FMT.

NO:F/MNT/02
ROHTAS FASTENER PVT. LTD. REV.NO:03

Preventive Maintenance Check List EFF. Dt : 12.06.18

Name of Machine : 5/16" NATIONAL OLD Machine Number : B.M 01 Year : 2018 (Legend : / Due, X Done)
Location : FORGING SHOP 1 Capacity :- 5/16"X3"
S. Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec
Preventive Checkpoints Description of Work Checking method Specification(Judgment criteria) Frequency
No. 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Free from breakage/damage/cut /lube
04 Months
a. Oil filter check& clean fitting condition / / /

1 All Lubrication line

check
Colour identification Level 04 Months
b. Oil level check / / /

Free from breakage/damage/cut /lube

04 Months
c. Oil connector to br check fitting condition / / /

Free from dust 4 Months

a. Air filter check& clean / / /
2
Free from damage/cut /crack 4 Months
b. Frl check& oil check / / /
Air line check

c. Air Seal to be cleaned and ensure Free from breakage/damage/cut /lube

4 Months
fitting condition
for no damage
d. Air pressure gauge checked / / /

3 Kick out greasing to be

check
Free Smothly 04 Months
a. All station / / /

Free Smothly 04 Months

a. All station check 1,2,3,4 / / /

Free from play 04 Months

b. All bearing check / / /
4 Finger spindle
free from loose 04 Months
c. All chuck nut check / / /

Free from damage/cut /crack 04 Months

d. All air seal check / / /

a. Lubrication motor coupling & Abnormal Noise, 04 Months

5 Main motor belt to be pump ,filter to be check / / /
check & tight
Free from damage 04 Months
b. Coolant motor to be check / / /

6 Clutch plate all bolt Bolt should be tight

check & tight
Free from damage/cut /crack 04 Months
/ / /

PKO Locking bolt thread Damage etc 04 Months

a. Pko all station safety bolt check / / /
7 All safety bolt check
kick out saftey bolt loose,free from
04 Months
b. Kick out safety bolt check damage & thread Damage etc / / /

Free from damage/cut /crack 04 Months

a. Air seal to be check / / /

8 Kick out lever cylinder

check
Free from damage &crack 04 Months
b. Bush to be check / / /

Free from damage &crack 04 Months

c. Shaft to be check / / /

Free Smothly 04 Months

a. All bearing to be check / / /

9 Straightener Free from damage. 04 Months

b. All pin & washer to be check / / /

free from cut /damage &Staightner Roller

04 Months
c. All roller to be check as per profile condition / / /

10 Solanoid valve(FRL Unit) a. Solanoid valve to be check for Free from damage 04 Months
proper working
b. Break Valve to be checked / / /

11 Oil pipes Oil pipe must be clean and free from Free from damage/crack& proper working 04 Months
any obstruction / / /
a.Clean the Die Block casing with
Diesal and Ensure no chips and
12 Die Block Casing sharp edges. Die Locking bolt thread Damage 4 Months
b All stations die locking Bolts
condition to be checked.
/ / /
 FMT.NO:F/MNT/02
ROHTAS FASTENER PVT. LTD. REV.NO:03

Preventive Maintenance Check List EFF. Dt : 12.06.18

Name of Machine : 5/16" NATIONAL OLD Machine Number : B.M 01 Year : 2018 (Legend : / Due, X Done)
Location : FORGING SHOP 1 Capacity :- 5/16"X3"
S. Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec
Preventive Checkpoints Description of Work Checking method Specification(Judgment criteria) Frequency
No. 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

13 Ball Bearing Greasing to be Add in all Bearings. Free Smothly 4 Months

/ / /

14 Crank Chuck nut position to be

Crank Chuck Nut free from loose 4 Months
checked for tightening.
/ / /

Bearing movement should be free

15 Transfer Cam Bearing and bearing pin should not be worn Free Smothly 4 Months
out
/ / /

a. All Button should be in working

condition
16 Electric Buttons & Wires b. No Loose wires should be on no loose connection 4 Months
Machine
c. All relay condition to be checked
/ / /

Gear should be free from damage

17 Gears and free movement Free from damage/cut /crack 4 Months
(Tranmission & Feed) / / /

Sr.
Revision. No. Revision Date Revision History Approved Sign
No.

1 00 New Release New Release

2 01
3 02
4 03
5 04
5 05
1-Sep-2017 Point No. 10, 11, 12, 13, & 14 added.
5-Feb-2018 Point No. 15 & 16 added.
6-Mar-2018 Point No. 2(c) & 17 added.
20-Apr-2018 Point No 12(b) & 16(c) added
6-Jun-2018 Point No 2(d) added