PQ1CY1032Z

TO-263 Surface Mount Type

PQ1CY1032Z Chopper Regulator

■ Features ■ Outline Dimensions (Unit : mm)

1. Maximum switching current:3.5A
2. Built-in ON/OFF control function 10.6MAX.
3.5±0.5

(0.55)
3.28±0.5
3. Built-in soft start function to suppress overshoot of output (0.6)
voltage in power on sequence or ON/OFF control sequence
4. Built-in oscillation circuit ±2
1CY1032Z

8.4±0.5
13.7MAX.
(Oscillation frequency:TYP. 150kHz)

(2.4)
5. Built-in overheat protection function Epoxy resin
(0 to 0.25)
6. Built-in overcurrent shut-down function
(0.6) (0.6)
7. TO-263 package

(1.3)
(0.45) (0.45)
+0.2 +0.2 (0.6)
8. PQ1CY1032ZZ:Sleeve-packaged product 1.05−0.1 1.05−0.1
+0.2
PQ1CY1032ZP:Tape-packaged product 3−0.9−0.1 4−(1.7)
9. Variable output voltage
(Output variable range:Vref to 35V/−Vref to −30V)
1 2 3 4 5
[Possible to select step-down output/inversing output
1 VIN
■ Applications 2 VOUT
1. LCD monitors 3 COM (Common to heat sink)
4 Oadj
2. Car navigation systems 5 Vsoft
3. Switching power supplies
❈( ) : Typical dimensions
■ Absolute Maximum Ratings (Ta=25°C)
Parameter Symbol Rating Unit
*1 Input voltage V
VIN 40
Error input voltage VADJ 7 V
Input-output voltage VI-O 41 V
*2
Output to COM voltage VOUT −1 V
*3
Vsoft terminal voltage Vsoft −0.3 to +40 V
Switching current ISW 3.5 A
*4 Power dissipation PD 35 W
*5 Junction temperature Tj 150 ˚C
Operating temperature Topr −20 to +85 ˚C
Storage temperature Tstg −40 to +150 ˚C
*6 Soldering temperature Tsol 260 ˚C
*1 Voltage between VIN terminal and COM terminal
*2 Voltage between VOUT terminal and COM terminal
*3 Voltage between VSOFT terminal and COM terminal
*4 PD:With infinite heat sink
*5 Over heat protection may operate at the condition Tj=125˚C to 150˚C
*6 For 10s

Notice In the absence of confirmation by device specification sheets, SHARP takes no responsibility for any defects that may occur in equipment using any SHARP
devices shown in catalogs, data books, etc. Contact SHARP in order to obtain the latest device specification sheets before using any SHARP device.
Internet Internet address for Electronic Components Group http://www.sharp.co.jp/ecg/
 PQ1CY1032Z

■ Electrical Characteristics (Unless otherwise specified, condition shall be VIN=12V, IO=0.5A, VO=5V, Vsoft terminal=0.1µF, Ta=25˚C)
Parameter Symbol Conditions MIN. TYP. MAX. Unit
Output saturation voltage VSAT ISW=3A − 1.4 1.8 V
Reference voltage Vref − 1.235 1.26 1.285 V
Reference voltage temperature fluctuation ∆Vref Tj=0 to 125˚C − ±0.5 − %
Load regulation |RegL| IO=0.5 to 3A − 0.2 1.5 %
Line regulation |RegI| VIN=8 to 35V − 1 2.5 %
Efficiency η IO=3A − 80 − %
Oscillation frequency fO − 135 150 165 kHz
Oscillation frequency temperature fluctuation ∆fO Tj=0 to 125˚C − ±2 − %
Overcurrent detection level IL − 3.6 4.2 5.8 A
Charge current ICHG 2 , 4 terminals is open, 5 terminal − −10 − µA
VTHL Duty ratio=0%, 4 terminal=0V, 5 terminal − 1.3 − V
Input threshold voltage
VTHH Duty ratio=100%, 4 terminals is open, 5 terminal − 2.3 − V
ON threshold voltage VTH(ON) 4 terminal=0V, 5 terminal 0.7 0.8 0.9 V
Overcurrent shutdown threshold voltage VTHIL 5 terminal 3.8 4.6 5.5 V
Stand-by current ISD VIN=40V, 5 terminal=0V − 140 400 µA
Output OFF-state consumption current IQS VIN=40V, 5 terminal=0.9V − 8 16 mA

Fig.1 Standard Test Circuit

4 L
45µH IO
1 2 VO

ISD PQ1CY1032Z
A
IQS 5 R2

+ +
3 Load
VIN
CIN A D CO
220µF 1 000µF
ICHG R1
1kΩ

5 terminal VO output L : HK-10S100-4500 (made by Toho Co.)

LOW OFF D :ERC80-004 (made by Fuji electronics Co.)
HIGH ON
OPEN ON
 PQ1CY1032Z

Fig.2 Internal Dissipation vs. Ambient Fig.3 Overcurrent Protection Characteristics

Temperature (Typical Value)
40 6
PD : With infinite heat sink
35
5
Internal Dissipation PD (W)

30

Output voltage VO (V)

4
25 Shutdown operating

20 3

15
2
10 Ta=25°C
1 VIN=12V
5 VO=5V
0 0
−20 0 25 50 75 85 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Ambient temperature Ta (°C) Output current IO (A)
Note) Oblique line prtion:Overheat protection may operate in this area

Fig.4 Efficiency vs. Input Voltage Fig.5 Switching Current vs. Output
Saturation Voltage
100 4
VO=12V, IO=1A Tj=25°C
Tj=25°C VO=12V, IO=3A
3.5
90
Switching current ISW (A)
3
Efficiency η (%)

2.5
80
2
VO=5V, IO=1A
70 VO=5V, IO=3A 1.5

1
60
0.5

50 0
0 5 10 15 20 25 30 35 40 0 0.25 0.5 0.75 1 1.25 1.5 1.75 2

Input voltage VIN (V) Output saturation voltage VSAT (V)

Fig.6 Operating Consumption Current vs. Fig.7 Reference Voltage Fluctuation vs.
Input Voltage Junction Temperature
15 1.5
VIN=12V
Tj=25°C VO=5V
Operating consumption current IQ' (mA)

Reference voltage fluctuation ∆Vref (%)

VO=5V 1
IO=3A

10 0.5

0
IO=1A
No load
5 −0.5

−1

0 −1.5
0 5 10 15 20 25 30 35 40 −25 0 25 50 75 100 125
Input voltage VIN (V) Junction temperature Tj (°C)
 PQ1CY1032Z

Fig.8 Load Regulation vs. Output Current Fig.9 Line Regulation vs. Input Voltage

1.5 1.5
Tj=25˚C
VIN=12V
VO=5V
1 1

Line regulation RegI (%)

Load regulation RegL (%)

0.5 0.5

0 0
Tj=25°C
VO=5V
IO=0.5A
−0.5 −0.5
0 0.5 1 1.5 2 2.5 3 0 5 10 15 20 25 30 35 40

Output current IO (A) Input voltage VIN (V)

Fig.10 Oscillation Frequency Fluctuation vs. Fig.11 Overcurrent Detection Level Fluctuation vs.
Junction Temperature Junction Temperature
6 8
VIN=12V

Overcurrent detecting level Fluctuation ∆IL (%)

VO=5V
Oscillation frequency fluctuation ∆fO (%)

4 6

4
2
2

0 0

−2
−2

−4
−4
−6
−6 −8
−25 0 25 50 75 100 125 −25 0 25 50 75 100 125
Junction temperature Tj (°C) Junction temperature Tj (°C)

Fig.12 On Threshold Voltage vs. Junction Fig.13 Overcurrent Shutdown Threshold

Temperature Voltage vs. Junction Temperature
3 6
Overcurrent shutdown threshold voltage VTHIL (V)

VIN=12V VIN=12V
Threshold voltage VTH (ON), VTHL, VTHH (V)

VTHH
2.5 5.5

2 5

VTHL
1.5 4.5

1 4

0.5 VTH (ON) 3.5

0 3
−25 0 25 50 75 100 125 −25 0 25 50 75 100 125
Junction temperature Tj (°C) Junction temperature Tj (°C)
 PQ1CY1032Z

Fig.14 Power Dissipation vs. Ambient

Temperature (Typical Value)
3

Cu area 3 600mm2
Power dissipation PD (W)

2 Cu area 900mm2
PWB
Cu area 400mm2 PWB
2
Cu
Cu area 115mm
1

Material : Glass-cloth epoxy resin

Size : 60×60×1.6mm
0 Cu thickness : 65µm
−20 0 25 50 75 85
Ambient temperature Ta (°C)

Fig.15 Block Diagram

VIN 1 2 Vout

Voltage regulator ON/OFF circuit

5 Vsoft
_ PWM COMP.
Soft start
+ circuit
F/F Q ERROR AMP.
Overcurrent R _
detection circuit S
4 OADJ
+
Vref
Oseillation circuit
Overheat
detection circuit _
+
VS'

3
COM

Fig.16 Step Down Type Circuit Diagram

4 L
45µH
1 2 VO 5V

PQ1CY1032Z
5 R2
3kΩ
+ +
RS Load
VIN 3
CIN D CO
CS
8 to 35V 220µF 1 000µF
R1
1kΩ

ON/OFF control signal RS≤50kΩ

 PQ1CY1032Z

Fig.17 Polarity Inversion Type Circuit Diagram

4 L
65µH
1 2

PQ1CY1032Z
5 R2
3kΩ
+ +
3 RS Load
VIN
CIN D CO
CS
5 to 30V 220µF 2 200µF
R1
1kΩ

VO −5V
ON/OFF control signal

■ Precautions for Use

4 L
1 VO
2

PQ1CY1032Z
5 R2
VIN
+ 3 +
CS D Load
CIN CO

R1

1. External connection
(1) Wiring condition is very important. Noise associated with wiring inductance may cause problems.
For minimizing inductance, it is recommended to design the thick and short pattern (between large current diodos, input/output
capacitors, and terminal 1,2.) Single-point grounding (as indicated) should be used for best results.
(2) High switching speed and low forward voltage type schottky barrier diode should be recommended for the catch-diode D
because it affects the efficiency. Please select the diode which the current rating is at least 1.2 times greater than maximum
swiching current.
(3) The output ripple voltage is highly influenced by ESR (Equivalent Series Resistor) of output capacitor, and can be minimized by
selecting Low ESR capacitor.
(4) An inductor should not be operated beyond its maximum rated current so that it may not saturate.
(5) When voltage that is higher than VIN 1 , is applied to VOUT 2 , there is the case that the device is broken. Especially, in case
VIN 1 is shorted to GND in normal condition, there is the case that the device is broken since the charged electric charge in
output capacitor (CO) flows into input side. In such case a schottly barrier diode or a silicon diode shall be recommended to
connect as the following circuit.

1 PQ1CY1032Z 2
 PQ1CY1032Z

■ Thermal Protection Design

Internal power dissipation(P)of device is generally obtained by the following equation.
P=ISW(Average.) × VSAT × D' + VIN(voltage between VIN to COM terminal) × IQ '(consumption current)

Step down type

––––––––––––––
Ton VO+VF
D'(Duty)= –––––––– –––––––––––––
T(period)= VIN–VSAT+VF
ISW(Average)= IO(Output current.)
Polarity inversion type
––––––––––––––––––––
Ton |VO|+VF
D'(Duty)= –––––––– = ––––––––––––––––––––
T(period) VIN+|VO|–VSAT+VF
1
ISW(Average)= –––––––– × IO(Output current.)
1–D'
VF : Forward voltage of the diode

When ambient temperature Ta and power dissipation PD(MAX)during operation are determined, use Cu plate which allows the
element to operate within the safety operation area specified by the derating curve. Insufficient radiation gives an unfavorable
influence to the normal operation and reliability of the device.

■ ON/OFF Control Terminal

1. In the following circuit,when Vsoft terminal 5 becomes low (loss than VTHON) by switching transistor Tr on, output voltage may be
turned OFF and the device becomes stand-by mode. Dissipation current at stand-by mode becomes Max.400µA.
When transistor Tr becomes OFF, output voltage can be ON.
External resistor Rs should be leaded to avold discharge current of CS, and not to break the transistor Tr.
2. Soft startup
When capacitor CS is loaded, output pulse gradually expanded and output voltage will start softly.
3. Over current protection
When the voltage of Vsoft 5 is more than VTHIL, over current shut down function will operate. And when the voltage of Vsoft 5 is
less than VTHIL, over current protection function will operate. Since the PQ1CY1032Z must use an capacitor CS, Vsoft 5 should be
more than VTHIL, over current shut down function will operate.

4
L IO
1 2 VO

PQ1CY1032Z
5 R2
+ +
VIN 3 RS Load
CIN D CO
CS

Tr R1

ON/OFF control signal

 PQ1CY1032Z

■ ON-OFF Terminal Voltage vs. Time

(V)

4.6
(VTHIL)

Vsoft Terminal voltage

1 Stand by mode
2 OFF state
2.3
3 Soft start
(VTHH) Duty ratio=100% 4 Non over current shut down
5 Over current shut down
1.3
(VTHL) Duty ratio=0%
0.8 4 5
(VTH (ON))
0 1 2 3

Time
Application Circuits

NOTICE
●The circuit application examples in this publication are provided to explain representative applications of
SHARP devices and are not intended to guarantee any circuit design or license any intellectual property
rights. SHARP takes no responsibility for any problems related to any intellectual property right of a
third party resulting from the use of SHARP's devices.
●Contact SHARP in order to obtain the latest device specification sheets before using any SHARP device.
SHARP reserves the right to make changes in the specifications, characteristics, data, materials,
structure, and other contents described herein at any time without notice in order to improve design or
reliability. Manufacturing locations are also subject to change without notice.
●Observe the following points when using any devices in this publication. SHARP takes no responsibility
for damage caused by improper use of the devices which does not meet the conditions and absolute
maximum ratings to be used specified in the relevant specification sheet nor meet the following
conditions:
(i) The devices in this publication are designed for use in general electronic equipment designs such as:
--- Personal computers
--- Office automation equipment
--- Telecommunication equipment [terminal]
--- Test and measurement equipment
--- Industrial control
--- Audio visual equipment
--- Consumer electronics
(ii)Measures such as fail-safe function and redundant design should be taken to ensure reliability and
safety when SHARP devices are used for or in connection with equipment that requires higher
reliability such as:
--- Transportation control and safety equipment (i.e., aircraft, trains, automobiles, etc.)
--- Traffic signals
--- Gas leakage sensor breakers
--- Alarm equipment
--- Various safety devices, etc.
(iii)SHARP devices shall not be used for or in connection with equipment that requires an extremely
high level of reliability and safety such as:
--- Space applications
--- Telecommunication equipment [trunk lines]
--- Nuclear power control equipment
--- Medical and other life support equipment (e.g., scuba).
●Contact a SHARP representative in advance when intending to use SHARP devices for any "specific"
applications other than those recommended by SHARP or when it is unclear which category mentioned
above controls the intended use.
●If the SHARP devices listed in this publication fall within the scope of strategic products described in the
Foreign Exchange and Foreign Trade Control Law of Japan, it is necessary to obtain approval to export
such SHARP devices.
●This publication is the proprietary product of SHARP and is copyrighted, with all rights reserved. Under
the copyright laws, no part of this publication may be reproduced or transmitted in any form or by any
means, electronic or mechanical, for any purpose, in whole or in part, without the express written
permission of SHARP. Express written permission is also required before any use of this publication
may be made by a third party.
●Contact and consult with a SHARP representative if there are any questions about the contents of this
publication.

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