Instalatie de separare a hidrocarburilor din apa

Caracteristici
- control automat al procesului de separare

- monitorizare a concentratiei de hidrocarburi

- reglare automata a debitului

- reglare automata a temperaturii aburului

- informare a operatorului asupra desfasurarii procesului

- achizitie si monitorizare presiune, debit, temperatura

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Sisteme de
Automatizare
Laminare la cald

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 LAMINOARE DE TABLA GROASA

Tehnologii
• Automat programabil Allen Bradley
• Convertizoare c.c. Reliance Electric
• Calculatoare industriale
• Retele Ethernet 10/100BaseT/TX
• Retele industriale ControlNet, DeviceNet si
Remote IO
• Sistem de operare Microsoft Windows NT
• Software de proces Rockwell Software

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 LAMINOARE DE TABLA GROASA
Caracteristici si performante
- transmisie de mare viteza a datelor la nivelul 2 (pentru
intretinere si monitorizare)
- structura flexibila ce permite extensia ulterioara a aplicatiei
- reducere consum de putere
- control centralizat
- pozitionarea automata a cilindrilor de laminare pentru diferite
grosimi ale benzii
- comunicatie flexibila realizata cu 4 retele distincte:
Ethernet, ControlNet, DeviceNet, Remote I/O
- functionare in conditii grele (temperaturi ridicate, vibratii,
grad de poluare ridicat)
- sistem distribuit si redundant
- masurare indirecta a lungimii laminatului
- actualizarea afisarii celor mai importanti parametri la mai
putin de 50 ms
- reglarea automata a balansului dintre cilindrii de laminare

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 LAMINOARE DE TABLA GROASA
Arhitectura hardware a sistemului
OPERATOR ROOM STAND Q2
MAIN
OPERATOR ZONE
OPERATOR
ENGINEERING
STATION OPERATOR ROOM STAND Q1
MAIN ZONE
OPERATOR OPERATOR

U1 U2
ENGINEERING
U8
STATION
8 x RJ45 ports

RIO U7 U3
PLC
network
U6

Reliance DC Drive Reliance DC

drive

U4
U5
PLC

T7 T8
T1 T2 T3 T4 T5 T6

ENCODERS

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Echipamente
Industriale
Tratarea otelului

Exit
 Masina cu doua fire pentru injectat tub Si-Ca, grafit,
sulf sau aluminiu in oalele de elaborare otel

Tehnologii
• Automat programabil Allen Bradley
• Convertizoare de c.a. Allen Bradley
• Retea industriala DH-485
• Consola operator - Panel View

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Masina cu doua fire pentru injectat tub Si-Ca, grafit,
sulf sau aluminiu in oalele de elaborare otel

 urmarire si control independente pentru

cele doua fire

 impunere si monitorizare viteza, lungime sau

greutate fire

 parametrizare greutate specifica fir

 detectarea blocarii firului

 informare operator asupra

desfasurarii procesului

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Echipamente
Industriale
Laminare la rece

Exit
 Masina de uleiat banda

Tehnologii
• Automat programabil Allen Bradley
• Convertizoare de c.c. Reliance Electric
• Consola operator - Panel View

Exit
 Masina de uleiat banda

Parametri monitorizati
 viteza banda
 temperatura ulei
 timp stropire

Parametri programabili
 calitate uleiere
 cantitate ulei
 prag temperatura

Exit
Networking
Retele industriale

Exit
 RETELE INDUSTRIALE

DeviceNet Ethernet IP

Encodere Interfete operator

Remote I/O ControlNet

ControlLogix
Afisoare Convertizoare

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 Networking
Fibra optica Gigabit
Campus Backbone

Exit
 CAMPUS BACKBONE
Topologia Backbone ULP
CTA

8 1 3 5 8

2 3

=
=
=

UPDES BT

DC
3 5

7 8
4
1 2 5

CCE

Topologie centrala:
Switch-uri centrale
centrale:
periferice:
:

- Switch-uri
6 cladiri Black
SuperStack
SummitDiamond
1i II 3300
de la 3Com
- peste
de la Extreme
10,000 Networks
km FO SM

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 CAMPUS BACKBONE
Generalitati
 6 cladiri; peste 400 statii de lucru si terminale
 Peste 10,000 km de fibra optica “single mode” instalata
 Sistem de cablare structurata Cat 5
 Integrare de echipamente ale altor producatori: Bay Networks, Digital,
Allied-Telesyn, HP, 3Com
 Echipamente pentru switch-urile centrale:
Extreme Networks
 Echipamente pentru switch-urile periferice: 3Com
 Echipamente de cablare: AMP - NetConnect
 Dulapuri: Rittal

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 Va
multumim !
Pentru mai multe informatii va rugam sa vizitati site-ul:
www.galfinband.ro

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 CONTACT

Address

2 bis Smardan Str.

Galati, 800701, Romania

Phone

+4-0236-833101

+4-0236-833102

+4-0236-833104
Fax WEB
+4-0236-833121

+4-0724-590099 +4-0236-833120 www.galfinband.ro

+4-0236-449777
E-mail

office@galfinband.ro

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 COOPERATIONS

AROMAR Rockwell Automation

“Dunarea de Jos”
University of Galati
STAHLVERTRIEB
Automation and
Instrumentation
Association
from Romania

ARIES

“Gheorghe Asachi”
University of Iasi A.R.D.I.M.E.T.
UniRomSider

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Certifications

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 CERTIFICATIONS

Quality system certification by

TÜV SüdDeutschland, accordingly
to standard ISO 9001-2000.

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 CERTIFICATIONS

Since 1998 Galfinband S.A. was authorized as

a Rockwell Automation System Integrator.

Technologies
SLC500 Family
ControlLogix
Operator Interfaces Served Industries
Communications Metals
Rockwell Software Water / Wastwater
Standard Drives
Motor Management

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Activities

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 RESEARCH
•Information technologies for the improvement of industrial processes efficiency
•Restructuring strategies and research for the modernization of the technological
processes
•Intelligent systems for industrial processes control
•Modern methods and technologies of analysis, industrial diagnosis and control

COLABORATIONS WITH MINISTRY OF RESEARCH AND TECHNOLOGY

•Digital control methods of the strip thickness during the cold rolling
•Automatic system for cold rolling control with the integration of the technological flow
processes
•Microcontroller digital equipment for one to three axis automatic positioning
•Automatic diagnosis system for the equipments within the flow
•Automatic processing system of the acoustic signals for flaw tracing

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 RESEARCH APPLICATIONS AT GALFINBAND

1. Tin and lead-tin alloy coating technologies for

thin strips; tin and lead-tin alloy coating line for
manufacturing of the anticorrosive narrow strips

2. Technology for manufacturing of the

anticorrosive narrow strips

3. Continuos line for the manufacturing of the

anticorrosive narrow strips

4. Specific methods and algorithms for the control of the narrow and
thin steel strips rolling

5. The control of the heat treatment in bell type furnaces

6. Automatic system for three axis positioning with remote I/O sensors

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 CONFERENCES, INVENTION FAIRS, SYMPOSIUMS
1. Information processing system for the real-time guidance of the cooling process of
the hot rolled steel strips - ROMSYS UNIVERSITY of Galati.
2. Automatic system of guidance and control of the steel strips rolling process in a
quarto-reversible rolling mill - Brussels EUREKA '95.
3. Methods of numeric adjustment of the strips thickness with the optimization of
parameters and constant values specific to the cold rolling process - Brussels EUREKA
'95 (GOLD MEDAL).
4. Automation system for the guidance of cold rolled steel strips with the integration of
the manufacturing processes of cold rolling, thermal treatment, adjusting - Steel Strip
'96 Opava Czech Republic.

5. Automatic system of diagnosis of the technologic installations from the manufacture

process of the cold rolled steel strips - ROMSYS UNIVERSITY of Galati.

6. Automatic system of acquisition and processing of acoustic signals, in view of

recognizing the damages and the intelligent surveillance of some equipments in
rolling mills - ROMSYS UNIVERSITY of Galati.

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 AWARDS

Gold medal won at Eureka ‘95 invention

fair with “Method of numeric adjustment
of the strips thickness with the
optimization of parameters and
constant values specific to the cold
rolling process”.

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Automation
Capabilities

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 AUTOMATION CAPABILITIES
Rockwell Automation
System Integrator

Automation and drives systems

engineering and project management
for industrial processes

Complete systemic analysis specific for

technological processes

Complex integrated systems for

metallurgical processes control

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 AUTOMATION CAPABILITIES

SUPERVISING SYSTEMS

DATA ACQUISITION SYSTEMS

INTELLIGENT SYSTEMS

REAL TIME SOFTWARE

DISTRIBUTED ARCHITECTURES

MODERNIZATION OF COMPLEX TECHNOLOGICAL LINES

INTEGRATED SYSTEMS FOR PROCESS CONTROLL

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 SUPERVISING SYSTEMS

SCADA systems for industrial processes

Complete systemical analysis specific for

technological processes

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 DATA ACQUISITION SYSTEMS

Data acquisition systems, industrial automation

equipment, industrial computers and process
specific software

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 INTELLIGENT SYSTEMS

Intelligent systems for adjustable control using

fuzzy algorithms or neural nets

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 REAL TIME SOFTWARE

Real-time software for industrial processes control

developed for MS-DOS, MS-Windows 95/NT/2000/XP

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 DISTRIBUTED ARCHITECTURES

• SQL/ODBC relational database connectivity

• Distributed client/server architectures

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 MODERNISATION OF COMPLEX TECHNOLOGICAL
LINES

1. Modernization of quarto-reversible rolling

mill, for the cold rolling of narrow strips.

2. Modernization of stripping line for narrow

steel strips.

3. Modernization of the metallic coating line

through thermal coating.

4. Modernization of the thermal treatment installation of annealing the strips

in coils.

5. Achievement of manufacture line of anti-corrosive protected steel strips,

lacquered or covered with epoxy-powder in an electrostatic field, destined
for the continuous manufacture of the packing straps.

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 MODERNISATION OF COMPLEX TECHNOLOGICAL
LINES

6. Two wires machine for introducing Si-Ca,

graphite, sulfur or aluminum wire in the casting
ladle for steel treatment support.

7. Modernization of thermal treatment mill with

mobile bedstone.

8. Execution of two rollers and one unreeler necessary for modernizing a

quarto reversible mill, for cold rolling the steel strips.

9. Modernization of the technologic line of packing coils of cold rolled steel

strips.

10. Electrical-hydraulic automatic system for strip centering in the

processing lines adjuster for a combined cutting line.

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 ASSISTED AUTOMATION AND GUIDANCE
OF INDUSTRIAL PROCESSES
1. Information system of financial administration of
supplies in warehouses, with the complete
automation of the extraction / insertion system of
pieces.
2. Electronic equipment for the welding machine
at high frequency currents.
3. Process information system for the real-time control of the directed
cooling process of hot rolled steel strips.
4. Information system of guidance of the process of metallic coatings in
plasma jet.
5. Information system of guidance of the irrigation process.
6. Automatic system of control and guidance of the steel strips rolling
process in a quarto-reversible rolling mill.

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 ASSISTED AUTOMATION AND GUIDANCE
OF INDUSTRIAL PROCESSES
7. Automatic system of control and guidance of the
narrow and thin steel strips rolling process in a quarto-
reversible rolling mill.
8. Automatic system of control and guidance of the
thermal treatment of annealing and recrystallization
process in bell-type furnaces.
9. Automatic system of control and guidance of the cold rolled steel strips
stripping process.
10. Automatic system of control and guidance of the cold rolled steel strips
coating process.
11. Automation system for the guidance of the
manufacturing process of cold rolled steel strips, with the
integration of the manufacture process: cold rolling,
thermal treatment, adjusting, stripping.

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 ASSISTED AUTOMATION AND GUIDANCE
OF INDUSTRIAL PROCESSES

12. Structures and algorithms of image processing and shape recognition in

control and guidance of the rolling processes of flat products.

13. Acquisition system and speed processing of the mobile elements in

quarto-reversible rolling mill making use of inductive translators, highly
reliable, of the resolver type.

14. Methods of numeric adjustment of the strip thickness with the

optimization of parameters and constant values specific to the cold rolling
process.

15. Numerical equipment with micro-controller for the automatic positioning

on 1-3 axes, having as execution elements, D.C. current converters with
speed reference, applicable in the metallurgy industry.

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 ASSISTED AUTOMATION AND GUIDANCE
OF INDUSTRIAL PROCESSES

16. Automatic system of acquisition and processing

of acoustic signals (for recognizing the damages)
and the intelligent surveillance of some equipments
in rolling mills.
17. System of control and guidance of the installation of separation of the
hydrocarbon from water, for industrial purpose.
18. Automatic system of diagnoses of technologic installations from the cold
rolled steel strips manufacture process.

19. Automatic system of control of the rolling process.

20. Automatic system of control of the process.

21. Automatic system for the coke batteries.

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 ASSISTED AUTOMATION AND GUIDANCE
OF INDUSTRIAL PROCESSES

22. Automation of the edge cutting scissors for the steel plates.

23. Automatic system of control and guidance of the manufacture process

of anti-corrosive straps for packing.

24. Automation system of the centrifugal pouring machine.

25. Automation system of the mechanical leveling process.

26. Automation of the machine which introduces the aluminum wire in the
melting steel pot.

27. Industrial television system for the manufacture process.

28. Automation system of the rolling process of the thick

plates.

29. Automation of the manufacturing process of dolomite

bricks.
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 ASSISTED AUTOMATION AND GUIDANCE
OF INDUSTRIAL PROCESSES

30. Automation system for a black oil separation-

filtration installation.

31. Automation system at a slitting line.

32. Automation of separation block – Oxygen Factory.

33. Automation of a quarto rolling mill – 600 mm.

34. Automation of a quarto rolling mill – 400 mm.

35. Integrated system for acquisition, storage, data monitoring and data
transmission network for 15 thermal treatment ovens.

36. Modernisation of the filed elements, equipment and

mechanisms at a roughing mill stand.

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 MODERNISATION AND BUILDING COMPLEX
TECHNOLOGICAL LINES
COLD ROLLING

Cold rolling mill for thin steel strips

Cold rolling mill for thick steel strips
HOT ROLLING
Steel strips longitudinal stripping line
Rolling mill for thick plates
STEEL CASTING

Centrifugal pouring machine

THERMAL TREATMENT
ECOLOGY
Bell-type furnace for thermal treatment
Installation for hydrocarbon
METALLIC COATING separation from water

Anticorrosive protected strips manufacturing line

Metallic coated strips manufacturing line

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 Metal
Working
Lines
Metallic Coating

Exit
 ANTICORROSIVE PROTECTED STRIPS
MANUFACTURING LINE

Technologies

• Programmable controller - Allen Bradley

• AC/DC Drives - Reliance Electric
• Data acquisition hardware FlexIO
• DeviceNet industrial network
• Sony video surveillance system
• Ethernet 10/100BaseT/TX Network
• Gateway 2000 operator stations
• Microsoft Windows NT
• Process software from Rockwell Software

Exit
 ANTICORROSIVE PROTECTED STRIPS
MANUFACTURING LINE
System functions
- Data acquisition and processing
- Sequential command of the actuators
- Control and tuning of parameters
- Operator information regarding the process

- Alarming and automated protection, vocal information

- Actuators testing
- Exceptional events displaying
- Parameters setting
- Technological recipes configuration

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 METALLIC COATED STRIPS MANUFACTURING LINE

Technologies
• Industrial PC
• High performance data acquisition cards
• Ethernet 10Base2 network
• Real-time dedicated software

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 Metal
Working
Lines
Longitudinal slitting

Exit
 STEEL STRIPS LONGITUDINAL SLITTING LINE

Technologies
• Industrial PC
• High performance data acquisition boards
• Ethernet 10Base2 network
• Real-time dedicated software

Exit