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Project Report

on

Manufacturing of Solid Control Equipment

Submitted by:
Contents

Chapters No’s, Particulars Sheet No’s.


Project Summary

Introduction

Regional demand and Global scope

About the promoter

Products Description

Market Potential

Manufacturing process and Process chart flow.

Economics of the project covering:-


Basis & Presumptions
Land
Building & Structures
Plant, Machinery & Equipment
Misc. Fixed Assets
Total Cost of the Project
Means of Finance
Term Loan, its repayment & interest schedule
Working capital & margin money
Staff & Labor requirements and their bill
Raw Materials & Consumables
Power/water
Depreciation
Repairs & Maintenance
Insurance
Sales Expenses
Projections of Performance & Profitability
Break-even-point Analysis
Cash flow Statement
Projected Balance Sheet
Debt-service Coverage Ratio
Appendix particulars sheet No’s

Source of plant and machinery availability.

Source of Raw Material availability.

Existing Manufacturing Units.

Important Address.
CHAPTER I

PROJECT SUMMARY

Name of the Company : Petropath Fluids (India) Pvt Ltd


Promoter’s Name : Mr. Bhaskar Naik
Address ( Head Office) : #9, Naik Business House, 1st Main,
. Brindavan Exetension, Arekere Mico layout, .
. Bannerghatta Road, Bangalore, India.

Address ( Project Office) : #9, Naik Business House, 1st Main,


. Brindavan Exetension, Arekere Mico layout, .
. Bannerghatta Road, Bangalore, India.

Size on plot : 11.72 Acre


Location : Full address
Covered Space : 80000Sq Ft.
Proposed project to be
Set up : Manufacturing of Solid Control Equipment
Type of Industry : Oil & Gas
Employment potential : 50+ Persons
Power Land : 120 KW
Total project cost:-
Cost of land : 90 Lakhs

Building & Structures : 640 Lakhs

Machinery & Equipment’s : 200 Lakhs

Misc. Fixed Assets : 45 Lakhs

Preliminary & Pre-


Operative Expenses : 04 Lakhs

Contingencies /Price Escalation : 15 Lakhs

Margin money for working capital : 10.00 Lakhs

Total : Rs. 1004 Lakhs.


___________

Means of financing the project:

Term loan from bank/ state


Financial Corporation : 600 lakhs

Promoters contribution
Including unsecured loans
From friends/relatives : 404 lakhs
____________

Total : Rs. 1004 Lakhs.


____________

Promoters share to Project cost : 40.21%

Debt-Service ratio : 1.12:1


Chapter II

Introduction

Waste is an inevitable by-product of drilling activities in the form of cuttings and mud.
The increasing demand of energy and growing environmental concern is driving the
solids control equipment market. Solids control equipment optimizes the drilling
efficiencies by reducing fluid losses. The American Petroleum Institute (API) has
estimated that approximately 1.21 barrels of total drilling waste fluids are generated for
every foot drilled.
Drilling fluids and cuttings are the largest potential waste stream generated during
drilling operations. Solids control equipment separated the solids cuttings from the fluid
and processed further for treatment and disposal. On the drilling rig, solids control
equipment applies different technologies to remove unwanted solids and recover drilling
mud for reuse.
The global solids control equipment market is segmented on the basis of its major types
which include shale shakers & screen, mud centrifuges, hydrocyclones, mud cleaner,
and others. Also, the market is segmented on the basis of its applications which include
onshore and offshore. Furthermore, the market is segmented on the basis of regions
such as North America, Europe, Asia-Pacific, Middle East & Africa, and South America.
Each segment has been analyzed with respect to its market trends, growth trends, and
future prospects.
APPLICATION OF SOLID CONTROL EQUIPMENT:

SOLIDS COLLECTION AND CONTROL - is a process of separating solid rock particles


in the mud generated by drilling, cleaning the mud, and recovering the mud before
returning it back to the system. Depending on the application and mud system used,
solids collection and control equipment is comprised of:
 Mud Tanks - mud storage and mixing
 Shale Shaker - separates big solids, as a first stage separation
 Desander - separates medium sized solids
 Desilter - separates small sized solids
 Mud Cleaner - a combination of desander and desilter
 Vacuum degasser - separates the air from the mud
 Conveyance System (auger) - transports cuttings on the rig, normally offshore
 Decanter Centrifuge - high-speed & variable-speed centrifuges are required
when drilling fluids requires further processing to provide higher mud recovery rate and
comply with stricter environmental standards. Decanter centrifuge can also recover up
to 90% of barite that can be re-used.
 Mud Cooler - to cool the drilling fluid, mostly used in oil based mud and high
temperature applications.
 Cutting dryer - ideally vertical, this device reduces liquid content in cuttings to
below the 5% mark. Shakers, mud cleaners and centrifuges would leave cuttings with a
liquid content on between 10% to 15%.
 Dewatering Unit - allows removal of the fine solids (less than 5 microns) from
the water based drilling fluids, using chemical processes.
 Cuttings collection & transportation system - Drill Cutting Boxes are small
open containers / skips that are used to transport cuttings from drilling rig offshore, to
the shore base for further treatment and disposal.
REGIONAL AND GLOBAL DEMAND:

Major drivers of the solid control equipment market include recent practice of
environment-friendly drilling, reduction in the overall well cost, adoption of solids control
measures, and utilization of synthetic fluids in drilling fluids. High adoption of solid
control equipment for waste control during drilling processes is driving the global solid
control equipment market. Rapid urbanization in developing economies and increase in
exploration activities globally are expected to boost the demand for solid control
equipment. Rise in demand for drinking water across the globe is leading to an increase
in number of drilling activities. This, in turn, is propelling the demand for solid control
equipment. Environmental concerns are restricting drilling activities, while adverse
weather conditions are restraining the solid control equipment market. High capital cost
is another major factor hindering the global solid control equipment market. Problems
associated with the use of solid control equipment, such as high vibrations and difficulty
in separation of biological solids with small density, are expected to restrain the global
solid control equipment market. Socio-political turmoil and adverse tax laws are some of
the major challenges hindering the market. Arctic drilling and rise in demand for
innovation of new products are expected to create opportunities for the solid control
equipment market.

Solid Control Equipment market worldwide is projected to grow by US$1.9 Billion,


guided by a compounded growth of 9%. Staying on top of trends is essential for
decision makers to leverage this emerging opportunity. The report addresses this very
need and provides the latest scoop on all major market segments. Shale Shakers, one
of the segments analyzed and sized in this study, displays the potential to grow at over
8.8%. The shifting dynamics supporting this growth makes it critical for businesses in
this space to keep abreast of the changing pulse of the market. Poised to reach
over US$474.6 Million by the year 2025, Shale Shakers will bring in healthy gains
adding significant momentum to global growth.

While global megatrends sweeping through the market influence the primary direction of
growth, regional markets are swayed by more granular locally unique business drivers.
Representing the developed world, the United States will maintain a 7.7% growth
momentum. Within Europe, which continues to remain an important element in the
world economy, Germany will add over US$75.9 Million to the region's size and clout in
the next 5 to 6 years. Over US$144.9 Million worth of projected demand in the region
will come from other emerging Eastern European markets. In Japan, Shale Shakers will
reach a market size of US$27 Million by the close of the analysis period. As the world's
second largest economy and the new game changer in global markets, China exhibits
the potential to grow at 13.1% over the next couple of years and add
approximately US$534.7 Million in terms of addressable opportunity for the picking by
aspiring businesses and their astute leaders.
Chapter III

About the Promoter

Leaving a paid employment like ONGC, Dalma Enegy and MI, Mr. Bhaskar Naik
ventured into business in 2008, he incorporated NAIK MUD under Indian registration
law. Now joined the hands with other senior technocrats to make a new initiation in
drilling fluid services and started Petropath Fluids (India) Pvt. Ltd.. The company started
as mud/drilling fluid service provider and suppliers of chemicals products within the oil
and gas sector. His involvement triggered off his determination to contribute positively to
the oil and gas, Coal Bed Methane sector in India.
Bhaskar Naik is a first class post graduate in chemistry having over 25 years’
experience in mud engineering and his dream is to make Petropath as a one stop
oilfield mud service and completion fluid service company within the next few years.

BIO–DAT A

Name :

Father’s Name :

Date of Birth/Age :

Address, residence :

Qualification :

Experience :

Financial Background :
Chapter IV

Product Description and Application.

1) Shale Shaker

The shale shaker is the first


stage of solids control equipment in drilling purification system,also known as key solids
control equipment in drilling mud system used for separating larger cuttings above 75
μm brought from the drilling well to leave the liquid with smaller particles into the tanks
below, which will flow into next grade solids control equipment for further treatment..The
shale shakers produced by us have the advantages of large handling capacity,
screening high precision, low-energy, environmental protection.
2) Desander

Desander is the second equipment in solids control


system, it is used to separate the solid phase particles whose diameter is more than
44μm from drilling fluid. Desander is the combination of hydrocyclone and shale shaker.
The main body can be separated into two parts, the above part is the hydrocyclone and
the bottom is the circular shale shaker. The vibration exciter is driven by a vibration
motor to keep the whole screen box vibrate with a forward circular track.
The mud produces pressure and speed when it passes the centrifugal pump, and flows
into the hydrocyclone along the wall, the bigger solid particles along the wall of
hydrocyclone sink spirally under the centrifugal force and gravity, and to be discharged
from the bottom flow hole and fall on the under micromeshsieve for separation. The
other mediums rise along the spiral of hydrocyclone, flow into the third class separation
equipment-desilter for a further cleaning treatment from the overflow hole. The above
procedure guarantees the mud can be well handled in the next equipments and
decrease the workload.
3) Desilter

Desilter is the third class equipment in solids control


system, it is used to separate the solid particles whose diameter is 15-44μm from drilling
fluid. Desilter is designed by the theory of particle sedimentation. The separation
medium-drilling fluid produces some pressure and speed when it passes the centrifugal
pump, and flows into the hydro cyclone along the wall, the bigger solid particles along
the wall of hydro cyclone sink spirally under the centrifugal force and gravity, and to be
discharged from the bottom flow hole and fall on the under micromesh sieve for
separation. The other mediums rise along the spiral of hydro cyclone, flow into the
fourth class separation equipment-centrifuge for a further cleaning treatment from the
overflow hole.
4) MUD CLEANER

Mud Cleaner is the second class and the


third class solid control equipment which are combined from desander ,desilter and
underflow screen to treat the drilling fluid . It occupies small space and the function is
powerful, mud cleaner is the ideal device of the second class and the third class solid
control to treat the drilling mud. Multi-functional mud cleaners are designed to be
combined with desander, desilter , pressure pump , the bottom slot ,an Underflow shale
shake , a bracket and a base.

5) SCEW PUMP

This
pump has a strong adaptability to medium, smooth flow, small pressure fluctuation and
high suction capacity.With unique design of rotor and stator, low rate of pump internal
flow and more stable pressure. Screw and machine body are made of stainless steel
material which is corrosion resistant and has a long service life .With few spare parts
,simple maintenance, easy to be replaced and maintained , compact structure and small
footprint. The advantages of screw pump are compact structure, small volume and easy
maintenance. Rotor and stator, wearing parts of this pump, are convenient to replace
6) Vacuum Degasser

Vacuum degasser can wipe off the invaded gas


from drilling mud quickly, restore drilling mud proportion, keep mud viscosity
performance and improve the quality of drilling fluid. Vacuum degasser utilizes vacuum
pump suction action, causes negative pressure zone in vacuum tank, under the action
of atmospheric pressure, drilling mud through the suction pipe into the hollow shaft of
rotor, and then through the window around hollow shaft jilt to the tank wall by spurting.
Due to the effect of collision and separation wheel, separating drilling mud into thin
layer, the invaded bubble broken and gas escape. Through the vacuum pump suction
and gas water separator separation, gas escape to safety zone, and the drilling mud is
discharged to tank outside by impeller. Because of the main motor first start, and the
impeller which connected with motor is high rotation speed, so drilling mud can only
from the suction pipe into the tank, not be inhaled from drain pipe.
7) MUD Agitator

Mud agitator, also called drilling mud agitator, used for


drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation
system deposit, cycle drilling fluid performance stability, mixed evenly. Mud agitator
composed by explosion-proof motor, reducer, engine base and impeller components
four parts. The motor and the speed reducer, reducer and the impeller shaft are
connected through rigid coupling. Impeller consists of four blades welding formed. The
impeller can make the mixing liquid to produce the vortex motion, thereby enhancing the
mixing effect.

8) HDD

Directional
boring, commonly called horizontal directional drilling or HDD, is a steerable trenchless
method of installing underground pipes, conduits and cables in a shallow arc along a
prescribed bore path by using a surface launched drilling rig, with minimal impact on the
surrounding area. Directional boring is used when trenching or excavating is not
practical. Directional boring minimizes environmental disruption. It is suitable for a
variety of soil conditions and jobs including road, landscape and river crossings.
Installation lengths up to 6,500' (2,000m) have been completed, and diameters up to
56″ (1,200mm) have been installed in shorter runs. Pipes can be made of materials
such as PVC, polyethylene, Ductile iron, and steel if the pipes can be pulled through the
drilled hole.
9) MUD TANK

Mud
tank is a container, typically made of square steel tube and steel plate, to store drilling
fluid on a drilling rig. Mud tanks play an important role in solids control system. It is the
base of solids control equipments, and also the carrier of drilling fluids. Mud tank is an
important part in the solid control system.Based on functions, mud tank includes
metering tank, circulating tank, chemical tank, aggravating tank, precipitating tank,
storing tank, etc.Metering tank is used for perfusion fluid metering.
Circulating tank is used in store normal operation of circulating drilling fluid during
drilling process. Normally the shale shaker and vacuum degasser and desander are
mounted together on the same circulating tank, while desilter and centrifuge on the
second circulating tank.
In general, chemical tank's roof is mounted with shear pump. Chemical tanks are used
for adding chemicals into drilling fluid. Aggravating tank is used to configure weighted
drilling fluid.
Reserve tank used for storing drilling fluid.
10) VERTICAL CUTTING DRYER

A vertical drilling cutting dryer is a kind


of separation equipment which utilizes mechanical rotary produce centrifugal force to
realize. The advantages of the equipment are adaptable, better treating efficiency,
stable working, and long service life and can effective recycling the drilling fluid in
drilling cuttings. It is the preferred equipment to dry drilling cuttings, recycle drilling fluid
and especially recycle oil base drilling fluid.

11) JET shearing device

The Techno flow jet


shearing device system is a unique design with most effective and economical means of
hydrating polymers and improved mixing with instantaneous results. The low pressure
high volume Technoflo shearing mixer, mix dry materials into liquids and blend, shear
drilling fluids.
Advantages includes, Shearing of long chain polymers, mixing & shearing additives
Hydrate and Disperse polymer, reduce product settling, easy maintance, no moving
parts, saving cost.
12) Screw conveyor

Screw Conveyor is commonly known as Auger,it


is a widely used conveyor equipment. Compared with other conveyor equipments, it has
the advantages of small size, good sealing, stable and reliable operation, much
discharge loads and unloads safe operation and easy maintenance.
 MUD LABORATORY
 LABORATARY EQUIPMENT
Chapter V

MARKET POTENTIAL:

Primarily as a result of tighter environmental regulations, the demand of the services


has been growing significantly, over the last several years.
Solids control is a technique used in a drilling rig to separate the solids in the drilling
fluids that are crushed by the drill bits and carried out of the well surface. Normally, a
solid control system contains five stages: the mud tank, shale shaker, vacuum
degasser, desander, desilter, and centrifuge. The shale shaker is used to separate big
solids with diameter above 75μm, the desander addresses solids from 45-74μm, and the
desilter segregates solids between 15-44μm. Sometimes the desander and desilter are
combined as one high efficiency mud cleaner. When air enters the drilling fluids, a
vacuum degasser is used to separate the air. When there is no air in the mud, the
degasser works as a big agitator. All these stages are mounted on the top of the mud
tank. After separating the solids, the clean mud can be pumped into the borehole again.
The mud system with 4 phases of solids control process can be understood as the 5
phase purification system. From shale shaker, vacuum degasser, to Desander cone,
Desilter cone, and the decanting centrifuge: different working principle, different
separation point. Every well drilling requires such a system to process drilling mud.
However, per different well depth and different drilling conditions we'll get different
configurations and different results.
Recent advances in solids control include the creation of a closed loop system which
allows for increased environmental control and reduction in the potential for spills of
drilling fluids.
DEMAND DRIVER’S OF SOLID CONTROL EQUIPMENT:

Demand for Solids Control and Waste Management services is directly driven by drilling
and well intervention activities, as well as environmental regulations. High adoption of
solid control equipment for waste control during drilling processes is a key factor driving
growth of the global solid control equipment market. In addition, rapid urbanization in
developing economies, coupled with increasing exploration activities across the globe
are expected to boost demand for solid control equipment which is further anticipated to
boost growth of the global solid control equipment market.

Also, rising demand for drinking water across the globe is leading to increase in number
of drilling activities. This is another factor expected to drive growth of the global solid
control equipment market over the forecast period.

Growing emphasis on adopting environment-friendly trenchless technologies globally is


driving the HDD drilling, as this drilling technique is turning out to be one of the most
critical subsurface construction methods for developing, maintaining, and replacing
underground infrastructure. This growing demand of HDD drilling subsequently
increasing demand of Solid control equipment.
GLOBAL SCENARIO OF SOLID CONTROL EQUIPMENT:

Since the inception of drilling industry, drilling fluids and chemical compounds were
largely used while drilling boreholes or other drilling activities to improve the efficiency
and safety of a tool. The drilling fluid was also applied to push out waste cuttings from
boreholes by providing hydrostatic pressure that would also stop formation fluid from
entering into the bore well. Since drilling fluids serve many purposes, they began to be
referred to as the ―drilling blood ―of drilling equipment. These fluids are an essential
requirement during the drilling process. Sometimes it so happens that a large amount of
solid waste or mud mixes with fluid and enters into the borehole. This hampers the
performance of the drilling tool as well as the drilling process.

The new era of waste management is changing the drilling industry very rapidly by
providing it with useful waste management equipment like the solid control equipment.
During the drilling process, large volumes of solid or waste is produced. The first step
towards waste management practices is getting rid of this solid or waste and stopping it
from getting mixed with the drilling fluid. A solid control equipment works as a separator
and optimizes drilling efficiency by separating the solids produced while drilling from the
drilling fluid. There are various kinds of solid control equipment. They are often
categorized based on their application area and capacity. The solid control equipment
market is expected to witness significant Given the growing concern about safety and
environmental impact of drilling, it is most important to control the waste produced
during the drilling process. Oil and gas wells are one of the major areas where a large
amount of drilled solids are produced. As a matter of fact, it is impossible to drill oil and
gas well without producing waste or drilled solid. The Solid control equipment is one the
best solutions to this problem – it stops the solids or waste from getting mixed into the
drilled material or drilling fluid. Furthermore, the rising need for improving the efficiency
of drilling machines is supporting the demand for solid control equipment. The growing
construction and infrastructure activity in developing countries is also enhancing the
demand for solid control equipment. Apart from this, growing drilling activity for ground
water in cities to fulfill the requirement for water as well as the strict rules and regulation
set by governments regarding waste treatment is also creating opportunities for the
solid control equipment market. Increasing exploring activity for shale gas, methane and
coal beds provides major opportunities for the growth of solid control equipment market
in regions like North America.
Chapter VI

Manufacturing Process:

Manufacturing of solid control equipment is based on fabrication and Welding


Engineering.

Process Outline :

 Cutting. Perhaps the most commonly used metal fabrication processes involve
cutting, where sheets of metal are split into halves, thirds or smaller sections. In a lot of
applications, the metal being cut is freshly made, and has yet to be shaped into
anything in particular. In other applications, pre-shaped metals like bars and measured
panels are submitted for cutting. Cuts are performed on a range of machinery, from
lasers and plasma torches to more elaborate, high-tech pieces of machinery.

 Folding. One of the more complicated processes of metal fabrication involves


folding, where a metal surface is manipulated to shape at a certain angle. With certain
folding applications, the intent is to make the metal surface fold at a 90-degree angle, or
something else that’s either more or less blunt. However, folding may only be performed
in facilities that are equipped with specific, high-tech equipment due to the complexity of
the whole process. In many cases where a fold is needed, the joining of two metal
panels at select angles would be the more practical alternative.

 Welding. Along with cutting, welding is one of the most popular metal fabrication
processes among crafts enthusiasts. The process of welding involves the joining of two
separate metal parts. The parts used in a welding application could be sheets, panels,
bars or shapes — as long as the parts are made of metal, it really doesn’t matter.
Welding is achievable through numerous methods and tool types. Often, a weld is
achieved through the application of heat along the points where the two pieces are
meant to be joined. A lot of metalworkers first pursue the area of metal fabrication with
welding projects in mind.

 Machining. When a machine is used to remove portions from a piece of metal,


the process is known as machining. Typically, the process is performed on a lathe,
which will rotate the metal against tools that trim corners and edges to cut the piece
down to a desired shape or measurement. In other machining applications, a hole or set
of holes will be formed directly through the metal surface. As such, the metal drill could
be classified as a machining tool.

 Punching. When holes are formed in a piece of metal, the process involved
consists of punching, where metal is placed under a die and submitted to a punch-
through by a drill. For the punch to be the correct size, the circumference of the drill
must slot correctly through the die. Punching falls into one of two sub categories based
on the intention of a given application. In most cases, the intent is to punch holes into a
panel of metal for the purpose of fastening latches or other foreign parts. In other
applications — alternately known as blanking — the area with the hole is specifically
extracted from the larger panel to form a smaller bit part.

 Shearing. For sheets of metal that require long cuts, the process is known as
shearing. In some cases, the sheet is fed horizontally through a metal-cutting machine.
In other applications, a cutting tool is applied vertically against the length of a flat metal
sheet. A third method involves placing the metal over the edge of an open cutter and
lowering the blade, much like the paper cutters found at copy facilities. Shearing is often
applied to trim down the edge of a metal sheet, but the process may be done anywhere
along the metal.

 Stamping. Punching is not the only metal fabrication process to utilize a die. In
some applications, however, the intention is not to form a hole, but to raise a certain
portion of a metal sheet, without penetrating. For applications like these, the process of
stamping is used to form certain shapes, letters or images within a metal sheet or panel.
In effect, metal stamping is similar to relief carving in wood or marble. A primary
example of metal stamping is seen on coins, where words, currency amounts and the
faces of presidents are stamped from each surface side on pennies, nickels, dimes and
quarters.

 Final assembling. After several process stated above, it is generally sandblasted,


primed and painted. Any additional manufacturing/ assembling is then performed, and
the finished product is inspected.

Additional metal fabrication processes include broaching, honing, grinding and milling.
Depending on the needs of a particular application, some metal facilities even perform
specially customized types of fabrication.

TYPICAL RAW MATERIAL

• Plain steel sheet


• Galvanized steel sheet – flat, corrugated, d-rib
• Stainless steel sheet
• Plain steel rod, rebar, bar, angle
• Slotted angle
• Expanded metal
• Hardware cloth
• Steel pipe, conduit
POLLUTION CONTROL:

Although the manufacturing of Solid control equipment is based on Engineering


fabrication is not a pollution prone manufacturing activity, however, it is assured that
NOC must be obtained from State Pollution Control Board (SPCB) before
commencement of commercial activity. Proper utilization / recycling of water used in
cooler mixer and cooling bath should be optimized and effluent should be discharged
only after ascertaining the parameters in accordance with PCB Rules & Regulations.
Plant Layout

Need to attach Layout which was submitted for NOC


Chapter V

ECONOMICS OF THE PROJECT

Basis & Presumptions:-

No. of working days/year : 300

No. of shifts/day : Single

No. of working hours/shift : 8

Product(s) :-

Product(s) : Solid control Equipment.

Land:-

Plot Size : 11.72 Acre

Location : Dibiyapur , Auraiya (Uttar Pradesh)

Cost of plot : Rs. 70.00 Lakh

Registration etc. Exp : Rs. 05.50 Lakhs


____________

Total: Rs. 75.50 Lakhs


____________
Cost of building and structure:

Works : 70000 sq. ft

Stores : 5000 sq. ft

Office : 5000 sq. ft

Total : 80000 sq. ft

Cost of Construction : Rs. 800.00 per sq.ft

Misc. Civil Works like : Rs. 10.50 Lakhs


Boundary wall, Security Cabins,
Parking Sheds,
Inner-Outer approach roads etc.

Total : Rs. 650.50 Lakhs.


Plant and Machinery:

Following plant, machinery and equipment are required for the proposed project:-
______________________________________________________________________
________
S.No. Description Qty. (Nos) Rate Amount (Rs. Lakhs)

A. Heavy Machinery

Hydraulic Press Brakes. 1 65.00


Ironworkers
Plate Rolls
Profile Rolls
Horizontal Band Saws.

B. Hoisting Unit

Two Nos Overhead crane on same rail 2 20.00

C. OTHER ACCESSORIES

1. Scrap Grinder with 3 H.P. Motor Screen 1 1.50


2. Maintenance tools & Equipment’s L.S 0.50
3. Misc. Equipment’s L.S 1.50

D. Testing Equipment

1. Melt flow Index tester 1 0.15


2. Heat stability tester 1 0.15
3. Abrasion Resistance tester 1 0.25
4. Elongation and tensile strength tester 1 1.50
5. Sample Seat maker 1 0.50
6. Lab Balance machine 1 0.20
7. Others __ 0.50
______________________________________________________________________
_____
Rs.77.75 Lakhs
Cost of installation, erection, commissioning taxes, Freight Insurance etc.10%
Rs. 10.78 Lakhs
______________________________________________________________________
________
Total Rs.90.53 Lakhs
Misc. Fixed Assets:

Additionally, following misc. fixed assets are required for the proposed project:-

Rs. Lakhs
a) Standby Gen Set, 120 KVA : 7.25

b) Electrification Expenses and : 4.75


Electrical Equipments

c) Weighing Machine : 1.20

d) Maintenance Tools & Equipment : 3.20

e) Office Furniture & Equipment : 3.00

f) Fire Fighting & Other Safety Equipment’s : 1.50

g) Delivery Rickshaw : 2.50

h) Misc. : 2.25
_____________
Total: Rs.2 5.65 Lakhs
_____________
Total Cost of Project:

Rs. Lakhs
a) Cost of Land : 70.00

b) Building & Structures : 650.50

c) Machinery & Equipments : 80.53

d) Misc.Fixed Assets : 25.65

e) Preliminary & Pre-


Operative expenses : 5.00

f) Contingencies/Price-
Escalation : 5.50

g) Margin Money for


Working Capital : 50.00
_____________
Total: Rs. 750.78 Lakhs
_____________
WORKING CAPITAL REQUIREMENTS:

NEED TO DISCUSS
l) Staff & Labour Requirements & Annual Salaries/Wages Bill:

S.No Designation No’s Rate Annual bill


______________________________________________________________________
_______

(Rs./pm) Rs.(lakhs)
______________________________________________________________________
_______

a. Office staff

1. Accountant 1 15,000 1.8

2. Sales & Marketing 2 12,500 3.0

3. Peon/Watchman 1 10,500 1.26

b. Supervisor

1. Supervisor 1 20,000 2.4

c. Factory

1. Skilled Workers 4 12,000 5.76

2. Semi-Skilled Workers 8 9,000 8.64

3. Unskilled labour 8 8,000 7.68

Total 25 Rs. 30.54 Lakhs

Per month cost of Manpower = 30.54/12 = 2.545 lakhs


m) ANNUAL COST OF RAW MATERIALS, CONSUMABLES & PACKAGING
MATERIALS

Following Raw Materials, Consumables & Packaging materials are required for the
proposed project:

S.No Description Qty Rare/Kg Cost

Need to discuss
n) ANNUAL COST OF UTILITIES (POWER & WATER)
(at 100% efficiency)

a. Power

Total Load 120KW

Consumption Load x 8 x 300 x 0.7


Hrs. x Days x Power Factor

67200KWH

Power Rate Rs. 4.50 KWH

Total Power Bill Rs. 3.02 Lakhs

b.Water

Water @Rs. 450 Kl

8.00 per Kl

0.04 Lakhs

Total Power & Water Bill Rs. 3.06 Lakhs

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