Sans - 282 - 2004bending PDF

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ICS 77.140.15; 77.140.60; 91.100.30

SANS 282:2004
ISBN 0-626-15603-3 Edition 5.1
Any reference to SABS 82 will be deemed to be

a reference to this standard
(Government Notice No. 1373 of 8 November 2002)
SOUTH AFRICAN NATIONAL STANDARD
Bending dimensions and scheduling of steel

reinforcement for concrete
Published by Standards South Africa

1 dr lategan road groenkloof private bag x191 pretoria 0001
tel: 012 428 7911 fax: 012 344 1568 international code + 27 12
www.stansa.co.za
© Standards South Africa
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SANS 282:2004
Edition 5.1
Table of changes
Change No. Date Scope
Amdt 1 2004 Amended to correct the method of measurement of bending
dimensions for shape code 41, to correct the calculated length for
shape code 86, and to correct the hook allowance (h) and bend
allowance (n) for hot-rolled mild steel bars (figure 2), and for high
yield stress steel bars and cold-worked steel bars (figure 3).
Abstract
Specifies the bending dimensions (including the methods of measurement) and the scheduling of
steel bars for use in the reinforcement of concrete.
Keywords
bending, concretes, hooks, numerical designations, reinforced concrete, reinforcing materials,
reinforcing steels.
Foreword
This South African standard was approved by National Committee StanSA TC 5120.61,
Construction standards, in accordance with procedures of Standards South Africa, in compliance
with annex 3 of the WTO/TBT agreement.
This edition cancels and replaces the fifth edition (SANS 282:2003).
Annex A forms an integral part of this standard.
A vertical line in the margin shows where the text has been modified by amendment No. 1.
SANS 282:2004
Edition 5.1
Contents
Page
Abstract
Keywords
Foreword
1 Scope .................................................................................................................................... 3
2 Normative references ........................................................................................................... 3
3 Definitions ............................................................................................................................. 3
4 Bending dimensions ............................................................................................................. 4
4.1 General....................................................................................................................... 4
4.2 Scheduling.................................................................................................................. 13
5 Bar and fabric schedules ...................................................................................................... 19
5.1 General....................................................................................................................... 19
5.2 Title block ................................................................................................................... 20
5.3 Bar and fabric marks .................................................................................................. 20
5.4 Type and size ............................................................................................................. 21
5.5 Bending schedule....................................................................................................... 21
5.6 Bending of fabric reinforcement ................................................................................. 21
5.7 Cutting length ............................................................................................................. 22
6 Bar or fabric label.................................................................................................................. 22
7 Manufacturing and routine inspection................................................................................... 22
8 Quality evaluation ................................................................................................................. 23
Annex A (normative) Summary of shape codes ................................................................... 24
Bibliography.............................................................................................................................. 25
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Edition 5.1
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SANS 282:2004
Edition 5.1
Bending dimensions and scheduling of steel reinforcement

for concrete
1 Scope
This standard specifies bending dimensions, the methods of measuring bending dimensions and
the scheduling of steel bars that are used for the reinforcement of concrete.
2 Normative references
The following standards contain provisions which, through reference in this text, constitute
provisions of this standard. All standards are subject to revision and, since any reference to a
standard is deemed to be a reference to the latest edition of that standard, parties to agreements
based on this standard are encouraged to take steps to ensure the use of the most recent editions
of the standards indicated below. Information on currently valid national and international standards
can be obtained from Standards South Africa.
SANS 920 (SABS 920), Steel bars for concrete reinforcement.
SANS 1024 (SABS 1024), Welded steel fabric for reinforcement of concrete.
3 Definitions
For the purposes of this standard, the following definitions apply:
3.1
bend
end portion of a bar, bent through 90° with respect to the adjacent portion of the bar and comprising
a length n as shown in figures 2 and 3
3.2
bending schedule
list in which the nominal sizes, types of steel, cutting lengths, bending shapes and dimensions of
bars are given
NOTE Throughout this standard, the diameter of a reinforcing bar is indicated as “d” and the standard radius
of bending of such bar as "r".
3.3
calculated length
calculated length of a bar, measured along its centre line
NOTE Approximate values determined from the formulae given in table 1 are acceptable.
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SANS 282:2004
Edition 5.1
3.4
corner
change of direction in a bar other than a bend or hook
3.5
cutting length
total length (subject to a tolerance of ± 25 mm) specified in the schedule for each bar or for wires in
each sheet of fabric, rounded up to the nearest 50 mm
3.6
hook
end portion of a bar, bent through 180° with respect to the adjacent portion of the bar and
comprising a length h as shown in figures 2 and 3
3.7
run-off leg
portion of a bar which is undimensioned (see column 4 of table 1) and the dimension of which may
deviate from the intended dimension, as explained in 4.2.1.3
4 Bending dimensions
4.1 General
4.1.1 Unless otherwise stated in a bending schedule, all dimensions given in the schedule shall be
measured as shown in table 1 (i.e. shall be the external (outer) dimensions of the bends as shown
in figure 1(b) and figure 1(c)). For deformed reinforcement, the extremities of the deformation shall
be taken as forming the outside surface.
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SANS 282:2004
Edition 5.1
Table 1 — Measurement of bending dimensions
1 2 3 4
1) Information (sketch and
Shape Method of measurement Calculated length (measured
dimensions) to be given in
code of bending dimensions along centre line)
bending schedule
20 A Straight
A+h
32
A + 2h
33
A+n
34
A + 2n
35
(A + C + E)
+ 0,57 (B + D)
36 - 3,14d
If B or D > 400 + 2d,

see NOTE 1 of 4.2.5
A + B - ½r - d
37
If r is non-standard, use shape code
51
A + B + C - r - 2d
38
A + B + C - r - 2d
A + 0,57 B + C
- 1,57 d
39
If B > 400 + 2d,

see NOTE 1 of 4.2.5.
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SANS 282:2004
Edition 5.1
Table 1 (continued)
1 2 3 4
Information (sketch and
Shape Method of measurement Calculated length1) (measured
bending schedule
41 If angle with horizontal is 45° or less
A+B+C
otherwise see NOTE 4
If angle with horizontal is 45° or less
A+B+C+n
42
A + 2B + C + E
43 otherwise see NOTE 4
A+B+C-½r-d
45
A+B+C
48
49 A+B+C

A + B - 0,43 R - 1,21 d
If R is standard, use shape code 37

51
If R > 200 mm
see NOTE 1 to 4.2.5
Amdt 1
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Edition 5.1
Table 1 (continued)
1 2 3 4
bending schedule
A + B + C + D -3/2 r - 3d
52
A+B+C+D+E
-2r - 4d
53
A + B + C - r - 2d
54
A+B+C+D+E
-2r - 4d
55
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SANS 282:2004
Edition 5.1
Table 1 (continued)
1 2 3 4
bending schedule
2A + 2B + 2n - 3r/2 - 3d
60
62 A+C
A
65
2A + B + 2h - r - 2d
See NOTE 3
72
2A + B + C + n - 3r/2 - 3d
73
2A + 3B + 2n - 2r - 4d
74
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Edition 5.1
Table 1 (continued)
1 2 3 4
bending schedule
A + B + C +2D + E + n- 5 r/2 - 5d
75
2A + r + d + 2h
For larger radii, see 4.2.5 Note to

81 table 5 and refer to shape code 99
A + 2B + C + D - 2r - 4d
83
A + B + 0,57C + D
- ½r - 2,57 d
85 If C is greater than
400 + 2d, see 4.2.5
C
× π × (A − d)2 + B2 + X
B
Where X = 2 · π · (A-d) and B

does not exceed A/5 or 150 mm,
whichever is the least.
There shall be at least two

86 full turns in the helix.
Where an additional turn is required
at the helix' end(s), it shall be treated
as a shape code 99.
Amdt 1
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SANS 282:2004
Edition 5.1
Table 1 (concluded)
1 2 3 4
bending schedule
Provide either a dimensioned sketch

or a referenced sketch with
dimensions A, B, C, D, E/R shown in
the schedule
99 All other shape codes
The dimension that is to allow for the
permissible deviation shall be
indicated, as shown in the relevant
cases in column 4 of this table.
Where so desired, the standard radius r for corners may be increased, but shall not apply to end anchorages denoted by h or n. See
4.2.3.1.
NOTE 1 r indicates the minimum values in tables 3 and 4.
NOTE 2 The dimensionless sections of the bars are the run-off legs.
NOTE 3 Ensure that dimension B is greater than 14d for smooth mild steel and greater than 18 d for deformed steel.
NOTE 4 The length formula is approximate and when bending angles exceed 45°, the length should be calculated more accurately
allowing for the difference between the specified overall dimensions and the true length measured along the centre line of the bar or
wire.
1) These lengths are approximate and generally involve a slight positive difference from the exact mathematical expressions.
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Edition 5.1
Figure 1(a) — Slope of cranked bars
Figure 1(b) — Dimensions of cranked bars
Figure 1(c) External dimensions of bent bars
Figure 1 — Cranked and bent bars
4.1.2 Dimensioning reinforcement that requires special end preparation shall be consistent with the
method of dimensioning for the reinforcement schedule.
4.1.3 The individual dimensions of a bar specified in a bending schedule shall be subject to the
tolerances given in table 2.
Table 2 — Cutting and bending tolerances
Dimensions in millimeters
1 2 3
Method of forming Length Tolerance
Cutting Straight lengths ± 25
(including reinforcement
for subsequent bending)
Bending ≤ 1 000 mm ±5
> 1 000 ... ≤ 2 000 mm +5
-10
> 2 000 mm +5
-25
4.1.4 The dimensions for the scheduling of reinforcement bounded by concrete faces shall allow
for the appropriate tolerances shown in table 2, plus the tolerances allowed for formwork.
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SANS 282:2004
Edition 5.1
4.1.5 To facilitate packing for transportation, each bent bar shall fit inside an imaginary rectangle,
of size 18 m × 2,2 m.
NOTE 1 Normally the length of a bar should not exceed 13 m, although longer lengths can be obtained by
special agreement with the supplier.
NOTE 2 Certain bar types are supplied in coils. For helical bars (shape code 86 in table 1), check with the
manufacturer as to which steel is available in roll form, i.e. in lengths considerably in excess of 13 m.
4.1.6 The standard values for minimum radii, bend and hook allowances (r, n and h respectively,
as given in figures 2 and 3) shall apply to all shape codes, as applicable. If larger values are
required, then the bar shall be treated as a "non-standard" bar (code 99) in accordance with 4.2.1.2.
Where a non-standard radius is specified (for example, shape codes 51 and 65), it shall be not less
than r.
Dimensions in millimetres
1 2 3 4 5 6 7 8 9 10
1)
Nominal size of bar d 6 8 10 12 16 20 25 32 40
Hook allowance h 100 100 120 120 160 200 260 320 400
Bend allowance n 100 100 100 100 100 120 160 200 240
Radius r 12 16 20 24 32 40 50 64 80
1) Non-preferred.
Amdt 1
Figure 2 — Minimum hook, bend and radius allowances for
hot-rolled mild steel bars that comply with SANS 920
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SANS 282:2004
Edition 5.1
Dimensions in millimetres
1 2 3 4 5 6 7 8 9 10
1) 1)
Nominal size of bar d 6 8 10 12 16 20 25 32 40
Hook allowance h 100 100 120 160 200 240 300 400 480
Bend allowance n 100 100 100 100 120 140 180 220 260
Radius r 18 24 30 36 48 60 75 96 120
1) Non-preferred.
Amdt 1
Figure 3 — Minimum hook, bend and radius allowances for high yield stress
steel bars and cold-worked steel bars that comply with SANS 920
4.2 Scheduling
4.2.1 General
4.2.1.1 Each bar or sheet of fabric shall be scheduled completely and without reference to earlier
schedules.
4.2.1.2 The preferred shape codes are given in table 1 (see also annex A). Shapes that do not
have a specific shape code number as given in table 1, shall be coded "99" (see table 1).
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SANS 282:2004
Edition 5.1
4.2.1.3 If coded as 99, the sketch shall be fully dimensioned or reference dimensioned in
accordance with table 3, its dimensions being shown in the appropriate of the columns headed A, B,
C, D and E/R of the schedule.
4.2.1.4 For all shapes, the dimension of the run-off leg (see column 4 of table 1), shall be allowed
to deviate from its intended length by the sum of all tolerances.
4.2.1.5 No dimension given in table 1 shall be given a zero value, as this will change the basic
shape.
14
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Table 3 ― Example of a bar schedule
1 2 3 4 5 6 7 8 9 10 11 12 13
Bending dimensions for shape codes
Member Reinforcement Fixing and non-standard bending details
(SANS 282)
E2)
Type Length1) A2) B2) C2) D2)
Mark, size & No. in Bar Total Shape or
and
No. of each mark No. code r2)
size mm mm mm mm mm
mm
Masses Nom. 6 8 10 40 Total R= Mild steel bars Sheet Project Schedule No.
size (250 MPa) to SANS 920 title No.
Y= High yield steel bars
M.S (450 MPa) to SANS 920 Project Ref. Revision suffix
1) Specified in multiples of Drawing
H.T
25 mm
Total 2) Specified in multiples of Section Date Drawn Checked
10 mm
This schedule complies
with SANS 282
SANS 282:2004
Edition 5.1
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Edition 5.1
4.2.2 Hooks and bends
4.2.2.1 Unless otherwise stated in a bending schedule, the proportions and dimensions of the
hooks and bends shown in column 4 of table 1 shall conform to the appropriate values given in
figures 2 or 3, as relevant, subject to variations as may follow from tolerances in other portions of
the bar.
4.2.2.2 For all shapes with two or more bends in the same or opposite directions (whether in the
same plane or not), the overall dimension given in the schedule shall always include a minimum
straight length between the curved portion of the bends, as shown in figure 4. The value of this
straight portion shall be not less than the following (see table 2 of SANS 920 (SABS 920:1985)):
a) 4d for material with characteristic strength of 250 MPa;
b) 4d for material with characteristic strength of 450 MPa and not exceeding 20 mm diameter; and
c) 6d for material with characteristic strength of 450 MPa.
Figure 4 — Example of bar with more than one bend
4.2.2.3 The overall off-set dimension of a crank shall be not less than twice the diameter of a circle
that circumscribes the bar or the wire. The angled length, as shown in figure 1, shall be not less
than the following:
a) 10d for material with a characteristic strength of 250 MPa;
b) 12d for material with a characteristic strength of 450 MPa and not exceeding 20 mm diameter;
and
c) 14d for material with a characteristic strength of 450 MPa and exceeding 20 mm diameter.
4.2.2.4 The length of material to be used in the determination of the calculated length to form a
bend or hook shall be as given for n or h in figures 2 and 3.
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Edition 5.1
4.2.3 Radii of bends
4.2.3.1 The internal radius of a bend, hook or corner of a bar (where the radius is not specified as r
as in table 4 or can be determined from dimensions) should be twice the nominal size of the bar, in
the case of hot-rolled mild steel bars, and three times the size of the bar, in the case of high yield
stress steel bars and cold-worked steel bars (see figures 2 and 3). Where so desired, the radius for
corners may be increased. This change shall be indicated shape code 99.
4.2.3.2 The internal radius of corners marked with a radius r or where the radius can be determined
from a dimension, shall be not less than the radius as specified in 4.2.3.1.
4.2.3.3 Corners in non-standard bars shall comply with 4.2.3.1 or 4.2.3.2, as applicable.
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Edition 5.1
SANS 282:2004
18
Table 4 — Example of fabric schedule
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Reference or sheet details Sheet Sheet Special details and/or bending dimensions
length width
Type Pitch1) Length1) Overhangs2) No. A3) B3) C3) D3) E3) or r3)
Fabric L1) B1)
No. of and of Shape
mark Bending instruction
wires size sheets code
of O1 O2
m m mm mm mm mm mm
wires mm mm
Scheduled fabric example O3 O4
02 20 Y10 100 5 950 300 300 6,0 12 38 125 5 700
25 Y8 250 2 450 25 50 2,45
Standard fabric example
05 Z8 517 5,8 2,2 12 37 500
Nom. size 6 8 10 40 Total R = Mild steel bars (250 MPa) to SANS 920 Sheet title Project No. Schedule No.
R = High yield steel bars (250 MPa) to SANS 920
M.S Z = Cold drawn wire rod 458 MPa Project Ref. Drawing Revision suffix
H.T
Masses 1) Specified in multiples of 25 mm
Total 2) See figure 1 of SANS 1024 Section Date Drawn Checked
3) Specified in multiples of 5 mm
This schedule complies with SANS 282

SANS 282:2004
Edition 5.1
4.2.4 Angles
4.2.4.1 Unless otherwise stated in a bending schedule, the angle formed at a bend shall be a right
angle.
4.2.4.2 In the case of an angle of a corner that is not a right angle,
a) if the overall height is critical, the angle shall be defined by a slope length and an offset, as
shown in figure 1(b), and
b) if the slope is critical, the angle shall be defined by the length of the slope and the rise, as shown
in figure 1(a).
4.2.5 Curved bars
A bar that has to be formed to a radius less than or equal to the appropriate value given in table 5,
shall be bent to the required curvature before being placed in its final position. Reinforcement to be
formed to a radius exceeding that given in table 5, shall be supplied straight and the required
curvature can be obtained during placing.
NOTE 1 For shapes with straight and curved lengths (for example, shape codes 39, 51, 81 and 85 in table 1),
the largest practical radius for the production of the continuous curve is 200 mm (this value should be checked
with the bending yard concerned) and for larger radii the curve may be produced by a series of short straight
sections.
NOTE 2 A section of up to 300 mm at each end of a bar cannot be radiused. If necessary, the cutting length
should make allowance for these lengths to be removed from the radiused portion.
Table 5 — Maximum bending radius
1 2
Nominal size of bar Critical radius
mm m
8 2,5
10 3
12 3,5
16 5
20 7
25 17
32 43
NOTE If a larger radius is required, the bar should be
supplied as a straight bar and the required radius can
be obtained during placing, but see also NOTES to
4.2.5.
5 Bar and fabric schedules
5.1 General
NOTE The purpose of the provisions given in this clause is to obtain uniformity in the compilation of bar and
fabric schedules. The implementation of these provisions should lead not only to easier interpretation of
working drawings but also to simplification of the preparation of a bending and cutting list.
5.1.1 The bar and fabric schedules shall be separate and shall be drawn up as shown in tables 3
and 4, respectively. Individual schedules shall be done on A4 sheets, but larger sheets of the A
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SANS 282:2004
Edition 5.1
series may be used in such a way that the schedules can be cut or folded to a nominal A4 size. For
simple structural components such as beams, columns and rectangular column bases (but not only
them), the assembly drawing of the component may be included on the same sheet as the
schedule. Such drawings may be produced on A3 sheets on which the width of the schedule should
be confined to the nominal width of an A4 sheet.
5.1.2 All hooks, bends and corner radii of bars shown in figure 3 shall be deemed to be standard
values and are not reflected in dimensions in the schedule. For non-standard bars, dimensions of
standard hooks, bends and corner radii may be omitted and where so omitted they shall be deemed
to be standard values.
NOTE For computer produced schedules, the column widths and the size of the schedule may vary from
those shown in tables 3 and 4, but the sequence of columns should be maintained. The schedule should not
be significantly larger than size A4.
5.1.3 The bar or fabric schedules shall include the statement "This schedule complies with
SANS 282".
5.2 Title block
The title block may appear either at the top or at the bottom of the schedule. The following
information shall be displayed in the title block:
a) the name of the project;
b) the number of the project;
c) the component type and the location (which may appear in the title block or in another place in
the schedule);
d) a cross-reference to a layout drawing number;
e) the schedule number with an optional revision number. This should appear close to the right-
hand edge of the schedule. If the revision number does not form part of the schedule number,
then the revision number is to be shown separately but adjacent to the schedule number;
f) the name of the organization responsible for the design of the project;
g) the date the schedule was prepared;
h) the signatures or printed initials of the engineer and the checker; and
i) such other information as the design organization deems necessary for the adequate control and
administration of the project.
NOTE Where a revision of the schedule is necessary, the line or lines affected may be indicated by a suitable
reference on the schedule.
5.3 Bar and fabric marks
The bar mark given in column 4 of table 3 and the fabric mark given in column 1 of table 4 shall
consist of the identifying numbers or letters (or both), that shall also be displayed on a label (see
clause 6), which shall be attached to the bars or to the fabric. Bar and fabric marks should consist of
a range of consecutive numbers/letters, and no mark should consist of more than three characters.
The numbers should be taken from the range 01 to 99 and the letters should be taken from the
range A to YY. Where such ranges are inadequate, use either
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SANS 282:2004
Edition 5.1
a) a combination of letters taken from the range A to YY, followed by a single-digit number, or
b) a combination of numbers taken from the range 01 to 99, preceded or followed by a letter.
Combinations starting with "E" shall be reserved for bar marks where special end preparation is
required (for example, couplers).
5.4 Type and size
In the "Type and size" column, the types of steel and the nominal sizes of bars (given in SANS 920),
shall be indicated in abbreviated (symbol) form, as follows:
a) symbols
R denotes plain round mild steel bars, of strength 250 MPa;
Y denotes high yield deformed steel bars, of strength 450 MPa; and
Z denotes types of steel not covered by R or Y;
b) sizes: The size of the bar is given after the symbol and indicates the nominal diameter of the bar
in millimetres.
NOTE Where possible, mesh may not be listed on the same schedule as bar reinforcement.
5.5 Bending schedule
5.5.1 The bending dimensions given in table 3 and table 4 should be multiples of 5 mm, and due
regard should be given to the applicable requirements and bending tolerances in table 2.
5.5.2 Shapes of shape code 99 shall be shown in sufficient detail (see annex A) to facilitate cutting
and bending, or they shall be supported by a dimensioned sketch. The method for the measurement
of dimensions in table 4 shall be used. The total length shall be given, and unless there is an end
anchorage bend or hook, one bending dimension, preferably an end dimension, shall be indicated
as the free dimension, to allow for permissible deviations. The r, n and h values, if different from the
values given in figure 2 and figure 3, shall be given in the schedule. The tolerances in table 2 also
apply to shape code 99.
5.6 Bending of fabric reinforcement
The sketch in column 12 of table 4 shall indicate the following:
a) the direction of bending relative to the transverse wires (see figure 5(a));
Figure 5(a) — Position of transverse wires
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SANS 282:2004
Edition 5.1
b) the direction of the longitudinal wires of the sheet, to ensure bending about the correct axis (see
figure 5(b));
Figure 5(b) — Indication of longitudinal wires
c) the correct orientation of an asymmetric sheet, to ensure the correct setting out of bending
dimensions (see figure 5(c)).
Figure 5(c) — Orientation of an asymmetric sheet
Figure 5 — Positions of fabric reinforcement
For all bent fabric reinforcement, the bending dimensions shall not be indicated at positions near
welded transverse wires that occur within four diameters of the start of a bend (see figure 6).
Figure 6 — Position of welded transverse wires
5.7 Cutting length
The length of a bar shall be the cutting length as defined in 3.5.
6 Bar or fabric label
The bar or fabric label shall contain sufficient information to identify the bar or fabric in terms of the
relevant schedule.
7 Manufacturing and routine inspection
7.1 Purpose-made shearing equipment shall be used for cutting bars to length. The tolerances
given in table 2 shall apply to each length.
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SANS 282:2004
Edition 5.1
7.2 Bending shall be carried out on power bending machines. Plain smooth surfaces or rolls that
do not offer resistance to longitudinal movement of the bars or fabric being bent shall be provided to
ensure adequate support. The diameter of formers that are used in bending bends and hooks in
accordance with figure 2 and figure 3 shall be such that bends and hooks will be provided of the
radii given in figure 2 and figure 3, subject to the appropriate tolerances.
7.3 The manufacturer shall ensure that cutting and bending machine operators are trained in the
skills necessary to produce cut and bent products of dimensions within the permissible size
deviations and of consistent quality. A formal operative approval and testing system shall be
implemented and operators shall have been certified by the manufacturer as having achieved the
minimum standards of competence.
8 Quality evaluation
Quality evaluation shall be carried out in accordance with SANS 920 in the case of steel bars and in
accordance with SANS 1024 in the case of steel fabric.
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SANS 282:2004
Edition 5.1
Annex A
(normative)
Summary of shape codes

Table A.1 — Summary of shape codes
NOTE 1 Use shape code 99 for all other shapes. A dimensioned sketch of the shape shall be given
in the bending schedule.
NOTE 2 Radii of all bends are standard unless r is given in the bending schedule.
NOTE 3 All dimensions are external (outside) dimensions.
24
SANS 282:2004
Edition 5.1
Bibliography
SANS 10144 (SABS 0144), Detailing of steel reinforcement for concrete.
© Standards South Africa
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ICS 77.140.15; 77.140.60; 91.100.30

Any reference to SABS 82 will be deemed to be

SOUTH AFRICAN NATIONAL STANDARD

Bending dimensions and scheduling of steel

Published by Standards South Africa

Annex A forms an integral part of this standard.

2 Normative references ........................................................................................................... 3

4 Bending dimensions ............................................................................................................. 4

5 Bar and fabric schedules ...................................................................................................... 19

6 Bar or fabric label.................................................................................................................. 22

7 Manufacturing and routine inspection................................................................................... 22

8 Quality evaluation ................................................................................................................. 23

Annex A (normative) Summary of shape codes ................................................................... 24

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Bending dimensions and scheduling of steel reinforcement

SANS 920 (SABS 920), Steel bars for concrete reinforcement.

For the purposes of this standard, the following definitions apply:

Table 1 — Measurement of bending dimensions

If B or D > 400 + 2d,

If B > 400 + 2d,

otherwise see NOTE 4

If angle with horizontal is 45° or less

If angle with horizontal is 45° or less

If angle with horizontal is 45° or less

If angle with horizontal is 45° or less

If angle with horizontal is 45° or less

otherwise see NOTE 4

If R is standard, use shape code 37

see NOTE 1 to 4.2.5

If angle with horizontal is 45° or less

otherwise see NOTE 4

For larger radii, see 4.2.5 Note to

Where X = 2 · π · (A-d) and B

There shall be at least two

Provide either a dimensioned sketch

NOTE 1 r indicates the minimum values in tables 3 and 4.

Figure 1(a) — Slope of cranked bars

Figure 1(b) — Dimensions of cranked bars

Figure 1(c) External dimensions of bent bars

Figure 1 — Cranked and bent bars

Table 2 — Cutting and bending tolerances

Table 3 ― Example of a bar schedule

4.2.2 Hooks and bends

a) 4d for material with characteristic strength of 250 MPa;

c) 6d for material with characteristic strength of 450 MPa.

Figure 4 — Example of bar with more than one bend

a) 10d for material with a characteristic strength of 250 MPa;

4.2.3 Radii of bends

Table 4 — Example of fabric schedule

This schedule complies with SANS 282

4.2.4.2 In the case of an angle of a corner that is not a right angle,

4.2.5 Curved bars

Table 5 — Maximum bending radius

5 Bar and fabric schedules

5.2 Title block

a) the name of the project;

b) the number of the project;

d) a cross-reference to a layout drawing number;

g) the date the schedule was prepared;

5.3 Bar and fabric marks

5.4 Type and size

R denotes plain round mild steel bars, of strength 250 MPa;