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Contents
Introduction
Products Description
Market Potential
Important Address.
CHAPTER I
PROJECT SUMMARY
Promoters contribution
Including unsecured loans
From friends/relatives : 404 lakhs
____________
Introduction
Waste is an inevitable by-product of drilling activities in the form of cuttings and mud.
The increasing demand of energy and growing environmental concern is driving the
solids control equipment market. Solids control equipment optimizes the drilling
efficiencies by reducing fluid losses. The American Petroleum Institute (API) has
estimated that approximately 1.21 barrels of total drilling waste fluids are generated for
every foot drilled.
Drilling fluids and cuttings are the largest potential waste stream generated during
drilling operations. Solids control equipment separated the solids cuttings from the fluid
and processed further for treatment and disposal. On the drilling rig, solids control
equipment applies different technologies to remove unwanted solids and recover drilling
mud for reuse.
The global solids control equipment market is segmented on the basis of its major types
which include shale shakers & screen, mud centrifuges, hydrocyclones, mud cleaner,
and others. Also, the market is segmented on the basis of its applications which include
onshore and offshore. Furthermore, the market is segmented on the basis of regions
such as North America, Europe, Asia-Pacific, Middle East & Africa, and South America.
Each segment has been analyzed with respect to its market trends, growth trends, and
future prospects.
APPLICATION OF SOLID CONTROL EQUIPMENT:
Major drivers of the solid control equipment market include recent practice of
environment-friendly drilling, reduction in the overall well cost, adoption of solids control
measures, and utilization of synthetic fluids in drilling fluids. High adoption of solid
control equipment for waste control during drilling processes is driving the global solid
control equipment market. Rapid urbanization in developing economies and increase in
exploration activities globally are expected to boost the demand for solid control
equipment. Rise in demand for drinking water across the globe is leading to an increase
in number of drilling activities. This, in turn, is propelling the demand for solid control
equipment. Environmental concerns are restricting drilling activities, while adverse
weather conditions are restraining the solid control equipment market. High capital cost
is another major factor hindering the global solid control equipment market. Problems
associated with the use of solid control equipment, such as high vibrations and difficulty
in separation of biological solids with small density, are expected to restrain the global
solid control equipment market. Socio-political turmoil and adverse tax laws are some of
the major challenges hindering the market. Arctic drilling and rise in demand for
innovation of new products are expected to create opportunities for the solid control
equipment market.
While global megatrends sweeping through the market influence the primary direction of
growth, regional markets are swayed by more granular locally unique business drivers.
Representing the developed world, the United States will maintain a 7.7% growth
momentum. Within Europe, which continues to remain an important element in the
world economy, Germany will add over US$75.9 Million to the region's size and clout in
the next 5 to 6 years. Over US$144.9 Million worth of projected demand in the region
will come from other emerging Eastern European markets. In Japan, Shale Shakers will
reach a market size of US$27 Million by the close of the analysis period. As the world's
second largest economy and the new game changer in global markets, China exhibits
the potential to grow at 13.1% over the next couple of years and add
approximately US$534.7 Million in terms of addressable opportunity for the picking by
aspiring businesses and their astute leaders.
Chapter III
Leaving a paid employment like ONGC, Dalma Enegy and MI, Mr. Bhaskar Naik
ventured into business in 2008, he incorporated NAIK MUD under Indian registration
law. Now joined the hands with other senior technocrats to make a new initiation in
drilling fluid services and started Petropath Fluids (India) Pvt. Ltd.. The company started
as mud/drilling fluid service provider and suppliers of chemicals products within the oil
and gas sector. His involvement triggered off his determination to contribute positively to
the oil and gas, Coal Bed Methane sector in India.
Bhaskar Naik is a first class post graduate in chemistry having over 25 years’
experience in mud engineering and his dream is to make Petropath as a one stop
oilfield mud service and completion fluid service company within the next few years.
BIO–DAT A
Name :
Father’s Name :
Date of Birth/Age :
Address, residence :
Qualification :
Experience :
Financial Background :
Chapter IV
1) Shale Shaker
5) SCEW PUMP
This
pump has a strong adaptability to medium, smooth flow, small pressure fluctuation and
high suction capacity.With unique design of rotor and stator, low rate of pump internal
flow and more stable pressure. Screw and machine body are made of stainless steel
material which is corrosion resistant and has a long service life .With few spare parts
,simple maintenance, easy to be replaced and maintained , compact structure and small
footprint. The advantages of screw pump are compact structure, small volume and easy
maintenance. Rotor and stator, wearing parts of this pump, are convenient to replace
6) Vacuum Degasser
8) HDD
Directional
boring, commonly called horizontal directional drilling or HDD, is a steerable trenchless
method of installing underground pipes, conduits and cables in a shallow arc along a
prescribed bore path by using a surface launched drilling rig, with minimal impact on the
surrounding area. Directional boring is used when trenching or excavating is not
practical. Directional boring minimizes environmental disruption. It is suitable for a
variety of soil conditions and jobs including road, landscape and river crossings.
Installation lengths up to 6,500' (2,000m) have been completed, and diameters up to
56″ (1,200mm) have been installed in shorter runs. Pipes can be made of materials
such as PVC, polyethylene, Ductile iron, and steel if the pipes can be pulled through the
drilled hole.
9) MUD TANK
Mud
tank is a container, typically made of square steel tube and steel plate, to store drilling
fluid on a drilling rig. Mud tanks play an important role in solids control system. It is the
base of solids control equipments, and also the carrier of drilling fluids. Mud tank is an
important part in the solid control system.Based on functions, mud tank includes
metering tank, circulating tank, chemical tank, aggravating tank, precipitating tank,
storing tank, etc.Metering tank is used for perfusion fluid metering.
Circulating tank is used in store normal operation of circulating drilling fluid during
drilling process. Normally the shale shaker and vacuum degasser and desander are
mounted together on the same circulating tank, while desilter and centrifuge on the
second circulating tank.
In general, chemical tank's roof is mounted with shear pump. Chemical tanks are used
for adding chemicals into drilling fluid. Aggravating tank is used to configure weighted
drilling fluid.
Reserve tank used for storing drilling fluid.
10) VERTICAL CUTTING DRYER
MARKET POTENTIAL:
Demand for Solids Control and Waste Management services is directly driven by drilling
and well intervention activities, as well as environmental regulations. High adoption of
solid control equipment for waste control during drilling processes is a key factor driving
growth of the global solid control equipment market. In addition, rapid urbanization in
developing economies, coupled with increasing exploration activities across the globe
are expected to boost demand for solid control equipment which is further anticipated to
boost growth of the global solid control equipment market.
Also, rising demand for drinking water across the globe is leading to increase in number
of drilling activities. This is another factor expected to drive growth of the global solid
control equipment market over the forecast period.
Since the inception of drilling industry, drilling fluids and chemical compounds were
largely used while drilling boreholes or other drilling activities to improve the efficiency
and safety of a tool. The drilling fluid was also applied to push out waste cuttings from
boreholes by providing hydrostatic pressure that would also stop formation fluid from
entering into the bore well. Since drilling fluids serve many purposes, they began to be
referred to as the ―drilling blood ―of drilling equipment. These fluids are an essential
requirement during the drilling process. Sometimes it so happens that a large amount of
solid waste or mud mixes with fluid and enters into the borehole. This hampers the
performance of the drilling tool as well as the drilling process.
The new era of waste management is changing the drilling industry very rapidly by
providing it with useful waste management equipment like the solid control equipment.
During the drilling process, large volumes of solid or waste is produced. The first step
towards waste management practices is getting rid of this solid or waste and stopping it
from getting mixed with the drilling fluid. A solid control equipment works as a separator
and optimizes drilling efficiency by separating the solids produced while drilling from the
drilling fluid. There are various kinds of solid control equipment. They are often
categorized based on their application area and capacity. The solid control equipment
market is expected to witness significant Given the growing concern about safety and
environmental impact of drilling, it is most important to control the waste produced
during the drilling process. Oil and gas wells are one of the major areas where a large
amount of drilled solids are produced. As a matter of fact, it is impossible to drill oil and
gas well without producing waste or drilled solid. The Solid control equipment is one the
best solutions to this problem – it stops the solids or waste from getting mixed into the
drilled material or drilling fluid. Furthermore, the rising need for improving the efficiency
of drilling machines is supporting the demand for solid control equipment. The growing
construction and infrastructure activity in developing countries is also enhancing the
demand for solid control equipment. Apart from this, growing drilling activity for ground
water in cities to fulfill the requirement for water as well as the strict rules and regulation
set by governments regarding waste treatment is also creating opportunities for the
solid control equipment market. Increasing exploring activity for shale gas, methane and
coal beds provides major opportunities for the growth of solid control equipment market
in regions like North America.
Chapter VI
Manufacturing Process:
Process Outline :
Cutting. Perhaps the most commonly used metal fabrication processes involve
cutting, where sheets of metal are split into halves, thirds or smaller sections. In a lot of
applications, the metal being cut is freshly made, and has yet to be shaped into
anything in particular. In other applications, pre-shaped metals like bars and measured
panels are submitted for cutting. Cuts are performed on a range of machinery, from
lasers and plasma torches to more elaborate, high-tech pieces of machinery.
Welding. Along with cutting, welding is one of the most popular metal fabrication
processes among crafts enthusiasts. The process of welding involves the joining of two
separate metal parts. The parts used in a welding application could be sheets, panels,
bars or shapes — as long as the parts are made of metal, it really doesn’t matter.
Welding is achievable through numerous methods and tool types. Often, a weld is
achieved through the application of heat along the points where the two pieces are
meant to be joined. A lot of metalworkers first pursue the area of metal fabrication with
welding projects in mind.
Punching. When holes are formed in a piece of metal, the process involved
consists of punching, where metal is placed under a die and submitted to a punch-
through by a drill. For the punch to be the correct size, the circumference of the drill
must slot correctly through the die. Punching falls into one of two sub categories based
on the intention of a given application. In most cases, the intent is to punch holes into a
panel of metal for the purpose of fastening latches or other foreign parts. In other
applications — alternately known as blanking — the area with the hole is specifically
extracted from the larger panel to form a smaller bit part.
Shearing. For sheets of metal that require long cuts, the process is known as
shearing. In some cases, the sheet is fed horizontally through a metal-cutting machine.
In other applications, a cutting tool is applied vertically against the length of a flat metal
sheet. A third method involves placing the metal over the edge of an open cutter and
lowering the blade, much like the paper cutters found at copy facilities. Shearing is often
applied to trim down the edge of a metal sheet, but the process may be done anywhere
along the metal.
Stamping. Punching is not the only metal fabrication process to utilize a die. In
some applications, however, the intention is not to form a hole, but to raise a certain
portion of a metal sheet, without penetrating. For applications like these, the process of
stamping is used to form certain shapes, letters or images within a metal sheet or panel.
In effect, metal stamping is similar to relief carving in wood or marble. A primary
example of metal stamping is seen on coins, where words, currency amounts and the
faces of presidents are stamped from each surface side on pennies, nickels, dimes and
quarters.
Additional metal fabrication processes include broaching, honing, grinding and milling.
Depending on the needs of a particular application, some metal facilities even perform
specially customized types of fabrication.
Product(s) :-
Land:-
Following plant, machinery and equipment are required for the proposed project:-
______________________________________________________________________
________
S.No. Description Qty. (Nos) Rate Amount (Rs. Lakhs)
A. Heavy Machinery
B. Hoisting Unit
C. OTHER ACCESSORIES
D. Testing Equipment
Additionally, following misc. fixed assets are required for the proposed project:-
Rs. Lakhs
a) Standby Gen Set, 120 KVA : 7.25
h) Misc. : 2.25
_____________
Total: Rs.2 5.65 Lakhs
_____________
Total Cost of Project:
Rs. Lakhs
a) Cost of Land : 70.00
f) Contingencies/Price-
Escalation : 5.50
NEED TO DISCUSS
l) Staff & Labour Requirements & Annual Salaries/Wages Bill:
(Rs./pm) Rs.(lakhs)
______________________________________________________________________
_______
a. Office staff
b. Supervisor
c. Factory
Following Raw Materials, Consumables & Packaging materials are required for the
proposed project:
Need to discuss
n) ANNUAL COST OF UTILITIES (POWER & WATER)
(at 100% efficiency)
a. Power
67200KWH
b.Water
8.00 per Kl
0.04 Lakhs