Documente Academic
Documente Profesional
Documente Cultură
February 2002
WHIRLPOOL AUSTRALASIA
CONSUMER SERVICES
SERVICE MANUAL
DISHWASHER
This documentation is intended only for qualified technicians who possess the required qualifications and are
aware of the regulatory requirements applicable to servicing electrical appliances.
BLANK PAGE
WHIRLPOOL CONSUMER SERVICES Model 6ADP962/3 IXM
Page 3 of 20
CONTENTS
Page
PROGRAM CHART 12
CIRCUIT DIAGRAM 13
FAULT DIAGNOSIS 17 - 18
TECHNICAL DATA
Dimensions Electrical Data
Height 85.0 mm Base Data
Width 60.0 mm
Voltage 230 - 240 V
Depth 59.2 mm
Frequency 50 Hz
Mass 58.0 kg
Total power 2.4 kW
Fuse 10 A
Decor Plate
Thickness (Max) 4 mm Motors
Width 583 mm
Height 595 mm Spray Pump Motor
Mass (Max) 1.8 kg Voltage 230 - 240 V
Power consumption. ~160 W
Electronic Circuit Boards HI (in series with cap) 81 •
HA 44 •
Service Boards See Spare Parts Capacitor 4 µF
Reed Contact
Flow meter Detergent max.
Rinse aid control
3
Pre-wash 10 cm
3
NTC Main-wash 45 cm
3
Rinse aid 125 cm
3
15 ºC 75 k• 6 Dosage steps 1-6 cm
20 ºC 62 k•
30 ºC 43 k•
40 ºC 28 k• Operating Speeds
50 ºC 19 k•
60 ºC 13 k• Spray pump motor 2800 rpm
70 ºC 9 k• Drain pump motor 3000 rpm
80 ºC 6 k• Spray arm, lower 20 - 40 rpm
Spray arm, middle 25 - 35 rpm
85 ºC 5 k•
Spray arm, upper 45 - 65 rpm
WHIRLPOOL CONSUMER SERVICES Model 6ADP962/3 IXM
Page 6 of 20
PROGRAM CHART
Program Sequence : 1a - 3b - 4b - 6d - 6b - 7a
C1 Capacitor
CB Control board
DB Display board
DUB Display and User board
DLB Timer switch Delay
DPM Drain pump Motor
DO Cleaning agent dosage
DR Final rinse dosage
DS Door switch
FM Flow meter
HEWI Heating
CIRCUIT DIAGRAM
IF Interference filter
L.S6 Water leakage switdl
L Line
MS Main switch
NTC Thermostat temp. sensor
N Neutral
RE2 Heating relay
RR RA Reed relay rinse aid
SPM Spray pump motor
THS1 Safety thermostat
THS 2 Fuse
TBL Power supply terminal
TL Winding protective contact
UB User board
VvV1 Water inlet valve
WHIRLPOOL CONSUMER SERVICES
WI Water indicator
ZW Zone washing
00 black
66 blue
08 grey
99 white
4. If the dishwasher appears totally dead, perform test point tests. (See Page 19).
5. After completion of any repair, run the test program again to confirm repairs have
been effective.
NOTE 1 : The first step with test the program of the new service control boards is without
backrinsing. Therefore if the machine contains any water at the start of the test
there is a risk of overflow.
Once a wash program has been started it cannot be altered but must be cancelled by holding
the start button for more than 3 seconds.
Program Selector
NOTE: The machine will not store Fault Code F6 located during normal operation, only
during the active test. Therefore the active test MUST be run for the diagnostics
to locate this fault. All Other Fault codes located during normal operation are
stored by the machine and will be displayed by the passive test.
F1 START START
PS1 PS2 PS3 PS4 PS1 PS2 PS3 PS4
NTC Fault
F2 START START
PS1 PS2 PS3 PS4 PS1 PS2 PS3 PS4
Water Leakage
F3 START START
PS1 PS2 PS3 PS4 PS1 PS2 PS3 PS4
Heating System
Failure
F4 START START
PS1 PS2 PS3 PS4 PS1 PS2 PS3 PS4
Draining Failure
F5 START START
PS1 PS2 PS3 PS4 PS1 PS2 PS3 PS4
Spray Arm
Blocked
F6 START START
PS1 PS2 PS3 PS4 PS1 PS2 PS3 PS4
Water Control
Cock Closed Note: This fault is not stored
during normal operation. It is
only displayed after the Active
Test Program is run.
F7 START START
PS1 PS2 PS3 PS4 PS1 PS2 PS3 PS4
Flow Meter Failure
F8 START START
PS1 PS2 PS3 PS4 PS1 PS2 PS3 PS4
Water Level
Failure
F9 START START
PS1 PS2 PS3 PS4 PS1 PS2 PS3 PS4
Water Inlet Valve
Open Continuously
LED Flashing
LED Off
WHIRLPOOL CONSUMER SERVICES Model 6ADP962/3 IXM
Page 17 of 20
Fault Diagnosis
F1 NTC (Negative Temperature Co-efficient of Resistance) Device
F2 Water Leakage
F4 Draining Failure
Drain pump energised and after four minutes Water Indicator (WI) still detects water.
- Drain pump (DPM) defective
- Drain hose blocked
- Control board defective
- Water Indicator defective (Pressure switch contacts remain closed)
Water valve (WV1) is energised but flow meter (FM) sends no impulses to CPU (less
than 10 impulses in 10 seconds) and the water indicator is at low level.
- Water inlet control cock closed
- Water inlet hose blocked or kinked
- Water inlet valve (WV1) blocked or defective
- Flow Meter (FM) or connecting leads defective
WHIRLPOOL CONSUMER SERVICES Model 6ADP962/3 IXM
Page 18 of 20
Water inlet valve is energised and the water indicator is switched to high level.
- Flow meter (FM) sends no impulses to CPU (less than 10 impulses in 10 seconds).
- Water inlet control cock closed
- Water inlet hose blocked or kinked
- Water inlet valve (WV1) blocked or defective
- Flow Meter (FM) defective
- Water indicator defective
Spray pump motor is energised and water indicator switches to low level more than 20
times in two minutes.
- Water indicator defective (switch should operate when machine contains approximately
one litre of water)
- Sieve blocked
- Severe foaming
- Item in wash load has turned over and filled with wash water
- Spray pump pressure unstable
Water Inlet valve is switched off but water indicator is switched to high level and flow
meter sends more than ten impulses to CPU in ten seconds.
- Water inlet valve defective
- Electronic control device for inlet valve failed
WHIRLPOOL CONSUMER SERVICES Model 6ADP962/3 IXM
Page 19 of 20
Water heated
to 65°C An empty rinse aid container will not
cause the test program to stop, only
30 sec delay illuminate the red LED.
Pumpout
Pumpout
Checking voltages at the test points will determine the correct operation of the function push
buttons and the rotary switch.
Before attaching test probes to the control board test points which are accessed via the control
board service window, disconnect the dishwasher from the supply. Short circuiting of any of the
electronic components will cause the control board to fail.
Service Window
T0 T3 T2 T1
Control Board
A voltmeter with a high input impedance is required to measure the control board voltages.
The degree of agreement between the measured voltage and the nominated voltage will be
dependent on the accuracy of the voltmeter.
Test Point T0 to T1
Communication between control board and display board
Test Point T0 to T2
Communication between control board and user board
Test Point T0 to T3
Communication between control board and display board