

1 PROFIBUS FOR THE SERIES 16/18-C ..................................................................................... 119

1.1 COMPONENT LAYOUT ......................................................................................................... 120

2 INTEGRAL-TYPE PROFIBUS FOR THE SERIES 16I/18I/21I ............................................... 123

2.1 COMPONENT LAYOUT ......................................................................................................... 124

3 PROFIBUS FOR THE STAND-ALONE TYPE SERIES 16I/18I/21I........................................ 127

3.1 COMPONENT LAYOUT ......................................................................................................... 128

4 PROFIBUS FOR THE SERIES 15I ............................................................................................ 131

4.1 COMPONENT LAYOUT ......................................................................................................... 132

5 PROFIBUS FOR THE POWER MATE-D/H .............................................................................. 135

5.1 PROFIBUS DRAWING NUMBER .......................................................................................... 136

6 PROFIBUS FOR THE POWER MATE I .................................................................................... 138

6.1 COMPONENT LAYOUT ......................................................................................................... 139

A CONVENTIONAL SETTING....................................................................................................... 143

About this manual

Model name Abbreviation

Series 16/18/160/180-TC/MC manuals

Series 16/18/160/180-PC manuals

Power Mate-D manuals

Power Mate-H manuals

Series 15i/150i-MA manuals

Series 16i/18i/160i/180i-TA/MA manuals

Series 16i/18i/160i/180i-PA manuals

Series 21i/210i-TA/MA manuals

Power Mate i-D/H manuals

Two classes of DP-Masters are used in PROFIBUS-DP

The FANUC CNC Series 16/18-C, Series 16i/18i/21i-A, and Series

1.2 MASTER FUNCTION SETTING

(2) Pressing soft keys [PMCDGN], [IOCHK], and [PROFI] in the

(3) Pressing soft key [MASTER] displays Screen 1-2.

(4) The following parameters can be set by pressing the

1.2.1 Bus Parameter Setting

Switch between pages by

The data in the parentheses indicated to the right of each item

Soft key [INIT] on Screen 1-3 initializes the bus parameters to

Soft key [DETAIL], shown at the bottom of Screen 1-3, is