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GE Energy

Industrial Solutions

Pan-European metalclad
Low voltage system
The heart of your business

Technical
Documentation

917180_20_Rev.00
The policy of GE Consumer & Industrial is one of
continuous improvement. The right is reserved to
alter the design or any structural details of the
product at any time without giving notice.

September 2012

GE Industial Solutions
Contents
A SYSTEM CHARACTERISTICS / APPLICATIONS A.1

B GENERAL INFORMATION SEN PLUS B.1


B.1 MAIN BUSBAR SYSTEM B.1
B.1.1 Positions and panel arrangements B.1
B.1.2 Rated current, cross sections of phases and de-ratings B.3
B.1.3 Power loss at rated current B.3
B.1.4 Rated current, cross sections of neutral conductor N B.4
B.1.5 Cross-sections protective conductors PE, PEN B.6
B.1.6 Short circuit strength of the phase conductors B.7
B.1.7 Short circuit strength of the neutral conductor B.8
B.2 FRAME B.9
B.3 COVERS, DOORS AND ROOFS B.9
B.4 PROTECTION AGAINST CORROSION B.12
B.5 PAINTING SPECIFICATION AND STANDARD COLOUR B.12
B.6 DEGREE OF PROTECTION B.13
B.7 FORM OF INTERNAL SEPARATION B.13
B.7.1 Construction types of internal separation B.17
C POWER CENTRE C.1
C.1 GENERAL CHARACTERISTICS C.1
C.2 ARRANGEMENTS C.2
C.3 RATED CURRENT OF MAIN HORIZONTAL BUSBAR SYSTEM C.2
C.4 VERTICAL RISERS C.3
C.4.1 Cross-sectional area and short circuit strength C.3
C.4.2 Power loss of vertical risers C.4
C.5 MAXIMUM POWER LOSS C.6
C.6 ARRANGEMENT FOR EXTERNAL CONNECTIONS C.7
C.7 CROSS CONTROL WIRING C.9
D STANDARD CONFIGURATIONS POWER CENTRE D.1
D.1 ARRANGEMENTS WITH AIR CIRCUIT BREAKER TYPE ENTELLIGUARD G D.1
D.1.1 De-ratings based on IEC 61439-1 and IEC 60439-1 temperature rise limit D.2
D.1.2 De-ratings based on GB 7251.1-2005 temperature rise limit D.3
D.1.3 Power loss of air circuit breaker type at rated current per pole D.4
D.1.4 Weights of the column with EntelliGuard G D.4
D.1.5 Weights of the air circuit breaker type EntelliGuard G D.5
D.2 ARRANGEMENTS WITH AIR CIRCUIT BREAKER TYPE M-PACT D.6
D.2.1 De-ratings D.7
D.2.2 Power loss at rated current D.7
D.2.3 Weights of the column with M-Pact D.8
D.2.4 Weights of the air circuit breaker type M-Pact D.8
D.3 ARRANGEMENTS WITH MOULDED CASE CIRCUIT BREAKER RECORD PLUS (FIXED VERSION) D.9
D.3.1 De-ratings D.9
D.3.2 Power loss D.10
D.3.3 Weights of the column with Record Plus D.10
D.3.4 Weights of the air circuit breaker type Record Plus D.11
D.4 ARRANGEMENTS WITH LOAD BREAK SWITCH TYPE DILOS D.11
D.4.1 De-ratings D.11
D.4.2 Power loss D.12
D.4.3 Weights of the column with Dilos D.12
D.4.4 Weights of the air circuit breaker type Dilos D.13
E CONTROL CENTRE E.1
E.1 GENERAL CHARACTERISTICS E.1
E.2 ARRANGEMENTS E.3
E.3 MODULE ARRANGEMENTS E.4
E.3.1 Module sizes E.4

1
E.3.2 Module plug-in E.4
E.3.3 Module withdrawable E.5
E.3.4 Arrangements for external connections for withdrawable module E.8
E.3.5 Module Fixed Type E.8
E.3.6 Terminal Shield Cover with Moulded Case Circuit Breaker E.9
E.4 RATED CURRENT OF MAIN BUSBAR SYSTEM E.10
E.5 VERTICAL RISER ARRANGEMENTS E.11
E.5.1 Rated currents and short circuit strength E.11
E.5.2 Cross-sectional area of neutral conductor N E.13
E.5.3 Cross-section of vertical protective conductor E.14
E.5.4 De-ratings E.14
E.5.5 Power loss E.15
E.6 RIGID BUSBAR ARRANGEMENT E.16
E.6.1 Cross-sectional area of Rigid Busbars E.16
E.6.2 Power Loss E.17
E.7 MAXIMUM HEAT DISSIPATION PER COLUMN E.18
E.8 ADAPTER FOR FUSED LOAD BREAK SWITCH UNITS IN TIE-FORM E.19
E.9 CROSS CONTROL WIRING E.19
F STANDARD CONFIGURATION IN CONTROL CENTRE F.1
F.1 FEEDER ARRANGEMENT F.2
F.1.1 Fused load-break switch unit in tie form type HSE Plus F.3
F.1.2 De-ratings F.3
F.1.3 Weights F.3
F.1.4 Power Losses of switch Type HSEPlus F.4
F.1.5 Arrangements for External Connections Type HSEPlus F.4
F.1.6 Feeder with Moulded Case Circuit Breaker F.5
F.1.7 Module sizes F.7
F.1.8 De-ratings F.8
F.1.9 Weights F.9
F.1.10 Power Loss F.10
F.1.11 Arrangement for External Connections F.11
F.2 MOTOR-STARTER ARRANGEMENTS F.12
F.2.1 Direct on line starter with protection fuse DIN type F.12
F.2.2 Direct on line starter with protection fuse BS type F.15
F.2.3 Direct on line starter with circuit breaker protection F.16
F.2.4 Weights F.19
F.2.5 Power Loss F.20
F.2.6 Arrangement for external connections F.23
F.2.7 Reverse motor-starter with protection fuse DIN type F.26
F.2.8 Reverse motor-starter with protection fuse BS type F.29
F.2.9 Reverse motor-starter with circuit breaker protection F.30
F.2.10 Weights F.33
F.2.11 Power Loss F.34
F.2.12 Arrangement for external connections F.37
F.2.13 Star-Delta motor-starter with protection fuse DIN type F.40
F.2.14 Star-Delta motor-starter with circuit breaker protection F.43
F.2.15 Weights F.46
F.2.16 Power Loss F.47
F.2.17 Arrangement for external connections F.49
F.2.18 Functions for sub-distribution F.51
F.2.19 Preferable cross section for connecting LV devices F.51
G OTHER ARRANGEMENTS G.1
G.1 ARC PROOF VERSION G.1
G.1.1 General information about SEN Plus - arc proof G.1
G.1.2 Power Centre – Arc proof G.1
G.1.3 Standard configurations Power Centre G.2
G.1.4 Control Centre – Arc proof G.3
G.2 SEN PLUS WITH MOTOR MANAGEMENT SYSTEM – ENTELIPRO G.5
G.2.1 General information about Motor Management System G.5
G.2.2 Elements of Motor Management System G.5
G.2.3 Location of devices G.5
G.2.4 EntelliPro CP location G.6
G.2.5 Standard arrangements G.7
G.2.6 Communication network G.8
G.2.7 Wiring G.9
G.2.8 EntelliPro ES devics G.9
G.2.9 EntelliPro CT devices G.10
G.2.10 IP classification G.10
G.2.11 General Specification G.11
G.3 SEN PLUS WITH MOTOR MANAGEMENT SYSTEM – MM200 MM300 G.12
G.3.1 General information about Motor Management System G.12
G.3.2 Multilin options G.12
G.3.3 Location of devices G.13
G.3.4 Standard arrangements G.14
G.3.5 Communication network G.16
G.3.6 Wiring G.18
G.3.7 Multilin codes G.18
G.3.8 IP classification G.19
G.3.9 Mechanical Installation G.19
G.3.10 General Specification G.20
G.4 SEN PLUS MARINE VERSION G.21
G.4.1 General information about Marine version G.21
G.4.2 Power Center configurations G.21
G.4.3 Withdrawable Motor Control Centre configurations G.22
G.4.4 Protection against corrosion G.24
G.4.5 Degree of Protection G.24
G.4.6 Obligatory accessories for Marine version G.25
G.4.7 Inclination G.26
G.4.8 Vibrations G.27
G.5 SEN PLUS WITH FORCED VENTILATION SYSTEM (CUSTOMIZED SOLUTION) G.28
H OTHER FUNCTIONS H.30
H.1 EMPTY COLUMNS H.30
H.1.1 General Characteristics H.30
H.1.2 Cubicle Dimensions H.31
H.2 TRANSITION COLUMNS H.31
H.2.1 General Characteristics H.31
H.2.2 Cubicle Dimensions H.32
H.3 CORNER PANEL H.33
H.3.1 General Characteristics H.33
H.3.2 Cubicle Dimensions H.33
H.4 BASE H.34
H.4.1 General Characteristics H.34
H.4.2 Base Dimensions H.34
H.5 REAR PANEL H.34
H.5.1 General Characteristics H.34
H.5.2 Cubicle Dimensions H.35
I TRANSPORTATION, STORAGE AND ERECTIONING I.1
I.1 TRANSPORTATION AND STORAGE I.1
I.2 POSITIONING AND ERECTION I.2
I.3 CLEARANCES FOR INSTALLATION I.4
I.4 FLOOR CUT OUTS I.5
J GENERAL INFORMATION J.1
J.1 CE DECLARATION J.1
J.2 STANDARD TRANSFORMERS J.1
J.3 IP CLASSIFICATION J.3

3
J.4 NETWORK SYSTEMS J.5
J.5 ANNEX H J.6
A System characteristics / applications
Technical characteristic:

Electrical data:

Rated operational voltage Ue up to 690 Vac


Rated frequency1 50/60 Hz
Rated insulation voltage 2 Ui up to 1000 V
Rated impulse withstand voltage Uimp 8 kV
Rated current horizontal busbars 1000 up to 7600 A
Rated current vertical busbars PC 1250 up to 6300 A
Rated current vertical busbars CC 1000 up to 1900 A
Rated short time withstand current busbar system Icw up to 100 kA/1s
Rated impulse withstand current busbar system Ipk up to 220 kA
Rated conditional short-circuit current Icc up to 100 kA at 690 V
Overvoltage category III
Pollution degree 3

Mechanical data:

Dimensions Height 2000, 2200 mm


Depth 600, 800, 1200 mm
Width 400, 500, 600, 800, 1000,
1200 mm
Modularity in height of functional units In steps of 25 mm = (E)
Standard modules sizes 4E up to 36E
Maximum stacking density per column 80E

Applications:

Commercial Industrial Utilities


• Large offices • Printing • Water treatment plants
• Small offices • Machinery • Waste management
• Shopping malls • Pharmaceutical • Energy distribution
• Schools • Automotive, paper & pulp (electricity, gas)
• Warehouses • Chemical industry • Telecommunications
• Hospitals • Marine • Public transport
• Airports

1
For performance at 60Hz refer to IEC 61439-1 clause 10.10.2.3.1 & IEC 60439-1 clause 8.2.1.1.
2
Insulation voltage of main circuits including main and vertical busbars of Power Centre and Control Centre panels equals to
1000V.

A.1
B General Information SEN Plus
SEN Plus type tested assemblies are designed and manufactured in accordance with the very high
quality in requirements of internationally recognised standards applicable to low voltage equipment.
Due to the smart and simple design of the SEN Plus system “lead times” are reduced significantly.
The comprehensive range of SEN Plus system applications varies from withdrawable and fixed Power
Centres with air circuit breakers, Distribution Panels in plug-in, fixed versions with moulded case
circuit breakers and switch fuses to Motor Control Centres in plug-in, withdrawable or fixed technique
for fuse/ fuseless motorstarter applications.

B.1 Main busbar system


The main horizontal busbar system can be executed to fulfil requirements of following systems:
3 phase 3 wire, 3 phase 4 wire located in the busbar zone at the rear of the column. The bars are
made out of blank copper.
The standard positions are:
 rear top and rear middle up to 4000A
 rear top and rear bottom for 4500A & 6300A
All jointing points of the busbars are torque set for optimum contact pressure.
By use of washer and spring washers, the connections are maintenance free.
All phases are foreseen of indicators (L1, L2, L3, N, PE or PEN).
Separation links to adjacent columns are accessible from the front, - up to 4000A and from front and
back for 4500A & 6300A.

B.1.1 Positions and panel arrangements


The centre distance between phases is 125 mm. Busbars are mounted at the heights provided in
Table 1.
Table 1 Position of busbars.
Column height Height form the bottom to the centre of phase L2
bottom middle top
mm mm mm mm
2000 3 - 975 1725
2200 325 1175 1925

3
2000 mm height is not available for all configurations.

B.1
Figure 1 Busbar system in panel 600 mm depth up to Figure 2 Busbar system in panel 800 mm depth up to
3200A busbar system (up to 2 layers). 4000A busbar system (3 layers).

Figure 3 Busbar system in panel 1200 mm depth. From 4500A - (3+1)/100x10 up to 6300A - (3+4)/100x10 for
6300A.
B.1.2 Rated current, cross sections of phases and de-ratings
The maximum rated current of the busbar system mainly depends on:
 The ambient temperature
 The degree of protection of the enclosure (ventilation of the panel)
 Form of internal separation
The rated currents in Table 2 are based on blank copper bars.

Table 2 Rated currents and de-ratings4 of the main bus bars.


Rated
Busbar size IP30 IP42 5 IP54
current
Ambient Temp. 35 deg C 50 deg C 35 deg C 50 deg C 35 deg C 50 deg C
A mm A A A A A A
1000 50x10 1150 950 1000 800 800 550
1250 60x10 1300 1100 1150 900 1000 650
1600 80x10 1700 1400 1500 1200 1200 800
2000 100x10 2000 1750 1800 1500 1450 950
2350 2/60x10 2350 2000 2150 1900 2100 1700
2500 2/80x10 2800 2400 2700 2450 2300 2000
3200 2/100x10 3300 2800 3000 2600 2400 2100
4000 3/100x10 4000 3700 3900 3500 3150 2600
4500 (3+1)/100x10 4700 4500 4500 4200 4400 4200
5000 (3+2)/100x10 5600 5300 5500 5000 5000 4500
6100 (3+3)/100x10 6100 5700 5760 5210 5250 4900
6300 (3+4)/100x10 7600 7000 7100 6400 6900 6100

B.1.3 Power loss at rated current


The power loss is based on the following: dissipation per 1m length at rated current. To calculate the
actual power loss the following formula is used:

Actual Power Loss = (Actual Current / Rated Current)² x Rated Power Loss

Absolute Actual Power Loss = Actual Power Loss x Length of Main Busbar (width of panel)

4
The de-rating are based on IEC-61439-1 table-6 temperature rise limits & IEC 60439-1 table-2 temperature rise limits.
For performance at 60Hz refer to IEC 61439-1 clause 10.10.2.3.1 & IEC 60439-1 clause 8.2.1.1.
5
IP 42 deratings are based on the configurations with raised roof. In case of closed roof it is IP41 data are on request.

B.3
Table 3 Power loss at rated current.
Rated Cross Power loss
current section 3 phases 6
A mm² W/m
1000 50x10 135
1250 60x10 175
1600 80x10 215
2000 100x10 270
2350 2/60x10 225
2500 2/80x10 265
3200 2/100x10 345
4000 3/100x10 360
4500 (3+1)/100x10 340
5000 (3+2)/100x10 335
6100 (3+3)/100x10 420
6300 (3+4)/100x10 380

B.1.4 Rated current, cross sections of neutral conductor N


The standard cross section of neutral conductor is equal to the half of current-carrying capacity of the
phase conductor, as option is available a cross section equal to the phase conductor up to 4000A.
For the phase conductor rated from 4500 to 6300A the standard cross section is equal to the phase
conductor.
Table 4 Rated current of the neutral conductor.
Phase Conductors Neutral Conductor
Rated Ambient Temperature
Busbar
Current 35°C 50°C
A mm mm mm
1000 50x10 30x10 30x10
1250 60x10 30x10 40x10
1600 80x10 40x10 40x10
2000 100x10 40x10 50x10
2350 2/60x10 60x10 60x10
2500 2/80x10 80x10 80x10
3200 2/100x10 80x10 80x10
4000 3/100x10 2/100x10 2/100x10
4500 (3+1)/100x10 (3+1)/100x10 (3+1)/100x10
5000 (3+2)/100x10 (3+2)/100x10 (3+2)/100x10
6100 (3+3)/100x10 (3+3)/100x10 (3+3)/100x10
6300 (3+4)/100x10 (3+4)/100x10 (3+4)/100x10

In 3 pole busbar systems the neutral conductor of the main horizontal busbar system is located at the
bottom of the column .The neutral conductor is mounted at a height of 300 mm from the floor (Figure
4). In 4 pole busbar systems the neutral conductor will be arranged under the phases (Figure 5).

6
The power losses are calculated at 105 deg C conductor temperature.
Figure 4 Position of the neutral conductor. Figure 5 Position of the neutral conductor.
In 3 pole 4500 to 6300A busbar systems the neutral conductor of the main horizontal busbar system is
located at the bottom of the column. The neutral conductor is mounted at a height of 450 mm from the
floor (Figure 7). In 4 pole 4500 to 6300A busbar systems the neutral conductor will be arranged under
the phases (Figure 6).

Figure 6 Position of the neutral conductor. Figure 7 Position of the neutral conductor.

B.5
The position of the protective conductor at a height of 175mm from the bottom of the column.

B.1.5 Cross-sections protective conductors PE, PEN


The cross-section of protective conductors can be determined in two ways:
 In accordance to clause 8.4.3.2.3 of IEC 61439–1 and sub-clause 7.4.3.1.7a) of IEC standard
60439-1 cross sectional area of PE and PEN shall be not less than the value shown in the
Table 5.
Table 5 Cross sections of the protective busbars as per IEC 61439-1 clause 8.4.3.2.3 and IEC 60439-
1 clause 7.4.3.1.7a).
Cross-section of
Protective Conductor
Phase Conductor (S)
Rated Minimum Cross
Busbar Busbar
Current Section of PE, PEN
A mm mm² mm
1250 60x10 200 30x10
1600 80x10 ¼xS 30x10
2000 100x10 ¼xS 30x10
2350 2/60x10 ¼xS 30x10
2500 2/80x10 ¼xS 40x10
3200 2/100x10 ¼xS 50x10
4000 3/100x10 ¼xS 80x10
4500 (3+1)/100x10 ¼xS 100x10
5000 (3+2)/100x10 ¼xS 2/80x10
6100 (3+3)/100x10 ¼xS 2/80x10
6300 (3+4)/100x10 ¼xS 2/100x10

Note Table 5 is applicable for PEN-conductors, assumed the neutral currents do not exceed 30% of
the phase current.
For certain applications in which the current in the PEN conductor may reach high values, for example
large fluorescent lighting installations, a PEN conductor having the same or higher current-carrying
capacity as the phase conductors may be necessary.
 In accordance to clause 8.4.3.2.3 of IEC 61439–1 and sub-clause 7.4.3.1.7b) of IEC standard
60439–1 cross-sectional area shall be calculated with regard to the thermal stress due to
currents of short circuit duration.
Table 6 Cross sections of the protective busbars as per IEC 61439-1 clause 8.4.3.2.3 and IEC 60439-
1 sub-clause 7.4.3.1.7b).
Short circuit Related Short Circuit Minimum Cross
Current of Phases7 Current of PE, PEN Section of PE, PEN
kA kA mm²
50 30 30x10
65 39 30x10
80 48 40x10
100 60 50x10

The standard position of the PE/PEN conductor is at the bottom of the column at 175mm from the
floor.

7
Short circuit current of the phases provided by the supply net, transformer or generator
B.1.6 Short circuit strength of the phase conductors
The mechanical supports of the main busbars are related to the peak withstand current. The copper
cross section is related to short time current.
Table 7 Max short time currents of the phase conductors.
Current Cross Max. Short time Max. Short time
Steps Section Current, 1 second Current, 3 second 8
A mm kA kA
1000 50x10 50 30
1250 60x10 65 40
1600 80x10 80 50
2000 100x10 80 65
2350 2/60x10 80 65
2500 2/80x10 80 80
3200 2/100x10 80 80
4000 3/100x10 80 80
4500 (3+1)/100x10 80 80
5000 (3+2)/100x10 100 100
6100 (3+3)/100x10 100 100
6300 (3+4)/100x10 100 100

Table 8 Maximum short circuit strengths of the phase conductors.


Phase Peak withstand current
Conductor 105 143 176 220
Rated Cross Short time current 1s
Current Section 50 65 80 100
A mm kA kA kA kA
1000 50x10 x - - -
1250 60x10 x x - -
1600 80x10 x x x -
2000 100x10 x x x -
2350 2/60x10 x x x -
2500 2/80x10 x x x -
3200 2/100x10 x x x -
4000 3/100x10 x x x -
4500 (3+1)/100x10 x x x -
5000 (3+2)/100x10 x x x x
6100 (3+3)/100x10 x x x x
6300 (3+4)/100x10 x x x x

To calculate peak withstand current the following formula is used:

Peak Withstand Current = Factor x Short Time Current

8
Maximum short time current for 3 second as per IEC 60865-1 section 3.2.4

B.7
Table 9 Ratio peak withstand and short time current as per IEC 61439-1 and IEC 60439-1.
Short time current Cos phi Factor
kA
10 < I <= 20 0,3 2,0
20 < I <= 50 0,25 2,1
50 < I 0,2 2,2

B.1.7 Short circuit strength of the neutral conductor


The value of the short-circuit current in the neutral conductor is 60% of the three-phase current for
phase conductors up to 5000A. The value of the short-circuit current in the neutral conductor is equal
to three-phase current for 6100 and 6300A. For standard arrangements the requirements are fulfilled
as shown in Table 10.
Table 10 Cross sections of the neutral conductor related to the short time current of the phases in a 4
phase busbar system.
Neutral
Phase conductor Minimum Cross Section area N
conductor
Rated Cross Cross Short time current of phases, 1 sec
Current section section 50 65 80 100
A mm mm kA kA kA kA
1000 50x10 30x10 x - - -
1250 60x10 30x10 x 40x10 - -
1600 80x10 40x10 x x 50x10 -
2000 100x10 40x10 x x 50x10 -
2350 2/60x10 60x10 x x x -
2500 2/80x10 80x10 x x x -
3200 2/100x10 80x10 x x x -
4000 3/100x10 2/100x10 x x x -
4500 (3+1)/100x10 (3+1)/100x10 x x x -
5000 (3+2)/100x10 (3+2)/100x10 x x x -
6100 (3+3)/100x10 (3+3)/100x10 x x x x
6300 (3+4)/100x10 (3+4)/100x10 x x x x
B.2 Frame
Basically the frame contains just 4 parts: frame tubes in only two different types, corners and corner
connection plates. The frame tubes, made out of rolled sheet steel, are foreseen of tapped and
punched fastening holes to fix internal parts and covers at intervals at 25mm. The combination of the
frame tubes with the corner parts and corner junction plates provides a strong structure. This
construction requires no additional base frame. All parts have a durable surface protection against
corrosion.
Non-magnetic steel is used in high current application to avoid metal structure heating in high
electromagnetic field. In order to achieve the declared product performance it is critical to use
specified materials for metal structure members near to the current path. Details are provided in
assembly documentation.

Figure 8 Corner connection plates secures a rigid construction.

B.3 Covers, Doors and Roofs


All external covers and doors are made out off 2mm sheet steel (exceptional: the fused load break
switch units).The edges of the covers are bent over and flush mounted to the frame structure by
means of spacers and self tapping screws. Overall dimensions will not increase.The standard covers
are multi usable and can be mounted at the side or the back of the column. Screws with cutting rings
secures sufficient earthing.

Figure 9 Covers flush mounted to the frame.

B.9
The doors are provided with inside hinges to mount them to the frame. All doors are pre-punched for
door locks, instrument plates for auxillary components and ventilation openings. The opening angle of
the doors is 130 degrees. Doors can be executed as one single door for one column / functional unit,
or as multi compartment door for a combination of functional units. Doors for Power Centre and Empty
Panel can be left or right hinged. The cable compartment door for the Control Centre is always a
single door right hinged (with swing handle lock). The IP54 in Power Center with EntelliGuard and M-
Pact is only available for big doors.

Power Centre Power Centre Power Centre Empty Panel


(with big door) (with separated doors) (Frame 3)

Figure 10 Door arrangements for Power Centre.

Control Centre Control Centre


Type A,B,C Type F

Figure 11 Door arrangements for Control Centre.


Various covers are provided to fill up space in the equipment zone of the Control Centre.
Table 11 Standard heights doors and covers Control Centre.
Doors Covers Unit height Remarks
module size module size mm
- 1E 25 Only type A or C
- 2E 50 Only type A or C
- 3E 75 Only type A or C
- 1E 25 Only type B
- 2E 50 Only type B
- 3E 75 Only type B
- 4E 100 Only type B
- 6E 150 Only type B
- 12 E 300 Only type B
50 E - 1250 Only type A (2200mm) with adapter 30E
64 E - 1600 Only type A (2200mm) with adapter 16E
80 E - 2000 Only type A (2200mm) full height door
42 E - 1050 Only type A (2000mm) with adapter 30E
56 E - 1400 Only type A (2000mm) with adapter 16E
72 E - 1800 Only type A (2000mm) full height door

The roof construction is multifunctional design. The two standard arrangements are IP 30 (grid with
max opening 2,5mm) and IP 40 (grid with max opening 1mm). Add on materials enables a simple
column upgrade to either IP41 by using a rain canopy with an additional sealing (for roof and between
columns) or to IP54 by using the rain canopy with an additional rubber sealing (for covers, roof and
between columns). As an option for high current solutions a raised roof might be used, that ensures IP
30, IP 41 and IP 42 protection degree.

Figure 12 Flat roof. Figure 13 Raised roof.

Table 12 Degree of protection for Power Centre.


Rated Current
Degree of protection
1000A - 4000A 5000A & 6300A
IP30, IP40, IP41, IP42 Flat roof, Raised roof Raised roof
IP54 Flat roof Flat roof

B.11
B.4 Protection against corrosion
The following processes provide a high degree of corrosion protection against the most external
influences:
Hot-dip zinc coated steel sheets according EN 10346 (replacing EN 10327) for the:
 Frame tubes
 Structure parts
 Roof plates
 Internal covers and partitions sheets
Epoxy polyester powder painting for all:
 Front covers e.g. doors, instrument plates, blind cover
 Side covers
Electro-galvanic zinc protecting for all:
 Ferrous parts e.g. hinges, mounting parts
Protection has been verified in accordance with European standard IEC 61439-1: Section 10.2.2.2
Severity test A
The test consists of:
 6 cycles of 24 h each to damp heat cycling test according to IEC 60068-2-30 (Test Db) at(40 ±
3) ºC and relative humidity of 95 %
and
 2 cycles of 24 h each to salt mist test according to IEC 60068-2-11; (Test Ka: Salt mist), at a
temperature of (35 ± 2) ºC

B.5 Painting specification and standard colour


All the external covers and doors are powder painted. The standard colour is RAL 7035, fine texture.
The thickness of the coating is 80 ± 20 m. Doors and the instrument plate as well as all covers, which
are mounted to them are painted on both sides.
The sidewall and back wall covers are painted just on the outside.
B.6 Degree of Protection
The degree of protection is in accordance with IEC 60529. The covers and doors will give protection
against the most environmental influences: dust, particles or moisture.
Basic performances of the panels are IP30 and IP40. For enhanced protection it is possible to add
IP41 and IP54 material (Optional). Applications with different electrical apparatus installed on the
doors or covers have limited degree of protection by their construction for instance applications with
fused load break switches in tie form are restricted to IP41.
The standard bottom side of each column is open (IP00). Additional bottom plates can be supplied as
option. Available degrees of protection are IP30, IP40, IP41, IP42 and IP54.
Inside the panels for functional compartments the degree of protection can be different.

B.7 Form of internal separation


General Characteristics
The panels can be divided into separate compartments or enclosed protected spaces by means of
partitions or barriers (metallic or non-metallic).
One or more conditions can be applied:
 Protection against contact to hazardous parts belonging to the adjacent functional units. The
degree of protection shall be at least IPXXB
 Protection against the passage of solid bodies from one unit to an adjacent unit. The degree of
protection shall be at least IP2X.
The form of internal separation and their protection degree shell be the subject of an agreement
between manufacturer and user.
Symbols used in internal separation diagrams

Enclosure

Busbars, including distribution busbars

Terminals for external conductor

Functional unit

Internal separation

B.13
The following are typical forms of separation by barriers or partitions:
Form of separation
SEN Plus Application
Form 1
Power Centre
Yes
Plug-in Control Centre (type A)
No
Fused Feeder Control Centre (type B)
No
Withdrawable Control Centre (type C)
No
Fixed Control Centre (type F)
No

Form of separation
SEN Plus Application
Form 2a
Power Centre
Yes
Plug-in Control Centre (type A)
No
Fused Feeder Control Centre (type B)
No
Withdrawable Control Centre (type C)
No
Fixed Control Centre (type F)
Yes

Form of separation
SEN Plus Application
Form 2b
Power Centre
No
Plug-in Control Centre (type A)
Yes
Fused Feeder Control Centre (type B)
No
Withdrawable Control Centre (type C)
No
Fixed Control Centre (type F)
Yes
Form of separation
Form 3a
Power Centre
Yes
Plug-in Control Centre (type A)
No
Fused Feeder Control Centre (type B)
No
Withdrawable Control Centre (type C)
No
Fixed Control Centre (type F)
No

Form of separation
SEN Plus Application
Form 3b
Power Centre
Yes
Plug-in Control Centre (type A)
No
Fused Feeder Control Centre (type B)
Yes
Withdrawable Control Centre (type C)
Yes
Fixed Control Centre (type F)
Yes

Form of separation
SEN Plus Application
Form 4a
Power Centre
Yes
Plug-in Control Centre (type A)
No
Fused Feeder Control Centre (type B)
No
Withdrawable Control Centre (type C)
No
Fixed Control Centre (type F)
Yes

B.15
Form of separation
SEN Plus Application
Form 4b
Power Centre
No
Plug-in Control Centre (type A)
Yes
Fused Feeder Control Centre (type B)
No
Withdrawable Control Centre (type C)
No
Fixed Control Centre (type F)
Yes
B.7.1 Construction types of internal separation
Table shows different types of construction which meet British Standard requirements. Other types of
construction are not forbidden. Given additional information based on typical usage in the United
Kingdom. Types of construction listed below are recommended to achieve agreement between
producer and user.
Form of separation Form
Form Type of construction
4a

Separation of busbar:
 Insulated covering (ex.: sleeving,
Type 1
wrapping, coating, etc. …)
Glanded cables
Separation of busbar:
Form 4a Type 2  Metallic or non-metallic covers
Glanded cables

Separation of busbar:
Type 3  Metallic or non-metallic covers
Each unit terminals have integral glanding
Separation of busbar:
 Insulated covering (ex.: sleeving,
Type 4
wrapping, coating, etc. …)
Glanded cables
Separation of busbar:
 Metallic or non-metallic covers
Type 5
Glanded and covered terminals (cabling
Form 4b chamber)
Separation of busbar:
Type 6  Metallic or non-metallic covers
Glanded cables (cabling chamber)

Separation of busbar:
Type 7 - Metallic or non-metallic covers
Each unit terminals have integral glanding

B.17
C Power Centre
C.1 General Characteristics
The Power Centre is subdivided in three functional zones:
 Busbar zone
 Equipment zone
 Cable zone
The busbar zone is located at the rear of the column and contains the main horizontal and vertical
busbar system. Internal separation sheets are dividing the busbar zone from the equipment zone and
are protecting the operator against contact with hazardous parts. Additional separation sheet can be
provided to segregate the equipment zone from the cable zone.

Busbar zone
The busbar zone can be equipped with max.2 main busbar systems e.g. for coupling. One in the top
and one in the middle position up to 4000A, or one in the top and one in the bottom position for 4500
up to 6300A
Provisions are taken as standard to couple the main busbar system to the main busbar system in
adjacent columns from the front.9

Equipment Zone
The equipment zone can contain maximal 2 breakers per column as standard up to a nominal current
of 2500A.10 High availability is secured by withdrawable technique for circuit breakers.
Approx. 800 mm in height as free space to install control gear in the equipment zone.
Power Centres can be equipped with:
 air-circuit breakers type EntelliGuard G,
 air-circuit breakers type M-Pact,
 moulded case circuit breakers type Record Plus,
 load break switches type Dilos.
As standard the Power Centre is equipped with a full height or separate pre punched door with
ventilation openings and instrument plate for standard metering.

Cabling Zone
The cable zone is designed for fast and comfortable cabling. Cabling can be either through pre-
configurated copper links or directly to the switchgear. Control cabling through terminal strips.
Cables or busways can enter through the top or from the bottom, without increasing the total depth of
the switchboard due to position of the main busbar in the rear of the column.
For top entries an optional vertical PE/PEN can be provided.
Auxiliary busbar is foreseen for incomers with a nominal current above 2500A.

9
For MBB rated 4500A up to 6000A the connection requires free standing installation and rear access.
10
For details see tables Table 29, Table 30, Table 38, Table 43 and Table 48.

C.1
Enclosure
The maximum degree of protection is up to IP54 (according to IEC 60529)11
The maximum Form of internal separation is up to Form 4b (according to IEC 60439-1 and IEC 61439-
1)
Doors and covers are made out of 2mm sheet steel, epoxid powder coated in standard colour RAL
7035.

C.2 Arrangements
The height of the column is 2200mm or 2000mm12.
Table 13 Column arrangements.
Depth Depth Depth*
Width
600 mm 800 mm 1200 mm
mm
400 x x x*
500 x x x*
600 x x x*
800 x x x*
1000 - x x
1200 - - x

* Realized as 800 depth cubicle plus 400 mm additional panel. Available only for line-up with
EntelliGuard G F3 rated 4500A up to 6300A.

C.3 Rated Current of Main Horizontal Busbar System


The rated current of the main busbars varies from 1000A up to 6300A and is based on blank copper
bars.
Table 14 Rated current and cross section of main busbar.
Rated Depth of panel
Phases Neutral
Current 600 mm 800 mm 1200 mm
A mm mm
13
1000 50x10 30x10 x x -
1250 60x10 30x10 x x -
1600 80x10 40x10 x x -
2000 100x10 40x10 x x -
2350 2/60x10 60x10 x x -
2500 2/80x10 80x10 x x -
3200 2/100x10 80x10 x x -
4000 3/100x10 2/100x10 - x -
4500 (3+1)/100x10 (3+1)/100x10 - - x
5000 (3+2)/100x10 (3+2)/100x10 - - x
6100 (3+3)/100x10 (3+3)/100x10 - - x
6300 (3+4)/100x10 (3+4)/100x10 - - x

11
The max degree of protection depends on installed apparatus.
12
Not available for configurations with EntelliGuardTM G
13
60x10 for combinations with Control Centre
C.4 Vertical Risers
C.4.1 Cross-sectional area and short circuit strength
The vertical riser system can be executed as a 3 or 4 pole design in blank copper bars.
Table 15 Cross section of vertical riser system for air circuit breaker applications.
EntelliGuard G
Rated Frame Risers Riser Short time withstand
Current size L1- L2 - L3 Neutral current 1 second
A mm mm kA
1250 1 60x10 30x10 50
1600 1 80x10 60x10 65
1 2/60x10 60x10 65
2000
1 2/80x10 80x10 65
2500 2 2/80x10 80x10 80
3200 2 3/100x10 2/100x10 80
4000 2 5/100X10 5/100X10 80
5000 3 (3+3)/100x10 (3+3)/100x10 100
6300 3 (4+4)/100x10 (4+4)/100x10 100

Table 16 Cross section of vertical riser system for air circuit breaker applications.
M-PACT
Rated Frame Risers Riser Short time withstand
Current size L1- L2 - L3 Neutral current 1 second
A mm mm kA
1000 1 60x10 30x10 50
1600 1 80x10 60x10 65
2500 1 2/80x10 80x10 65
3200 2 3/100x10 2/100x10 80
4000 2 4/100x10 2/100x10 80

Table 17 Cross sections of vertical riser system for moulded case circuit breakers applications.
Record Plus
Rated Frame Risers Riser Short time withstand
Current Size L1 - L2 - L3 Neutral current 1 second
A mm mm kA
800 K 40x10 40x10 50
1250 K 2/40x10 2/40x10 50
1600 K 2/40x10 2/40x10 50

C.3
Table 18 Cross sections of vertical riser system for load break switch applications.
DILOS
Rated Frame Risers Riser Short time withstand
Current Size L1 - L2 - L3 Neutral current 1 second
A mm mm kA
1000 6S 60x10 30x10 35
1600 7S 2/50x10 60x10 50
2000 8S 2/80x10 80x10 50
2500 8S 2/80x10 80x10 50

Current carrying capacity of the neutral conductor is half of the current-carrying capacity of the phases
excluding PC with EntelliGuard G 5000A and 6300A.
Cross section vertical PE conductor is equal to the horizontal PE conductor
Short circuit strength of the neutral conductor 60% of the value of the three phase short- circuit
withstand test.

C.4.2 Power loss of vertical risers


The power loss is based on the following:
Dissipation per 1m length at rated current
To enable the actual power loss the following formula is used:
Actual Power Loss = (Actual Current / Rated Current)2 x Rated Power Loss

Absolute Actual Power Loss = Actual Power Loss x Length of Vertical Risers

Table 19 Power loss vertical riser with air circuit breaker arrangement type EntelliGuard G.
Rated Frame Risers Riser Power loss per
Current size L1- L2 - L3 Neutral meter
A mm mm W/m
1250 1 60x10 30x10 130
1600 1 80x10 60x10 165
1 2/60x10 60x10 170
2000
1 2/80x10 80x10 130
2500 2 2/80x10 80x10 200
3200 2 3/100x10 2/100x10 175
4000 2 5/100x10 5/100x10 165
5000 3 (3+3)/100x10 (3+3)/100x10 215
6300 3 (4+4)/100x10 (4+4)/100x10 256
Table 20 Power loss vertical riser with air circuit breaker arrangement type M-Pact.
Rated Frame Risers Riser Power loss per
Current Size L1 - L2 - L3 Neutral meter
A mm mm W/m
1000 1 60x10 30x10 112
1600 1 80x10 60x10 215
2500 1 2/80x10 80x10 262
3200 2 3/100x10 2/100x10 229
4000 2 4/100x10 2/100x10 269

Table 21 Power loss vertical riser with moulded case circuit breakers arrangement type Record Plus.
Rated Frame Risers Riser Power loss per
Current Size L1 - L2 - L3 Neutral meter
A mm mm W/m
800 K 40x10 40x10 92
1250 K 2/40x10 2/40x10 112
1600 K 2/40x10 2/40x10 183

Table 22 Power loss vertical riser with load break switch arrangement type Dilos.
Rated Frame Risers Riser Power loss per
Current Size L1 - L2 - L3 Neutral meter
A mm mm W/m
1000 6S 60x10 30x10 112
1600 7S 2/50x10 60x10 172
2000 8S 2/80x10 80x10 168
2500 8S 2/80x10 80x10 262

C.5
C.5 Maximum Power Loss
The maximum heat dissipation per cubicle depends on the ambient temperature, the degree of
protection of the columns and the maximum allowed temperature of components inside.
The following table is based on columns equipped with air circuit breaker type EntelliGuard G.
Table 23 Heat dissipation Power Centre.
Ambient Temperature: 35°C 50°C 35°C 50°C
Width Depth Degree of Protection IP30 Degree of Protection IP54
mm mm W W W W
400 600 260 190 240 165
500 600 770 450 660 550
600 600 940 570 740 620
800 800 1210 900 1045 930
1000 800 1460 1135 1250 1120
1000 1200 1550 1100 1420 1280
1200 1200 2250 1720 2075 1910

The following table is based on columns equipped with air circuit breaker type M-Pact.
Table 24 Heat dissipation Power Centre.
Ambient Temperature: 35°C 50°C 35°C 50°C
Width Depth Degree of Protection IP30 Degree of Protection IP54
mm mm W W W W
400 600 400 400 400 260
500 600 950 540 600 -
600 600 1120 760 680 -
800 800 1150 850 850 -
C.6 Arrangement for External Connections
In 2000 mm height column it might be necessary to use base frame to realize correct cable bending.
Table 25 Standard cable arrangements for air circuit breaker application type EntelliGuard G.
Rated Frame Risers Number of cable Max. cross- Bolt
Current size L1- L2 - L3 per phase section diameter
A mm mm² mm
Connection direct to the riser
1000 1 60x10 2 240 16
4 150 12
1600 1 80x10 4 240 16
6* 240* 16
2000 1 2/60x10
8 150 12
1 2/80x10 6 240 16
2500 2 2/80x10 8 240 16
Connection to auxiliary busbars
3200 2 3/100x10 6 (12) 300 16
4000 2 4/100x10 8 (16) 300 16
5000 3 6/100x10 12 300 12
6300 3 8/100x10 14 300 12

Table 26 Standard cable arrangements for air circuit breaker application type M-Pact.
Rated Frame Risers Number of cable Max. cross- Bolt
Current size L1- L2 - L3 per phase section diameter
A mm mm² mm
Connection direct to the riser
1000 1 60x10 2 240 16
4 150 12
1600 1 80x10 4 240 16
2500 1 2/80x10 8 240 16
Connection to auxiliary busbars
3200 2 3/100x10 6 (12) 300 16
4000 2 4/100x10 8 (16) 300 16

C.7
Table 27 Standard cable arrangement for moulded case circuit breakers applications type Record
Plus.
Rated Frame Risers Number of cable Max. cross- Bolt
Current size L1- L2 - L3 per phase section diameter
A mm mm² mm
800 K 40x10 2 240 16
1250 K 2/40x10 4 240 16
1600 K 2/40x10 4 240 16

Table 28 Standard cable arrangement for load break switch applications type Dilos.
Rated Frame Risers Number of cable Max. cross- Bolt
Current size L1- L2 - L3 per phase section diameter
A mm mm² mm
1000 6S 60x10 2 240 16
1600 7S 2/50x10 4 240 16
1600 7S 2/60x10 8 150 12
2500 8S 2/80x10 8 240 16

Additional horizontal auxiliary busbars are provided as standard for M-Pact and EntelliGuard G
breaker arrangements with a nominal current above 2500A.

Figure 15 Arrangement with


Figure 16 Standard arrangement
Figure 14 Standard arrangement. additional horizontal Auxiliary
Frame3.
busbars.
C.7 Cross control wiring
Cross control wiring between columns in switchgear is available by means of 3 pre punched cut-outs
30x84 mm in top position of every cubicle separation covers. If necessary, it required only to remove
1-3 pieces of metal plate in pre punched cut-outs and put the edge cover around.

Figure 17 Cross control wiring.

C.9
D Standard configurations Power Centre
D.1 Arrangements with air circuit breaker type EntelliGuard G
Table 29 Arrangements for air circuit breaker applications.
Rated Frame Width of Depth of Separated
3pole 4pole Big door
current size section section doors
A mm mm
Withdrawable one breaker: incomer/feeder or buscoupler
x - 500 600/800 x x
1000 1
- x 600 600/800 x x
x - 500 600/800 x x
1600 1
- x 600 600/800 x x
x - 500 600/800 x x
2000 1
- x 600 600/800 x x
x - 600 600/800 x x
2500 2
- x 800 600/800 x x
x - 800 800 x x
3200 2
- x 800 800 x x
x - 1000 14 800 x x
4000 2
- x 1000 15 800 x x
x - 1000 1200 x x
5000 3
- x 1200 1200 x x
x - 1000 1200 x x
6300 3
- x 1200 1200 x x
Fixed one breaker: incomer/feeder or buscoupler
x - 400 600/800 x -
1000 1
- x 600 600/800 x x
x - 500 600/800 x x
1600 1
- x 600 600/800 x x
x - 500 600/800 x x
2000 1
- x 600 600/800 x x
x - 600 600/800 x x
2500 2
- x 800 600/800 x x
x - 800 800 x x
3200 2
- x 800 800 x x
Withdrawable Two breakers per stack: incomer plus buscoupler
x - 500 600/800 x x
1000 1
- x 600 600/800 x x
x - 500 600/800 x x
1600 1
- x 600 600/800 x x
Fixed Two breakers per stack: incomer plus buscoupler
x - 400 600/800 x -
1000 1
- x 600 600/800 x x
x - 500 600/800 x x
1600 1
- x 600 600/800 x x

14
Width 800 mm available for line-up with EntelliGuard F3 as main incomer. 1000 mm width is valid for PC panels with 100% rated EntelliGuard
4000A
15
Width 800 mm available for line-up with EntelliGuard F3 as main incomer. 1000 mm width is valid for PC panels with 100% rated EntelliGuard
4000A

D.1
Table 30 Arrangements for air circuit breaker applications.
Rated Frame Width of Depth of Separated
3pole 4pole Big door
current size section section doors
A mm mm
Fixed/Withdrawable Two breakers per stack: 2 x feeders
x - 600 800 x -
1000 1
- x 800 800 x x
x - 600 800 x x
1600 1
- x 800 800 x x
x - 800 800 x x
2000 1
- x 800 800 x x
x - 800 800 x x
2500 2
- x 800 800 x x

Standard arrangements:
 One breaker per column for incoming, outgoing applications and couplers up to 6300A
nominal current.
 Two breakers per column for incoming and coupler applications with nominal currents equal or
lower than 1600A and for outgoing application with nominal currents equal or lower than
2500A.

D.1.1 De-ratings based on IEC 61439-1 and IEC 60439-1 temperature rise limit
The internal temperature of the columns and the derating is influenced by the following factors:
 Power loss of the circuit breaker at service current
 Panel dimensions
 Protection degree of the enclosure
 Internal partitions (hamper the free air circulation)
Table 31 Deratings for Column with air circuit breaker type EntelliGuard G.
Ambient Temperature: 35°C 50°C 35°C 50°C 35°C 50°C
Rated Frame Degree of Protection Degree of Protection Degree of Protection
Current16 Size IP30 IP42 IP54
A
1000 1 1000 800 1000 800 1000 800
1250 1 1250 1100 1250 800 1250 850
1600 1 1600 1350 1450 1250 1400 1250
2000 1 2000 1700 1800 1500 1700 1400
2 2350 17 1850 16 1850 16 1550 16 1850 16 1550 16
2500
2 2450 2200 2450 2200 2000 1550
3200 2 2800 2550 2500 2200 2450 2200
19 18 18 18 18
2 2900 2600 2500 2200 2450 2200 18
4000 18
2 3900 3600 3400 3100 3200 2900
20 20 20 20 20
3 4500 4200 4350 4050 4300 4000 20
5000
3 5000 4250 4750 4350 4500 4000
21 21 21 21 21
3 5300 5150 5300 4700 4700 4300 21
22 22 22 22 22
3 5800 5250 5600 4900 4800 4400 22
6300
3 6000 5400 5500 5000 5000 4550

One circuit breaker per column.


Type withdrawable
Column depth 800mm for Frame1and Frame2.
Column depth 1200mm for Frame3 (1200mm width - 4pole)
Separation form 2a

D.1.2 De-ratings based on GB 7251.1-2005 temperature rise limit


The internal temperature of the columns and the derating is influenced by the following factors:
 Power loss of the circuit breaker at service current
 Panel dimensions
 Protection degree of the enclosure
 Internal partitions (hamper the free air circulation)

16
Breaker rated current.
17
Values obtained with MBB 2/60x10 and VBB 2/80x10.
18
Values for PC panel with EntelliGuard 100% terminally rated – type GH.
19
Values obtained with MBB 2/100x10 and VBB 4/100x10.
20
Values obtained with MBB (3+1)/100x10 and VBB 6/100x10.
21
Values obtained with MBB (3+2)/100x10 and VBB 8/100x10.
22
Values obtained with MBB (3+3)/100x10 and VBB 8/100x10.

D.3
Table 32 Deratings for Column with air circuit breaker type EntelliGuard G.
Ambient Temperature: 35°C 50°C 35°C 50°C 35°C 50°C
Rated Frame Degree of Protection Degree of Protection Degree of Protection
Current Size IP30 IP41 IP54
A
1000 1 1000 850 800 650 800 650
1250 1 1100 900 850 700 850 700
1600 1 1350 1150 1250 1050 1250 1050
2000 1 1600 1350 1500 1250 1400 1200
2500 2 1850 1550 1550 1300 1550 1300
3200 2 2550 2150 2200 1850 2200 1850
4000 2 3600 3050 3200 2600 2900 2450
5000 3 4700 4000 4250 3600 4000 3400
6300 3 5400 4500 5100 4300 4900 4100

Type withdrawable
Column depth 800mm for Frame1 and Frame2.
Column depth 1200mm for Frame3 (1200mm width - 4pole)
Separation form 2a

D.1.3 Power loss of air circuit breaker type at rated current per pole
The power loss is based on the following:
Heat dissipation at rated current.
Temperature in the direct environment ≤50o C
Table 33 Power losses for air circuit breaker type EntelliGuard G.
Rated Frame Fixed Withdrawable
Current size type type
A W W
1000 1 14.3 29.9
1600 1 36.6 76.5
2000 1 57.2 120
2500 2 65.0 146
3200 2 106 240
4000 2 166 291
5000 3 163 260
6300 3 266 426

D.1.4 Weights of the column with EntelliGuard G


The weights are based on the following free standing arrangement with:
 Frame tubes
 Structure parts
 Roof plates
 Internal, external covers and partitions sheets
 Vertical busbar with max rating
 Main busbar in top location with max rating
 Air circuit breaker withdrawable type EntelliGuard G
Table 34 Weight of incomer column with one air circuit breaker type EntelliGuard G (Frame 1 & 2).
Rated Frame Width of Depth of Height of
Poles Weight
current size section section section
A mm mm mm kg
1000 3 1 500 800 2200 360
1000 4 1 600 800 2200 420
1600 3 1 500 800 2200 370
1600 4 1 600 800 2200 420
2000 3 1 500 800 2200 380
2000 4 1 600 800 2200 400
2500 3 2 600 800 2200 490
2500 4 2 800 800 2200 610
3200 3 2 800 800 2200 720
3200 4 2 800 800 2200 790
4000 3 2 1000 800 2200 950
4000 4 2 1000 800 2200 1080

Table 35 Weight of incomer column with one air circuit breaker type EntelliGuard G. (Frame 3)
Rated Frame Width of Depth of
Weight
current size section section
A mm mm kg
5000 3 1200 1200 1800
6300 3 1200 1200 2000

Table 36 Weight of column with two air circuit breaker type EntelliGuard G per stack: 2x feeder.
(Frame 1 & 2)
Rated Frame Width of Depth of
Weight
current size section section
A mm mm kg
1000 1 800 800 680
1600 1 800 800 720
2000 1 800 800 900
2500 2 800 800 1120

D.1.5 Weights of the air circuit breaker type EntelliGuard G


Table 37 Weight of air circuit breaker type EntelliGuard G23.
Frame Size Poles Fixed Withdrawable
Kg kg
3 43 82
Frame1
4 54 100
3 53 131
Frame2
4 68 164
3 90 220
Frame3
4 115 275

23
Maximum weights of breakers. Does not include termination weights

D.5
D.2 Arrangements with air circuit breaker type M-PACT
Table 38 Arrangements for air circuit breaker applications.
Rated Frame Width of Depth of Separated
3pole 4pole Big door
current size section section doors
A mm mm
One breaker: incomer/feeder or buscoupler
x - 400 600/800 x -
1000 1
- x 600 600/800 x x
x 500 600/800 x x
1600 1
- x 600 600/800 x x
x - 600 600/800 x x
2500 1
- x 600 600/800 x x
x - 800 800 x x
3200 2
- x 800 800 x x
x - 800 800 x x
4000 2
- x 800 800 x x
Two breakers: incomer plus buscoupler
x - 400 600/800 x -
1000 1
- x 600 600/800 x x
x - 500 600/800 x x
1600 1
- x 600 600/800 x x
Two breakers: 2 x feeders
x - 600 800 x x
1000 1
- x 800 800 x x
x - 600 800 x x
1600 1
- x 800 800 x x
x - 800 800 x x
2500 1
- x 800 800 x x

Standard arrangements:
 One breaker per column for incoming, outgoing applications and couplers up to 4000A
nominal current.
 Two breakers per column for incoming and coupler applications with nominal currents equal or
lower than 1600A and for outgoing application with nominal currents equal or lower than
2500A
Columns with 2000m height are limited to nominal current up to 2500A (reduced space for connecting
external cables)
D.2.1 De-ratings
The internal temperature of the columns and the derating is influenced by the following factors:
 Power loss of the circuit breaker at service current
 Panel dimensions
 Type of erection (free standing or wall-mounted)
 Protection degree of the enclosure
 Internal partitions (hamper the free air circulation)

Table 39 Deratings for air circuit breaker type M-Pact.


Ambient Temperature: 35°C 50°C 35°C 50°C
Rated Frame Degree of Protection Degree of Protection
Current Size IP30 IP54
A A A A A
1000 1 1000 1000 1000 800
1600 1 1600 1250 1500 1025
2500 1 2350 1900 1825 1250
3200 2 2900 2550 2550 1800
4000 2 3050 2700 2700 2200

One circuit breaker in fixed version. Values for withdrawable version are 5% lower
Column depth 600mm for frame size 1 / 800mm for frame size 2.
Free standing arrangement with main busbar system in the middle position.
For other current steps we refer to the documentation of the M-PACT circuit breaker

D.2.2 Power loss at rated current


The power loss is based on the following:
dissipation at rated current
To enable the actual power loss the following formula is used:
Actual Power Loss = (Actual Current / Rated Current) 2 x Rated Power Loss

Table 40 Power losses for air circuit breaker type M-Pact.


Rated Frame Fixed Withdrawable
Current size technique technique
A W W
1000 1 63 126
1600 1 184 370
2500 1 330 788
3200 2 393 914
4000 2 614 1428

D.7
D.2.3 Weights of the column with M-Pact
The weights are based on the following free standing arrangement with:
 Frame tubes
 Structure parts
 Roof plates
 Internal, external covers and partitions sheets
 Vertical busbar with max rating
 Main busbar in top location with max rating
 Air circuit breaker withdrawable type M-Pact

Table 41 Weight of incomer column with one air circuit breaker type M-Pact (Frame 1 & 2).
Rated Frame Width of Depth of Height of
Poles Weight
current size section section section
A mm mm mm kg
1000 3 1 400 800 2200 300
1000 4 1 600 800 2200 400
1600 3 1 500 800 2200 340
1600 4 1 600 800 2200 400
2500 3 2 600 800 2200 450
2500 4 2 600 800 2200 570
3200 3 2 800 800 2200 680
3200 4 2 800 800 2200 760
4000 3 2 800 800 2200 730
4000 4 2 800 800 2200 820

D.2.4 Weights of the air circuit breaker type M-Pact


Table 42 Weight of air circuit breaker type M-Pact24.
Frame Size Poles Fixed Withdrawable
kg kg
3 43 72
Frame1
4 54 90
3 53 111
Frame2
4 68 144

24
Maximum weights of breakers. Does not include termination weights
D.3 Arrangements with moulded case circuit breaker Record Plus
(fixed version)
Table 43 Arrangements for moulded case circuit breaker applications.
Rated Frame Width of Depth of Separated
3pole 4pole Big door
current size section section doors
A mm mm
One breaker: incomer/feeder
800 K x x 400 600/800 x x
1250 K x x 400 600/800 x x
1600 K x x 400 600/800 x x
Two breakers: 2 x feeder
800 K x x 500 800 x x
1250 K x x 500 800 x x
1600 K x x 500 800 x x
Standard arrangements:
 One breaker (fixed version) per column for incoming, outgoing applications above 800A.
 Two breakers (fixed version) per column for outgoing applications above 800A.

D.3.1 De-ratings
The internal temperature of the columns and the derating is influenced by the following factors:
 Power loss of the circuit breaker at service current
 Panel dimensions
 Type of erection (free standing or wall-mounted)
 Protection degree of the enclosure
 Internal partitions (hamper the free air circulation)

Table 44 Deratings for moulded case circuit breaker type Record Plus (* on request).
Ambient Temperature: 35°C 50°C 35°C
Rated Frame Degree of Protection Degree of Protection
Current Size IP30 IP54
A A A A
800 K 800 * 350
1250 K 1250 * 540
1600 K 1600 * 700

Column depth 600 mm for incomer / 800 mm for 2 x feeder


Free standing arrangement with main busbar system in the middle position.

D.9
D.3.2 Power loss
The power loss is based on the following:
Dissipation at rated current
To enable the actual power loss the following formula is used:
Actual Power Loss = (Actual Current / Rated Current) 2 x Rated Power Loss

Table 45 Power losses for moulded case circuit breaker type Record Plus.
Rated
Size Power loss
Current
A W
800 K 77
1250 K 164
1600 K 230

D.3.3 Weights of the column with Record Plus


The weights are based on the following free standing arrangement with:
 Frame tubes
 Structure parts
 Roof plates
 Internal, external covers and partitions sheets
 Vertical busbar with max rating
 Main busbar in top location with max rating
 Moulded case circuit breakers type Record Plus

Table 46 Weight of incomer column with one moulded case circuit breakers type Record Plus.
Rated Frame Width of Depth of Height of
Poles Weight
current size section section section
A mm mm mm kg
800 3 K 400 800 2200 240
800 4 K 400 800 2200 250
1250 3 K 400 800 2200 270
1250 4 K 400 800 2200 290
1600 3 K 400 800 2200 270
1600 4 K 400 800 2200 290
D.3.4 Weights of the air circuit breaker type Record Plus
Table 47 Weight of moulded case circuit breaker type Record Plus.
Frame Size Poles Fixed
kg
3 12,2
FK 800
4 15,1
3 18
FK 1250
4 24,3
3 18
FK 1600
4 24,3

D.4 Arrangements with load break switch type DILOS


Table 48 Arrangements for load break switch applications.
Rated Frame Width of Depth of Separated
3pole 4pole Big door
current size section section doors
A mm mm
One breaker: incomer/feeder or buscoupler
1000 6S x x 600 600/800 x x
1600 7S x x 600 600/800 x x
2000 8S x x 600 600/800 x x
2500 8S x x 600 600/800 x x
Two breakers: incomer plus buscoupler
1000 6S x x 600 600/800 x x
1600 7S x x 600 600/800 x x

Standard arrangements:
 One breaker per column for incoming, outgoing applications and couplers above 1000A.
 Two breakers per column for incoming and coupler applications with nominal currents equal or
lower than 1600A.

D.4.1 De-ratings
The internal temperature of the columns and the derating is influenced by the following factors:
 Power loss of the circuit breaker at service current
 Panel dimensions
 Type of erection (free standing or wall-mounted)
 Protection degree of the enclosure
 Internal partitions (hamper the free air circulation)

D.11
Table 49 Deratings for load break switch type Dilos.
Ambient Temperature: 35°C 50°C 35°C
Rated Frame Degree of Protection Degree of Protection
Current Size IP30 IP54
A A A A
1000 6S 1000 800 630
1600 7S 1600 1250 1000
2000 8S 2000 1600 1300
2500 8S 2500 2000 1600

Column depth 600 mm for frame size 6S / 800 mm for frame size 7S and 8S
Free standing arrangement with main busbar system in the middle position.

D.4.2 Power loss


The power loss is based on the following
Dissipation at rated current
To enable the actual power loss the following formula is used:
Actual Power Loss = (Actual Current / Rated Current) 2 x Rated Power Loss

Table 50 Power losses for load break switch applications type Dilos.
Rated
Size Power loss
Current
A W
1000 6S 60
1600 7S 78
2000 8S 95
2500 8S 117

D.4.3 Weights of the column with Dilos


The weights are based on the following free standing arrangement with:
 Frame tubes
 Structure parts
 Roof plates
 Internal, external covers and partitions sheets
 Vertical busbar with max rating
 Main busbar in top location with max rating
 Load break switches type Dilos
Table 51 Weight of incomer column with one load break switches type Dilos.
Rated Frame Width of Depth of Height of
Poles Weight
current size section section section
A mm mm mm kg
1000 3 6S 600 800 2200 290
1000 4 6S 600 800 2200 300
1600 3 7S 600 800 2200 310
1600 4 7S 600 800 2200 330
2000 3 8S 600 800 2200 350
2000 4 8S 600 800 2200 380
2500 3 8S 600 800 2200 350
2500 4 8S 600 800 2200 380

D.4.4 Weights of the air circuit breaker type Dilos


Table 52 Weight of load break switch type Dilos .
Weight of load break switch
Frame Size Poles Wall mount
kg
3 11
DILOS 6S
4 12
3 17
DILOS 7S
4 19
3 27
DILOS 8S
4 30

D.13
E Control Centre
E.1 General Characteristics
The principle of the Control Centre is similar to the Power Centre.
The Control Centre based on its functional units can be divided in four types:
 Plug-in Control Centre - Cubicle Type A
 Fused Feeder Control Centre - Cubicle Type B
 Withdrawable Control Centre - Cubicle Type C
 Fixed Type Control Centre - Cubicle Type F
The Control Centre is subdivided in three functional zones:
 Busbar zone
 Equipment zone
 Cable zone

Busbar zone Busbar zone


(main busbars and vertical busbars) (main busbar)

Equipment zone
Busbar zone
Equipment zone Cable zone (Vertical Cable zone
busbar)

Vertical
Equipment zone doors Cable zone door Equipment zone Cable zone
busbar zone
door door
door

Figure 18 Column arrangements Control Centre. Figure 19 Column arrangements Control Centre.
(Plug-in, Withdrawable, Fused Feeder) (Fixed)
For standard plug-in, withdrawable, fused feeder control centre the busbar zone is located at the rear
of the column. For standard fixed control centre the busbar zone is located at the rear and left side of
the column. The busbar zone contains the main horizontal and vertical busbar system. Internal
separation sheets are dividing the busbar zone from the equipment and cable zone and are protecting
the operator against contact with hazardous parts. The standard equipment zone for the plug-in
control centre is separated from the cable zone by means of the individual sides of the module
installed. Additional separation sheets can be provided to segregate the equipment zone from the
cable zone in the event of uninstalled modules. For standard withdrawable control centre the
equipment zone is separated from the cable zone by means of additional separation sheet for each
module. The standard equipment zone for the fixed type control centre is separated from the cable
zone by means of additional separation sheet.

Busbar zone
The busbar zone can be equipped with maximal 2 main busbar systems. Standard positions are the
top and the middle position.
Provisions are taken as standard to couple the main busbar system to the main busbar system in
adjacent columns from the front25. The busbar connection is realized by usage of standard fish plates,
mountable from panel front.

25
For panels with MBB rated 4500A up to 6000A the connection requires free standing installation and rear access.

E.1
Equipment zone – Plug-in and Fused Feeder Control Centre
The effective stocking density in the equipment zone is 80E (1E=25mm). The standard separation to
the busbar zone is either through the backside of each individual module installed or through optional
moulded plastic finger proof shrouds. The standard way of mounting the electrical components in the
equipment zone is by means of steel carriers .The carriers (modules) are equipped with short circuit
proof and fatigue free self–aligning stabs on the backside to energize the module. In order to provide
extra space for auxiliary components, the modules can be provided with optional bottom plates. An
alternative way for fused feeders applications is the use of standard fused load break switch units.
These 3 and 4 pole units with rated currents up to 800A can be plugged–in directly into the vertical
riser system .The way of cabling for these units is direct to the switchgear. The fused load break
switch units can be combined with module applications in one column by use of special adapters. In
the events of switchboards applications with mainly feeders of the fused load break switch, the depth
position of the vertical riser will alter. For sub distribution applications with mcb’s, standardized
modules with a base frame from the VP system can be supplied. Fast and simple adjustable
compartment separation sheets can provide protection against passage of foreign particles and
electrical shock from adjacent compartments.

Equipment zone – Withdrawable Control Centre


The effective stocking density in the equipment zone is 80E (1E=25mm). The standard separation to
the busbar zone is realised by means of moulded plastic finger proof shrouds.
The standard way of mounting the electrical components in the equipment zone is by means of steel
carriers .The carriers (modules) are equipped with short circuit proof and fatigue free self–aligning
stabs on the backside to energize the module. The withdrawable module applications can be
combined in one column with plug-in modules (directly) and with fused load break switch units (by the
use of special adapters). For sub distribution applications with mcb’s, standardized modules with VPS
base frame can be supplied.
To secure passage of foreign particles and protection against electrical shock from adjacent
compartments a separation sheets is provided as standard.

Equipment zone – Fixed Type Control Centre


The effective stocking density in the equipment zone is 80E (1E=25mm). The standard separation to
the busbar zone is realised by means of mounting plate used to mount the breaker. The standard way
of mounting the electrical components in the equipment zone is by means of steel carriers (mounting
plates). Width of Equipment zone is 480mm. The Fixed units can have a combined current up to
2700A. Module can be fixed directly into the vertical riser system by rigid bus bar or cables.

Cabling Zone– Plug-in, Fused Feeder and Withdrawable Control Centre


The cable zone that is situated on the right hand side from the equipment zone is designed for fast
and comfortable cabling. Cable trays for servicing of all cables are provided as standard.
Cables or bus-ways can either enter through the top or from the bottom, without increasing the total
depth of the switchboard. This is due to position of the main busbar in the rear of the column.
Table 53 Control centre cable compartment arrangements.
Cable zone
Panel width
width
mm mm
800 200
1000 400
1200 600

Cabling Zone – Fixed Type Control Centre


The 360mm or 560mm width cable zone is situated on the right hand side from the equipment zone.
Cable trays for servicing of all cables are provided as standard.
Cables can either enter through the top or from the bottom, without increasing the total depth of the
switchboard. This is due to position of the main busbar in the rear of the column.

Enclosure
The maximum degree of protection is up to IP54 (according to IEC 60529). The standard degree of
protection for application with fused load switch unit is limited to IP41.
The maximum form of internal separation is up to Form 4b (according to IEC-61439-1 and IEC 60439-
1)
Doors and covers are made out 2mm sheet steel, epoxy powder coated in standard colour RAL 7035.
The column can be equipped with optional panel bottom plate with a removable aluminium gland
plate.

E.2 Arrangements
The height of the columns is 2200mm or 2000mm.
Table 54 Column arrangements Control Centre (plug-in, withdrawable, fused feeder)
Depth Depth Depth26
Width
600 800 1200
mm mm mm mm
800 x x x
1000 x x x
1200 x x x
27
1400 x x x

26
Realized only for line-up with MBB rated from 4500A up to 6300A
27
Only in fixed type

E.3
E.3 Module Arrangements
E.3.1 Module sizes
The module size differs for different module types and varies from 4E to 36E.
Table 55 Module sizes.
Module Type
Withdrawable Plug-in Fixed
4E - x x
5E x x x
6E x x x
8E x x x
Module size

10E x x x
12E x x x
18E x x x
24E x x x
30E x x x
36E x x -
Adapter 16E - x -
size 30 - x -

E.3.2 Module plug-in


The modules can be used for all type of motorstarter (direct, star-delta, reverse) and feeder (fuse,
fuseless) applications. Modules are available in 3 and 4 pole version in 4 rated currents steps: 200A,
400A, 630A and 800A. The neutral can be executed as 50% or 100% of the current capacity of the
phase plug. The range of module sizes (height) varies from 4E up to 36E. The modules are standard
equipped with a 16 pole terminal strip for control wiring. Main cabling should be guided through
openings in the side of the module, and can be connected either direct to the switchgears (standard)
or through terminal (optional).
Rubber grummets secure the accidental contact to life parts.
The modules can have their own compartment door or one door for a certain combination of modules.
In the event of control wiring in the door a 18 pole terminal strips can be supplied as option.

Figure 20 Module plug-in.


Table 56 Standard arrengements of plug-in modules.
Incoming plug
200A 400A 630A 800A
4E x - - -
5E x - - -
6E x - - -
8E - x - -
Module size

10E - x - -
12E - x - -
18E - - x -
24E - - x -
30E - - x -
36E - - - x

E.3.3 Module withdrawable

E.3.3.1 Standard modules

The modules can be used for all type of motorstarter (direct, star-delta, reverse) and feeder (fuse,
fuseless) applications. Modules are available in 3 and 4 pole version in 4 rated currents steps: 125A,
200A, 400A and 630A. (Neutral for 630A restricted to the half of the current capacity of the phase
conductor. Up to 400A possible 50% and 100%)
The range of module sizes (height) varies from 5E up to 36E.
The withdrawable modules are standard equipped with incoming and outgoing terminals for the power
and a 24 pole terminal for control wiring. In the event of higher pin number requirement, additional 24
pole terminal can be either provided (from module sizes from 10E to 36E). The outgoing power plug
and control terminal plug are firmly module mounted, whereas the incoming power terminal is made to
remove or to plug-in by a manual worm drive.
The modules have always their own compartment door.

Figure 21 Module withdrawable.

E.5
Table 57 Module sizes.
Incoming plug 1xoutgoing plug 2xoutgoing plug
200A 400A 630A 125A 200A 400A 630A 125A 200A 400A 630A
5E x - - x - - - - - - -
6E x - - x - - - - - - -
8E x - - x - - - - - - -
Module size

10E x x x x x x x x - - -
12E x x x x x x x x - - -
18E x x x x x x x x - - -
24E x x x x x x x x x x -
30E x x x x x x x x x x -
36E x x x x x x x x x x -

E.3.3.2 Small withdrawable module


The small modules can be used for Feeder, Direct-Online, Revers applications. Modules are available
in 3 and 4 pole version with rated current up to: 25A. There are three sizes of small
modules:1/3,1/2,2/3. The possible combinations of small modules are shown at Figure 23, Figure 24
and Figure 25.
The small withdrawable modules are equipped with incoming and outgoing terminals for the power
and up to 24 pole terminal for control wiring.

Figure 22 Small module withdrawable.


Small module
Module 1/3 adapter

Figure 23 Small module compartment: 3x1/3.

Small module
Module 1/2 adapter

Figure 24 Small module compartment: 2 x 1/2.

Small module
Module 1/3 ; 2/3 adapter

Figure 25 Small module compartment: 1/3 + 2/328.

28
Small module 1/3 must be located on left side of 2/3 module

E.7
E.3.4 Arrangements for external connections for withdrawable module

Figure 26 External Figure 27 External connection Figure 28 External connection


connection (125 A). (200-400 A). (630 A).

Table 58 Max cable cross section for external connections.


Cross
Size Rated current Clamp Cable lug Flat
section
A mm DIN 46 235 mm
main 125A 125 * x - -
main 250A, 400A 400 1x150 - x 25x10
main 630A 630 1x185 - x 40x10
aux. 24pole 24polig 10A 2,5 x - -

*Terminal:
 fine wire 2,5…35 mm2
 stranded wire 10…50 mm2

E.3.5 Module Fixed Type


The modules can be used for feeder (fuseless) applications up to 690V. Modules are available to fix 3
and 4 pole version of MCCB type FD, FE and FG up to 630A. Motorstarter applications are limited to
400V. Customer is connecting the external cables directly to the breakers terminals or to a specially
provided busbars (as option).
The range of module sizes (height) varies from 4E up to 30E.
Table 59 Fixed Module configuration range options.
Application Poles Rating Voltage Module height
DOL 3 0.25 to 30kW 400V 5E
DOL 3 37kW 400V 8E
DOL 3 45 to 75kW 400V 12E
DOL 3 90 to 220kW 400V 18E
Reverse 3 0.25 to 18.5kW 400V 5E
Reverse 3 22 to 30kW 400V 8E
Reverse 3 37kW 400V 12E
Reverse 3 45 to 75kW 400V 18E
Reverse 3 90 to 132kW 400V 24E
Reverse 3 160 to 220kW 400V 30E
Star/Delta 3 7.5 to 18.5kW 400V 6E
Star/Delta 3 22 to 30kW 400V 8E
Star/Delta 3 37kW 400V 18E
Star/Delta 3 45 to 90kW 400V 24E
Star/Delta 3 110 to 220kW 400V 30E
Feeder 3 up to 63A 400V 4E
Feeder 3 3x160A 400V 10E
Feeder 3 up to 160A up to 690V 5E
Feeder 3 up to 250A up to 690V 6E
Feeder 3 up to 630A up to 690V 10E
Feeder 4 160 to 250A up to 690V 8E
Feeder 4 400 to 630A up to 690V 10E

E.3.6 Terminal Shield Cover with Moulded Case Circuit Breaker


Use Breaker with Medium Terminal shields for FG and Long Terminal shields for FD and FE on Load
and Line Side.

Figure 29 Terminal Shield Cover.

E.9
Table 60 Terminal Shield cover ref No.
Ref No – Terminal Shields
Circuit breaker
3 pole 4 pole
Record Plus FD 430951 430954
Record Plus FE 432079 432082
Record Plus FG 432846 432849

E.4 Rated current of main busbar system


The rated current of the main busbars varies from 1000A up to 6300A .The main busbars are based
on blank copper bars.
Table 61 Rated currents of the main horizontal busbars.
Rated Depth of the panel
Phases Neutral
Current 600 mm 800 mm 1200 mm
A mm mm
1000 60x10 30x10 x - -
1250 60x10 30x10 x - -
1600 80x10 40x10 x - -
2000 100x10 40x10 x - -
2350 2/60x10 60x10 x - -
2500 2/80x10 80x10 x x -
3200 2/100x10 80x10 x x -
4000 3/100x10 2/60x10 - x -
4500 (3+1)/100x10 (3+1)/100x10 - - x
5000 (3+2)/100x10 (3+2)/100x10 - - x
6100 (3+3)/100x10 (3+3)/100x10 - - x
6300 (3+4)/100x10 (3+4)/100x10 - - x

For the standard fixed control centre the rated current of the main busbars varies from 1000A up to
4000A
E.5 Vertical riser arrangements
The vertical riser system can be executed as a 3 or 4 pole design. The pole distance between the
phases is 60mm.
There are three different vertical busbar arrangements:
 Type A & C: basically for feeder and motorstarter applications in module technique.
 Type B: basically for feeder applications based on standard fused load break switch units in tie
form.
 Type F: basically for feeder & fixed motor centers application.
For type A,B,C arrangement the base is formed by an L shape to which simply flat copper bus-bars
can be added to upgrade the nominal current of the system. The rated current is divided in 4 current
steps variations from 1000 up to 1900A.
For combinations of motorstarter applications and feeder applications with standard fuse load break
switch units, special adapters for panel arrangement type A & C are available up to rated currents of
800A.
For type F arrangement the base is formed by a flat copper bus-bars shape. It can have 1 layer or 2
layers of 100x10mm with rating 1600A and 2700A respectively. It is situated on the left hand side from
the equipment zone (functional units).

Figure 30 Panel arrangement Figure 31 Panel arrangement Figure 27 Panel arrangement


type A & C. type B. type F.

E.5.1 Rated currents and short circuit strength

Type A, B, C vertical riser arrangement


Short circuit strength of the neutral conductor 60% of the value of the three phase short-circuit
withstand test.
Table 62 Rated currents and short circuit strength of the type A, B, C vertical risers.
Cross-section Short time Current 1 second
Rated current Performance
Phases 30 50 65 80
2 2
A mm mm kA kA kA kA

E.11
1000 L profile 375 x - - -
1200 + 1 layer 525 x x - -
1550 + 2 layer 675 x x x -
1900 + 3 layer 825 x x x x

Type F vertical riser arrangement


Short circuit strength of the neutral conductor (100% of the value) of the three phase short- circuit
withstand test.
Table 63 Rated currents and short circuit strength of the type F vertical riser for 1 second.

Cross-section Short time Current 1 second


Rated current Performance Size
Phases 30 50 65 80
A mm2 mm2 kA kA kA kA
1600 1 layer 1000 1x100x10 x x x x
2700 2 layers 2000 2x100x10 x x x x

Table 64 Rated currents and short circuit strength of the type F vertical riser for 3 seconds.
Cross-section Short time Current 3 second
Rated current Performance Size
Phases 30 50 65 80
A mm2 mm2 kA kA kA kA
1600 1 layer 1000 1x100x10 x x - -
2700 2 layers 2000 2x100x10 x x - -
E.5.2 Cross-sectional area of neutral conductor N
The cross section of the neutral can be either half (standard) or full (optional) current carrying capacity
of the phases.
For combinations of 3 pole motorstarters and 3 or 4 pole feeder applications in one column the cable
compartment can be equipped with an optional vertical neutral conductor.

Figure 32 Type A,B,C arrangement of N and PE Figure 33 Type F arrangement of N and PE vertical
vertical busbar (in cable compartment). busbar (in cable compartment).
Table 65 shows the cross section of the neutral conductor executed as separate conductor positioned
in cable compartment for the type A, B, C vertical riser system.
Table 65 Cross section of neutral conductor.
Cross-section Neutral Conductor Neutral Conductor
Rated current
Phases 50% 100% (optional)
A mm2 mm mm
1000 375 40x5 40x10
1200 525 40x5 50x10
1550 675 30x10 60x10
1900 825 40x10 80x10

Table 66 shows the cross section of the neutral as the 4th pole for the type A, B, C vertical riser
system.
Table 66 Cross section of neutral conductor.
Cross-section Neutral Conductor Neutral Conductor
Rated current
Phases min. 50% 100%
A mm2 mm2 mm2
1000 375 375 375
1200 525 375 525
1550 675 375 675
1900 825 525 825

E.13
Table 67 shows the cross section of the neutral conductor executed as separate conductor positioned
in cable compartment for the type F vertical riser system
Table 67 Cross section of neutral conductor.
Cross-section Neutral Conductor Neutral Conductor
Rated current
Phases 50% 100% (optional)
A mm2 mm mm
1600 1000 50x10 2x50x10
2700 2000 2x50x10 N/A

Table 68 shows the cross section of the neutral as the 4th pole for the type F vertical riser system.
Table 68 Cross section of neutral conductor for the type F vertical riser system.
Cross-section Neutral Conductor Neutral Conductor
Rated current
Phases min. 50% 100%
A mm2 mm2 mm2
1600 1000 - 100x10
2700 2000 2x100x10 2x100x10

E.5.3 Cross-section of vertical protective conductor


The cross-section of protective conductors shall be determined in accordance to sub-clause 8.4.3.2.3
of IEC 61439-1 and sub-clause 7.4.3.1.7a of IEC standard 60439–1.
Cross sectional area of PE and PEN shall be not less than the value shown in the tables:
Table 69 Cross sections of the protective busbars for the type A,B,C vertical riser system.
Cross-section Minimum Cross-
Rated current Busbar
Phases section of PE
A mm2 mm² mm
1000 375 1/2 40x5
1200 525 200 40x5
1550 675 200 40x5
1900 825 1/4 30x10

Table 70 Cross section of the protective busbars for the type F vertical riser system.
Cross-section Minimum Cross-
Rated current Busbar
Phases section of PE
A mm2 mm² mm
1600 1000 250 50x5
2700 2000 500 50x10

Table 70 is applicable for PEN-conductors, assumed the neutral currents do not exceed 30% of the
phase current.
The standard arrangement of the PE conductor is at the rear side in the cable compartment adjacent
to the neutral conductor.

E.5.4 De-ratings
The maximum operation current of the vertical riser is related to:
 ambient temperature
 protection degree of the enclosure
The copper bars are blank copper bars other values as tinned copper can be submitted on request.
Table 71 De-ratings of the type A,B,C vertical riser.
Ambient Temperature: 35°C 50°C 35°C 50°C
Rated
Busbar Degree of Protection IP30 Degree of Protection IP54
Current
A mm² A A A A
1000 375 1000 900 800 750
1200 525 1200 1200 950 800
1550 675 1550 1300 1150 850
1900 825 1900 1600 1350 900

Table 72 De-ratings of the type F vertical riser.


Ambient Temperature: 35°C 50°C 35°C 50°C 35°C 50°C
Rated Degree of Degree of Protection Degree of Protection
Busbar
Current Protection IP30 IP42 IP54
A mm² A A A A A A
1600 1000 1600 1500 1600 1500 1250 1150
2700 2000 2700 2450 2700 2450 2100 2000

Ambient temperature = temperature of the air surrounding the panels

E.5.5 Power loss


The power loss is based on dissipation at rated current. It is calculated for 1m of busbar for all three
phases. To enable the actual power loss the following formula is used
Actual Power Loss = (Actual Current / Rated Current) 2 x Rated Power Loss

Absolute Actual Power Loss = Actual Power Loss x Length of Vertical Risers

Table 73 Power losses of the type A,B,C vertical riser.


Rated Cross section Power Loss
Current Phases at Rated Current
A mm² W/m
950 375 105
1200 525 160
1550 675 190

Table 74 Power losses of the type F vertical riser for ambient temperature.
Ambient Temperature: 35oC 50oC
Rated Cross section Power Loss at Power Loss at
Current Phases Rated Current Rated Current
A mm² W/m W/m
1600 1000 45 48
2700 2000 64 68

E.15
E.6 Rigid busbar arrangement
The rigid busbar system can be executed as a 3 or 4 pole design. The rated current of the rigid
busbars are up to 630A.
The type F rigid busbar arrangement is based on CU-flex, cables or blank copper bars. Busbar are
insulated. Copper busbars are used from 250A up to 630A.

Figure 34 Type F rigid busbar arrangement.

E.6.1 Cross-sectional area of Rigid Busbars


Cross-section area of rigid busbar for the type C rigid busbar arrangement is shown in Table 75.
Table 75 Cross sections of the rigid busbar.
Cross-section
Rated current Busbar
Phases
A mm2 mm
160 96 12x8
250 125 25x5
400 360 30x12
630 360 30x12

Cross-section area of cables and Cu-flex for type F rigid busbar arrangement is shown in Table 76.
Table 76 Cross sections of the cables and Cu-flex.

Rated Cable cross- Cu-flex cross-


current section Phases section Phases

A mm2
up to 16 2,5 -
up to 32 4 -
up to 40 6 -
up to 50 10 -
up to 80 16 -
up to 100 25 -
up to 125 35 -
up to 160 50 FB50
up to 200 70 FB50
up to 250 95 FB50
up to 315 120 FB 100
up to 400 150 FB 100
up to 630 N/A 2 x FB100

Cables and Cu-flex should be used as high-voltage with additional isolation


Cross-section area of rigid busbar for F busbar arrangement is shown in Table 77.
Only for feeders FE and FG (250 and 400/630A)
Table 77 Cross sections of the rigid busbar.
Cross-section
Rated current Busbar
Phases
2
A mm mm
250 125 25x5
400/630 360 30x12

E.6.2 Power Loss


The power loss is based on dissipation at rated current. It is calculated for 1m of busbar for all three
phases. To enable the actual power loss the following formula is used:
Actual Power Loss = (Actual Current / Rated Current) 2 x Rated Power Loss

Absolute Actual Power Loss = Actual Power Loss x Length of Vertical Risers

Table 78 Power losses of the Rigid Busbar per meter for type C rigid busbar arrangement.
Rated Cross section Power Loss
Current Phases at Rated Current
A mm² W
160 96 5
250 125 12
400 360 31
630 360 78

E.17
Table 79 Power losses of the Cu-flex, or Rigid Busbar per meter for type F rigid busbar arrangement.

Power Loss at Cross section Power Loss at


Rated
Cu-flex Rated Current Phases of Rated Current
Current
on Cu-flex busbar on Busbar

A W/m mm² W/m


up to 160 FB50 59 125 12
up to 250 FB50 96 125 28
up to 420 FB 100 105 360 28
up to 630 2 x FB100 141 360 62

E.7 Maximum heat dissipation per column


The maximum power loss per cubicle depends on the ambient temperature, the degree of protection
of the columns and the maximum allowed temperature of components inside.
The following table based on control centre equipped with motorstarter units (type A) and standard
fused load break switch units in tie form (type B).
Table 80 Heat dissipation Control Centre (*on request).
Ambient
35°C 50°C 35°C 50°C
Temperature:

Arrangement Degree of Protection IP30 Degree of Protection IP54

W W W W
Type A 625 375 220 *
Type B 810 485 N/A N/A
Type C * * * *
Type F * * * *
E.8 Adapter for fused load break switch units in tie-form
This specially designed adapter for panel arrangement type A & C, could be used in the event of
combinations of motorstarter applications and limited feeder applications with standard fused load
break switch units in one column.
It is available in two sizes 16E (400mm) and 30E (750mm). The rated current of the self-aligning and
fatigue free stabs of this adapter is limited to 800A.
The stacking density for fused load break switch application with Slimline and HSE PLUS units are
shown in Table 81.
Table 81 Stacking density.
Stacking density
Adapter size
HSE Slimline
Height mm Height Height
16E 400 14E 12E
30E 750 28E 26E

Figure 35 Adapter.

E.9 Cross control wiring


Cross control wiring between columns in switchgear is available by means of 3 pre punched cut-outs
30x84 mm in top position of every cubicle separation covers. If necessary, it required only to remove
1-3 pieces of metal plate in pre punched cut-outs and put the edge cover around.

Figure 36 Cross control wiring.

E.19
F Standard configuration in Control Centre
A functional unit is a combination of electrical and mechanical components, which form together an
application. The standard functions of the control centre varies from feeder and motorstarter
applications in module technique to fused load break switch units in tie form.
The plug-in modules and load break switch units are removable parts according to IEC 61439-1
clause 3.2.2 and IEC standard 60439-1 clause 2.2.6:
A part which may be removed entirely from the ASSEMBLY and replaced even though the circuits to
which it is connected may be live.
The withdrawable modules are withdrawable part according to IEC 61439-2 clause 3.2.101 and IEC
standard 60439-1 clause 2.2.7:
A removable part which can be moved from the connected position to the disconnected position and to
a test position, if any, whilst remaining mechanically attached to the assembly.
The Fixed modules units are fixed parts according to IEC 61439-1 clause 3.2.1 and IEC standard
60439-1 clause 2.2.5:
The disconnections of fixed parts may require the disconnections of the complete ASSEMBLY or parts
of it.
In case of Fixed modules the connections of main circuits can only be established or broken when the
ASSEMBLY is dead. In general, removable and installation of Fixed modules required the use of a
tool.
GE advices always to use the optional IP20 finger proof shrouds to the vertical riser system in case of
any modification of the functions.
GE advices always Switch off Mains while disconnection of Fixed Modules.
The electrical connections to the functional units are fixed or disconnectable as the table shows:
Table 82 Standard connections.

Connections: Modules type: Disconnectable Fixed Withdrawable

Main circuits Plug-in x - -


incoming Withdrawable - - x
Main circuits Plug-in - x -
outgoing Withdrawable x - -
Plug-in x x -
Control circuits Withdrawable x - -
Fixed Type - x -

Disconnectable connection
a connection which is connected or disconnected by manual operation of the connected means
without a tool.
The supply side of the plug-in modules are executed with plug-in contacts.

Withdrawable connection
a connection which is connected or disconnected by bringing the functional unit into the connected or
disconnected situation.

F.1
Fixed connection
a connection, which is connected or disconnected by means of a tool.
Connections should be made either direct to the switchgear i.e. to the terminals of the thermal
overload relays (standard) or to a separate terminal strip (optional).
For the control circuits of the plug-in module both connections are possible: the 16 pole terminal strip
can be plugged (disconnectable) and additional secured by screws (fixed).
For the control circuits of the withdrawable module the 24 pole terminal is plugged (disconnectable).

Figure 37 Standard configuration (plug-in module)

Figure 38 Standard configuration (withdrawable module)

Figure 39 Standard configuration (fixed module)

F.1 Feeder Arrangement


Full system integration is accomplished by using the new range of IEC 60947 designed and tested
rated industrial components of GE. Such as the manual motor-starter type Surion.
The Surion range contains a wide range of accessories i.e. auxiliary contacts, undervoltage releases,
and operating handles in different colours.
F.1.1 Fused load-break switch unit in tie form type HSE Plus
The fused load break switch unit series HSE Plus with double break contacts contain a full range of
accessories such as:
A-metering, fuse monitoring, motordrive and power management systems.
The fuse switch is based on fuses of the type gL-gG as per EN 60269. In fig. 60a the technical
characteristics as functional height of the individual units in E sizes (1E = 25mm) are indicated.
Operation voltage up to 690 V / breaking capacity 50 kA
Table 83 Technical characteristics of fused load break switch unit type HSE Plus.
Load break Utilization Rated Current GE type HSE Plus
Size
switch type Category of Fuse 3 pole 4 pole
A
HSE 00-60 00 AC-23B 160 2E 4E
HSE 1-60 1 AC-23B 250 3E 6E
HSE 2-60 2 AC-23B 400 6E 12E
HSE 3-60 3 AC-23B 630 6E 12E

Neutral conductor (4th pole) current carrying-capacity 100% without protection fuse.
The characteristics of the fuse switch units based on BS 88 (British Standard) type are shown in Table
84.
Table 84 Technical characteristics of fused load break switch unit type HSE Plus based on BS 88.
Load break Utilization Rated Current GE type HSE
Size
switch type Category of Fuse 3 pole 4 pole
A
HSE A1-60 A1 AC-23B 63 2E 4E
HSE BX-60 BX AC-23B 125 2E 4E
HSE B1-60 B1 AC-23B 100 3E 6E
HSE B2-60 B2 AC-23B 200 3E 6E
HSE B4-60 B4 AC-23B 400 6E 12E
HSE B6-60 B6 AC-23B 630 6E 12E

F.1.2 De-ratings
In next edition.

F.1.3 Weights
In next edition.

F.3
F.1.4 Power Losses of switch Type HSEPlus
Power loss is given at base at rated current (including fuses)
To enable the actual power loss the following formula is used:
Actual Power Loss = (Actual Current / Rated Current) 2 x Rated Power Loss

Table 85 Power loss.


GE/AEG type HSE
Load break Rated Current
Size Power loss
switch type (fuse)
A W
HSE00-60 00 25 7,9
HSE00-60 00 50 15,3
HSE00-60 00 63 19,7
HSE00-60 00 100 34,8
HSE00-60 00 125 53,2
HSE00-60 00 160 73,0
HSE1-60 1 160 67,1
HSE1-60 1 250 130,0
HSE2-60 2 400 206,8
HSE3-60 3 630 399,0

F.1.5 Arrangements for External Connections Type HSEPlus


Connections can be made by means of lugs or without as described. The standard cable arrangement
for the fused load break switch unit type HSE Plus is based on cable lugs.
Table 86 Standard arrangement type HSE Plus.
GE / AEG type HSE
Load break Rated Current
Size Cable lugs Cable clamps
switch type of Fuse
Bolt Torque Cable Torque
A size Nm mm² Nm
HSE00-60 00 160 M8 10 - -
HSE1-60 1 250 M10 15 - -
HSE2-60 2 400 M12 30 - -
HSE3-60 3 630 M12 30 - -
F.1.6 Feeder with Moulded Case Circuit Breaker
The arrangements based on an operational voltage of 400V and a breaking capacity (Icu) of 50kA for
the breakers are shown in Table 87.
Table 87 Feeder arrangements with moulded case circuit breakers (400V).

PLUG-IN

WITHDRAWABLE
Module size Module size
Current Circuit breaker
3 pole 4 pole 3 pole 4 pole
A type mm Height mm Height mm Height mm Height
up to 25 SURION GPS1 100 4E - - 125 5E - -
up to 63 SURION GPS2 100 4E - - 125 5E - -
up to 100 Record Plus FD160 125 5E 200 8E 125 5E 150 6E
up to 160 Record Plus FD160 125 5E 200 8E 250 10E 250 10E
up to 250 Record Plus FE250 200 8E 200 8E 250 10E 300 12E
up to 400 Record Plus FG400 250 10E 250 10E 250 10E 300 12E
up to 630 Record Plus FG630 450 18E 450 18E 250 10E 300 12E
up to 800 Record Plus FK800 900 36E 900 36E - - - -

The arrangements based on an operational voltage of 400V and a breaking capacity (Icu) of 50kA for
the breakers are shown in Table 88.
Table 88 Feeder arrangements with moulded case circuit breakers (400V).
FIXED TYPE

Module size
Current Circuit breaker
3 pole 4 pole
A type mm Height mm Height
up to 63 SURION GPS2 100 4E - -
up to 160 Record Plus FD160 125 5E 200 8E
up to 250 Record Plus FE250 150 6E 200 8E
up to 630 Record Plus FG400/630 250 10E 250 10E
3x160A 3x Record Plus FD160 250 10E 250 10E

The arrangements based on an operational voltage of 500V and a breaking capacity (Icu) of 50kA for
the breakers are shown in Table 89.

F.5
Table 89 Feeder arrangements with moulded case circuit breakers (500V).

PLUG-IN

WITHDRAWABLE
Module size Module size
Current Circuit breaker
3 pole 4 pole 3 pole 4 pole
A type mm Height mm Height mm Height mm Height
up to 25 SURION GPS1 100 4E - - 125 5E - -
up to 63 SURION GPS2 100 4E - - 125 5E - -
up to 100 Record Plus FD160 125 5E 200 8E 125 5E 150 6E
up to 160 Record Plus FD160 200 8E 200 8E 250 10E 300 12E
up to 250 Record Plus FE250 250 10E 250 10E 250 10E 300 12E
up to 400 Record Plus FG400 600 24E 600 24E 250 10E 300 12E
up to 630 Record Plus FG630 600 24E 600 24E 250 10E 300 12E
up to 800 Record Plus FK800 900 36E 900 36E - - - -

The arrangements based on an operational voltage of 500/690V and a breaking capacity (Icu) of 50kA
for the breakers are shown in Table 90.
Table 90 Feeder arrangements with moulded case circuit breakers (500, 690V).
FIXED TYPE

Module size
Current Circuit breaker
3 pole 4 pole
A type mm Height mm Height
up to 160 Record Plus FD160 125 5E 200 8E
up to 250 Record Plus FE250 150 6E 200 8E
up to 400 Record Plus FG400 250 10E 250 10E
up to 630 Record Plus FG630 250 10E 250 10E

The arrangements based on an operational voltage of 690V and a breaking capacity (Icu) of 50kA for
the breakers are shown in Table 91.
Table 91 Feeder arrangements with moulded case circuit breakers (690V).

PLUG-IN

WITHDRAWABLE
Module size Module size
Current Circuit breaker
3 pole 4 pole 3 pole 4 pole
A type mm Height mm Height mm Height mm Height
up to 63 Record Plus FD63 200 8E 200 8E 125 5E 250 10E
up to 100 Record Plus FD160 125 5E 200 8E 125 6E 150 8E
up to 160 Record Plus FD160 200 8E 200 8E 250 10E 250 12E
up to 250 Record Plus FE250 250 10E 250 10E 250 10E 300 12E
up to 400 Record Plus FG400 600 24E 600 24E 250 10E 300 12E
up to 630 Record Plus FG630 600 24E 600 24E 250 10E 300 12E
up to 800 Record Plus FK800 900 36E 900 36E - - - -

F.1.7 Module sizes


The control centre fixed type modules sizes are specified in Table 92.
Table 92 Fixed Type Module size.
Size Empty
Fixed
Height mm Module
4E 100 x x
5E 125 x x
6E 150 x x
8E 200 x x
10E 250 x x
12E 300 x x
18E 450 x x
24E 600 x x
36E 750 x x

F.7
F.1.8 De-ratings
The internal temperature of the columns and the de-rating is influenced by the following factors:
 Power loss of the circuit breaker at service current
 Panel dimensions
 Type of erection (free standing or wall-mounted)
 Protection degree of the enclosure
 Internal partitions (hamper the free air circulation)
De-ratings for free standing arrangement with main busbar system in the top position are shown in
Table 93 and Table 94.
Table 93 Derating for module with Record Plus feeders for fully equipped tested panel configuration.

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE
Ambient Ambient
Module 35°C 50°C 35°C 50°C
Temperature: Temperature:
With Ventilation IP
Rated Current Rated Current Without Ventilation
30
A A A A A A
FD-160 8E 160 144 122 122 80
FE-250 10E 250 225 175 175 125
FG-630 10E 630 567 441 441 315

Table 94 De-rating for module with Record Plus feeders for fully equipped tested panel configuration.
FIXED TYPE

FIXED TYPE

FIXED TYPE

FIXED TYPE

Ambient Ambient
Module 35°C 50°C 35°C 50°C
Temperature: Temperature:
With Ventilation IP Without Ventilation
Rated Current Rated Current
30 / IP 42 IP 54
A A A A A A
FD-160 5/6E 160 144 122 122 80
FE-250 6/8E 250 225 175 175 125
FG-630 10E 630 567 441 441 315
F.1.9 Weights
Table 95 Weight of Modules without breaker – Fixed Type.
Size Weight
Height mm kg
4E 100 5,5
5E 125 6,1
6E 150 6,5
8E 200 7,2
10E 250 7,9
12E 300 8,7
18E 450 10,2
24E 600 11,7
30E 750 13,1

F.9
F.1.10 Power Loss
To enable the actual power loss the following formula is used:
Actual Power Loss = (Actual Current / Rated Current)2 x Rated Power Loss

Table 96 Power loss standard feeders with MCCB.


Rated Power loss at rated
Circuit breaker
Current current
A type W

25 SURION GPS1 9,8

50 SURION GPS2 19,5

63 Record Plus FD63 19,1

125 Record Plus FD160 18,8

160 Record Plus FD160 30,7

250 Record Plus FE250 45,0

400 Record Plus FG400 52,8

630 Record Plus FG630 119,1

800 Record Plus FK800 76,8


F.1.11 Arrangement for External Connections
Table 97 Arrangement of external connections.
Current Circuit breaker Cable Clamps Bars or Cable Bars
lugs
Standard
Bolt Max. Width Thickness
connection
A type mm2 mm mm

PLUG-IN
up to 25 SURION GPS1 1 x 1 - 10
FIXED TYPE

PLUG-IN
up to 63 SURION GPS2 1 x 1 - 25
FIXED TYPE

PLUG-IN
up to 160 Record Plus FD160 1 x 2,5 - 95 M6 12 8
FIXED TYPE

PLUG-IN
up to 250 Record Plus FE250 1 x 16 - 150 M8 25 5
FIXED TYPE

PLUG-IN
up to 400 Record Plus FG400 1 x 50 - 300 M10 32 12
FIXED TYPE

PLUG-IN
up to 630 Record Plus FG630 1 x 50 - 300 M10 32 12
FIXED TYPE

PLUG-IN
up to 630 Record Plus FG630 1 x 50 - 300 M10 32
FIXED TYPE

up to 800 Record Plus FK800 M12 50 PLUG-IN

For more detailed information we refer to individual catalogues of the breakers.

F.11
F.2 Motor-starter arrangements
Full system integration is accomplished by using the new range of IEC 60947 designed and tested
range of industrial and control components of GE.Customer uses empty modules 6E – 24E size,
arranges and assembles apparatus by himself.

F.2.1 Direct on line starter with protection fuse DIN type


The motor-starters based on 3 pole arrangements at an operational voltage of 400V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 98 Standardized fused motor-starter arrangements DOL (400V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Extra Module

Extra Module
Module size

Module size
Unit height
Unit height
Fuse TOR

size
size
Motor load Current Switch *) Contactor TOR
DIN gL range

kW HP A A type type type A mm mm


0,25 0,33 0,9 2 DILOS 1 CL00 RT1F 0,65-1,1 125 5E 8E 125 5E 8E
0,37 0,5 1,13 4 DILOS 1 CL00 RT1G 1-1,5 125 5E 8E 125 5E 8E
0,55 0,75 1,6 4 DILOS 1 CL00 RT1H 1,3-1,9 125 5E 8E 125 5E 8E
0,75 1 2 4 DILOS 1 CL00 RT1J 1,8-2,7 125 5E 8E 125 5E 8E
1,1 1,5 2,6 4 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
1,5 2 3,5 6 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
2,2 3 5 10 DILOS 1 CL00 RT1L 4-6,3 125 5E 8E 125 5E 8E
3 4 7 16 DILOS 1 CL00 RT1N 8-12 125 5E 8E 125 5E 8E
4 5,5 9 20 DILOS 1 CL00 RT1N 8-12 125 5E 8E 125 5E 8E
5,5 7,5 12 25 DILOS 1 CL01 RT1N 8-12 125 5E 8E 125 5E 8E
7,5 10 16 35 DILOS 1 CL02 RT1P 10-16 125 5E 8E 125 5E 8E
11 15 22,5 35 DILOS 1 CL25 RT1U 21-26 125 5E 8E 125 5E 8E
15 20 30 50 DILOS 1 CL04 RT1V 25-32 125 5E 8E 125 5E 8E
18,5 25 37 63 DILOS 1 CL45 RT1W 30-40 125 5E 8E 125 5E 8E
22 30 44 63 DILOS 1 CL06 RT2G 42-55 200 8E 10E 125 5E 8E
30 40 60 80 FULOS 000 CL07 RT2H 54-65 200 8E 10E 250 10E N/A
37 50 72 100 FULOS 000 CL08 RT2J 64-82 200 8E 10E 250 10E N/A
45 60 85 125 FULOS 00 CL09 RT2L 78-97 300 12E N/A 300 12E N/A
55 75 105 160 FULOS 1 CL10 RT2M 90-110 450 18E N/A 450 18E N/A
75 101 138 200 FULOS 1 CK75C RT3E 110-140 450 18E N/A 600 24E N/A
90 121 170 200 FULOS 1 CK08C RT3F 140-190 450 18E N/A 600 24E N/A
110 150 211 250 FULOS 2 CK85B RT4P 175-280 450 18E N/A 900 36E N/A
132 180 240 315 FULOS 2 CK09B RT4P 175-280 450 18E N/A 900 36E N/A
160 220 309 400 FULOS 3 CK95B RT4R 200-310 900 36E N/A 900 36E N/A
200 270 370 500 FULOS 3 CK10C RT5C 250-400 900 36E N/A 900 36E N/A
220 300 408 500 FULOS 3 CK10C RT5D 315-500 900 36E N/A 900 36E N/A
*) DILOS1 plus fuse base size 000/00 160A
The motor-starters based on 3 pole arrangements at an operational voltage of 500V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 99 Standardized fused motor-starter arrangements DOL (500V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Fuse TOR

size

size
Motor load Current Switch *) Contactor TOR
DIN gL range

kW HP A A type type type A mm mm


0,25 0,33 0,66 4 DILOS 1 CL00 RT1D 0,4-0,65 125 5E 8E 125 5E 8E
0,37 0,5 0,9 4 DILOS 1 CL00 RT1F 0,65-1,1 125 5E 8E 125 5E 8E
0,55 0,75 1,2 4 DILOS 1 CL00 RT1G 1-1,5 125 5E 8E 125 5E 8E
0,75 1 1,5 6 DILOS 1 CL00 RT1H 1,3-1,9 125 5E 8E 125 5E 8E
1,1 1,5 2,1 6 DILOS 1 CL00 RT1J 1,8-2,7 125 5E 8E 125 5E 8E
1,5 2 2,6 6 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
2,2 3 3,8 10 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
3 4 5 16 DILOS 1 CL00 RT1L 4-6,3 125 5E 8E 125 5E 8E
4 5,5 6,5 25 DILOS 1 CL00 RT1N 8-12 125 5E 8E 125 5E 8E
5,5 7,5 9 25 DILOS 1 CL00 RT1N 8-12 125 5E 8E 125 5E 8E
7,5 10 12 25 DILOS 1 CL01 RT1N 8-12 125 5E 8E 125 5E 8E
11 15 17 40 DILOS 1 CL25 RT1S 14,5-18 125 5E 8E 125 5E 8E
15 20 23 50 DILOS 1 CL25 RT1U 21-26 125 5E 8E 125 5E 8E
18,5 25 28,5 50 DILOS 1 CL04 RT1V 25-32 125 5E 8E 125 5E 8E
22 30 33 80 DILOS 1 CL45 RT1W 30-40 125 5E 8E 125 5E 8E
30 40 45 100 DILOS 1 CL06 RT2G 42-55 200 8E 10E 125 5E 8E
37 50 55 125 FULOS 000 CL07 RT2H 54-65 200 8E 10E 250 10E N/A
45 60 65 125 FULOS 000 CL08 RT2J 64-82 200 8E 10E 250 10E N/A
55 75 80 200 FULOS 1 CL09 RT2L 78-97 450 18E N/A 450 18E N/A
75 101 105 200 FULOS 1 CK75C RT3D 90-120 450 18E N/A 600 24E N/A
90 121 129 200 FULOS 1 CK75C RT3E 110-140 450 18E N/A 600 24E N/A
110 150 156 250 FULOS 1 CK08C RT3F 140-190 450 18E N/A 600 24E N/A
132 180 188 315 FULOS 2 CK85B RT4P 175-280 450 18E N/A 900 36E N/A
160 220 228 315 FULOS 2 CK09B RT4P 175-280 450 18E N/A 900 36E N/A
200 270 281 400 FULOS 3 CK95B RT4R 200-310 900 36E N/A 900 36E N/A
220 300 310 500 FULOS 3 CK10C RT5C 250-400 900 36E N/A 900 36E N/A
250 340 348 500 FULOS 3 CK10C RT5D 315-500 900 36E N/A 900 36E N/A

*) DILOS1 plus fuse base size 000/00 160A

F.13
The motor-starters based on 3 pole arrangements at an operational voltage of 690V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 100 Standardized fused motor-starter arrangements DOL (690V).

WITHDRAWABLE
PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE
Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Fuse TOR

size

size
Motor load Current Switch *) Contactor TOR
DIN gL range

kW HP A A type type type A mm mm


0,25 0,33 0,46 4 DILOS 1 CL00 RT1D 0,4-0,65 125 5E 8E 125 5E 8E
0,37 0,5 0,7 4 DILOS 1 CL00 RT1F 0,65-1,1 125 5E 8E 125 5E 8E
0,55 0,75 0,8 4 DILOS 1 CL00 RT1F 0,65-1,1 125 5E 8E 125 5E 8E
0,75 1 1,1 4 DILOS 1 CL00 RT1G 1-1,5 125 5E 8E 125 5E 8E
1,1 1,5 1,6 6 DILOS 1 CL00 RT1H 1,3-1,9 125 5E 8E 125 5E 8E
1,5 2 2,2 6 DILOS 1 CL00 RT1J 1,8-2,7 125 5E 8E 125 5E 8E
2,2 3 3,1 6 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
3 4 4,2 10 DILOS 1 CL00 RT1L 4-6,3 125 5E 8E 125 5E 8E
4 5,5 4,9 16 DILOS 1 CL00 RT1L 4-6,3 125 5E 8E 125 5E 8E
5,5 7,5 6,7 20 DILOS 1 CL00 RT1M 5,5-8,5 125 5E 8E 125 5E 8E
7,5 10 9 25 DILOS 1 CL01 RT1N 8-12 125 5E 8E 125 5E 8E
11 15 13 40 DILOS 1 CL25 RT1P 10-16 125 5E 8E 125 5E 8E
15 20 17,5 50 DILOS 1 CL25 RT1S 14,5-18 125 5E 8E 125 5E 8E
18,5 25 23 50 DILOS 1 CL04 RT1U 21-26 125 5E 8E 125 5E 8E
22 30 25 63 DILOS 1 CL45 RT1V 25-32 125 5E 8E 125 5E 8E
30 40 33 63 DILOS 1 CL45 RT1W 30-40 125 5E 8E 125 5E 8E
37 50 42 80 DILOS 1 CL07 RT2E 30-43 200 8E 10E 125 5E 8E
45 60 49 100 FULOS 000 CL07 RT2G 42-55 200 8E 10E 250 10E N/A
55 75 60 160 FULOS 00 CL09 RT2H 54-65 300 12E N/A 300 12E N/A
75 101 82 200 FULOS 1 CK75C RT3C 63-90 450 18E N/A 600 24E N/A
90 121 98 160 FULOS 1 CK75C RT3D 90-120 450 18E N/A 600 24E N/A
110 150 118 200 FULOS 1 CK08C RT3E 110-140 450 18E N/A 600 24E N/A
132 180 140 250 FULOS 1 CK08C RT3F 140-190 450 18E N/A 600 24E N/A
160 220 175 250 FULOS 2 CK09B RT4N 120-190 450 18E N/A 900 36E N/A
200 270 214 315 FULOS 2 CK09B RT4P 175-280 450 18E N/A 900 36E N/A
220 300 230 400 FULOS 2 CK95B RT4P 175-280 450 18E N/A 900 36E N/A
250 340 270 400 FULOS 2 CK95B RT4P 175-280 450 18E N/A 900 36E N/A

*) DILOS1 plus fuse base size 000/00 160A


F.2.2 Direct on line starter with protection fuse BS type
The motor-starters based on 3 pole arrangements at an operational voltage of 400V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 101 Standardized fused motor-starter arrangements DOL (400V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
TOR

size

size
Motor load Current Fuse BS Switch *) Contactor TOR
range

kW HP A type type type type A mm mm


0,25 0,33 0,9 NIT4 DILOS 1 CL00 RT1F 0,65-1,1 125 5E 8E 125 5E 8E
0,37 0,5 1,13 NIT6 DILOS 1 CL00 RT1G 1-1,5 125 5E 8E 125 5E 8E
0,55 0,75 1,6 NIT6 DILOS 1 CL00 RT1H 1,3-1,9 125 5E 8E 125 5E 8E
0,75 1 2 NIT10 DILOS 1 CL00 RT1J 1,8-2,7 125 5E 8E 125 5E 8E
1,1 1,5 2,6 NIT10 DILOS 1 CL00 RT1J 1,8-2,7 125 5E 8E 125 5E 8E
1,5 2 3,5 NIT16 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
2,2 3 5 NIT16 DILOS 1 CL00 RT1L 4-6,3 125 5E 8E 125 5E 8E
3 4 7 NIT20 DILOS 1 CL00 RT1M 5,5-8,5 125 5E 8E 125 5E 8E
4 5,5 9 NIT20M25 DILOS 1 CL00 RT1N 8-12 125 5E 8E 125 5E 8E
5,5 7,5 12 TLA32M35 DILOS 1 CL01 RT1P 10-16 125 5E 8E 125 5E 8E
7,5 10 16 TLA32M40 DILOS 1 CL02 RT1S 14,5-18 125 5E 8E 125 5E 8E
11 15 22,5 TLA32M50 DILOS 1 CL25 RT1T 17,5-22 125 5E 8E 125 5E 8E
15 20 30 TIS63M80 DILOS 1 CL04 RT1V 25-32 125 5E 8E 125 5E 8E
18,5 25 37 TIS63M80 DILOS 1 CL45 RT1W 30-40 125 5E 8E 125 5E 8E
22 30 44 TIS63M80 DILOS 1 CL06 RT2G 42-55 200 8E 10E 125 5E 8E
30 40 60 OS100M125 FULOS 000 CL07 RT2H 54-65 200 8E 10E 250 10E N/A
37 50 72 OS100M125 FULOS 000 CL07 RT2J 64-82 200 8E 10E 250 10E N/A
45 60 85 TCP100M160 FULOS 00 CL08 RT2L 78-97 300 12E N/A 300 12E N/A
55 75 105 TCP100M160 FULOS 00 CL10 RT2M 90-110 300 12E N/A 300 12E N/A
75 101 135 TF200M250 FULOS 1 CK75C RT3E 110-140 450 18E N/A 600 24E N/A
90 121 165 TF200M315 FULOS 1 CK08C RT3F 140-190 450 18E N/A 600 24E N/A
110 150 211 TF200M315 FULOS 1 CK85B RT4P 175-280 450 18E N/A 900 36E N/A
132 180 240 TKF315 FULOS 2 CK09B RT4P 175-280 450 18E N/A 900 36E N/A
160 220 309 TKF315M355 FULOS 2 CK95B RT4R 200-310 450 18E N/A 900 36E N/A
200 270 370 TM400 FULOS 3 CK10C RT5C 250-400 900 36E N/A 900 36E N/A
220 300 408 TM450 FULOS 3 CK10C RT5D 315-500 900 36E N/A 900 36E N/A

*) DILOS1 plus fuse base:


 RS20H up to 4kW
 RS32H 5,5 to 11kW
 RS63H 15 to 22kW

F.15
F.2.3 Direct on line starter with circuit breaker protection
The motor-starters based on 3 pole arrangements at an operational voltage of 400V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 102 Standardized fuseless motor-starter arrangements DOL (400V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Thermal current
breaker range

Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Circuit TOR

size

size
Motor load Current Contactor TOR
breaker range

kW HP A A type type type A mm mm


0,25 0,33 0,9 0,63-1 GPS1BHAE CL00 - - 100 4E 6E 125 5E 8E
0,37 0,5 1,13 1-1,6 GPS1BHAF CL00 - - 100 4E 6E 125 5E 8E
0,55 0,75 1,6 1-1,7 GPS1BHAF CL00 - - 100 4E 6E 125 5E 8E
0,75 1 2 0,6-2,5 GPS1BHAG CL00 - - 100 4E 6E 125 5E 8E
1,1 1,5 2,6 2,5-4 GPS1BHAH CL01 - - 100 4E 6E 125 5E 8E
1,5 2 3,5 2,5-4 GPS1BHAH CL01 - - 100 4E 6E 125 5E 8E
2,2 3 5 4-6,3 GPS1BHAJ CL02 - - 100 4E 6E 125 5E 8E
3 4 7 6,3-10 GPS1BHAK CL25 - - 100 4E 6E 125 5E 8E
4 5,5 9 6,3-10 GPS1BHAK CL25 - - 100 4E 6E 125 5E 8E
5,5 7,5 12 9-13 GPS1BHAL CL25 - - 100 4E 6E 125 5E 8E
7,5 10 16 11-16 GPS1BHAM CL25 - - 100 4E 6E 125 5E 8E
11 15 22,5 19-25 GPS1BHAP CL25 - - 100 4E 6E 125 5E 8E
15 20 30 24-32 GPS2BHAR CL04 - - 100 4E 6E 125 5E 8E
18,5 25 37 28-40 GPS2BHAS CL45 - - 100 4E 6E 125 5E 8E
22 30 44 35-50 GPS2BHAT CL06 - - 100 4E 6E 125 5E 8E
30 40 60 45-63 GPS2BHAU CL07 - - 100 4E 6E 125 5E 8E
37 50 72 80 FDH160 CL08 RT2J 64-82 125 5E 8E 125 5E 8E
45 60 85 100 FDH160 CK85B RT2L 78-97 250 10E N/A 450 18E N/A
55 75 105 125 FEH160 CK85B RT2M 90-110 250 10E N/A 450 18E N/A
75 101 138 160 FEH160 CK95B RT3E 110-140 450 18E N/A 450 18E N/A
90 121 170 250 FEH250 CK95B RT4N 120-190 450 18E N/A 600 24E N/A
110 150 211 250 FEH250 CK10C RT4R 200-310 450 18E N/A 600 24E N/A
132 180 240 250 FEH250 CK10C RT4R 200-310 450 18E N/A 600 24E N/A
160 220 309 350 FGH400 CK10C RT5C 250-400 450 18E N/A 600 24E N/A
200 270 370 500 FGH630 CK10C RT5D 315-500 450 18E N/A 600 24E N/A
220 300 408 500 FGH630 CK10C RT5D 315-500 450 18E N/A 600 24E N/A
The motor-starters based on 3 pole arrangements at an operational voltage of 400V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 103 Standardized fuseless motor-starter arrangements DOL (400V).

FIXED TYPE

FIXED TYPE
Thermal current
breaker range

Module size
Unit height
Circuit TOR
Motor load Current Contactor TOR
breaker range

kW HP A A type type type A mm


0,25 0,33 0,9 0,63-1 GPS1BHAE CL00 - - 125 5E
0,37 0,5 1,13 1-1,6 GPS1BHAF CL00 - - 125 5E
0,55 0,75 1,6 1-1,7 GPS1BHAF CL00 - - 125 5E
0,75 1 2 0,6-2,5 GPS1BHAG CL00 - - 125 5E
1,1 1,5 2,6 2,5-4 GPS1BHAH CL01 - - 125 5E
1,5 2 3,5 2,5-4 GPS1BHAH CL01 - - 125 5E
2,2 3 5 4-6,3 GPS1BHAJ CL02 - - 125 5E
3 4 7 6,3-10 GPS1BHAK CL25 - - 125 5E
4 5,5 9 6,3-10 GPS1BHAK CL25 - - 125 5E
5,5 7,5 12 9-13 GPS1BHAL CL25 - - 125 5E
7,5 10 16 11-16 GPS1BHAM CL25 - - 125 5E
11 15 22,5 19-25 GPS1BHAP CL25 - - 125 5E
15 20 30 24-32 GPS2BHAR CL04 - - 125 5E
18,5 25 37 28-40 GPS2BHAS CL45 - - 125 5E
22 30 44 35-50 GPS2BHAT CL06 - - 125 5E
30 40 60 45-63 GPS2BHAU CL07 - - 125 5E
37 50 72 80 FDH160 CL08 RT2J 64-82 250 10E
45 60 85 100 FDH160 CK85B RT2L 78-97 300 12E
55 75 105 125 FEH160 CK85B RT2M 90-110 300 12E
75 101 138 160 FEH160 CK95B RT3E 110-140 300 12E
90 121 170 250 FEH250 CK95B RT4N 120-190 450 18E
110 150 211 250 FEH250 CK10C RT4R 200-310 450 18E
132 180 240 250 FEH250 CK10C RT4R 200-310 450 18E
160 220 309 350 FGH400 CK10C RT5C 250-400 450 18E
200 270 370 500 FGH630 CK10C RT5D 315-500 450 18E
220 300 408 500 FGH630 CK10C RT5D 315-500 450 18E

F.17
The motor-starters based on 3 pole arrangements at an operational voltage of 500V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 104 Standardized fuseless motor-starter arrangements DOL (500V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE
WITHDRAWABLE

WITHDRAWABLE
Thermal current
breaker range

Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Circuit TOR

size

size
Motor load Current Contactor TOR
breaker range

kW HP A A type type type A mm mm


0,25 0,33 0,66 0,63-1 GPS1BHAE CL00 - - 100 4E 6E 125 5E 8E
0,37 0,5 0,9 0,63-1 GPS1BHAE CL00 - - 100 4E 6E 125 5E 8E
0,55 0,75 1,2 1-1,6 GPS1BHAF CL00 - - 100 4E 6E 125 5E 8E
0,75 1 1,5 1-1,6 GPS1BHAF CL00 - - 100 4E 6E 125 5E 8E
1,1 1,5 2,1 1,6-2,5 GPS1BHAG CL00 - - 100 4E 6E 125 5E 8E
1,5 2 2,6 2,5-4 GPS1BHAH CL25 - - 100 4E 6E 125 5E 8E
2,2 3 3,8 2,5-4 GPS1BHAH CL25 - - 100 4E 6E 125 5E 8E
3 4 5 4-6,3 GPS1BHAJ CL25 - - 100 4E 6E 125 5E 8E
4 5,5 6,5 6,3-10 GPS1BHAK CL25 - - 100 4E 6E 125 5E 8E
5,5 7,5 9 6,3-10 GPS1BHAK CL25 - - 100 4E 6E 125 5E 8E
7,5 10 12 9-13 GPS1BHAL CL25 - - 100 4E 6E 125 5E 8E
11 15 17 14-20 GPS1BHAN CL25 - - 100 4E 6E 125 5E 8E
15 20 23 19-25 GPS1BHAP CL04 - - 100 4E 6E 125 5E 8E
18,5 25 28,5 24-32 GPS1BHAR CL04 - - 100 4E 6E 125 5E 8E
22 30 33 28-40 GPS2BHAS CL06 - - 100 4E 6E 125 5E 8E
30 40 45 35-50 GPS2BHAT CL06 - - 100 4E 6E 125 5E 8E
37 50 55 45-63 GPS2BHAU CL07 - - 100 4E 6E 125 5E 8E
45 60 65 80 FEH160 CL07 RT2J 64-82 250 10E N/A 300 12E N/A
55 75 80 100 FEH160 CK75C RT2L 78-97 450 18E N/A 450 18E N/A
75 101 105 100 FEH160 CK85B RT2M 90-110 450 18E N/A 450 18E N/A
90 121 129 125 FEH160 CK85B RT3E 110-140 450 18E N/A 450 18E N/A
110 150 156 160 FEH160 CK95B RT3F 140-190 450 18E N/A 450 18E N/A
132 180 188 250 FEH250 CK95B RT4N 120-190 450 18E N/A 600 24E N/A
160 220 228 250 FEH250 CK10C RT4R 200-310 450 18E N/A 600 24E N/A
200 270 281 250 FGH400 CK10C RT4R 200-310 600 24E N/A 600 24E N/A
220 300 310 400 FGH400 CK10C RT5C 250-400 600 24E N/A 600 24E N/A
250 340 348 400 FGH400 CK10C RT5C 250-400 600 24E N/A 600 24E N/A
The motor-starters based on 3 pole arrangements at an operational voltage of 690V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 105 Standardized fuseless motor-starter arrangements DOL (690V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Thermal current
breaker range

Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Circuit TOR

size

size
Motor load Current Contactor TOR
breaker range

kW HP A A type type type A mm mm


4 5,5 4,9 7 FEL160 CL03 RT12L 4-6.3 250 10E N/A 300 12E N/A
5,5 7,5 6,7 7 FEL160 CL03 RT1M 5.5-8.5 250 10E N/A 300 12E N/A
7,5 10 9 12,5 FEL160 CL07 RT2A 7.6-15 250 10E N/A 300 12E N/A
11 15 13 20 FEL160 CL07 RT2B 12.5-19 250 10E N/A 300 12E N/A
15 20 17,5 20 FEL160 CL07 RT2B 12.5-19 250 10E N/A 300 12E N/A
18,5 25 23 30 FEL160 CL09 RT2C 18.5-25 250 10E N/A 300 12E N/A
22 30 25 30 FEL160 CL09 RT2D 24-32 250 10E N/A 300 12E N/A
30 40 33 50 FEL160 CL09 RT2E 30-43 250 10E N/A 300 12E N/A
37 50 42 50 FEL160 CL09 RT2G 42-55 250 10E N/A 300 12E N/A
45 60 49 50 FEL160 CL09 RT2G 42-55 250 10E N/A 300 12E N/A
55 75 60 80 FEL160 CL09 RT2H 54-65 250 10E N/A 300 12E N/A
75 101 82 100 FEL160 CK75C RT2L 78-97 450 18E N/A 450 18E N/A
90 121 98 100 FEL160 CK85B RT2M 90-110 450 18E N/A 450 18E N/A
110 150 118 125 FEL160 CK85B RT3E 110-140 450 18E N/A 450 18E N/A
132 180 140 160 FEL160 CK95B RT3F 140-190 450 18E N/A 450 18E N/A
160 220 175 250 FEL250 CK95B RT4N 120-190 450 18E N/A 600 24E N/A
200 270 214 250 FEL250 CK10C RT4R 200-310 450 18E N/A 600 24E N/A
220 300 230 250 FEL250 CK10C RT4R 200-310 450 18E N/A 600 24E N/A
250 340 270 400 FGL400 CK10C RT5C 250-400 600 24E N/A 600 24E N/A

F.2.4 Weights
In next edition

F.19
F.2.5 Power Loss
Direct on line starter with protection fuse DIN type
Table 106 Power loss of modules for fused (DIN) DOL motor-starter applications.

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE
400V 500V 690V

Power Power Power


loss at loss at loss at
Motor load Current Current Current
rated rated rated
current current current

kW HP A W A W A W
up to 4 5,5 9 7,6 6,5 5,5 4,9 4,1
5,5 7,5 12 10,7 9 8,0 6,7 6,0
7,5 10 16 12,5 12 9,4 9 7,0
11 15 22,5 17,1 17 12,9 13 9,9
15 20 30 22,6 23 17,3 17,5 13,2
18,5 25 37 24,7 28,5 19,0 23 15,4
22 30 44 29,6 33 22,2 25 16,8
30 40 60 45,9 45 34,4 33 25,2
37 50 72 52,1 55 39,8 42 30,4
45 60 85 54,3 65 41,5 49 31,3
55 75 105 72,8 80 55,5 60 41,6
75 101 138 93,7 105 71,3 82 55,7
90 121 170 124,2 129 94,2 98 71,6
110 150 211 112,5 156 83,2 118 62,9
132 180 240 140,7 188 110,2 140 82,1
160 220 309 194,6 228 143,6 175 110,2
200 270 370 191,3 281 145,3 214 110,6
220 300 408 210,8 310 160,2 230 118,8
Direct on line starter with protection fuse BS type
Table 107 Power loss of modules for fused (BS) DOL motor-starter applications.

PLUG-IN

WITHDRAWABLE
400V

Power
loss at
Motor load Current
rated
current

kW HP A W
up to 4 5,5 9 7,6
5,5 7,5 12 10,7
7,5 10 16 12,5
11 15 22,5 17,1
15 20 30 22,6
18,5 25 37 24,7
22 30 44 29,6
30 40 60 45,9
37 50 72 52,1
45 60 85 54,3
55 75 105 72,8
75 101 138 93,7
90 121 170 124,2
110 150 211 112,5
132 180 240 140,7
160 220 309 194,6
200 270 370 191,3
220 300 408 210,8

F.21
Direct on line starter with circuit breaker protection
Table 108 Power loss of modules for fuseless DOL motor-starter applications.

PLUG-IN

FIXED TYPE

PLUG-IN

PLUG-IN
WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
400V 500V 690V

Power Power Power


loss at loss at loss at
Motor load Current Current Current
rated rated rated
current current current

kW HP A W A W A W
up to 4 5,5 9 4,2 6,5 3,0 4,9 2,3
5,5 7,5 12 5,9 9 4,4 6,7 3,3
7,5 10 16 8,0 12 6,0 9 4,5
11 15 22,5 13,7 17 10,4 13 7,9
15 20 30 19,9 23 15,3 17,5 11,6
18,5 25 37 18,9 28,5 14,6 23 11,7
22 30 44 26,7 33 20,0 25 15,2
30 40 60 36,1 45 27,1 33 19,9
37 50 72 50,3 55 38,4 42 29,3
45 60 85 57,6 65 44,0 49 33,2
55 75 105 60,1 80 45,8 60 34,3
75 101 138 76,5 105 58,2 82 45,5
90 121 170 93,4 129 70,9 98 53,8
110 150 211 118,0 156 87,2 118 66,0
132 180 240 113,2 188 88,7 140 66,0
160 220 309 182,3 228 134,5 175 103,2
200 270 370 146,1 281 111,0 214 84,5
220 300 408 158,2 310 120,2 230 89,2
F.2.6 Arrangement for external connections
Direct on line starter with protection fuse DIN type
Table 109 Max (cable) connections for fused (DIN) DOL motor-starter applications.

PLUG-IN

PLUG-IN

PLUG-IN
400V 500V 690V

Cable Cable Cable


Cable Cable Cable
Clamp Clamp Clamp
Motor load Current lug or Current lug or Current lug or
stranded stranded stranded
bar bar bar
wire wire wire

kW HP A mm2 mm2 A mm2 mm2 A mm2 mm2


0,25 0,33 0,9 1 x 1-16 - 0,66 1 x 1-16 - 0,46 1 x 1-16 -
0,37 0,5 1,13 1 x 1-16 - 0,9 1 x 1-16 - 0,7 1 x 1-16 -
0,55 0,75 1,6 1 x 1-16 - 1,2 1 x 1-16 - 0,8 1 x 1-16 -
0,75 1 2 1 x 1-16 - 1,5 1 x 1-16 - 1,1 1 x 1-16 -
1,1 1,5 2,6 1 x 1-16 - 2,1 1 x 1-16 - 1,6 1 x 1-16 -
1,5 2 3,5 1 x 1-16 - 2,6 1 x 1-16 - 2,2 1 x 1-16 -
2,2 3 5 1 x 1-16 - 3,8 1 x 1-16 - 3,1 1 x 1-16 -
3 4 7 1 x 1-16 - 5 1 x 1-16 - 4,2 1 x 1-16 -
4 5,5 9 1 x 1-16 - 6,5 1 x 1-16 - 4,9 1 x 1-16 -
5,5 7,5 12 1 x 1-16 - 9 1 x 1-16 - 6,7 1 x 1-16 -
7,5 10 16 1 x 1-16 - 12 1 x 1-16 - 9 1 x 1-16 -
11 15 22,5 1 x 1-16 - 17 1 x 1-16 - 13 1 x 1-16 -
15 20 30 1 x 1-16 - 23 1 x 1-16 - 17,5 1 x 1-16 -
18,5 25 37 1 x 1-16 - 28,5 1 x 1-16 - 23 1 x 1-16 -
22 30 44 1 x 1-50 - 33 1 x 1-16 - 25 1 x 1-16 -
30 40 60 1 x 1-50 - 45 1 x 1-50 - 33 1 x 1-16 -
37 50 72 1 x 1-50 - 55 1 x 1-50 - 42 1 x 1-50 -
45 60 85 1 x 1-50 - 65 1 x 1-50 - 49 1 x 1-50 -
55 75 105 1 x 1-50 - 80 1 x 1-50 - 60 1 x 1-50 -
75 101 138 - 1 x -120 105 - 1 x -120 82 - 1 x -120
90 121 170 - 1 x -120 129 - 1 x -120 98 - 1 x -120
110 150 211 - (240) 156 - 1 x -120 118 - 1 x -120
132 180 240 - (240) 188 - (240) 140 - 1 x -120
160 220 309 - (240) 228 - (240) 175 - (240)
200 270 370 - (240) 281 - (240) 214 - (240)
220 300 408 - (240) 310 - (240) 230 - (240)
250 340 - - - 348 - (240) 270 - (240)

() through current transformers

F.23
Direct on line starter with protection fuse BS type
Table 110 Max (cable) connections for fused (BS) DOL motor-starter applications.

PLUG-IN
WITHDRAWABLE
400V

Cable
Cable
Clamp
Motor load Current lug or
stranded
bar
wire

kW HP A mm2 mm2
0,25 0,33 0,9 1 x 1-16 -
0,37 0,5 1,13 1 x 1-16 -
0,55 0,75 1,6 1 x 1-16 -
0,75 1 2 1 x 1-16 -
1,1 1,5 2,6 1 x 1-16 -
1,5 2 3,5 1 x 1-16 -
2,2 3 5 1 x 1-16 -
3 4 7 1 x 1-16 -
4 5,5 9 1 x 1-16 -
5,5 7,5 12 1 x 1-16 -
7,5 10 16 1 x 1-16 -
11 15 22,5 1 x 1-16 -
15 20 30 1 x 1-16 -
18,5 25 37 1 x 1-16 -
22 30 44 1 x 1-50 -
30 40 60 1 x 1-50 -
37 50 72 1 x 1-50 -
45 60 85 1 x 1-50 -
55 75 105 1 x 1-50 -
75 101 135 - 1 x -120
90 121 165 - 1 x -120
110 150 211 - (240)
132 180 240 - (240)
160 220 309 - (240)
200 270 370 - (400)
220 300 408 - (400)

() through current transformers


Direct on line starter with circuit breaker protection
Table 111 Max (cable) connections for fuseless DOL motor-starter applications.

PLUG-IN

FIXED TYPE

PLUG-IN

PLUG-IN
WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
400V 500V 690V

Cable Cable Cable


Cable Cable Cable
Clamp Clamp Clamp
Motor load Current lug or Current lug or Current lug or
stranded stranded stranded
bar bar bar
wire wire wire

kW HP A mm2 mm2 A mm2 mm2 A mm2 mm2


0,25 0,33 0,9 1 x 1-10 - 0,66 1 x 1-10 - - - -
0,37 0,5 1,13 1 x 1-10 - 0,9 1 x 1-10 - - - -
0,55 0,75 1,6 1 x 1-10 - 1,2 1 x 1-10 - - - -
0,75 1 2 1 x 1-10 - 1,5 1 x 1-10 - - - -
1,1 1,5 2,6 1 x 1-10 - 2,1 1 x 1-10 - - - -
1,5 2 3,5 1 x 1-10 - 2,6 1 x 1-10 - - - -
2,2 3 5 1 x 1-10 - 3,8 1 x 1-10 - - - -
3 4 7 1 x 1-10 - 5 1 x 1-10 - - - -
4 5,5 9 1 x 1-10 - 6,5 1 x 1-10 - 4,9 1 x 1-16 -
5,5 7,5 12 1 x 1-10 - 9 1 x 1-10 - 6,7 1 x 1-16 -
7,5 10 16 1 x 1-10 - 12 1 x 1-10 - 9 1 x 1-50 -
11 15 22,5 1 x 1-10 - 17 1 x 1-10 - 13 1 x 1-50 -
15 20 30 1 x 1-25 - 23 1 x 1-10 - 17,5 1 x 1-50 -
18,5 25 37 1 x 1-25 - 28,5 1 x 1-10 - 23 1 x 1-50 -
22 30 44 1 x 1-25 - 33 1 x 1-25 - 25 1 x 1-50 -
30 40 60 1 x 1-25 - 45 1 x 1-25 - 33 1 x 1-50 -
37 50 72 1 x 1-50 - 55 1 x 1-25 - 42 1 x 1-50 -
45 60 85 1 x 1-50 - 65 1 x 1-50 - 49 1 x 1-50 -
55 75 105 1 x 1-50 - 80 1 x 1-50 - 60 1 x 1-50 -
75 101 138 - 1 x -120 105 1 x 1-50 - 82 1 x 1-50 -
90 121 170 - (240) 129 - 1 x -120 98 1 x 1-50 -
110 150 211 - (240) 156 - 1 x -120 118 - 1 x -120
132 180 240 - (240) 188 - (240) 140 - 1 x -120
160 220 309 - (400) 228 - (240) 175 - (240)
200 270 370 - (400) 281 - (240) 214 - (240)
220 300 408 - (400) 310 - (400) 230 - (240)
250 340 - - - 348 - (400) 270 - (400)

() through current transformers

F.25
F.2.7 Reverse motor-starter with protection fuse DIN type
The motor-starters based on 3 pole arrangements at an operational voltage of 400V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 112 Standardized fused motor-starter arrangements reverse (400V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Fuse TOR

size

size
Motor load Current Switch *) Contactor TOR
DIN gL range

kW HP A A type type type A mm mm


0,25 0,33 0,9 2 DILOS 1 CL00 RT1F 0,65-1,1 125 5E 8E 125 5E 8E
0,37 0,5 1,13 4 DILOS 1 CL00 RT1G 1-1,5 125 5E 8E 125 5E 8E
0,55 0,75 1,6 4 DILOS 1 CL00 RT1H 1,3-1,9 125 5E 8E 125 5E 8E
0,75 1 2 4 DILOS 1 CL00 RT1J 1,8-2,7 125 5E 8E 125 5E 8E
1,1 1,5 2,6 4 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
1,5 2 3,5 6 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
2,2 3 5 10 DILOS 1 CL00 RT1L 4-6,3 125 5E 8E 125 5E 8E
3 4 7 16 DILOS 1 CL00 RT1N 8-12 125 5E 8E 125 5E 8E
4 5,5 9 20 DILOS 1 CL00 RT1N 8-12 125 5E 8E 125 5E 8E
5,5 7,5 12 25 DILOS 1 CL01 RT1N 8-12 125 5E 8E 125 5E 8E
7,5 10 16 35 DILOS 1 CL02 RT1P 10-16 125 5E 8E 125 5E 8E
11 15 22,5 35 DILOS 1 CL25 RT1U 21-26 125 5E 8E 125 5E 8E
15 20 30 50 DILOS 1 CL04 RT1V 25-32 200 8E 10E 125 5E 8E
18,5 25 37 63 DILOS 1 CL45 RT1W 30-40 200 8E 10E 125 5E 8E
22 30 44 63 DILOS 1 CL06 RT2G 42-55 200 8E 10E 250 10E N/A
30 40 60 80 FULOS 000 CL07 RT2H 54-65 200 8E 10E 250 10E N/A
37 50 72 100 FULOS 000 CL08 RT2J 64-82 200 8E 10E 250 10E N/A
45 60 85 125 FULOS 00 CL09 RT2L 78-97 300 12E N/A 300 12E N/A
55 75 105 160 FULOS 1 CL10 RT2M 90-110 450 18E N/A 600 24E N/A
75 101 138 200 FULOS 1 CK75C RT3E 110-140 600 24E N/A 750 30E N/A
90 121 170 200 FULOS 1 CK08C RT3F 140-190 600 24E N/A 750 30E N/A
110 150 211 250 FULOS 2 CK85B RT4P 175-280 750 30E N/A 900 36E N/A
132 180 240 315 FULOS 2 CK09B RT4P 175-280 750 30E N/A 900 36E N/A
160 220 309 400 FULOS 3 CK95B RT4R 200-310 900 36E N/A 900 36E N/A
200 270 370 500 FULOS 3 CK10C RT5C 250-400 900 36E N/A 900 36E N/A
220 300 408 500 FULOS 3 CK10C RT5D 315-500 900 36E N/A 900 36E N/A

*) DILOS1 plus fuse base size 000/00 160A


The motor-starters based on 3 pole arrangements at an operational voltage of 500V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 113 Standardized fused motor-starter arrangements reverse (500V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE
WITHDRAWABLE

WITHDRAWABLE
Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Fuse TOR

size

size
Motor load Current Switch *) Contactor TOR
DIN gL range

kW HP A A type type type A mm mm


0,25 0,33 0,66 4 DILOS 1 CL00 RT1D 0,4-0,65 125 5E 8E 125 5E 8E
0,37 0,5 0,9 4 DILOS 1 CL00 RT1F 0,65-1,1 125 5E 8E 125 5E 8E
0,55 0,75 1,2 4 DILOS 1 CL00 RT1G 1-1,5 125 5E 8E 125 5E 8E
0,75 1 1,5 6 DILOS 1 CL00 RT1H 1,3-1,9 125 5E 8E 125 5E 8E
1,1 1,5 2,1 6 DILOS 1 CL00 RT1J 1,8-2,7 125 5E 8E 125 5E 8E
1,5 2 2,6 6 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
2,2 3 3,8 10 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
3 4 5 16 DILOS 1 CL00 RT1L 4-6,3 125 5E 8E 125 5E 8E
4 5,5 6,5 25 DILOS 1 CL00 RT1N 8-12 125 5E 8E 125 5E 8E
5,5 7,5 9 25 DILOS 1 CL00 RT1N 8-12 125 5E 8E 125 5E 8E
7,5 10 12 25 DILOS 1 CL01 RT1N 8-12 125 5E 8E 125 5E 8E
11 15 17 40 DILOS 1 CL25 RT1S 14,5-18 125 5E 8E 125 5E 8E
15 20 23 50 DILOS 1 CL25 RT1U 21-26 125 5E 8E 125 5E 8E
18,5 25 28,5 50 DILOS 1 CL04 RT1V 25-32 200 8E 10E 125 5E 8E
22 30 33 80 DILOS 1 CL45 RT1W 30-40 200 8E 10E 125 5E 8E
30 40 45 100 DILOS 1 CL06 RT2G 42-55 200 8E 10E 250 10E N/A
37 50 55 125 FULOS 000 CL07 RT2H 54-65 200 8E 10E 250 10E N/A
45 60 65 125 FULOS 000 CL08 RT2J 64-82 200 8E 10E 250 10E N/A
55 75 80 200 FULOS 1 CL09 RT2L 78-97 450 18E N/A 600 24E N/A
75 101 105 200 FULOS 1 CK75C RT3D 90-120 600 24E N/A 750 30E N/A
90 121 129 200 FULOS 1 CK75C RT3E 110-140 600 24E N/A 750 30E N/A
110 150 156 250 FULOS 1 CK08C RT3F 140-190 600 24E N/A 750 30E N/A
132 180 188 315 FULOS 2 CK85B RT4P 175-280 750 30E N/A 900 36E N/A
160 220 228 315 FULOS 2 CK09B RT4P 175-280 750 30E N/A 900 36E N/A
200 270 281 400 FULOS 3 CK95B RT4R 200-310 900 36E N/A 900 36E N/A
220 300 310 500 FULOS 3 CK10C RT5C 250-400 900 36E N/A 900 36E N/A
250 340 348 500 FULOS 3 CK10C RT5D 315-500 900 36E N/A 900 36E N/A

*) DILOS1 plus fuse base size 000/00 160A

F.27
The motor-starters based on 3 pole arrangements at an operational voltage of 690V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 114 Standardized fused motor-starter arrangements reverse (690V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Extra Module

Extra Module
Module size

Module size
Unit height
Unit height
Fuse TOR

size

size
Motor load Current Switch *) Contactor TOR
DIN gL range

kW HP A A type type type A mm mm


0,25 0,33 0,46 4 DILOS 1 CL00 RT1D 0,4-0,65 125 5E 8E 125 5E 8E
0,37 0,5 0,7 4 DILOS 1 CL00 RT1F 0,65-1,1 125 5E 8E 125 5E 8E
0,55 0,75 0,8 4 DILOS 1 CL00 RT1F 0,65-1,1 125 5E 8E 125 5E 8E
0,75 1 1,1 4 DILOS 1 CL00 RT1G 1-1,5 125 5E 8E 125 5E 8E
1,1 1,5 1,6 6 DILOS 1 CL00 RT1H 1,3-1,9 125 5E 8E 125 5E 8E
1,5 2 2,2 6 DILOS 1 CL00 RT1J 1,8-2,7 125 5E 8E 125 5E 8E
2,2 3 3,1 6 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
3 4 4,2 10 DILOS 1 CL00 RT1L 4-6,3 125 5E 8E 125 5E 8E
4 5,5 4,9 16 DILOS 1 CL00 RT1L 4-6,3 125 5E 8E 125 5E 8E
5,5 7,5 6,7 20 DILOS 1 CL00 RT1M 5,5-8,5 125 5E 8E 125 5E 8E
7,5 10 9 25 DILOS 1 CL01 RT1N 8-12 125 5E 8E 125 5E 8E
11 15 13 40 DILOS 1 CL25 RT1P 10-16 125 5E 8E 125 5E 8E
15 20 17,5 50 DILOS 1 CL25 RT1S 14,5-18 125 5E 8E 125 5E 8E
18,5 25 23 50 DILOS 1 CL04 RT1U 21-26 200 8E 10E 125 5E 8E
22 30 25 63 DILOS 1 CL45 RT1V 25-32 200 8E 10E 125 5E 8E
30 40 33 63 DILOS 1 CL45 RT1W 30-40 200 8E 10E 125 5E 8E
37 50 42 80 DILOS 1 CL07 RT2E 30-43 200 8E 10E 250 10E N/A
45 60 49 100 FULOS 000 CL07 RT2G 42-55 200 8E 10E 250 10E N/A
55 75 60 160 FULOS 00 CL09 RT2H 54-65 300 12E N/A 300 12E N/A
75 101 82 200 FULOS 1 CK75C RT3C 63-90 600 24E N/A 750 30E N/A
90 121 98 160 FULOS 1 CK75C RT3D 90-120 600 24E N/A 750 30E N/A
110 150 118 200 FULOS 1 CK08C RT3E 110-140 600 24E N/A 750 30E N/A
132 180 140 250 FULOS 1 CK08C RT3F 140-190 600 24E N/A 750 30E N/A
160 220 175 250 FULOS 2 CK09B RT4N 120-190 750 30E N/A 900 36E N/A
200 270 214 315 FULOS 2 CK09B RT4P 175-280 750 30E N/A 900 36E N/A
220 300 230 400 FULOS 2 CK95B RT4P 175-280 750 30E N/A 900 36E N/A
250 340 270 400 FULOS 2 CK95B RT4P 175-280 750 30E N/A 900 36E N/A

*) DILOS1 plus fuse base size 000/00 160A


F.2.8 Reverse motor-starter with protection fuse BS type
The motor-starters based on 3 pole arrangements at an operational voltage of 400V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 115 Standardized fused motor-starter arrangements reverse (400V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
TOR

size

size
Motor load Current Fuse BS Switch *) Contactor TOR
range

kW HP A type type type type A mm mm


0,25 0,33 0,9 NIT4 DILOS 1 CL00 RT1F 0,65-1,1 125 5E 8E 125 5E 8E
0,37 0,5 1,13 NIT6 DILOS 1 CL00 RT1G 1-1,5 125 5E 8E 125 5E 8E
0,55 0,75 1,6 NIT6 DILOS 1 CL00 RT1H 1,3-1,9 125 5E 8E 125 5E 8E
0,75 1 2 NIT10 DILOS 1 CL00 RT1J 1,8-2,7 125 5E 8E 125 5E 8E
1,1 1,5 2,6 NIT10 DILOS 1 CL00 RT1J 1,8-2,7 125 5E 8E 125 5E 8E
1,5 2 3,5 NIT16 DILOS 1 CL00 RT1K 2,5-4 125 5E 8E 125 5E 8E
2,2 3 5 NIT16 DILOS 1 CL00 RT1L 4-6,3 125 5E 8E 125 5E 8E
3 4 7 NIT20 DILOS 1 CL00 RT1M 5,5-8,5 125 5E 8E 125 5E 8E
4 5,5 9 NIT20M25 DILOS 1 CL00 RT1N 8-12 125 5E 8E 125 5E 8E
5,5 7,5 12 TLA32M35 DILOS 1 CL01 RT1P 10-16 125 5E 8E 125 5E 8E
7,5 10 16 TLA32M40 DILOS 1 CL02 RT1S 14,5-18 125 5E 8E 125 5E 8E
11 15 22,5 TLA32M50 DILOS 1 CL25 RT1T 17,5-22 125 5E 8E 125 5E 8E
15 20 30 TIS63M80 DILOS 1 CL04 RT1V 25-32 200 8E 10E 125 5E 8E
18,5 25 37 TIS63M80 DILOS 1 CL45 RT1W 30-40 200 8E 10E 125 5E 8E
22 30 44 TIS63M80 DILOS 1 CL06 RT2G 42-55 200 8E 10E 250 10E N/A
30 40 60 OS100M125 FULOS 000 CL07 RT2H 54-65 200 8E 10E 250 10E N/A
37 50 72 OS100M125 FULOS 000 CL07 RT2J 64-82 200 8E 10E 250 10E N/A
45 60 85 TCP100M160 FULOS 00 CL08 RT2L 78-97 300 12E N/A 300 12E N/A
55 75 105 TCP100M160 FULOS 00 CL10 RT2M 90-110 300 12E N/A 300 12E N/A
75 101 135 TF200M250 FULOS 1 CK75C RT3E 110-140 600 24E N/A 750 30E N/A
90 121 165 TF200M315 FULOS 1 CK08C RT3F 140-190 600 24E N/A 750 30E N/A
110 150 211 TF200M315 FULOS 1 CK85B RT4P 175-280 750 30E N/A 900 36E N/A
132 180 240 TKF315 FULOS 2 CK09B RT4P 175-280 750 30E N/A 900 36E N/A
160 220 309 TKF315M355 FULOS 2 CK95B RT4R 200-310 750 30E N/A 900 36E N/A
200 270 370 TM400 FULOS 3 CK10C RT5C 250-400 900 36E N/A 900 36E N/A
220 300 408 TM450 FULOS 3 CK10C RT5D 315-500 900 36E N/A 900 36E N/A

*) DILOS1 plus fuse base:


 RS20H up to 4kW
 RS32H 5,5 to 11kW
 RS63H 15 to 22kW

F.29
F.2.9 Reverse motor-starter with circuit breaker protection
The motor-starters based on 3 pole arrangements at an operational voltage of 400V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 116 Standardized fuseless motor-starter arrangements reverse (400V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Thermal current
breaker range

Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Circuit TOR

size

size
Motor load Current Contactor TOR
breaker range

kW HP A A type type type A mm mm


0,25 0,33 0,9 0,63-1 GPS1BHAE CL00 - - 100 4E 6E 125 5E 8E
0,37 0,5 1,13 1-1,6 GPS1BHAF CL00 - - 100 4E 6E 125 5E 8E
0,55 0,75 1,6 1-1,7 GPS1BHAF CL00 - - 100 4E 6E 125 5E 8E
0,75 1 2 0,6-2,5 GPS1BHAG CL00 - - 100 4E 6E 125 5E 8E
1,1 1,5 2,6 2,5-4 GPS1BHAH CL01 - - 100 4E 6E 125 5E 8E
1,5 2 3,5 2,5-4 GPS1BHAH CL01 - - 100 4E 6E 125 5E 8E
2,2 3 5 4-6,3 GPS1BHAJ CL02 - - 100 4E 6E 125 5E 8E
3 4 7 6,3-10 GPS1BHAK CL25 - - 100 4E 6E 125 5E 8E
4 5,5 9 6,3-10 GPS1BHAK CL25 - - 100 4E 6E 125 5E 8E
5,5 7,5 12 9-13 GPS1BHAL CL25 - - 100 4E 6E 125 5E 8E
7,5 10 16 11-16 GPS1BHAM CL25 - - 100 4E 6E 125 5E 8E
11 15 22,5 19-25 GPS1BHAP CL25 - - 100 4E 6E 125 5E 8E
15 20 30 24-32 GPS2BHAR CL04 - - 100 4E 6E 125 5E 8E
18,5 25 37 28-40 GPS2BHAS CL45 - - 100 4E 6E 125 5E 8E
22 30 44 35-50 GPS2BHAT CL06 - - 100 4E 6E 125 5E 8E
30 40 60 45-63 GPS2BHAU CL07 - - 100 4E 6E 125 5E 8E
37 50 72 80 FDH160 CL07 RT2J 64-82 200 8E 10E 200 10E N/A
45 60 85 100 FDH160 CK85B RT2L 78-97 450 18E N/A 750 30E N/A
55 75 105 125 FEH160 CK85B RT2M 90-110 450 18E N/A 750 30E N/A
75 101 138 160 FEH160 CK95B RT3E 110-140 450 18E N/A 750 30E N/A
90 121 170 250 FEH250 CK95B RT4N 120-190 600 24E N/A 750 30E N/A
110 150 211 250 FEH250 CK10C RT4R 200-310 750 30E N/A 750 30E N/A
132 180 240 250 FEH250 CK10C RT4R 200-310 750 30E N/A 750 30E N/A
160 220 309 350 FGH400 CK10C RT5C 250-400 750 30E N/A 750 30E N/A
200 270 370 500 FGH630 CK10C RT5D 315-500 750 30E N/A 750 30E N/A
220 300 408 500 FGH630 CK10C RT5D 315-500 750 30E N/A 750 30E N/A
The motor-starters based on 3 pole arrangements at an operational voltage of 400V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 117 Standardized fuseless motor-starter arrangements reverse (400V).

FIXED TYPE

FIXED TYPE
Thermal current
breaker range

Module size
Unit height
Circuit TOR
Motor load Current Contactor TOR
breaker range

kW HP A A type type type A mm


0,25 0,33 0,9 0,63-1 GPS1BHAE CL00 - - 125 5E
0,37 0,5 1,13 1-1,6 GPS1BHAF CL00 - - 125 5E
0,55 0,75 1,6 1-1,7 GPS1BHAF CL00 - - 125 5E
0,75 1 2 0,6-2,5 GPS1BHAG CL00 - - 125 5E
1,1 1,5 2,6 2,5-4 GPS1BHAH CL01 - - 125 5E
1,5 2 3,5 2,5-4 GPS1BHAH CL01 - - 125 5E
2,2 3 5 4-6,3 GPS1BHAJ CL02 - - 125 5E
3 4 7 6,3-10 GPS1BHAK CL25 - - 125 5E
4 5,5 9 6,3-10 GPS1BHAK CL25 - - 125 5E
5,5 7,5 12 9-13 GPS1BHAL CL25 - - 125 5E
7,5 10 16 11-16 GPS1BHAM CL25 - - 125 5E
11 15 22,5 19-25 GPS1BHAP CL25 - - 125 5E
15 20 30 24-32 GPS2BHAR CL04 - - 125 5E
18,5 25 37 28-40 GPS2BHAS CL45 - - 125 5E
22 30 44 35-50 GPS2BHAT CL06 - - 125 5E
30 40 60 45-63 GPS2BHAU CL07 - - 125 5E
37 50 72 80 FDH160 CL07 RT2J 64-82 200 8E
45 60 85 100 FDH160 CK85B RT2L 78-97 450 18E
55 75 105 125 FEH160 CK85B RT2M 90-110 450 18E
75 101 138 160 FEH160 CK95B RT3E 110-140 450 18E
90 121 170 250 FEH250 CK95B RT4N 120-190 600 24E
110 150 211 250 FEH250 CK10C RT4R 200-310 600 24E
132 180 240 250 FEH250 CK10C RT4R 200-310 600 24E
160 220 309 350 FGH400 CK10C RT5C 250-400 750 30E
200 270 370 500 FGH630 CK10C RT5D 315-500 750 30E
220 300 408 500 FGH630 CK10C RT5D 315-500 750 30E

F.31
The motor-starters based on 3 pole arrangements at an operational voltage of 500V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 118 Standardized fuseless motor-starter arrangements reverse (500V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Thermal current
breaker range

Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Circuit TOR

size

size
Motor load Current Contactor TOR
breaker range

kW HP A A type type type A mm mm


0,25 0,33 0,66 0,63-1 GPS1BHAE CL00 - - 100 4E 6E 125 5E 8E
0,37 0,5 0,9 0,63-1 GPS1BHAE CL00 - - 100 4E 6E 125 5E 8E
0,55 0,75 1,2 1-1,6 GPS1BHAF CL00 - - 100 4E 6E 125 5E 8E
0,75 1 1,5 1-1,6 GPS1BHAF CL00 - - 100 4E 6E 125 5E 8E
1,1 1,5 2,1 1,6-2,5 GPS1BHAG CL00 - - 100 4E 6E 125 5E 8E
1,5 2 2,6 2,5-4 GPS1BHAH CL25 - - 100 4E 6E 125 5E 8E
2,2 3 3,8 2,5-4 GPS1BHAH CL25 - - 100 4E 6E 125 5E 8E
3 4 5 4-6,3 GPS1BHAJ CL25 - - 100 4E 6E 125 5E 8E
4 5,5 6,5 6,3-10 GPS1BHAK CL25 - - 100 4E 6E 125 5E 8E
5,5 7,5 9 6,3-10 GPS1BHAK CL25 - - 100 4E 6E 125 5E 8E
7,5 10 12 9-13 GPS1BHAL CL25 - - 100 4E 6E 125 5E 8E
11 15 17 14-20 GPS1BHAN CL25 - - 100 4E 6E 125 5E 8E
15 20 23 19-25 GPS1BHAP CL04 - - 100 4E 6E 125 5E 8E
18,5 25 28,5 24-32 GPS1BHAR CL04 - - 100 4E 6E 125 5E 8E
22 30 33 28-40 GPS2BHAS CL06 - - 100 4E 6E 125 5E 8E
30 40 45 35-50 GPS2BHAT CL06 - - 100 4E 6E 125 5E 8E
37 50 55 45-63 GPS2BHAU CL07 - - 100 4E 6E 125 5E 8E
45 60 65 80 FEH160 CL07 RT2J 64-82 250 10E N/A 300 12E N/A
55 75 80 100 FEH160 CK75C RT2L 78-97 450 18E N/A 600 24E N/A
75 101 105 100 FEH160 CK85B RT2M 90-110 450 18E N/A 750 30E N/A
90 121 129 125 FEH160 CK85B RT3E 110-140 450 18E N/A 750 30E N/A
110 150 156 160 FEH160 CK95B RT3F 140-190 450 18E N/A 750 30E N/A
132 180 188 250 FEH250 CK95B RT4N 120-190 600 24E N/A 750 30E N/A
160 220 228 250 FEH250 CK10C RT4R 200-310 750 30E N/A 750 30E N/A
200 270 281 250 FGH400 CK10C RT4R 200-310 900 36E N/A 900 36E N/A
220 300 310 400 FGH400 CK10C RT5C 250-400 900 36E N/A 900 36E N/A
250 340 348 400 FGH400 CK10C RT5C 250-400 900 36E N/A 900 36E N/A
The motor-starters based on 3 pole arrangements at an operational voltage of 690V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 119 Standardized fuseless motor-starter arrangements reverse (690V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Thermal current
breaker range

Extra Module

Extra Module
Module size
Module size
Unit height

Unit height
Circuit TOR

size

size
Motor load Current Contactor TOR
breaker range

kW HP A A type type type A mm mm


4 5,5 4,9 7 FEL160 CL03 RT12L 4-6.3 250 10E N/A 300 12E N/A
5,5 7,5 6,7 7 FEL160 CL03 RT1M 5.5-8.5 250 10E N/A 300 12E N/A
7,5 10 9 12,5 FEL160 CL07 RT2A 7.6-15 250 10E N/A 300 12E N/A
11 15 13 20 FEL160 CL07 RT2B 12.5-19 250 10E N/A 300 12E N/A
15 20 17,5 20 FEL160 CL07 RT2B 12.5-19 250 10E N/A 300 12E N/A
18,5 25 23 30 FEL160 CL09 RT2C 18.5-25 250 10E N/A 300 12E N/A
22 30 25 30 FEL160 CL09 RT2D 24-32 250 10E N/A 300 12E N/A
30 40 33 50 FEL160 CL09 RT2E 30-43 250 10E N/A 300 12E N/A
37 50 42 50 FEL160 CL09 RT2G 42-55 250 10E N/A 300 12E N/A
45 60 49 50 FEL160 CL09 RT2G 42-55 250 10E N/A 300 12E N/A
55 75 60 80 FEL160 CL09 RT2H 54-65 250 10E N/A 300 12E N/A
75 101 82 100 FEL160 CK75C RT2L 78-97 450 18E N/A 600 24E N/A
90 121 98 100 FEL160 CK85B RT2M 90-110 450 18E N/A 750 30E N/A
110 150 118 125 FEL160 CK85B RT3E 110-140 450 18E N/A 750 30E N/A
132 180 140 160 FEL160 CK95B RT3F 140-190 450 18E N/A 750 30E N/A
160 220 175 250 FEL250 CK95B RT4N 120-190 600 24E N/A 750 30E N/A
200 270 214 250 FEL250 CK10C RT4R 200-310 750 30E N/A 750 30E N/A
220 300 230 250 FEL250 CK10C RT4R 200-310 750 30E N/A 750 30E N/A
250 340 270 400 FGL400 CK10C RT5C 250-400 900 36E N/A 900 36E N/A

F.2.10 Weights
In next edition

F.33
F.2.11 Power Loss
Reverse motor-starter with protection fuse DIN type
Table 120 Power loss of modules for fused (DIN) reverse motor-starter applications.

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE
400V 500V 690V

Power Power Power


loss at loss at loss at
Motor load Current Current Current
rated rated rated
current current current

kW HP A W A W A W
up to 4 5,5 9 7,6 6,5 5,5 4,9 4,1
5,5 7,5 12 10,7 9 8,0 6,7 6,0
7,5 10 16 12,5 12 9,4 9 7,0
11 15 22,5 17,1 17 12,9 13 9,9
15 20 30 22,6 23 17,3 17,5 13,2
18,5 25 37 24,7 28,5 19,0 23 15,4
22 30 44 29,6 33 22,2 25 16,8
30 40 60 45,9 45 34,4 33 25,2
37 50 72 52,1 55 39,8 42 30,4
45 60 85 54,3 65 41,5 49 31,3
55 75 105 72,8 80 55,5 60 41,6
75 101 138 93,7 105 71,3 82 55,7
90 121 170 124,2 129 94,2 98 71,6
110 150 211 112,5 156 83,2 118 62,9
132 180 240 140,7 188 110,2 140 82,1
160 220 309 194,6 228 143,6 175 110,2
200 270 370 191,3 281 145,3 214 110,6
220 300 408 210,8 310 160,2 230 118,8
Reverse motor-starter with protection fuse BS type
Table 121 Power loss of modules for fused (BS) reverse motor-starter applications.

PLUG-IN

WITHDRAWABLE
400V

Power
loss at
Motor load Current
rated
current

kW HP A W
up to 4 5,5 9 7,6
5,5 7,5 12 10,7
7,5 10 16 12,5
11 15 22,5 17,1
15 20 30 22,6
18,5 25 37 24,7
22 30 44 29,6
30 40 60 45,9
37 50 72 52,1
45 60 85 54,3
55 75 105 72,8
75 101 138 93,7
90 121 170 124,2
110 150 211 112,5
132 180 240 140,7
160 220 309 194,6
200 270 370 191,3
220 300 408 210,8

F.35
Reverse motor-starter with circuit breaker protection
Table 122 Power loss of modules for fuseless reverse motor-starter applications.

WITHDRAWABLE
PLUG-IN

FIXED TYPE

PLUG-IN

PLUG-IN
WITHDRAWABLE

WITHDRAWABLE
400V 500V 690V

Power Power Power


loss at loss at loss at
Motor load Current Current Current
rated rated rated
current current current

kW HP A W A W A W
up to 4 5,5 9 4,2 6,5 3,0 4,9 2,3
5,5 7,5 12 5,9 9 4,4 6,7 3,3
7,5 10 16 8,0 12 6,0 9 4,5
11 15 22,5 13,7 17 10,4 13 7,9
15 20 30 19,9 23 15,3 17,5 11,6
18,5 25 37 18,9 28,5 14,6 23 11,7
22 30 44 26,7 33 20,0 25 15,2
30 40 60 36,1 45 27,1 33 19,9
37 50 72 50,3 55 38,4 42 29,3
45 60 85 57,6 65 44,0 49 33,2
55 75 105 60,1 80 45,8 60 34,3
75 101 138 76,5 105 58,2 82 45,5
90 121 170 93,4 129 70,9 98 53,8
110 150 211 118,0 156 87,2 118 66,0
132 180 240 113,2 188 88,7 140 66,0
160 220 309 182,3 228 134,5 175 103,2
200 270 370 146,1 281 111,0 214 84,5
220 300 408 158,2 310 120,2 230 89,2
F.2.12 Arrangement for external connections
Reverse motor-starter with protection fuse DIN type
Table 123 Max (cable) connections for fused (DIN) reverse motor-starter applications.

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE
400V 500V 690V

Cable Cable Cable


Cable Cable Cable
Clamp Clamp Clamp
Motor load Current lug or Current lug or Current lug or
stranded stranded stranded
bar bar bar
wire wire wire

kW HP A mm2 mm2 A mm2 mm2 A mm2 mm2


0,25 0,33 0,9 1 x 1-16 - 0,66 1 x 1-16 - 0,46 1 x 1-16 -
0,37 0,5 1,13 1 x 1-16 - 0,9 1 x 1-16 - 0,7 1 x 1-16 -
0,55 0,75 1,6 1 x 1-16 - 1,2 1 x 1-16 - 0,8 1 x 1-16 -
0,75 1 2 1 x 1-16 - 1,5 1 x 1-16 - 1,1 1 x 1-16 -
1,1 1,5 2,6 1 x 1-16 - 2,1 1 x 1-16 - 1,6 1 x 1-16 -
1,5 2 3,5 1 x 1-16 - 2,6 1 x 1-16 - 2,2 1 x 1-16 -
2,2 3 5 1 x 1-16 - 3,8 1 x 1-16 - 3,1 1 x 1-16 -
3 4 7 1 x 1-16 - 5 1 x 1-16 - 4,2 1 x 1-16 -
4 5,5 9 1 x 1-16 - 6,5 1 x 1-16 - 4,9 1 x 1-16 -
5,5 7,5 12 1 x 1-16 - 9 1 x 1-16 - 6,7 1 x 1-16 -
7,5 10 16 1 x 1-16 - 12 1 x 1-16 - 9 1 x 1-16 -
11 15 22,5 1 x 1-16 - 17 1 x 1-16 - 13 1 x 1-16 -
15 20 30 1 x 1-16 - 23 1 x 1-16 - 17,5 1 x 1-16 -
18,5 25 37 1 x 1-16 - 28,5 1 x 1-16 - 23 1 x 1-16 -
22 30 44 1 x 1-50 - 33 1 x 1-16 - 25 1 x 1-16 -
30 40 60 1 x 1-50 - 45 1 x 1-50 - 33 1 x 1-16 -
37 50 72 1 x 1-50 - 55 1 x 1-50 - 42 1 x 1-50 -
45 60 85 1 x 1-50 - 65 1 x 1-50 - 49 1 x 1-50 -
55 75 105 1 x 1-50 - 80 1 x 1-50 - 60 1 x 1-50 -
75 101 138 - 1 x -120 105 - 1 x -120 82 - 1 x -120
90 121 170 - 1 x -120 129 - 1 x -120 98 - 1 x -120
110 150 211 - (240) 156 - 1 x -120 118 - 1 x -120
132 180 240 - (240) 188 - (240) 140 - 1 x -120
160 220 309 - (240) 228 - (240) 175 - (240)
200 270 370 - (240) 281 - (240) 214 - (240)
220 300 408 - (240) 310 - (240) 230 - (240)
250 340 - - - 348 - (240) 270 - (240)

() through current transformers

F.37
Reverse motor-starter with protection fuse BS type
Table 124 Max (cable) connections for fused (BS) reverse motor-starter applications.

PLUG-IN

WITHDRAWABLE
400V

Cable
Cable
Clamp
Motor load Current lug or
stranded
bar
wire

kW HP A mm2 mm2
0,25 0,33 0,9 1 x 1-16 -
0,37 0,5 1,13 1 x 1-16 -
0,55 0,75 1,6 1 x 1-16 -
0,75 1 2 1 x 1-16 -
1,1 1,5 2,6 1 x 1-16 -
1,5 2 3,5 1 x 1-16 -
2,2 3 5 1 x 1-16 -
3 4 7 1 x 1-16 -
4 5,5 9 1 x 1-16 -
5,5 7,5 12 1 x 1-16 -
7,5 10 16 1 x 1-16 -
11 15 22,5 1 x 1-16 -
15 20 30 1 x 1-16 -
18,5 25 37 1 x 1-16 -
22 30 44 1 x 1-50 -
30 40 60 1 x 1-50 -
37 50 72 1 x 1-50 -
45 60 85 1 x 1-50 -
55 75 105 1 x 1-50 -
75 101 135 - 1 x -120
90 121 165 - 1 x -120
110 150 211 - (240)
132 180 240 - (240)
160 220 309 - (240)
200 270 370 - (400)
220 300 408 - (400)

() through current transformers


Reverse motor-starter with circuit breaker protection
Table 125 Max (cable) connections for fuseless reverse motor-starter applications.

PLUG-IN

FIXED TYPE

PLUG-IN

PLUG-IN
WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
400V 500V 690V

Cable Cable Cable


Cable Cable Cable
Clamp Clamp Clamp
Motor load Current lug or Current lug or Current lug or
stranded stranded stranded
bar bar bar
wire wire wire

kW HP A mm2 mm2 A mm2 mm2 A mm2 mm2


0,25 0,33 0,9 1 x 1-10 - 0,66 1 x 1-10 - - - -
0,37 0,5 1,13 1 x 1-10 - 0,9 1 x 1-10 - - - -
0,55 0,75 1,6 1 x 1-10 - 1,2 1 x 1-10 - - - -
0,75 1 2 1 x 1-10 - 1,5 1 x 1-10 - - - -
1,1 1,5 2,6 1 x 1-10 - 2,1 1 x 1-10 - - - -
1,5 2 3,5 1 x 1-10 - 2,6 1 x 1-10 - - - -
2,2 3 5 1 x 1-10 - 3,8 1 x 1-10 - - - -
3 4 7 1 x 1-10 - 5 1 x 1-10 - - - -
4 5,5 9 1 x 1-10 - 6,5 1 x 1-10 - 4,9 1 x 1-16 -
5,5 7,5 12 1 x 1-10 - 9 1 x 1-10 - 6,7 1 x 1-16 -
7,5 10 16 1 x 1-10 - 12 1 x 1-10 - 9 1 x 1-50 -
11 15 22,5 1 x 1-10 - 17 1 x 1-10 - 13 1 x 1-50 -
15 20 30 1 x 1-25 - 23 1 x 1-10 - 17,5 1 x 1-50 -
18,5 25 37 1 x 1-25 - 28,5 1 x 1-10 - 23 1 x 1-50 -
22 30 44 1 x 1-25 - 33 1 x 1-25 - 25 1 x 1-50 -
30 40 60 1 x 1-25 - 45 1 x 1-25 - 33 1 x 1-50 -
37 50 72 1 x 1-50 - 55 1 x 1-25 - 42 1 x 1-50 -
45 60 85 1 x 1-50 - 65 1 x 1-50 - 49 1 x 1-50 -
55 75 105 1 x 1-50 - 80 1 x 1-50 - 60 1 x 1-50 -
75 101 138 - 1 x -120 105 1 x 1-50 - 82 1 x 1-50 -
90 121 170 - (240) 129 - 1 x -120 98 1 x 1-50 -
110 150 211 - (240) 156 - 1 x -120 118 - 1 x -120
132 180 240 - (240) 188 - (240) 140 - 1 x -120
160 220 309 - (400) 228 - (240) 175 - (240)
200 270 370 - (400) 281 - (240) 214 - (240)
220 300 408 - (400) 310 - (400) 230 - (240)
250 340 - - - 348 - (400) 270 - (400)

() through current transformers

F.39
F.2.13 Star-Delta motor-starter with protection fuse DIN type
The motor-starters based on 3 pole arrangements at an operational voltage of 400V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 126 Standardized fused motor-starter arrangements Star-Delta (400V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Fuse
Motor Contactor Contactor TOR

size

size
Current DIN Switch *) TOR
load Line&Delta Star range
gL

kW HP A A type type type type A mm mm


7,5 10 16 25 DILOS 1 CL00 CL00 RT1N 8-12 200 8E 10E 250 10E N/A
11 15 22,5 32 DILOS 1 CL02 CL00 RT1P 10-16 200 8E 10E 250 10E N/A
15 20 30 32 DILOS 1 CL25 CL01 RT1S 14,5-18 200 8E 10E 250 10E N/A
18,5 25 37 50 DILOS 1 CL25 CL02 RT1T 17,5-22 200 8E 10E 250 10E N/A
22 30 44 50 DILOS 1 CL04 CL25 RT1U 21-26 200 8E 10E 250 10E N/A
30 40 60 63 FULOS 000 CL06 CL25 RT2E 30-43 200 8E 10E 250 10E N/A
37 50 72 80 FULOS 000 CL06 CL04 RT2E 30-43 200 8E 10E 250 10E N/A
45 60 85 100 FULOS 000 CL07 CL04 RT2G 42-55 200 8E 10E 250 10E N/A
55 75 105 125 FULOS 000 CL07 CL06 RT2H 54-65 200 8E 10E 250 10E N/A
75 101 138 160 FULOS 1 CL09 CL07 RT2J 64-82 450 18E N/A 600 24E N/A
90 121 170 200 FULOS 1 CL10 CL08 RT2L 78-97 450 18E N/A 600 24E N/A
110 150 211 250 FULOS 1 CK75C CL09 RT3E 110-140 750 30E N/A 750 30E N/A
132 180 240 250 FULOS 1 CK08C CL09 RT3F 140-190 750 30E N/A 750 30E N/A
160 220 309 315 FULOS 2 CK85B CK75C RT4N 120-190 750 30E N/A 900 36E N/A
200 270 370 400 FULOS 2 CK09B CK75C RT4P 175-280 750 30E N/A 900 36E N/A
220 300 408 500 FULOS 3 CK09B CK75C RT4R 200-310 900 36E N/A 900 36E N/A

*) DILOS1 plus fuse base size 000/00 160A


The motor-starters based on 3 pole arrangements at an operational voltage of 500V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 127 Standardized fused motor-starter arrangements Star-Delta (500V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Fuse
Motor Contactor Contactor TOR

size

size
Current DIN Switch *) TOR
load Line&Delta Star range
gL

kW HP A A type type type type A mm mm


7,5 10 12 25 DILOS 1 CL00 CL00 RT1M 5,5-8,5 200 8E 10E 250 10E N/A
11 15 17 25 DILOS 1 CL01 CL00 RT1N 8-12 200 8E 10E 250 10E N/A
15 20 23 35 DILOS 1 CL02 CL01 RT1P 10-16 200 8E 10E 250 10E N/A
18,5 25 28,5 50 DILOS 1 CL25 CL01 RT1S 14,5-18 200 8E 10E 250 10E N/A
22 30 33 50 DILOS 1 CL25 CL02 RT1T 17,5-22 200 8E 10E 250 10E N/A
30 40 45 50 DILOS 1 CL04 CL25 RT1V 25-32 200 8E 10E 250 10E N/A
37 50 55 80 FULOS 000 CL45 CL03 RT1V 25-32 200 8E 10E 250 10E N/A
45 60 65 100 FULOS 000 CL06 CL04 RT2E 30-43 200 8E 10E 250 10E N/A
55 75 80 125 FULOS 000 CL07 CL04 RT2G 42-55 200 8E 10E 250 10E N/A
75 101 105 125 FULOS 000 CL08 CL06 RT2H 54-65 200 8E 10E 250 10E N/A
90 121 129 200 FULOS 1 CL09 CL07 RT2J 64-82 450 18E N/A 600 24E N/A
110 150 156 200 FULOS 1 CL10 CL08 RT2M 90-110 450 18E N/A 600 24E N/A
132 180 188 250 FULOS 1 CK75C CL08 RT3D 90-120 750 30E N/A 750 30E N/A
160 220 228 250 FULOS 1 CK75C CL09 RT3E 110-140 750 30E N/A 750 30E N/A
200 270 281 315 FULOS 2 CK85B CK75C RT4N 120-190 750 30E N/A 900 36E N/A
220 300 310 315 FULOS 2 CK85B CK75C RT4P 175-280 750 30E N/A 900 36E N/A
250 340 348 400 FULOS 2 CK09B CK75C RT4P 175-280 750 30E N/A 900 36E N/A

*) DILOS1 plus fuse base size 000/00 160A

F.41
The motor-starters based on 3 pole arrangements at an operational voltage of 690V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 128 Standardized fused motor-starter arrangements Star-Delta (690V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Fuse
Motor Contactor Contactor TOR

size

size
Current DIN Switch *) TOR
load Line&Delta Star range
gL

kW HP A A type type type type A mm mm


7,5 10 9 25 DILOS 1 CL00 CL00 RT1L 4-6,3 200 8E 10E 250 10E N/A
11 15 13 25 DILOS 1 CL01 CL00 RT1M 5,5-8,5 200 8E 10E 250 10E N/A
15 20 17,5 35 DILOS 1 CL02 CL01 RT1N 8-12 200 8E 10E 250 10E N/A
18,5 25 23 50 DILOS 1 CL25 CL02 RT1P 10-16 200 8E 10E 250 10E N/A
22 30 25 50 DILOS 1 CL25 CL01 RT1P 10-16 200 8E 10E 250 10E N/A
30 40 33 50 DILOS 1 CL25 CL02 RT1T 17,5-22 200 8E 10E 250 10E N/A
37 50 42 100 FULOS 000 CL04 CL25 RT2C 18,5-25 200 8E 10E 250 10E N/A
45 60 49 100 FULOS 000 CL45 CL03 RT2D 24-32 200 8E 10E 250 10E N/A
55 75 60 100 FULOS 00 CL06 CL04 RT2E 30-43 300 12E N/A 300 12E N/A
75 101 82 125 FULOS 00 CL07 CL04 RT2G 42-55 300 12E N/A 300 12E N/A
90 121 98 200 FULOS 1 CL08 CL06 RT2H 54-65 450 18E N/A 600 24E N/A
110 150 118 200 FULOS 1 CL09 CL07 RT2J 64-82 450 18E N/A 600 24E N/A
132 180 140 250 FULOS 1 CL10 CL08 RT3C 63-90 450 18E N/A 600 24E N/A
160 220 175 250 FULOS 1 CK75C CL08 RT3D 90-120 750 30E N/A 750 30E N/A
200 270 214 250 FULOS 1 CK08C CK75C RT3E 110-140 750 30E N/A 750 30E N/A
220 300 230 250 FULOS 1 CK08C CL10 RT3E 110-140 750 30E N/A 750 30E N/A
250 340 270 315 FULOS 2 CK85B CK75C RT4N 120-190 750 30E N/A 900 36E N/A

*) DILOS1 plus fuse base size 000/00 160A


F.2.14 Star-Delta motor-starter with circuit breaker protection
The motor-starters based on 3 pole arrangements at an operational voltage of 400V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 129 Standardized fuseless motor-starter arrangements Star-Delta (400V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Thermal current
breaker range

Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Motor Circuit Contactor Contactor TOR

size

size
Current TOR
load breaker Line&Delta Star range

kW HP A A type type type type A mm mm


7,5 10 16 14-20 GPS1MHAN CL25 CL00 RT1N 8-12 100 4E 6E 200 10E N/A
11 15 22,5 19-25 GPS1MHAP CL25 CL00 RT1P 10-16 100 4E 6E 200 10E N/A
15 20 30 24-32 GPS1MHAR CL04 CL01 RT1S 14,5-18 100 4E 6E 200 10E N/A
18,5 25 37 28-40 GPS2MHAS CL45 CL03 RT1U 21-26 100 4E 6E 200 10E N/A
22 30 44 35-50 GPS2MHAT CL06 CL04 RT2D 24-32 100 4E 6E 200 10E N/A
30 40 60 45-63 GPS2MHAU CL07 CL04 RT2E 30-43 100 4E 6E 200 10E N/A
37 50 72 80 FDH160 CL07 CL04 RT4LJ 32-52 450 18E N/A 450 18E N/A
45 60 85 100 FDH160 CK85B CL06 RT4LJ 32-52 600 24E N/A 600 24E N/A
55 75 105 125 FEH160 CK85B CL06 RT4LK 45-70 600 24E N/A 750 30E N/A
75 101 138 160 FEH160 CK95B CL06 RT4LL 60-90 600 24E N/A 750 30E N/A
90 121 170 250 FEH250 CK95B CL07 RT4LM 80-125 600 24E N/A 750 30E N/A
110 150 211 250 FEH250 CK10C CL10 RT5A 120-190 750 30E N/A 750 30E N/A
132 180 240 250 FEH250 CK10C CL10 RT5A 120-190 750 30E N/A 750 30E N/A
160 220 309 350 FGH400 CK10C CK75C RT5A 120-190 750 30E N/A 900 36E N/A
200 270 370 500 FGH630 CK10C CK08C RT5B 175-280 750 30E N/A 900 36E N/A
220 300 408 500 FGH630 CK10C CK08C RT5B 175-280 750 30E N/A 900 36E N/A

F.43
The motor-starters based on 3 pole arrangements at an operational voltage of 400V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 130 Standardized fuseless motor-starter arrangements Star-Delta (400V).

FIXED TYPE
FIXED TYPE
Thermal current
breaker range

Module size
Unit height
Motor Circuit Contactor Contactor TOR
Current TOR
load breaker Line&Delta Star range

kW HP A A type type type type A mm


7,5 10 16 14-20 GPS1MHAN CL25 CL00 RT1N 8-12 150 6E
11 15 22,5 19-25 GPS1MHAP CL25 CL00 RT1P 10-16 150 6E
15 20 30 24-32 GPS1MHAR CL04 CL01 RT1S 14,5-18 150 6E
18,5 25 37 28-40 GPS2MHAS CL45 CL03 RT1U 21-26 150 6E
22 30 44 35-50 GPS2MHAT CL06 CL04 RT2D 24-32 200 8E
30 40 60 45-63 GPS2MHAU CL07 CL04 RT2E 30-43 200 8E
37 50 72 80 FDH160 CL07 CL04 RT4LJ 32-52 450 18E
45 60 85 100 FDH160 CK85B CL06 RT4LJ 32-52 600 24E
55 75 105 125 FEH160 CK85B CL06 RT4LK 45-70 600 24E
75 101 138 160 FEH160 CK95B CL06 RT4LL 60-90 600 24E
90 121 170 250 FEH250 CK95B CL07 RT4LM 80-125 600 24E
110 150 211 250 FEH250 CK10C CL10 RT5A 120-190 750 30E
132 180 240 250 FEH250 CK10C CL10 RT5A 120-190 750 30E
160 220 309 350 FGH400 CK10C CK75C RT5A 120-190 750 30E
200 270 370 500 FGH630 CK10C CK08C RT5B 175-280 750 30E
220 300 408 500 FGH630 CK10C CK08C RT5B 175-280 750 30E
The motor-starters based on 3 pole arrangements at an operational voltage of 500V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 131 Standardized fuseless motor-starter arrangements Star-Delta (500V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Thermal current
breaker range

Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Motor Circuit Contactor Contactor TOR

size

size
Current TOR
load breaker Line&Delta Star range

kW HP A A type type type type A mm mm


7,5 10 12 12,5 FEH160 CL07 CL00 RT4LC 5,5-8,5 450 18E N/A 450 18E N/A
11 15 17 20 FEH160 CL07 CL00 RT4LD 7,5-11 450 18E N/A 450 18E N/A
15 20 23 30 FEH160 CL09 CL01 RT4LE 10-16 450 18E N/A 450 18E N/A
18,5 25 28,5 30 FEH160 CL09 CL02 RT4LF 12,5-20 450 18E N/A 450 18E N/A
22 30 33 50 FEH160 CK75C CL02 RT4LG 17-27 600 24E N/A 600 24E N/A
30 40 45 50 FEH160 CK75C CL25 RT4LG 17-27 600 24E N/A 600 24E N/A
37 50 55 80 FEH160 CK75C CL03 RT4LH 26-40 600 24E N/A 600 24E N/A
45 60 65 80 FEH160 CK75C CL04 RT4LJ 32-52 600 24E N/A 600 24E N/A
55 75 80 100 FEH160 CK85B CL04 RT4LJ 32-52 600 24E N/A 750 30E N/A
75 101 105 100 FEH160 CK85B CL06 RT4LK 45-70 600 24E N/A 750 30E N/A
90 121 129 125 FEH160 CK85B CL07 RT4LL 60-90 600 24E N/A 750 30E N/A
110 150 156 160 FEH160 CK95B CL07 RT4LM 80-125 600 24E N/A 750 30E N/A
132 180 188 250 FEH250 CK95B CL08 RT4LM 80-125 600 24E N/A 750 30E N/A
160 220 228 250 FEH250 CK95B CL09 RT4LN 120-190 600 24E N/A 750 30E N/A
200 270 281 250 FEH250 CK10C CK75C RT5A 120-190 750 30E N/A 900 36E N/A
220 300 310 400 FGH400 CK10C CK75C RT5A 120-190 900 36E N/A 900 36E N/A
250 340 348 400 FGH400 CK10C CK75C RT5B 175-280 900 36E N/A 900 36E N/A

F.45
The motor-starters based on 3 pole arrangements at an operational voltage of 690V 50 Hz. Type 2
Coordination (acc. IEC 60947-4-1) / AC3 category 50kA.
Table 132 Standardized fuseless motor-starter arrangements Star-Delta (690V).

PLUG-IN

PLUG-IN

PLUG-IN

WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
Thermal current
breaker range

Extra Module

Extra Module
Module size

Module size
Unit height

Unit height
Motor Circuit Contactor Contactor TOR

size

size
Current TOR
load breaker Line&Delta Star range

kW HP A A type type type type A mm mm


7,5 10 9 12,5 FEL160 CL09 CL00 RT4LB 4-6,5 450 18E N/A 450 18E N/A
11 15 13 20 FEL160 CL09 CL00 RT4LC 5,5-8,5 450 18E N/A 450 18E N/A
15 20 17,5 20 FEL160 CL09 CL01 RT4LD 7,5-11 450 18E N/A 450 18E N/A
18,5 25 23 30 FEL160 CK75C CL02 RT4LE 10-16 600 24E N/A 600 24E N/A
22 30 25 30 FEL160 CK75C CL02 RT4LE 10-16 600 24E N/A 600 24E N/A
30 40 33 50 FEL160 CK85B CL25 RT4LF 12,5-20 600 24E N/A 750 30E N/A
37 50 42 50 FEL160 CK85B CL03 RT4LG 17-27 600 24E N/A 750 30E N/A
45 60 49 50 FEL160 CK85B CL03 RT4LH 26-40 600 24E N/A 750 30E N/A
55 75 60 80 FEL160 CK85B CL04 RT4LH 26-40 600 24E N/A 750 30E N/A
75 101 82 100 FEL160 CK85B CL06 RT4LJ 32-52 600 24E N/A 750 30E N/A
90 121 98 100 FEL160 CK85B CL06 RT4LK 45-70 600 24E N/A 750 30E N/A
110 150 118 125 FEL160 CK85B CL07 RT4LL 60-90 600 24E N/A 750 30E N/A
132 180 140 160 FEL160 CK95B CL08 RT4LL 60-90 600 24E N/A 750 30E N/A
160 220 175 250 FEL250 CK95B CL10 RT4LM 80-125 600 24E N/A 750 30E N/A
200 270 214 250 FEL250 CK10C CK75C RT5A 120-190 750 30E N/A 900 36E N/A
220 300 230 250 FEL250 CK10C CK75C RT5A 120-190 750 30E N/A 900 36E N/A
250 340 270 400 FGL400 CK10C CK75C RT5A 120-190 900 36E N/A 900 36E N/A

F.2.15 Weights
In next edition
F.2.16 Power Loss
Star-Delta motor-starter with protection fuse DIN type
Table 133 Power loss of modules for fused (DIN) Star-Delta motor-starter applications.

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE
400V 500V 690V

Power Power Power


loss at loss at loss at
Motor load Current Current Current
rated rated rated
current current current

kW HP A W A W A W
up to 7,5 10 16 11,2 12 8,4 9 6,3
11 15 22,5 20,5 17 15,5 13 11,8
15 20 30 24,4 23 18,7 17,5 14,2
18,5 25 37 24,8 28,5 19,1 23 15,4
22 30 44 30,6 33 23,0 25 17,4
30 40 60 43,8 45 32,9 33 24,1
37 50 72 49,6 55 37,9 42 28,9
45 60 85 55,8 65 42,7 49 32,2
55 75 105 71,4 80 54,4 60 40,8
75 101 138 90,3 105 68,7 82 53,7
90 121 170 124 129 94,1 98 71,5
110 150 211 133,3 156 98,6 118 74,5
132 180 240 164,4 188 128,8 140 95,9
160 220 309 202,9 228 149,7 175 114,9
200 270 370 237,3 281 180,2 214 137,2
220 300 408 256,1 310 194,6 230 144,4

F.47
Star-Delta motor-starter with circuit breaker protection
Table 134 Power loss of modules for fuseless Star-Delta motor-starter applications.

WITHDRAWABLE
PLUG-IN

FIXED TYPE

PLUG-IN

PLUG-IN
WITHDRAWABLE

WITHDRAWABLE
400V 500V 690V

Power Power Power


loss at loss at loss at
Motor load Current Current Current
rated rated rated
current current current

kW HP A W A W A W
up to 7,5 10 16 10,7 12 8,0 9 6,0
11 15 22,5 17,2 17 13,0 13 9,9
15 20 30 25,4 23 19,5 17,5 14,8
18,5 25 37 24,4 28,5 18,8 23 15,2
22 30 44 30,9 33 23,2 25 17,6
30 40 60 40,0 45 30,0 33 22,0
37 50 72 45,0 55 34,4 42 26,3
45 60 85 50,1 65 38,3 49 28,9
55 75 105 58,4 80 44,5 60 33,4
75 101 138 82,6 105 62,8 82 49,1
90 121 170 92,0 129 69,8 98 53,0
110 150 211 108,4 156 80,1 118 60,6
132 180 240 100,1 188 78,4 140 58,4
160 220 309 150,8 228 111,3 175 85,4
200 270 370 118,2 281 89,8 214 68,4
220 300 408 132 310 100,3 230 74,4
F.2.17 Arrangement for external connections
Star-Delta motor-starter with protection fuse DIN type
Table 135 Max (cable) connections for fused (DIN) Star-Delta motor-starter applications.

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE

PLUG-IN

WITHDRAWABLE
400V 500V 690V

Cable Cable Cable


Cable Cable Cable
Clamp Clamp Clamp
Motor load Current lug or Current lug or Current lug or
stranded stranded stranded
bar bar bar
wire wire wire

kW HP A mm2 mm2 A mm2 mm2 A mm2 mm2


7,5 10 16 1 x 1-16 - 12 1 x 1-16 - 9 1 x 1-16 -
11 15 22,5 1 x 1-16 - 17 1 x 1-16 - 13 1 x 1-16 -
15 20 30 1 x 1-16 - 23 1 x 1-16 - 17,5 1 x 1-16 -
18,5 25 37 1 x 1-16 - 28,5 1 x 1-16 - 23 1 x 1-16 -
22 30 44 1 x 1-16 - 33 1 x 1-16 - 25 1 x 1-16 -
30 40 60 1 x 1-50 - 45 1 x 1-16 - 33 1 x 1-16 -
37 50 72 1 x 1-50 - 55 1 x 1-16 - 42 1 x 1-50 -
45 60 85 1 x 1-50 - 65 1 x 1-50 - 49 1 x 1-50 -
55 75 105 1 x 1-50 - 80 1 x 1-50 - 60 1 x 1-50 -
75 101 138 1 x 1-50 - 105 1 x 1-50 - 82 1 x 1-50 -
90 121 170 1 x 1-50 - 129 1 x 1-50 - 98 1 x 1-50 -
110 150 211 - 1 x -120 156 1 x 1-50 - 118 1 x 1-50 -
132 180 240 - 1 x -120 188 - 1 x -120 140 - 1 x -120
160 220 309 - (240) 228 - 1 x -120 175 - 1 x -120
200 270 370 - (240) 281 - (240) 214 - 1 x -120
220 300 408 - (240) 310 - (240) 230 - 1 x -120
250 340 - - - 348 - (240) 270 - (240)

() through current transformers

F.49
Star-Delta motor-starter with circuit breaker protection
Table 136 Max (cable) connections for fuseless Star-Delta motor-starter applications.

PLUG-IN

FIXED TYPE

PLUG-IN

PLUG-IN
WITHDRAWABLE

WITHDRAWABLE

WITHDRAWABLE
400V 500V 690V

Cable Cable Cable


Cable Cable Cable
Clamp Clamp Clamp
Motor load Current lug or Current lug or Current lug or
stranded stranded stranded
bar bar bar
wire wire wire

kW HP A mm2 mm2 A mm2 mm2 A mm2 mm2


7,5 10 16 1 x 1-10 - 12 - (240) 9 - (240)
11 15 22,5 1 x 1-10 - 17 - (240) 13 - (240)
15 20 30 1 x 1-10 - 23 - (240) 17,5 - (240)
18,5 25 37 1 x 1-25 - 28,5 - (240) 23 - (240)
22 30 44 1 x 1-25 - 33 - (240) 25 - (240)
30 40 60 1 x 1-25 - 45 - (240) 33 - (240)
37 50 72 - (240) 55 - (240) 42 - (240)
45 60 85 - (240) 65 - (240) 49 - (240)
55 75 105 - (240) 80 - (240) 60 - (240)
75 101 138 - (240) 105 - (240) 82 - (240)
90 121 170 - (240) 129 - (240) 98 - (240)
110 150 211 - (400) 156 - (240) 118 - (240)
132 180 240 - (400) 188 - (240) 140 - (240)
160 220 309 - (400) 228 - (240) 175 - (240)
200 270 370 - (400) 281 - (400) 214 - (400)
220 300 408 - (400) 310 - (400) 230 - (400)
250 340 - - - 348 - (400) 270 - (400)

() through current transformers


F.2.18 Functions for sub-distribution
For sub distribution applications with the new Elfa Plus range of residential products various modules
are available equipped with a base frame from the VP system enclosure line. DIN profiles are provided
to snap on the residential components. Standard plastic front covers secure the operator from
accidental contact with hazardous parts.
In Table 137 the different standardized heights and the maximum stocking density in number of poles
are indicated.
SEN Plus kits include only base plate with incoming contact and side walls, other typical VP system
parts, like front covers, VP base frame, should be ordered separately.

Figure 40 Module with VPS functional base frame.


Table 137 Assembly sizes for modules with residential components.
Maximum
Rated current Unit height Module size
VP size
A mm
200 500 x 450 600 24E
400 500 x 750 900 36E
630 500 x 1050 1200 48E

For more detailed information about the new residential product line Elfa Plus we refer to individual
brochures

F.2.19 Preferable cross section for connecting LV devices


The following table gives an overview of preferable copper conductor cross section for wiring of LV
devices. For standard insulated wiring use cable of the type H07V-K according IEC60332-1

F.51
Table 138 Preferable cross section for connecting LV devices.
Cable Cable
In In
(Copper Bars or flexi copper) (Copper Bars or flexi copper)
A mm2 A mm2
6 1,5 100 35
10 1,5 125 50
16 2,5 160 70
25 4 200 95
32 6 250 120
40 10 350 185 (20x10)
50 16 400 240 (30x10)
63 16 630 - (40x10)
80 25 - -

The choice of cross section of conductors is responsibility of the manufacturer of a panel.


Please be aware there may be major deviation to this recommendation, depending on ambient
temperature, length of connections, the way the conductors are laid and other criterion specific for
each individual panel
G Other arrangements
G.1 Arc proof version
G.1.1 General information about SEN Plus - arc proof
Arc proof version of switchgear SEN Plus is fulfilling the basic requirements in meaning of operator
protection with respect to the behaviour due to internal arcing according IEC 61641:1996.
The arc resistance capabilities has been achieved by applying:
 rigid door construction,
 special locking system,
 frame reinforcements, able to withstand high pressure inside enclosure during arc conditions.
The area of changes vs. standard SEN Plus construction has been limited to mechanical
reinforcements only therefore there are no changes in general electric system characteristic
comparing to standard switchgear.
All implemented alteration shall be treated as mechanical enhancements added as a new part (frame
reinforcements) or replacing existing assembly by a new assembly (standard door to reinforced one),
remaining the same origin functionality.
Arc proof version of switchgear SEN Plus is available for Power Centre with M+Pact ACB and Control
Centre with withdrawable modules for max parameters as following:
 Permissible prospective current under arcing conditions: 50kA
 Permissible arc duration: 100/200*ms
 Rated operating voltage: 400/690*V
*200ms for PC panels/690V for PC panels
Detailed information about available configurations content in next chapters.

G.1.2 Power Centre – Arc proof

G.1.2.1 General Characteristics

General characteristics remains the same as in standard; subdivided in three functional zones:
 Bus bar zone,
 Equipment zone,
 Cable zone.
For detail information see chapter C.1.

G.1.2.2 Arrangements

The height of the column is 2200mm.


Table 139 Column arrangements of the Power Centre.
Depth Depth
Width 800mm 600mm
400 mm x x
500 mm x x
600 mm x x
800 mm x x

G.1
G.1.3 Standard configurations Power Centre
Arc proof version of switchgear SEN Plus is available for Power Centre with M-Pact ACB only, with
max parameters as following:
 Permissible prospective current under arcing conditions: 50kA
 Permissible arc duration: 200ms
 Rated operating voltage: 400/500/690*V

G.1.3.1 Arrangements with air circuit breaker type M-PACT

Table 140 Arrangements with air circuit breaker type M-PACT.


Breaker Pole Width Height Frame Doors, LH
Breaker
config. 3p 4p 400 500 600 800 2200 frame1 frame2 big separate
1 M-PACT 1 x - x - - - x x - x -
2 M-PACT 1 x - - x - - x x - x -
3 M-PACT 1 x - - - x - x x - x -
4 M-PACT 1 - x - - x - x x - x -
5 M-PACT 1 x - - - - x x - x x -
6 M-PACT 1 - x - - - x x - x x -
7 M-PACT 2 x - x - - - x x - x -
8 M-PACT 2 x - - x - - x x - x -
9 M-PACT 2 x - - - x - x x - x -
10 M-PACT 2 - x - - x - x x - x -
11 M-PACT 2 x - - - - x x x - x -
12 M-PACT 2 - x - - - x x x - x -
13 M-PACT 1-2 x - - x - - x x - - x
14 M-PACT 1-2 x - - - x - x x - - x
15 M-PACT 1-2 - x - - x - x x - - x
16 M-PACT 1-2 x - - - - x x x - - x
17 M-PACT 1-2 - x - - - x x x x - x
18 M-PACT 1-2 x - - - - x x - x - x
G.1.4 Control Centre – Arc proof

G.1.4.1 General Characteristic

General characteristics remains the same as in standard; subdivided in three functional zones:
 Busbar zone,
 Equipment zone,
 Cable zone.
Arc proof version of switchgear SEN Plus is available for Control Centre only with witdrawable
modules – cubicle Type C, for max parameters as following:
 Permissible prospective current under arcing conditions: 50kA
 Permissible arc duration: 100ms
 Rated operating voltage: 400/500/690*V

G.1.4.2 Arrangements

The height of the columns is 2200mm.


Table 141 Column arrangements of the Control Centre.
Depth Depth
Width
600 mm 800 mm
1000 mm x x
1200 mm x x

G.1.4.3 Module Arrangements

Withdrawable modules type C are available only for the arc proof version of SEN Plus
The modules can be used for all type of motorstarter (direct, star-delta, reverse) and feeder (fuse,
fuseless) applications. Modules are available in 3 and 4 pole version in 4 rated currents steps: 125A,
200A, 400A and 630A. (Neutral for 630A restricted to the half of the current capacity of the phase
conductor)
The range of module sizes (height) varies from 5E up to 36E.
The withdrawable modules are standard equipped with incoming and outgoing terminals for the power
and a 24 pole terminal for control wiring. In the event of higher pin number requirement, additional 24
pole terminal can be either provided. The outgoing power plug and control terminal plug are firmly
module mounted, whereas the incoming power terminal is made to remove or to plug-in by a manual
worm drive.

G.3
G.1.4.4 Standard configuration Control Centre

Table 142 Module configurations


Module size
Type
5 6 8 10 12 18 24 30 36
Direct on line starter x - x x x x x - x
Reverse starter x - - x x - X x x
STAR / DELTA starters - - - x x - x x x
Direct on line starter - fuseless x - - - x X x - -
Reverse starter - fuseless x - - x x - x x x
STAR / DELTA starters - fuseless - - - x - x x x x
Feeders - fuseless x x - x x - - - -
G.2 Sen Plus with Motor Management System – Entelipro
G.2.1 General information about Motor Management System
SEN Plus can be equipped with additional system which enable to control and protect motor. Motor
Management System (MMS) can be installed in Withdrawable Control Centre. Whole system is placed
in Equipment zone, and Cable zone.
This technical documentation is only a proposal of adopting switchgear for MMS. Detailed information
about installation and specification of Motor Management System can be found in
EntelliPro ES Motor Controller Installation and Instruction Manual (GEH-6000)

G.2.2 Elements of Motor Management System


 EntelliPro ES - a control unit that represents the lowest level in the control hierarchy of the
system. It is placed inside each module.
 EntelliPro CT - a associated current transformer that is used in conjunction with
EntelliPro ES. It is placed inside each module.
 Win ESG - a user software for comfortable setting management. Connected via Profibus-DP
communication.
 EntelliPro CP3 and CP5 – control panel solutions for smart local handling and data
visualization. Connected via Modbus RTU communication..

G.2.3 Location of devices


MMS require locating EntelliPro ES and CT devices in module. Optionaly each module can have
EntelliPro CP3 HMI device located on module doors (instrument plate). Location of devices is shown
on Fig. 1. The communication of the devices is wired by serial network located in cable zone. The
Profibus-DP communication to EntelliPro ES on withdrawable module is build with a branch line from
cable zone. For a stable PB communication the branch line must be as short as possible.

G.5
EntelliPro is available for all configurations of all sizes of withdrable modules of SEN Plus

Figure 41 Location of EntelliPro ES – view from Figure 42 Location of EntelliPro CT – view from
the front. the back.
The wiring between EntelliPro ES and CT must be short (20cm) and not together with other lines.

G.2.4 EntelliPro CP location

EntelliPro CP3 HMI is mainly connected to a single EntelliPro


ES. It can be located only on doors (instrument plate) for each
withdrawable module sizes from 6E up to 36E. One switchgear
can be equipped in as much CP3 devices as much ES devices
are installed on modules greater than 5E.
CP3 dimensions (HxWxD): 96 x 96 x 7/40,6 mm

EntelliPro CP5 HMI can be connected to multiple EntelliPro ES


devices. It can be located on Cable Compartment doors, or
located in Equipment zone in space of empty module 10E size.
Integration of CP5 HMI requires creating additional Modbus
network inside switchgear (in Cable zone). In case of placing
CP5 HMI on Cable Compartment doors it is needed to cut a hole
basing on dimensions from CP5 manual in standard Cable
Compartment doors.
CP5 dimensions (HxWxD): 231 x 176 x 6,5/46,8 mm
Table 143 Available positions of HMI for different sizes of withrdawable modules.
CP5 on cable
Module size CP3 on module doors CP5 on module doors compartment
doors
5E No No Yes
6E Yes No Yes
29
8E Yes No Yes
30
10E Yes Yes Yes
12E Yes No Yes
18E Yes No Yes
24E Yes No Yes
30E Yes No Yes
36E Yes No Yes

G.2.5 Standard arrangements


Standard motor starter (and feeder) arrangement given in the Technical documentation can be used.
Instead of thermal Overload protection relay EntelliPro ES will be used. CT’s need to be chosen
according to the load current.

29
CP5 display on module doors is available only in case of spare module (empty compartment).
30
Optional size – on special request

G.7
G.2.6 Communication network
EntelliPro ES devices need to be connected by Profibus-DP or Modbus network. Main network is
located in Cable zone. It starts from PB Repeater device, then using T-connectors signal is divided for
several different ES devices located on modules, after that it finishes on PB Termination device. For
Profibus-DP 500kB is the maximum baud rate in withdrawable MCC’s. EntelliPro ES devices are
connected to the main network by 24 pole.
T-connectors cables are available in seven different lengths for different sizes of modules. They are
hide behind cable channel (Figure 43). In case of using several modules smaller that 10E size may be
necessary to create a loop using T-connector size 18E in order to squeeze network. In some cases
like spare module, or CP5 placed on Cable Compartment doors additional cables will be needed.
Additional/optional Electronic devices like PB Repeater, and PB Terminator could be located on
din rail on the top of Cable zone. Detailed information and guideline can be found on
www.profibus.com
In case when CP5 HMI is used additional network is needed to be created. This Modbus network
should be created using Twisted Pair Cable which starts from CP5, than is connected to different
auxiliary contacts and it finish on Termination.
It is not possible to use Modbus protocol for communication between EntelliPro ES devices and
SCADA system, and use EntelliPro CP in one network.
PB Terminator

PB Repeater

24 pole

Cable channel

Figure 43 Cable channel placement in Cable zone.


G.2.7 Wiring
Details can be found in EntelliPro manual.
Notes:
The maximum length of the connection cable to the current transformer is 20 cm.
PE-connection of the EntelliPro ES must be connected.

G.2.8 EntelliPro ES devics

 EntelliPro ES3 DP 2 0 IMM device standard device (24V DC)


 EntelliPro ES3 DP 3 0 IMM device standard device (240V AC)
 EntelliPro ES5 DP 2 2 IMM device mid version (24V DC)
 EntelliPro ES5 DP 2 3 IMM device mid version (24V DC)
 EntelliPro ES5 DP 3 3 IMM device mid version (240V AC)

G.9
G.2.9 EntelliPro CT devices
Different options of EntelliPro CT devices
 EntelliProCT 8 - 8 Amps CT
 EntelliProCT 32 - 32 Amps CT
 EntelliProCT 64 - 64 Amps CT
 EntelliProCT 630 - 630 Amps CT

Figure 44 CT8 / CT32 / CT64 information Figure 45 CT630 information

G.2.10 IP classification
The limitation of the protection degree with regards to the EntelliPro display is showed in the Table
144

Table 144 IP rating for SEN Plus with EntelliPro display


REQUIREMENT IP30 IP40 IP41 IP54
CP3 on instrument plate x x x -
CP5 on instrument plate x x x -
CP5 on cable compartment doors x x x x
G.2.11 General Specification
For detailed specification please look into EntelliPro ES Motor Controller Installation and Instruction
Manual (GEH-6000)

Environmental specifications
Storage/shipping: –40° to 90° C
Ambient temperatures
Operating: –20° to 60° C
Humidity Operating up to 95% (noncondensing) at 55° C
Altitude 2000m (max)

Digital Inputs specification


16.8Vdc (24Vdc version)
Fixed pickup
77Vac (120/240Vac version)
10Vdc (24Vdc version)
Fixed drop-off
30Vac (120/240Vac version)
28.8Vdc (24Vdc version)
Maximum input voltage
275Vac (120/240Vac version)

Physical specifications
Size 135mm (W) x 82.5mm (H) x104.5mm (D)
Weight (EntelliPro Module) 0,45 kg

G.11
G.3 Sen Plus with Motor Management System – MM200 MM300
G.3.1 General information about Motor Management System
Switchgear can be equipped with additional system which enable to control and protect motor. Motor
Management System (MMS) can be installed in Withdrawable Control Centre. Whole system is placed
in Equipment zone, and Cable zone.
This technical documentation is only a proposal of adopting switchgear for MMS. Detailed information
about installation and specification of Motor Management System can be found in:
 MM200 Motor Management System Instruction manual (GEK-113400E)
 MM300 Motor Management System Instruction manual (GEK-113022H)

G.3.2 Multilin options

The MM200 basic control panel provides the


basic start and stop panel functionality, as
well as a series of LED indications. It can be
located only on doors (instrument plate) for
each withdrawable module sizes from 10E up
to 36E.

The MM300 graphical control panel provides


the operator with rapid access to relevant
information and controls using intuitive
sequences. It also provides all available
information and setting control, again with
intuitive sequences. The central feature of
the graphical control panel is a 3.5-inch 320
by 240 pixel backlit color LCD screen. The
panel also contains keys (pushbuttons) that
control the display and perform commands.
In addition, the interface contains START A,
START B, and STOP direct acting control
pushbuttons. The display also contains
several LED indicators that provide a
summary of the machine status.
G.3.3 Location of devices
MMS require locating MM200 / MM300 devices in module. Optionally each module can have Control
Panel located on module doors (instrument plate). Location of devices is shown on Figure 46 and
Figure 47.

Figure 46 MM200 implemented in module withdrable 10E.

Figure 47 MM300 implemented in module withdrable 10E.

G.13
G.3.4 Standard arrangements

Motor starter combinations – fuseless (withdrawable modules):


Direct online starters module sizes 12E, 18E, 24E
Reverse starters module sizes 10E, 12E, 24E, 30E, 36E
Star/Delta starters module sizes 10E, 18E, 24E, 30E
Feeders – fuseless module sizes 5E, 6E, 10E, 12E

Motor starter combinations – with fuses (withdrawable modules)


Direct online starters module sizes 10E, 12E, 18E, 24E, 36E
Reverse starters module sizes 10E, 12E, 24E, 30E, 36E
Star/Delta starters module sizes 10E, 12E, 24E, 30E, 36E

G.3.4.1 Motor Starter combination with fuses


(withdrable module)

Direct online starters Star / Delta starters


Fulos000 CL08 10E Dilos1 CL02 CL02 10E
Fulos00 CL08 12E Dilos1 CL25 CL02 10E
Fulos00 CL10 12E Dilos1 CL04 CL25 10E
Fulos1 CL10 18E Fulos000 CL04 CL25 10E
Fulos1 CK08 24E Fulos000 CL45 CL03 10E
Fulos1 CK85 36E Fulos000 CL45 CL03 10E
Fulos2 CK95 36E Fulos000 CL06 CL25 10E
Fulos3 CK95 36E Fulos000 CL07 CL04 10E
Fulos3 CK10 36E Fulos000 CL08 CL06 RT2 (DIN) 10E
Fulos00 CL07 CL04 RT2 (DIN) 12E
Fulos1 CL08 CL06 RT2 (DIN) 24E
Reverse starters Fulos1 CL10 CL08 RT2 (DIN) 24E
Dilos1 CL07 10E Fulos1 CL10 CL08 RT3 (DIN) 24E
Dilos1 CL06 10E Fulos1 CK75 CL08 RT3 (DIN) 30E
Fulos000 CL08 10E Fulos1 CK08 CL10 RT3 (DIN) 30E
Fulos00 CL08 12E Fulos1 CK08 CK75 RT3 (DIN) 30E
Fulos00 CL10 12E Fulos2 CK85 CK75 RT4 (DIN) 36E
Fulos1 CL10 24E Fulos3 CK09 CK75 RT4 (DIN) 36E
Fulos1 CK08 30E
Fulos1 CK85 36E
Fulos2 CK95 36E
Fulos3 CK95 36E
Fulos3 CK10 36E
G.3.4.2 Motor Starter combination – fuseless
(withdrable module)

Direct online starters Star / Delta starters


FE CL03 RT1 12E Surion1 CL25 CL00 10E
FE CL07 RT2 12E Surion1 CL04 CL01 10E
FE CL09 RT2 12E Surion2 CL45 CL03 10E
FD CK85 RT2 18E Surion2 CL07 CL04 10E
FE CK85 RT2 18E FD CL07 CL04 RT4 18E
FE CK75 RT2 18E FE CL07 CL00 RT4 18E
FE CK95 RT3 18E FE CL09 CL02 RT4 18E
FE CK10 RT4 24E FD CK85 CL06 RT4 24E
FE CK95 RT4 24E FE CK75 CL02 RT4 24E
FG CK10 RT5 24E FE CK75 CL04 RT4 24E
FG CK10 RT4 24E FE CK75 CL25 RT4 24E
FE CK85 CL04 RT4 30E
FE CK95 CL08 RT4 30E
FE CK95 CL10 RT4 30E
Reverse starters
FE CK95 CL25 RT4 30E
FD CL07 10E
FE CK11 CL10 RT5 30E
FE CL03 12E
FE CK10 CL75 RT5 36E
FE CL07 12E
FG CK10 CK08 RT5 36E
FE CL09 12E
FE CK75 24E
FD CK85 30E
FE CK85 30E Feeders - fuseless
FE CK95 30E FD 10E
FE CK10 30E FD 10E
FE CK95 30E FE 10E
FG CK10 36E FE 12E
FG CK10 36E FG 10E
FG 12E

G.15
G.3.5 Communication network
Multiple communication ports and protocols allow control and easy access to information from the
MM300. All communication ports are capable of communication simultaneously.
The MM300 supports the most popular industry standard protocols enabling easy, direct integration
into HMI and electrical SCADA systems. Modbus RTU is provided standard with a RS485 networking
port. The following optional protocols and communication ports are available:
 Fieldbus Protocol with dedicated port. (ODVA Compliant DeviceNet, Internally powered
Profibus
 Modbus TCP/IP with RJ45 10/100baseT Ethernet port

Profibus DP
Providing a high degree of communication flexibility, the MM300 supports both Profibus DP-V0 and
DP-V1. Profibus DP-V0 provides high-speed cyclic data exchange between distributed field devices
and the Profibus master. In addition to the high-speed cyclic data communication with DP-V0, DP-V1
provides communication of acyclic data information between the slaves and the engineering
workstation, which allows for independent diagnosing and fine-tuning of each slave on the network.
Table 145 Communications specifications.
MM200 MM300
DEVICENET Modes slave (125, 250, and 500 kbps)
(COPPER) Connector 5-pin terminal
DP V0 slave, DPV0 slave, up to 1.5 Mbps
PROFIBUS Modes
up to 1.5 Mbps DPV1 slave, up to 1.5 Mbps
(COPPER)
Connector 5-pin terminal
Port opto-isolated
Baud rates up to 115 kbps
RS485 PORT Protocol Modbus RTU, half-duplex
Maximum distance 1200 m
Isolation 2 kV
Modes - 10/100 MB (auto-detect)
ETHERNET
Connector - RJ-45
(COPPER)
Protocol - Modbus TCP
Compliant with both
USB PORT Standard specification -
USB 2.0 and USB 1.1
(GRAPHIC
CONTROL PANEL
USB device emulating serial
ONLY) Data transfer rate -
communication port at 115 kbp
MM200 MM300
Figure 48 Dual Architecture Communication.

G.17
G.3.6 Wiring
Details can be found in Multilin manuals.
 MM200 Motor Management System Instruction manual (GEK-113400E)
 MM300 Motor Management System Instruction manual (GEK-113022H)

G.3.7 Multilin codes


G.3.8 IP classification
Table 146 IP concept the same as in standard SEN Plus.
REQUIREMENT IP30 IP40 IP41 IP54
MM200 with display x x x -
MM300 with display x x x -
MM200 / MM300 without display x x x x

G.3.9 Mechanical Installation


All data about mechanical installation like in user manual, which you can find on web site:
http://www.GEmultilin.com

G.19
G.3.10 General Specification
For detailed specification please look into:
 MM200 Motor Management System Instruction manual (GEK-113400E)
 MM300 Motor Management System Instruction manual (GEK-113022H)

Power supply specifications


MM200 MM300
Nominal 24 V DC 24 to 48 V DC
(LO RANGE) Range 18 to 36 V DC 20 to 60 V DC
Power Consumption 10 W typical
120 to 240 V AC
Nominal
125 to 250 V DC
(HI RANGE)
60 to 300 V AC (50 and 60 Hz)
Range
84 to 250 V DC

Physical specifications
MM200 MM300

Base: 120 (W) × 90 (H) × 113 (D)


Base: 78 (W) × 90 (H) × 113 (D) [+ terminals10]
Size [mm] [+ terminals 10] Expansion: 62 (W) × 90 (H) × 113 (D)
BCP: 75 (W) × 75 (H) × 31 (D) GCP: 153 (W) × 102 (H) × 35 (D)
BCP: 75 (W) × 75 (H) × 31 (D)

Weight (Base) 0.5 kg 0.75 kg

Environmental specifications
MM200 MM300
Storage/shiipping - 40oC to 90oC *
Ambient temperatures
Operating -20oC to 60oC *
Operating up to 95% (non condensing) @ 55oC
Humidity
(As per IEC60068-2-30 Variant 2, 6days)
Altitude 2000m (max)
Ingress protection IP20 (base unit) , IP54 (Control Panel)
Pollution Degree II
Overvoltage Category II
G.4 Sen Plus Marine version
G.4.1 General information about Marine version
The SEN Plus Marine version can be used in the Marine and Offshore market as a result of the American
Bureau of Shipping (ABS) certification.
The Product Design Assessment was made base on 2012 Steel Vessels Rules.
For each project an additional ABS inspector approval is required.

SEN Plus Marine is equipped with additional accessories required in Marine and Offshore applications,
which are handrails and door stoppers.

SEN Plus passed inclination tests for standard 22,5deg, as well as for 3031 deg. It allows it to be used as
Emergency equipment in Marine applications.

SEN Plus cannot be used in hazardous areas (i.e. in diesel engines rooms). It is allowed to be used in
environment with max. pollution degree 3. In such situation the clearance and creepage distances are as
per the IEC 61439-2.

ABS do not requires vibration testing; any restrictions coming from it are not limiting the usage of SEN Plus
Marine product line for dedicated applications.

Detailed restrictions regarding SEN Plus Marine version are described in certificate, see
DT-R-031-12

All detailed requirements of marine application are available at http://www.eagle.org/ on ABS publication
“Rules for Building and Classing Steel Vessel Rules”.
The min requirements regarding switchgears are located in “PART 4 VESSEL SYSTEMS AND
MACHINERY”

G.4.2 Power Center configurations

G.4.2.1 General Characteristics

General characteristic remains the same as in standard; subdivided in three functional zones:
 Bus bar zone,
 Equipment zone,
 Cable zone.
For detail information see chapter C.

G.4.2.2 Arrangments

The height of the column is 2200mm.

31
30 deg is available only for usage as Emergency Equipment for ratings up to 4000A

G.21
Table 147 Power Center arrangement sizes.
Depth 600 Depth 800 Depth32
Width
mm mm 1200 mm
mm
400 x x -
500 x x -
600 x x -
800 x x -
1000 - x x
1200 - - x

G.4.2.3 Rated Current of Main Horizontal Busbar System

The rated current of the main busbars varies from 1000A up to 6300A and is based on blank copper
bars.
Table 148 Rated current and cross section of main busbar.
Rated Depth of panel
Phases Neutral
Current 600 mm 800 mm 1200 mm
A mm mm
33
1000 50x10 30x10 x x
1250 60x10 30x10 x x
1600 80x10 40x10 x x
2000 100x10 40x10 x x
2500 2/80x10 80x10 x x
3200 2/100x10 80x10 x x
4000 3/100x10 2/100x10 x
5000 (3+3)/100x10 (3+3)/100x10 x
6300 (3+4)/100x10 (3+4)/100x10 x

For detail information see chapter 40 of base Technical Documentation 917180_06.

G.4.3 Withdrawable Motor Control Centre configurations

G.4.3.1 General Characteristics

The principle of the Control Centre is similar to the Power Centre. For details see Chapter E
The Control Centre is subdivided in three functional zones:
 Busbar zone
 Equipment zone
 Cable zone

32
Realized as 800 depth cubicle plus 400 mm additional panel.
33
60x10 for combinations with Control Centre
G.4.3.2 Arrangments

The height of the column is 2200mm.


Table 149 Control Centre arrangement sizes.
Depth Depth Depth34
Width
600 mm 800 mm 1200 mm
1000 X X X
1200 X X X

G.4.3.3 Module Arrangements

The module sizes differs for different module types and varies from 4E to 36E.
Table 150 Module arrangements.
Withdrawable module
5E X
6E X
8E X
Module size

10E X
12E X
18E X
24E X
30E X
36E X

G.4.3.4 Vertical riser arrangements

The vertical riser system can be executed as a 3 or 4 pole design. The base is formed by an L shape
to which simply flat copper bus-bars can be added to upgrade the nominal current of the system. For
special environments the columns could be equipped with tinned copper bars as an option. The rated
current is divided in 4 current steps variations from 850 up to 1900A. The pole distance between the
phases is 60mm.
Vertical busbar arrangement is basically for feeder and motorstarter applications in module technique.
For detail information see chapter E.

34
Realized as 800 depth cubicle plus 400 mm additional panel

G.23
G.4.4 Protection against corrosion
The following processes provide a high degree of corrosion protection against the most external
influences:
Hot-dip zinc coated steel sheets according EN 10346 (replacing EN 10327) for the:
 Frame tubes
 Structure parts
 Roof plates
 Internal covers and partitions sheets
Epoxy polyester powder painting for all:
 Front covers e.g. doors, instrument plates, blind cover
 Side covers
Electro-galvanic zinc protecting for all:
 Ferrous parts e.g. hinges, mounting parts
Protection has been verified in accordance with European standard IEC 61439-1: Section 10.2.2.2
Severity test A
The test consists of:
6 cycles of 24 h each to damp heat cycling test according to IEC 60068-2-30 (Test Db) at (40 ± 3) ºC
and relative humidity of 95 %
And
2 cycles of 24 h each to salt mist test according to IEC 60068-2-11; (Test Ka: Salt mist), at a
temperature of (35 ± 2) ºC

G.4.5 Degree of Protection


The degree of protection is in accordance with IEC standard 60529. The covers and doors will give
protection against the most environmental influences: dust, particles or moisture.
Basic performances of the panels are IP30 and IP40. For enhanced protection it is possible to add
IP41/IP42 and IP54 material (Optional). Applications with different electrical apparatus installed on the
doors or covers have limited degree of protection by their construction for instance applications with
fused load break switches in tie form are restricted to IP41.
Table 151 Standard degree of protection.
Degree of protection Standard Optional
IP30 x
IP40 x
IP41 x
IP42 x
IP54 x

The bottom side of each column is open (IP00). Additional bottom plates can be supplied as option.



 IP54 protection against dust and spray water
Inside the panels for functional compartments the degree of protection can be different.
Table 152 Degree of Protection requirements on different locations of the ship (ABS Rules for Building and
Classing Steel Vessel Rules - 4.8.3 Table 2).
Minimum
Example of Location Condition of Location Degree of
Protection
Dry accommodation space IP20
Danger of touching live parts only
Dry control rooms (1) IP20
Control rooms IP22
Machinery spaces above floor
IP22
plates (2)
Steering gear rooms IP22
Danger of dripping liquid and/or
Refrigerating machinery rooms IP22
moderate mechanical damage
Emergency machinery rooms IP22
General store rooms IP22
Pantries IP22
Provision rooms IP22
Closed fuel oil or lubricating oil
IP44
separator rooms
Increased danger of liquid and/or
Ballast pump rooms mechanical damage IP44
Galleys and Laundries IP44

Danger of liquid spray presence of


Shaft or pipe tunnels in double
cargo dust, serious mechanical IP55
bottom
damage, and/or aggressive fumes

Open decks Exposure to heavy seas IP56

G.4.6 Obligatory accessories for Marine version


Marine version of SEN Plus required installing additional accessories like handles and door stoppers.

G.4.6.1 Handles

Handle it is safety equipment necessary for keeping balance on the ship during unstable weather
conditions.
It is used on both PC and MCC panels.

Figure 49 Handle
Handles might have flexible localization in defined range. It is suggested to assembly handles on
equal height for whole switchgear. It should be on height between 900 and 1300mm above floor level.

G.25
Handles do not need to be located on every panel, especially on panels with width less than 500mm.
Maximum distance between two handles should not be greater than 800mm.
 In MCC panel handles are assembled on dedicated cover (size 5E) between modules.
 In PC panel handles should be assembled on doors. In panel Frame 1 and Frame 2 additional
bracket must be used as shown in assembly documentation.
In MCC panel handle cover uses 5E size, what leaves space 75E for modules on each MCC panel.
Due to location of cover, available space for modules below handle is 30E-48E and rest above.

G.4.6.2 Door stoppers

Door stopper is an accessory which prevents door against closing in open position and needs to be
used in all Marine version applications.
It locks doors automatically in desired position, and have to be manually unlocked in order to close
doors.
The door stopper is made from three elements (hinge, pin and rail), and must be assembled on all
kinds of doors. It can be assembled on both left-hinge and right-hinge doors of every size in various
heights according to assembly documentation.
Chosen location should be the most comfortable for future user of the switchgear.

Figure 50 Door stopper assembly. Figure 51 Door stopper assembly on module


doors in MCC panel.

G.4.7 Inclination
SEN Plus passed inclination tests for standard 22,5deg, as well as for 30 deg (rating up to 4000A). It
allows it to be used as Emergency equipment in Marine applications.
Table 153 Inclination angles requirements for switchgear in different applications.
Angle of Inclination, degrees (1)
Athwartship Fore-and-Aft
Static Dynamic Static Dynamic

Switchgear - Electrical and electronic 22,5 (2) 22.5 (2) 10 10


appliances and control systems
Safety equipment - Emergency power 22,5 22.5 10 10
installation (3)
 Athwartship and fore-and-aft inclinations occur simultaneously.
 Up to an angle of inclination of 45 degrees, switches and controls are to remain in their last set
position.
 In vessels designed for carriage of liquefied gases and of chemicals, the emergency power
installation is to remain operable with the vessel flooded to its permissible athwartship
inclination up to a maximum of 30 degrees.

G.4.8 Vibrations
SEN Plus (up to 4000A) was tested against vibration according to IACS (International Association of
Classification Societies) Unified Requirements.The vibration endurance test was performed according
to the random method specified by Det Norske Veritas as specified below:
The sinusoidal vibration test according to IACS E10 is replaced by random vibration test according to
"Environmental test specification for instrumentation and automation equipment" No. 2.4, issued April
2001 by DNV.
This random vibration test covers the requirements of the sinusoidal vibration test according to IACS
E10.
Test method
IEC 60068-2-64 (1993), Test Fh: Vibration, broadband random (digital control).
Severity and procedure

Frequency range : 2 - 100 Hz


Acceleration spectral : 2 - 13 Hz : 12 dB/octave
Density : 13 - 100 Hz : 0.011 g2/Hz
Total RMS level : 1.0 g
Duration : 150 minutes per axis
Number of axes : 3 mutually perpendicular

SEN Plus successfully passed vibration tests with usage of vibration dampers.
In MCC panel modules DOL, Reverse, Star-Delta and Feeder with maximum size of 24E was tested,
and passed test successfully. Full range of arrangements covered by tested samples are listed in
Table 154.
Table 154 Modules types covered by tested representative samples.
DOL Reverse Star-Delta Feeder
5E x x x x
6E x x x x
Module size

8E x x x x
10E x x x x
12E x x x x
18E x x x x
24E x x x x

G.27
G.5 SEN Plus with forced ventilation system (customized
solution)

For specific Customer’s requirements SEN Plus platform could be offered with forced ventilation
system. Please contact GE representatives for further assistance.

Engineering example (tested sample results)

General charactersitic
Configuration: Power Center with Entelliguard ACB 2500A + Motor Control Center Fixed
Form
Incomer: Entelliguard 2500A, draw out technique
Outgoing functions: Feeders and DOL with nominal current range from 19A up to 630A

Rated current of the assembly: 2500A (50C ambient and IP54; forced ventilation)

Fans

Modified IP42 roof


(No ventilation openings)

Ventilated cover
917230R01/288762

IP54 – closed cover


917229R01/288482

Fig. 1 Example of SEN Plus line-up with forced ventilation system


Configuration details

Subsystem Details

Incoming circuits Power Center with EntelliGuard 2500A, 3P, draw out
Outgoing circuits Motor Control Center Fixed Form:
Feeder - Surion GPS2 /45-63A
Feeder - Surion GPS2 /19-25A
Feeder - Record Plus FD 160A
Feeder - Record Plus FD 40A x4
Feeder - Record Plus FG 630A
DOL - Surion GPS2 /30kW
DOL - Record Plus FE /55kW
DOL - Record Plus FE /220kW
Dimensions PC - 600x600x2200 [mm]
MCC - 1200x600x2200 [mm]
Main busbar 2x80x10 [mm] copper
Distribution busbar 2x100x10 [mm] copper
Force ventilation Power Center - 360m3/h fan
Motor Control Center - 360m3/h fan

Temperature rise performance (assembly)


Power Center with EntelliGuard

Rated current Ventilation Ambient IP


2000A natural 50C IP 54
2500A force 50C IP 54

Motor Conterol Center with Withdrawable modules

IP42 at 35 IP42 at 50 IP54 at 50 IP54 at 50


Rated current deg C deg C deg C deg C
temperature temperature temperature temperature
Vantilation natural natural natural forced
Feeder - Surion GPS2 /45-63A 52 44 40 45
Feeder - Surion GPS2 /19-25A 21 16 16 17
Feeder - Record Plus FD 160A 86 86 70 86
Feeder - Record Plus FD 160A 100 100 90 100
Feeder - Record Plus FD 40A x4 142 136 86 120
FD 40-1 35,5 34 21 30
FD 40-2 35,5 34 21 30
FD 40-3 35,5 34 21 30
FD 40-3 35,5 34 21 30
Feeder - Record Plus FG 630A 350 300 262 330
DOL - Surion GPS2 /30kW 40 40 36 44
DOL - Record Plus FE /55kW 90 86 78 88
DOL - Record Plus FE /220kW 430 400 362 420

G.29
H Other functions
H.1 Empty columns
H.1.1 General Characteristics
The panels are equipped with a full height mounting plate for free projections i.e. large frequency
controlled motor-starters or motor applications with soft starters.
The standardised panel has a full height pre punched door with ventilation openings and instrument
plate for standard metering (doors with standard locks, and swing handle lock are available).
The busbar zone can be equipped with main busbar system in the top or in the middle position.
Usable depth in cubicle equipped with main busbar system is approx. 400mm
The maximum degree of protection is up to IP54 (according to IEC 60529) The maximum Form of
internal separation is up to Form 1 (according to IEC 61439-1 and IEC 60439-1)
Doors and covers are made out of 2mm sheet steel, epoxy powder coated in standard colour
RAL7035

Figure 35 Empty column.


H.1.2 Cubicle Dimensions
Table 155 Standard dimensions (cubicle height 2200mm or 2000mm).
Depth Depth
Width
600mm 800mm
mm
600 x x
800 x x

H.2 Transition columns


H.2.1 General Characteristics
Table 156 Transition Panel is to switch from one available position i.e. Top/Middle/Bottom to another.
Main busbar position
Rated current Top Middle Bottom
35
up to 4000A

4500 to 6300A

The panels are equipped main busbars system in the top-middle or top-bottom or middle-bottom.
The maximum degree of protection is up to IP54 (according to IEC 60529)
Doors and covers are made out of 2mm sheet steel, epoxy powder coated in standard colour
RAL7035

35
Transition columns with EntelliGuard rated 4000A switch from middle to bottom.

H.31
Figure 52 Transition column (middle-bottom). Figure 53 Transition column (top-middle).

H.2.2 Cubicle Dimensions


Table 157 Standard dimensions (cubicle height 2200mm).
Depth Depth Depth
Width
600mm 800mm 1200mm
mm
500 x x -
600 x x -
800 - x x
H.3 Corner panel
H.3.1 General Characteristics
The panel is equipped with the busbar system adequate to the rating of the perpendicularly arranged
switchboard.
The maximum degree of protection is up to IP54 (according to IEC 60529).
Covers are made out of 2mm sheet steel, epoxy powder coated in standard colour RAL7035

Figure 54 Corner panel. Figure 55 Corner panel 5000 & 6300A.

H.3.2 Cubicle Dimensions


Table 158 Standard dimensions (cubicle height 2200mm or 2000mm).
Depth Depth Depth Depth Depth*)
Width
600mm 656mm 800mm 856mm 1256mm
mm
600 x - - - -
656 - x - - -
800 - - x - -
856 - - x -
1256 - - - x

*) For depth 1256 cubicle height is only 2200 mm

H.33
H.4 Base
H.4.1 General Characteristics
Each panel (excluding panels with Frame 3 EntelliGuard G breakers) can be equipped with 100mm
height base.
Base is made out of 3mm sheet steel, epoxy powder coated in colour RAL7024

Figure 56 Base.

H.4.2 Base Dimensions


Table 159 Standard dimensions (base height 100mm).
Depth Depth
Width
600mm 800mm
mm
400 x x
500 x x
600 x x
800 x x
1000 x x
1200 x x

H.5 Rear panel


H.5.1 General Characteristics
The rear panel is equipped with main Busbar .It is always on rear of PC, MCC and PCC for line-up
with Frame3 incomer.
Usage of rear panel and balancing connection is forced for PC, MCC and PCC with Frame1 and
Frame2 etc.
The maximum degree of protection is up to IP54 (according to IEC 60529).
Covers are made out of 2mm sheet steel, epoxy powder coated in standard colour RAL7035.
Figure 57 Rear panel.

Figure 58 Top and front View of line up Frame3 panel arrangement.

H.5.2 Cubicle Dimensions

H.35
Table 160 Standard dimensions (cubicle height 2200mm).
Depth
Width
400mm
mm
400 x
500 x
600 x
800 x
1000 x
1200 x
I Transportation, storage and erectioning
The present sub-clause describes the transport of panels to the place of destination and installation
(Information for complete assembled panels).

I.1 Transportation and Storage


For transport the panel will be bolted on transport pallets by means of bolts.
To protect the surface finish against damage, the switchboard will be covered on all sides with foil.
Required tools and equipment:
For the transport to the place of destination and the erection of the panel in addition to the usual tools
(such as screwdrivers, spanners, hammer, pliers, etc.) the following special tools and auxiliary
equipment are needed:
 Crane or fork-lift truck
For transport:

 Traction device for aligning the


For erection:
switchboard cubicles
 Welding equipment (optional)
After removing the packing material (which should preferably only take place just before installation of
the switchboard) the panels can be moved to the final site of erection either by means of a crane or
also by means of a forklift truck.
The width of transport sections is generally limited to 2 m max. Transport sections of main distribution
boards with busbar cross sections 2x100x10 and higher should be limited to 1,5 m width, due to the
high weight. Frame3 panels to be transported separately
The maximum weight for transport is generally limited as follows:

single panels 1000 kg

transport section 2000 kg

Transport of main distribution boards (MDP) with ACB type M-PACT


 Circuit breaker type M-PACT frame size 1 remains inside the panel during transport.
 Breaker shall be in OFF position.
 Circuit breaker frame size 2 shall be separately shipped.
Transport of motor control centres
 Modules for motor control centres remain inside the panel during transport.

I.1
The maximum weight for transport is generally limited as follows:

single panels Frame1 & 2 1000 kg

single panels Frame3 1800 kg

transport section 2000 kg

The following measures must be followed for transporting a Power Centre with ACB type EntelliGuard
* Circuit breaker Fixed type EntelliGuard all Frames remains inside the column during
transport.
* Circuit breaker withdrawable type EntelliGuard Frame1 remains inside the column during
transport
* Circuit breaker withdrawable type EntelliGuard Frame2 and Frame3 shall be shipped
separately.
* The Circuit breaker type EntelliGuard all Frames module shall be in “OFF” position.
Storing place: The switchboards must be stored in dry, ventilated rooms.
Ambient temperature: -20 °C to +55 °C at 65 % max. relative humidity of the atmosphere.
In the event of physical damage to the packing during transport, the packing has to be renewed.

I.2 Positioning and erection


For moving by crane the panel cubicles can be provided on the top with four screwed lifting latches
(part number 910 123 and part number 926 827) for Frame 3 for the attachment of the supporting
ropes.
For transport section use a lifting profile, which is mounted over all panels. Use four screws for each
panel corner.
Moving by forklift truck is possible using the wooden pallet.

Figure 59 Horizontal transport of the columns.


 Well-aligned foundation frame or false floor construction.
 Maximum 2 mm per m is acceptable.
1 Foundation frame
2 Cubicle fish-plate
3 Cubicle frame
4 Load plug for M10
5 Adjusting plates
6 Top of composition floor
7 Top of concrete
8 Cubicle assembly screw M12x50

Figure 60 Fixation to the floor.


Foundation frame:

1 Only at end of the switchboard


2 Only with 600mm depth cubicles back-to-back
arrangement
3 M10 - screw for foundation frame
4 Cubicle fish-plate

Figure 61 Foundation frame.


For moving by crane the panel cubicles can be provided on the top with four screwed lifting latches
(part number 910 123 and part number 926 827) for Frame 3 for the attachment of the supporting
ropes. For transport section use a lifting profile, which is mounted over all panels. Use four screws for
each panel corner.
 By crane

Figure 62 Rope angle >45 Deg. Figure 63 Rope angle 90 Deg.

I.3
 By fork-lift truck

Figure 64 Horizontal transport of the columns.


Well-aligned foundation Frame or false floor construction.
Maximum 2 mm per meter misaligned is acceptable.

I.3 Clearances for installation


The SEN Plus columns are executed as free standing that means it can be installed at the wall,
however it is advised to keep minimum distance of 100mm from a wall or an obstacle, and minimum
500 mm from the ceiling.

Figure 65 Clearations for installation.


I.4 Floor cut outs
The following cut-outs are available in SEN Plus bottom/ roof plates for cable glanding.

Figure 66 Cut outs for PC panels. Figure 67 Cut outs for PC panels.

A B C D E F A B C D E F
mm mm mm mm mm mm mm mm mm mm mm mm
400x600 24 328 352 224 528 552 400x800 24 328 352 224 528 752
500x600 74 378 452 224 528 552 500x800 74 378 452 224 528 752
600x600 24 528 552 224 528 552 600x800 24 528 552 224 528 752
800x600 124 628 752 224 528 552 800x800 124 628 752 224 528 752

Figure 68 Cut outs for MCC panels. Figure 69 Cut outs for MCC panels.

A B C D E F A B C D E F
mm mm mm mm mm mm mm mm mm mm mm mm
1000x600 24 328 952 124 428 552 800x600 24 128 800 124 428 552
1200x600 24 328 1152 124 428 552 800x800 24 128 800 124 428 752
1000x800 24 328 952 124 428 752
1200x800 24 328 1152 124 428 752

I.5
Figure 70 Cut outs for PC panels. Figure 71 Cut outs for MCC panels.

A B C D E F A B C D E F
mm mm mm mm mm mm mm mm mm mm mm mm
400x600 40 302 342 40 502 542 1000x600 41 349 942 40 355 542
500x600 40 402 442 40 502 542 1200x600 40 302 1142 40 702 542
600x600 40 502 542 40 502 542 1000x800 41 349 942 40 355 742
800x600 40 702 742 40 502 542 1200x800 41 349 1142 40 355 742
400x800 40 302 342 40 702 742 1200x600 41 303 1142 40 301 542
500x800 40 402 442 40 702 742
600x800 40 502 542 40 702 742
800x800 40 702 742 40 702 742
1000x1200 40 900 942 400 1060 1142
1200x1200 40 1100 1142 400 1060 1142
J General information
J.1 CE declaration
The manufacturer is thoroughly responsible for complying with the local regulations. In entire
European Union (EU) the basic and mandatory requirement for the electrical equipment is the CE
marking. By affixing the CE mark, the manufacturer confirms the product conformance of the
requirements laid in all applicable EU directives.

SEN Plus – the low-voltage switchgear and control gear assembly is complying to the IEC 61439-2
and therefore is subjected to two EU Directives:

2006/95/EC of 12 December 2006, so called Low Voltage Directive


2004/108/EC of 15 December2004, so called Electromagnetic Compatibility Directive

Based on the EU Directive the low-voltage switchgear and control gear assembly manufacturer is
obliged to deliver to its customer a CE declaration of conformity and the CE mark on the electrical
equipment build from the kits of the SEN Plus system.

J.2 Standard Transformers


In Table 161 the rated currents and short-circuit currents for standard distribution transformers are
indicated. The rated currents and short circuit strength are based on the following formulas:
Rated current = K x Rated power of the transformer

400V K= 1,5
525V K= 1,1
690V K= 0,9
Short circuit current = Rated current / Uk*100

J.1
Table 161 Rated currents and short current strengths of standard transformers.
Rated Power Rated current Short-circuit current
kA kA
kVA A 4% uk 6% uk
Rated Voltage 400 V
630 914 22 15
800 1160 29 19
1000 1450 36 24
1250 1813 45 30
1600 2320 58 38
2000 2900 72 48
2500 3625 90 60
3000 4350 108 72
Rated Voltage 525 V
630 693 17 12
800 880 22 14
1000 1100 27 18
1250 1375 34 23
1600 1760 44 29
2000 2200 55 37
2500 2750 69 46
3000 3300 82 55
Rated Voltage 690 V
630 567 14 9
800 720 18 12
1000 900 22 15
1250 1125 28 19
1600 1440 36 24
2000 1800 45 30
2500 2250 56 37
3000 2700 67 45
J.3 IP Classification
The usual interpretation of the IP code of an assembly is in terms of external protection. Dust or
particles and moisture entering the enclosure or protected space must have no harmful effect.
Table 162 First Numeral.
Protection against ingress of solid objects Protection of person
against access to
IP Requirements
hazardous parts with:
0 No protection Non-protected
Full penetration of 50 mm
diameter sphere not
1 allowed. Contact with Back of hand
hazardous parts not
permitted.
Full penetration of 12,5
mm diameter sphere not
allowed. The jointed test
2 Finger
shall have adequate
clearance from hazardous
parts.
The access probe of 2,5
3 mm diameter shall not Tool
penetrate.
The access probe of 1,0
4 mm diameter shall not Wire
penetrate.
Limited ingress of dust
5 permitted (no harmful Wire
deposit).
Totally protected against
6 Wire
ingress of dust.

J.3
Table 163 Second Numeral.
Protection against harmful ingress of water Protection of person
against access to
IP Requirements
hazardous parts with:
0 No protection. Non – protected.
Protected against
vertically falling drops of
1 Vertically dripping.
water. Limited ingress
permitted.
Protected against
vertically falling drops of
Dripping up to 15 from the
2 water with enclosure tilted
vertical.
15 from the vertical.
Limited ingress permitted.
Protected against sprays
3 to 60 from the vertical. Limited spraying.
Limited ingress permitted.
Protected against water
splashed from all Splashing from all
4
directions. Limited ingress directions.
permitted.
Protected against jets of
Hosing jets from all
5 water. Limited ingress
directions.
permitted.
Protected against strong
Strong hosing jets from all
6 jets of water. Limited
directions.
ingress permitted.
Protected against the
7 effect of immersion Temporary immersion.
between 15 cm and 1m.
Protected against long
8 periods of immersion Continuous immersion.
under pressure.
Table 164 Additional Letter (optional)
Protection of person
IP Requirements against access to
hazardous parts with:
Penetration of 50 mm
A diameter sphere up to
Back of hand
For use with numeral 0 barrier must not contact
hazardous parts.
Test finger penetration to
A a maximum of 80 mm
Finger
For use with numeral 0+1 must not contact
hazardous parts
Wire of 2,5 mm diameter
x 10 mm long must not
A
contact hazardous parts Tool
For use with numeral 1+2
when spherical stop face
is partially entered.
Wire of 1,0 mm diameter
x 100 mm long must not
A
contact hazardous parts Wire
For use with numeral 1+2
when spherical stop face
is partially entered.
J.4 Network systems

Figure 72 TN-C system. Figure 73 TN-S system.

Figure 74 TN-C-S system. Figure 75 IT system.

Figure 76 TT system.

J.5
J.5 Annex H
Operating current and power loss of copper conductors.
The following tables provide guidance values for conductor operting currents and power losses under
ideal conditions within an ASSEMBLY. The calculation methods used to establish these values are
given to enable values to be calculated for other conditions.
Table 165 Operating current and power loss of single-core copper calbes with a permissible conductor
temperature of 70 C (ambient temperature inside the ASSEMBY: 55 C).
Spacing at least one
cable diameter

Conductor
arrangement Single-core cables in Single-core calbles,
a cable trucking on a touching free in air or
wall, run horizontally. on a perforated tray. Single-core cables,
6 of the calbes 6 cables spaced horizontally in
(2 three-phase (2 three-phase free air
circuits) continuosly circuits) continuosly
loaded loaded

Resistance Power Power Power


Cross- Max. Max. Max.
of losses losses losses
sectional operating operating operating
conductor per per per
area of current current current
at 20 C conductor conductor conductor
conductor Imax b) Imax c) Imax d)
R20 a) Pv Pv Pv
mm mΩ/m A W/m A W/m A W/m
1,5 12,1 8 0,8 9 1,3 15 3,2
2,5 7,41 10 0,9 13 1,5 21 3,7
4 4,61 14 1,0 18 1,7 28 4,2
6 3,08 18 1,1 23 2,0 36 4,7
10 1,83 24 1,3 32 2,3 50 5,4
16 1,15 33 1,5 44 2,7 67 6,2
25 0,727 43 1,6 59 3,0 89 6,9
35 0,524 54 1,8 74 3,4 110 7,7
50 0,387 65 2,0 90 3,7 134 8,3
70 0,268 83 2,2 116 4,3 171 9,4
95 0,193 101 2,4 142 4,7 208 10,0
120 0,153 117 2,5 165 5,0 242 10,7
150 0,124 - - 191 5,4 278 11,5
185 0,0991 - - 220 5,7 318 12,0
240 0,0754 - - 260 6,1 375 12,7
I max  I 30  k1  k 2 Pv  I max
2
 R20  1    Tc  20C 
Where:
k1 Reduction factor for air temperature inside the enclosure around the conductors
(IEC 60364-5-52, Table A.52-14).
k1 = 0,61 for conductor temperature 70 C, ambient temperature 55 C.
k1 for other air temperatures: See Table 166
k2 Reduction factor for groups of more than one circuit (IEC 60364-5-52, Table
A.52-17).
 Temperatre coefficient of resistance,   0,004 K 1
Tc Conductor temperature
a) Values from IEC 60228, Table 2 (stranded conductors)
b) Current carrying capacity I30 for one three-phase circuit from IEC 60364-5-52,
Table A.52-4, col. 4 (Method of installation: Item 6 in table 52-3). k 2  0,8 (item 1
in Table A.52-17, two circuits)
c) Current carrying capacity I30 for one three-phase circuit from IEC 60364-5-52,
Table A.52-10, col. 5 (Method of installation: Item F in table A.52-1). Values for
cross-section less than 25 mm2 calculated following Annex C of IEC 60364-5-52.
k 2  0,88 (item 4 in Table A.52-17, two circuits)
d) Current carrying capacity I30 for one three-phase circuit from IEC 60364-5-52,
Table A.52-10, col. 7 (Method of installation: Item G in table A.52-1). Values for
cross- section less than 25 mm2 calculated following Annex C of IEC 60364-5-52.
( k2  1 )

Table 166 Reduction factor k1 for cables with a permissible conductor temperature of 70 C (extract
from IEC 60364-5-52, Table A.52-14).
Air temperature inside the enclosure
Reduction factor k1
around the conductors
C
20 1,12
25 1,06
30 1,00
35 0,94
40 0,87
45 0,79
50 0,71
55 0,61
60 0,50

NOTE If the operating current in Table 165 is covered for other air temperatures using the reduction
factor k1 then also the corresponding power losses must be calculated using the formula given above.

J.7
Table 167 Operating current and power loss of bare copper busbars with rectangular cross-section,
run horisontally and arranged with their largest face vertical, frequency 50 Hz to 60 Hz (ambient
temperature inside the ASSEMBLY: 55 C, temperature of the conductor 70 C).
Height x Cross-
Two bars per phase
thickness sectional One bar per phase
(spacing = thickness of bars)
of bars area of bar

Power Power
losses per losses per
Operating Operating
k3 phase k3 phase
current current
conductor conductor
Pv Pv
mm x mm mm2 A W/m A W/m
12 x 2 23,5 1,00 70 4,5 1,01 118 6,4
15 x 2 29,5 1,00 83 5,0 1,01 138 7,0
15 x 3 44,5 1,01 105 5,4 1,02 183 8,3
20 x 2 39,5 1,01 105 6,1 1,01 172 8,1
20 x 3 59,5 1,01 133 6,4 1,02 226 9,4
20 x 5 99,1 1,02 178 7,0 1,04 325 11,9
20 x 10 199 1,03 278 8,5 1,07 536 16,6
25 x 5 124 1,02 213 8,0 1,05 381 13,2
30 x 5 149 1,03 246 9,0 1,06 437 14,5
30 x 10 299 1,05 372 10,4 1,11 689 18,9
40 x 5 199 1,03 313 10,9 1,07 543 17,0
40 x 10 399 1,07 465 12,4 1,15 839 21,7
50 x 5 249 1,04 379 12,9 1,09 646 19,6
50 x 10 499 1,08 554 14,2 1,18 982 24,4
60 x 5 299 1,05 447 15,0 1,10 748 22,0
60 x 10 599 1,10 640 16,1 1,21 1118 27,1
80 x 5 399 1,07 575 19,0 1,13 943 27,0
80 x 10 799 1,13 806 19,7 1,27 1372 32,0
100 x 5 499 1,10 702 23,3 1,17 1125 31,8
100 x 10 999 1,17 969 23,5 1,33 1612 37,1
120 x 10 1200 1,21 1131 27,6 1,41 1859 43,5

I 2  k3
Pv   1    Tc  20C 
A
Where:
Pv is the power loss per metre;
I is the operating current;
k3 is the current displacement factor;
m
 is the conductivity of copper,   56 ;
  mm2
A is a cross-sectional area of bar;
 is the temperature coefficient of resistance,   0,004K 1 ;
Tc is the temperature of the conductor.
The operating currents can be covered for other ambient air temperatures inside the ASSEMBLY
and/or for a conductor temperature of 90 C by multiplying the values of Table 167 by the
corresponding factor k4 from Table 168. Then the power losses must be calculated using the formula
given above accordingly.
Table 168 Factor k4 for different temperatures of the air inside the ASSEMBLY and / or for the
conductors.
Air temperature inside the Factor k4
enclosure around the
conductors Conductor temperature of 70 C Conductor temperature of 90 C

C
20 2,08 2,49
25 1,94 2,37
30 1,82 2,26
35 1,69 2,14
40 1,54 2,03
45 1,35 1,91
50 1,18 1,77
55 1,00 1,62
60 0,77 1,48

It shall be considered that, dependent upon the design of the assembly, quite different ambient and
busbars temperatures can occur, especially with haigher operating currents.
Verification of the actual temperature rise under these conditions shall be determined by test. The
power losses can be calculated by the same method as used for this Table 168.
At higher currents additional eddy current losses may be significant which are not included in the
values of the table.

J.9
Notes
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GE ENERGY
Industrial Solutions

Industrial Solutions, a division of GE ENERGY,


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