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Zhuhai Wanlida Electric Co., Ltd.

http://www.zhwld.com

User’s manual of MLPR-610Hb microcomputer


protection and monitoring device for line
Prepared by:
Proofed by:
Approved by:

Document No.: WLD [K]-JY-222-2010 Version No.: V2.03.01

Date of publication: Oct. ,2010


Copyright: Zhuhai Wanlida Electric Co., Ltd.
Note: Our company reserves the right to modify this manual. For any inconsistency
between the product and this manual, please contact us for relevant services.
Technical support hotline: 0756-3395398 Fax: 0756-3395500
Foreword

Foreword
1. Model description
The structural type of the MXPR-600Hb series protection is Hb. MLPR-610Hb

supports A, B, C three-phase current protection, also supports A, C two-phase

current protection. When ordering, please specify.

2. Standards referenced
General specification for static protection, security and automatic equipment, DL

478-2001

Technical code for relaying protection and security automatic equipment

GB/T 14285-2006

Protective relay and automatic equipment design rules of power eequipment

GB50062-92

3. Caution
 Negative sequence voltage involved in this series of protection is combined with
phase voltage, all of low voltage component depend on line voltage in compound
voltage block, if one of the three line voltages is lower than low voltage setting, low
voltage component will operates and unblock over current protection.
 There are 4 standard curves of inverse protection involved in this series of protection,
if the fault current is higher than 15 times of rated current, the inverse protection
component as if the current is 15 times of rated current.
 The appearance should be inspected before power is applied, to ensure that the
panel is OK without scratch, the screws are tightened, the device is grounded firmly,
all screws of plug-ins are tightened and in good contact.
 When power is applied, the ―Run‖ indicator on the panel should flash, digital tube
displays primary measuring result in cycle, protection and measuring data are
displayed on the lcd in cycle.
 The terminal D25 ~ D28 are measuring circuit of 4 ~ 20mA DC signal, when
1
testing(Can be selected or not)
 signal should be supplied by special equipment, direct apply signal of relay protection
tester is prohibited.
 When the device is equipped with ungrounded system, terminal D07,D08 are zero
sequence small current input terminal, the ac current input should be limited to within
2A, the measuring current input should be limited to 6A, pay attention to the signal
input when testing to avoid large signal applied so as to avoid damage to
components.
 Operating circuit inside the device is only applicable to DC power supply, if AC power
is used, it should be applied with rectifier and filter.
 It is prohibited to plug or unplug the plug-ins, in order to avoid damage to the device.
 It is prohibited to do digital output test when the device is running with primary
equipments.

2
Foreword

1. Product description
1.1 Scope of application
The MLPR-600Hb microcomputer line protection and monitoring device applies to the

line protection and monitoring in ungrounded systems or systems grounded via resistor

with voltage ratings of below 66kV. It can also be used as a current voltage protection and

monitoring device in 110kV grounded systems.

1.2 Function and specification


1.2.1 Protective function
 3-step compounded voltage block directional overcurrent protection(Three-step OC)
 Inverse time overcurrent protection(IT Overcurrent)
 3-phase zero sequence voltage block zero sequence overcurrent directional
protection (ZS Overcurrent)
 Zero sequence overvoltage protection(ZS Overvoltage)
 Overload protection(Overload)
 Under frequency unloading protection(Under-frequency)
 Auto reclosing
 Later Instantaneous Trip(Later Inst.Trip)
 PT failure
 Under voltage protection(Undervoltage)
 Bus charging protection
 Non-electric quantity protection(2-way)(Non-electric)(Can be selected or not)
 Synchronous Closing(Sync. Closing)

1.2.2 Auxiliary function


 Harmonic spectrum analysis
 Phase display
 Low current line selection
 Fault recorder
 Integral energy and pulse energy(Pulse energy can be selected or not)
 Self-checking fault alarm of device
 Remote calling and modification of protection’s settings
 Fault recorder
 One or two ways programmable output of 4~20mA
 Provide ethernet print function(manual print setting value, manual/auto print reports)
(Can be selected or not).

1.2.3 Monitoring function

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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 Electric quantity(remote measuring quantity):voltage, current, active power, reactive


power, active energy, reactive energy, power factor, grid frequency, non-electric
quantity measuring(Can be selected or not), etc.
 Remote binary quantity: the device has 15-way binary input, in which: 12-way for
external gathering, and 3-way for internal gathering.

1.2.4 Communication capability


 2 standard RS485 multipoint communication ports
 2 industrial ethernet ports (Can be selected or not)
 Supports single, dual network communication, it is fully qualified for network
redundancy and backup
 IEC-60870-5-103(RS485 communication mode )、 IEC-60870-5-104(industrial
ethernet mode) standard communication protocol(Can be selected or not)

1.2.5 GPS clock synchronization function(Can be selected or not)


 The device is able to receive GPS clock minute synchronization (or second
synchronization) through RS485 differentiate voltage, and it can be done with
monitoring system to accomplish GPS precise clock synchronization.

1.2.6 Device specifications


 32-bit DSP microprocessor
 Real-time multi-task operating system and C++ program techniques, realizing online
programming
 Double-screen display (LCD Chinese display and nixie tube display), easy for
inspection
 One or two ways 4~20mA DC quantity output, which can be set flexibly as any
corresponding electric quantity (such as current, voltage, power, frequency, etc.)
 Collecting 4 ways of 4~20mA DC quantities for measurement of non-electric
quantities, such as temperature, pressure, and realizing online monitoring (Can be
selected or not)
 Having the electric energy quality analysis function and perfect harmonic analysis
function
 Integrating perfect metering functions
 Excellent hardware interchangeability, easy user maintenance and reduced quantity
of spare parts
 Protection output relays can be configured flexibly for user convenie nce
 With remote/local changeover switch and trip/closing buttons, reducing the number of
elements on the board/cabinet panel and simplifying wiring
 Using a 6U, 19/3‖ standard enclosure in a rear plug-in structure; the device can be
installed in site on a switchboard or combined in a centralized manner

1.2.7 Main technical specifications

 Rated data
Power supply: DC/AC 86~265V
Operating voltage: DC 220V or DC 110V

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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AC voltage: 100/ 3 V or 100V


AC current: 5A or 1A
Frequency: 50Hz

 Power consumption
DC circuit: <10W (normal operation); <15W (protection operation)
AC voltage circuit: <0.5VA/phase
AC current circuit: <1VA/phase (In = 5A); <0.5VA/phase (In = 1A).

 Overload capability
AC voltage circuit: 1.2Un, continuous operation
Current measuring circuit: 1.2 In, continuous operation
Protective current circuit: 2In, continuous operation
10In, allowing 10s
40In, allowing 1s

 Range and error of setting value


 Maximum range of setting value:
 Voltage element: 1V~120V
 Current element: 0.1In~20In
 Frequency: 45.00Hz~55.00Hz
 Timing element: 0.00s~100.00s
 Error of setting value:
 Current and voltage setting value: ≤±3% of setting value
 Frequency setting value: ≤±0.02Hz
 Slip setting value: ≤±5% of setting value
 Angle setting value: ≤±2°
 Whole-group operation time (including relay’s intrinsic time):
 Intrinsic operating time of current instantaneous overcurrent protection:
not greater than 40ms at 1.5 times the setting value
 Intrinsic operating time of Difference instantaneous overcurrent
protection: not greater than 30ms at 2 times the setting value

 Measuring accuracy
AC current: Class 0.2
AC voltage: Class 0.2
4~20mA DC quantity input: ≤±1%
Power: Class 0.5
Integral energy: Class 1 (active), Class 2 (reactive)
Frequency: ≤±0.02Hz
SOE resolution: ≤2ms
Pulse width of pulse quantity: ≥10ms
4~20mA DC quantity output: ≤±1%

 Capacity of trip/closing output contact

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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Can be connected to DC 250V, 8A for prolonged periods.

 GSP clock synchronization error


clock synchronization error≤2ms

 Environmental conditions
 Ambient temperature:
 Operating:-20℃~+55℃。
Storage:-25℃~+70℃, rainproof and snow-proof rooms with relative humidity not
greater than 80%, ambient air free of acid, alkaline or other corrosive and explosive gas;
no excitation quality is applied at the limits, the device shall not have any irreversible
change; after temperature restoration, the device shall operate properly.
Relative humidity: The average relative humidity of the most humid month shall not
be greater than 90%, the average minimum temperature of this month not lower than 25 ℃
and there shall be no surface condensation; at the highest temperature of +40 ℃, the
average maximum humidity shall not exceed 50%.
 Atmospheric pressure: 80kPa~110kPa (below relative altitude of 2wc)

1.2.8 Hardware structure


The device uses a 6U, 19/3‖ standard enclosure, with aluminum alloy casing and
installed by overall embedding. The display panel is mounted in the front, and the other
plug-in modules are rear mounted. From the rear view, the power, I/O, CPU and AC
plug-in modules are from the left to the right.
 External dimensions and boring diagram

Structural and dimensional diagram Boring diagram for installation

Devices fabricated on-screen steps: first release on-screen stents unfastening screws,

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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remove the stents; installed the device on the screen from the front and push until close to
the fixed plate; install the stent 2, and then stent 1, and then use fastening screw to
insertion hole from rear of stent1, and then screwed into stent 2 and tighten screw; the
stents from up and down are installed in the same way; use grounding screws to connect
grounding line.

2. Function of device
2.1 3-step compound voltage block directional overcurrent protection
(Three-step OC)
Each step can be set that it is blocked by compound voltage(the negative sequence
voltage is synthesized from the phase voltages, and minimum line voltage is used for
undervoltage block)and direction. The operation logic diagram of the compound voltage
block directional overcurrent protection is shown in Figure 2-1. When the ―Overcurrent
negative direction‖ is switched on, the operation zone of overcurrent step III is opposite
to that only when overcurrent step III direction is switched on.
Compounded voltage lock On/Off

Ia>Igl
Direction judgement &
Protection On/OFF Trip
Tgl
Ib>Igl & output
Direction judgement & ≥

Ic>Igl
Direction judgement &
Direction judgment On/Off

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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Figure 2-1 Operation logic of compound voltage block directional overcurrent


The inter-phase directional component uses 90°wiring mode and it is started by
phase.The current component of any phase can only be controlled by directional
component which are in the Table 2-1.
Table 2-1
Inter-phase directional Iφ Uφφ
component
A Ia Ubc
B Ib Uca
C Ic Uab

Arg(Uφφ/Iφ)=-125°~35°,the boundary value is not very exact and the error is less
than ±2°.
10º I

90º 160º
45º

10º

Figure 2-2 Operation zone of inter-phase directional component

2.2 Inverse time limit overcurrent protection(IT Overcurrent )


In the heat accumulation mode, the time limit of the protection output shall not be less
than 40ms, and the inverse time limit characteristic can be:
a.Standard inverse time limit; curve equation: t = 0.14τ/[(I/Ip) 0.02 -1]
b.Unusual inverse time limit; curve equation: t = 13.5τ/[(I/Ip) -1]
2
c.Extreme inverse time limit; curve equation: t = 80τ/[(I/Ip) -1]
d.Long inverse time limit; curve equation: t = 120τ/[(I/Ip) -1]
Where: I is the fault current, Ip is the setting value of th e inverse time limit starting
current, τ is the time constant (0.01-1.00s).
The operation logic diagram of the Inverse time limit overcurrent protection is shown
in Figure 2-3.

IT overcurrent On/Off
Output sequence

Figure 2-3 Operation logic of inverse time limit overcurrent

2.3 3-step directional Zero sequence overcurrent protection(ZS Overcurrent)

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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In major grounding systems, the ground current is relatively high, the zero sequence
overcurrent protection of Step I, II trips directly, and that of Step III can be set as alarm or
trip for ungrounded systems. All the 3 steps of the zero sequence overcurrent protection
can be set to block in the direction of the zero sequence voltage. For ungrounded systems,
the zero sequence current is directly collected from the low current signal of the special zero
sequence CT.
The zero sequence Step III can switch on either alarm or trip. When both are
switched on, the trip function is enabled, the alarm function is released automatically.
For ungrounded systems, when a ground fault occurs in the system, the zero
sequence current of the ground fault point is basically a capacitive current with small
amplitude. If a zero sequence overcurrent relay is used to protect it from ground faults, its
selectivity can hardly be guaranteed. The device uploads the amplitu de and direction of
the zero sequence current by communication, and the upper computer performs low
current ground wire selection.
The directional zero sequence overcurrent operation logic is shown in Figure 2-4.
I0>I0gl
Zero-sequence Zero-sequence over-current
U0>U0bs voltage lock On/Off protection On/Off T Trip output/alarm
& output
Zero-sequence over-
current direction judgment
Zero-sequence over-current
direction judgment On/Off

Figure 2-4 Operation logic of directional zero sequence overcurrent


Zero sequence directional components set the operation zone separately for
grounding directly(grounding via low resistance),grounding via medium resistance(or
grounding via extinguishing coil), ungrounding(grounding via high resistance).The zero
sequence voltage which is related to direction judgment uses zero sequence voltage
calculation for direction judgment when PT wiring is YY or there is no PT failure (PT
failure function should be switched on).To use the external open-delta voltage for
direction judgment when PT wiring is VV or there is a PT failure (PT failure function
should be switched on).
Grounding directly: Arg(3U0/3I0)= -30 º~-190 º
Grounding via medium resistance: Arg(3U0/3I0)= 100 º~260 º
Ungrounding: Arg(3U0/3I0)= 10º~170 º

2.4 Zero sequence Overvoltage protection(ZS Overvoltage)


A one-step definite time limit zero sequence overvoltage protection is provided, which
can be set as trip or alarm. When the trip function is switched on, the alarm function is
released automatically. The zero sequence overvoltage operation logic is shown in Figure

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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2-5.

U0>Ugdy
Zero sequence
over-voltage On/off Tgdy Trip/alarm output
&
Circuit breaker at
closed position

Figure 2-5 Operation logic of zero sequence overvoltage


2.5 Overload protection
A one-step definite time limit overload protection is provided, which can be set as trip
or alarm. When the trip function is switched on, the alarm function is released
automatically. The overload operation logic is shown in Figure 2-6.

Protection On/Off Output sequence

Figure 2-6 Overload operation logic

2.6 Under-frequency unloading protection(Under-frequency)


The frequency is derived from software calculation, calculate frequency using voltage
UAB. The unloading protection is blocked by undervoltage block, under-current block or
slip block, in which slip block can be switched On/Off. The operation logic of
under-frequency unloading is shown in Figure 2-7.

Low-frequency unloading
On/Off Low-frequency
unloading protection
output sequence

Figure 2-7 Operation logic of under-frequency unloading

2.7 3-phase primary reclosing


The reclosing delay can be set, the whole operation process is completed in a single
charge(15s);
There are 2 starting modes for reclosing: non-corresponding start and protection start
(overcurrent protection and zero sequence overcurrent protection); the software has
On/Off control words;
Condition of reclosing block: manual trip, remote controlled trip, external input block,
etc.
After closing the reclosing output for 600ms, the reclosing control signal will return.
Reclosing operation logic is shown in Figure 2-8. Reclosing synchronization check
doesn’t judge the frequency difference when PT is failure.

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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Maximum phase
current < 0.1In
Reclosing start
Switch open position &
Tzdchz
Reclosing charging &
indication =1
Reclosing lock
& Reclosing On/Off Automatic reclosing
output

Automatic reclosing
Frequency
difference <0.5Hz

Voltage difference <10V Synchronization


check On
Phase difference <
setting value &
UL>80%Un ≥
UL< synchronization No-voltage
check setting value check On

Reclosing lock
& 15s Reclosing charging
Circuit breaker at closed position indication =1

Figure 2-8 Reclosing operation logic

2.8 Post-acceleration
A one-step overcurrent post-acceleration and zero sequence overcurrent
post-acceleration protection is provided, which can be closed manually or remotely and
started by reclosing, with an opening time of 3s. The overcurrent acceleration and zero
sequence acceleration can be switched On/Off separately, and their current and delay can
be set separately. The operation logic of post-acceleration is shown in Figure 2-9.

Post-accel eration start

Po st-acceleration start d elay <3s

On/Off
Post-accel eration input Post-accel eration
operation message

Figure 2-9 Operation logic of post-acceleration

2.9 PT failure
The judgment criterion of PT failure depends on the wiring mode. When the PT failure
block function is switched on, if PT failure occurs, the under voltage protection will block
the compound voltage component and current directional component. The judgment
criterion of PT failure is as follows:
 V-V wiring mode
The current value of the phase with the maximum current is less than the maximum
load current (using the setting value of the overload current).

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① Maximum inter-phase voltage < 30V, and current of any phase > 0.1In;
② Negative sequence voltage > 8V
If any of the above conditions is met, the delay (settable) will report PT failure, and will
return when failure disappears.
 Y-Y wiring mode
The current value of the phase with the maximum current is less than the maximum
load current (using the setting value of the overload current).
① When |Ua+Ub+Uc|>7V, and the modulus difference between the maximum and
minimum line voltages is greater than 18V, it is thought one or 2 phases have PT failure;
② |Ua+Ub+Uc∣> 7V, the minimum line voltage is less than 18V, used for detecting
2-phase failure.
③ When MAX{Uab,Ubc,Uca}<7V,and the current of any phase > 0.1In, it is regarded
as PT 3-phase failure.
If any of the above conditions is met, the delay (settable) will report PT failure, and will
return when failure disappears.

Max{Ia,Ib,Ic}<Igfh

MaxU<30V
&
Max{Ia,Ib,Ic}>0.1*In

U2>8V PT failure On/Off
& &

PT failure component
V-V wiring

   ≥
| U a  U b  U c | 7V
|MaxU-MinU|>18V &

   TPT PT failure
| U a  U b  U c | 7V information

&
MinU<18V &

MaxU<7V
MaxU=Max(Uab,Ubc,Uca)
& MinU=Min(Uab,Ubc,Uca)
Max{Ia,Ib,Ic}>0.1*In

Figure 2-10 Operation logic of PT failure

2.10 Undervoltage protection(Undervoltage )


The inter-phase maximum voltage is taken as the voltage component for
undervoltage splitting. If the maximum line voltage is less than the under voltage setting
value, it will trip after a delay. PT failure block low voltage protection should be set to
prevent PT failure from the wrong operation of low voltage. The operation logic of the
undervoltage protection is shown in Figure 2-11.

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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Umax>30V
Umax<Uddy Low-voltage On/Off Tddy Protection output
PT break lock & sequence
PT break
Circuit breaker at
closed position

Figure 2-11 Operation logic of undervoltage protection

2.11 Non-electric quantity protection( 4-20mA input.This function can be


selected or not. If it is not be selected , the contents related to DCS input in the
terminal figure have no meaning. )
The device has the 2-way non-electric quantity protection function, switched on/off by
control word.

2.12 Bus charging protection(Bus Charging)


The maximum current of phase is taken as current component for bus charging
protection. The bus charging protection starts for 3s when it is switched by manual or
telecontrol. If fault current is greater than setting value of bus charging in 3s and reaches
the delay, the bus charging protection will operate.

I>Iset
Bus charging On/Off
Manual closure T
& Output sequence

Remote closure ≥
3s opening time

Figure 2-12 Operation logic of bus charging protection

2.13 Synchronization closing(Sync. Closing)


Synchronization closing function has two modes: manual synchronization closing
and remote control synchronization closing.
Synchronization closing function can check synchronous date and no-voltage
automatically. When the voltage of any side of line is less than the setting value of
no-voltage, the device will send closing pulse directly. When the voltage of two ends both
are greater than 80% of rated voltage (line voltage: 100V, voltage of phase: 100/ 3 V), it
will check synchronization and it will switch on if the synchronous conditions are met. If
synchronization time is up and it is not successful, the device will report ―synchronizat ion
closing failure‖.
Manual closing for synchronization is reclosing output.
Remote control closing for synchronization is remote closing output.

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Synchronization closing logic is as follows:

Manual closure input from


Manual closure Reclosure output
opening to closing
synchronization On &

Remote controlling Remote closure


Remote controlling closure output
closure commond synchronization On
&

Frequency difference < setting value

Angle difference < setting value


Voltage difference <setting value
&
With voltage at two sides

Synchronization time<setting value



Voltage at this side < no-voltage
setting value
Voltage at opposite side < no-voltage
setting value ≥

Figure 2-13 Synchronization closing function logic figure

2.14 Pulse energy/integral energy


 Pulse energy (Can be selected or not)
The pulse circuit of the device uses an internal power supply, passive energy pulses
are input from the outside; and accumulation of pulse energy is finished by the software.
 Integral energy
The software accumulates active and reactive powers into active and reactive energy
in real time.
2.15 Fault recorder
See the communication coding table for the protection voltage and current waveform
data collected by the recording unit.

3. Setting of parameters and setting values of the device


3.1 System parameters
Parameter Range Description
Setting of basic parameters
Ratting Current 0-1 Set step:1(factory default 0)00:5A;01:1A

PT Ratio 1-1500 Set step:1(factory default 1)

CT Ratio 1-5000 Set step:1(factory default 1)

CT wiring mode 0-1 Set step:1(factory default 0)00:3-phase;01:2-phase

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Parameter Range Description


PT wiring mode 0-1 Set step:1(factory default 0)00:Y-Y;01:V-V

For harmonic calculation, select the corresponding reference


quantity:
Harmonic Channel 0-12
0:exit from harmonic calculation function
1:Ia,2:Ib,3:Ic,4:I0,5:IA,6:IB,7:IC,8:Ua,9:Ub,10:Uc,11:U0,12:UL

Wave Record 0-1 Set step:1(factory default 0)00:Off;01:On

00:No Earth, 01:Earth(major grounding),


Earth Mode 0-2
02:Res.Earth(grounding via resistor)

Bus Voltage 0-5 0:Ua、1:Ub、2:Uc、3:Uab、4:Ubc、5:Uca

D/A channel settings


Select DA1~2 to output corresponding reference quantities:
0:No D/A output
1:IA,2:IB,3:IC,4:Ua,5:Ub,6:Uc,7:Uab,8:Ubc,9:Uca,10:P,11:Q
Voltage reference quantity: 0-120V corresponding to
4mA-20mA,
Rating 5A:
Current reference quantity: 0—6 A corresponding to
DA1~2 channel
0-14 4mA—20mA,
selection Power reference quantity: 0—1000W corresponding to
4mA—20mA。
Rating 1A:
Current reference quantity: 0—1.2 A corresponding to
4mA—20mA,
Power reference quantity: 0—200W corresponding to
4mA—20mA。

DA1~2 adjustment
0.5-1.5 Adjust parameters of D/A Channels 1~2 (4-20mA)
Factor

3.2 List of setting values


Setting value Range Description
Instantaneous Protect On/Off
1/0 1/0:On/Off (factory default Off)
Protection on/off word

(Inst.PROT)
Delay Instantaneous Protect
On/Off 1/0 1/0:On/Off (factory default Off)
(Delay Inst.PROT)
Definite Time Overcurrent On/Off
1/0 1/0:On/Off (factory default Off)
(DT Overcurrent)

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Setting value Range Description


Instantaneous Overcurrent
Directional On/Off 1/0 1/0:On/Off (factory default Off)
(Inst.OC Dir.)
Delay Instantaneous Directional
On/Off 1/0 1/0:On/Off (factory default Off)
(Delay Inst.Dir.)
Definite Time Overcurrent
Directional On/Off 1/0 1/0:On/Off (factory default Off)
(DT OC Dir.)
Definite Time Overcurrent
Negative Directional On/Off 1/0 1/0:On/Off (factory default Off)
(DT OC Neg.Dir.)
Instantaneous Compound
Voltage Lock On/Off 1/0 1/0:On/Off (factory default Off)
(Inst.CV Lock)
Delay Compound Voltage Lock
1/0 1/0:On/Off (factory default Off)
On/Off (Delay CV Lock)
Definite Time Overcurrent
Compound Voltage Lock On/Off 1/0 1/0:On/Off (factory default Off)
(DT OC CV Lock)
Inverse Time Overcurrent
1/0 1/0:On/Off (factory default Off)
(IT Overcurrent )
Zero Sequence Overcurrent 1
1/0 1/0:On/Off (factory default Off)
Protect (ZS OC 1 PROT)
Zero Sequence Overcurrent 2
1/0 1/0:On/Off (factory default Off)
Protect (ZS OC 2 PROT)
Zero Sequence Overcurrent 3
1/0 1/0:On/Off (factory default Off)
Alarm (ZS OC 3 Alarm)
Zero Sequence Overcurrent 3
1/0 1/0:On/Off (factory default Off)
Trip (ZS OC 3 PROT)
Zero Sequence Overcurrent 1
1/0 1/0:On/Off (factory default Off)
Directional (ZS OC 1 Dir.)
Zero Sequence Overcurrent 2
1/0 1/0:On/Off (factory default Off)
Directional (ZS OC 2 Dir.)
Zero Sequence Overcurrent 3
1/0 1/0:On/Off (factory default Off)
Directional (ZS OC 3 Dir.)

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Setting value Range Description


Zero Sequence Overcurrent 1 U0
1/0 1/0:On/Off (factory default Off)
Lock (ZS OC 1 U0 Lock)
Zero Sequence Overcurrent 1 U1
1/0 1/0:On/Off (factory default Off)
Lock (ZS OC 2 U0 Lock)
Zero Sequence Overcurrent 1 U2
1/0 1/0:On/Off (factory default Off)
Lock (ZS OC 3 U0 Lock)
Zero Sequence Overvoltage
1/0 1/0:On/Off (factory default Off)
Alarm (ZS OV Alarm)
Zero Sequence Overvoltage Trip
1/0 1/0:On/Off (factory default Off)
(ZS OV PROT)

Overload alarm 1/0 1/0:On/Off (factory default Off)


Overload Protect 1/0 1/0:On/Off (factory default Off)
(Overload PROT)
Undervoltage Protect 1/0 1/0:On/Off (factory default Off)
(Undervoltage)
Under-frequency unloading 1/0 1/0:On/Off (factory default Off)
(Under-frequency)
Slip block 1/0 1/0:On/Off (factory default Off)
Protect Start Auto Reclosing
1/0
(PROT Start ARC)
Inconsistent Start Auto Reclosing
1/0
(Incon.Start ARC)
Synchronous Start Auto
1/0 1/0:On/Off (factory default Off)
Reclosing (Sync.Start ARC)
Dead Line Start Auto Reclosing
1/0 1/0:On/Off (factory default Off)
(Dead L Start ARC)
Overcurrent Later Instantaneous 1/0 1/0:On/Off (factory default Off)
(OC Later Inst.)
Zero Sequence Later 1/0 1/0:On/Off (factory default Off)
Instantaneous (ZS Later Inst.)
PT failure alarm 1/0 1/0:On/Off (factory default Off)

PT failure lock () 1/0 1/0:On/Off (factory default Off)


Non-electric quantity 1 1/0 1/0:On/Off (factory default Off)
(Non-electric 1)
Non-electric quantity 2 1/0 1/0:On/Off (factory default Off)
(Non-electric 2)
Bus charging protection
1/0 1/0:On/Off (factory default Off)
(Bus Charging)
Manual synchronization On/Off
1/0 1/0:On/Off (factory default Off)
(Manual Sync.)

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Setting value Range Description


Remote control synchronization
On/Off 1/0 1/0:On/Off (factory default Off)
(Remote Sync.)
3-phase definite time limit overcurrent protection
Compound voltage block
undervoltage 60.00-90.00V Set step:0.01V(factory default 90V)
(Undervoltage)
Negative sequence voltage 5.00-30.00V Set step:0.01V(factory default 10V)
(NS Voltage)
Instantaneous current (0.1-20)In Set step:0.01A(factory default 20In)
(Inst.Current)
Delay instantaneous current (0.1-20)In Set step:0.01A(factory default 20In)
(Delay Inst.C)
Definite time overcurrent (0.1-20)In Set step:0.01A(factory default 20In)
(DT Overcurrent)
Instantaneous time 0.00-100.00s Set step:0.01s(factory default 100s)
(Inst.Time)
Delay instantaneous time 0.00-100.00s Set step:0.01s(factory default 100s)
(Delay Inst.Time)
Definite time overcurrent time 0.00-100.00s Set step:0.01s(factory default 100s)
(DT OC Time)
Inverse time limit overcurrent protection
Inverse time trait curve
1-4 Set step:1(factory default 1)
(IT Trait Curve)
Inverse time time contant
0.01-1.00s Set step:0.01(factory default 1.00)
(IT Time Contant)
Inverse time start current
(0.1-2)In Set step:0.01A(factory default 1In)
(IT Start Current)
Zero sequence overcurrent protection
Zero sequence voltage Lock
30.00-100V Set step:0.01V(factory default 90V)
(ZS Voltage Lock)
Zero sequence overcurrent 1 0.1-2A
(ZS Overcurrent 1) Set step:0.01A(factory default 2A)
Zero sequence overcurrent 2 0.1-2A (Using a system with neutral point
(ZS Overcurrent 2)
Zero sequence overcurrent 3 ungrounded as an example)
0.1-2A
(ZS Overcurrent 3)
Zero sequence overcurrent 1 0.00-100.00s Set step:0.01s(factory default 100s)
Time (ZS OC 1 Time)
Zero sequence overcurrent 2 0.00-100.00s Set step:0.01s(factory default 100s)
Time (ZS OC 2 Time)
Zero sequence overcurrent 3 0.00-100.00s Set step:0.01s(factory default 100s)
Time (ZS OC 3 Time)
Zero sequence overvoltage
Zero sequence overvoltage 2-100V Set step:0.01V(factory default 100V)

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Setting value Range Description


(ZS Overvoltage)
Zero sequence overvoltage
0.00-100.00s Set step:0.01s(factory default 100s)
Time (ZS OV Time)
Overload protection
Overload current
(0.1-20)In Set step:0.01A(factory default 20In)
(Overload Current)
Overload time
0.00-100.00s Set step:0.01s(factory default 100s)
(Overload Time)
Undervoltage protection
Undervoltage value 30-100V Set step:0.01V(factory default 50V)
(Undervolt. Value)
Undervoltage time 0.50-100.00s Set step:0.01s(factory default 100s)
(Undervolt. Time)
Under-frequency unloading
Under-frequency unloading 45.00-50.00Hz Set step:0.01Hz(factory default 48Hz)
(Under-freq.Value)
Under-frequency time 0.50-100.00s Set step:0.01s(factory default 100s)
(Under-freq.Time)
Low current lock 0.2-5A Set step:0.01A(factory default In)
Undervoltage lock 10.00-90.00V Set step:0.01V(factory default 90V)
(Undervolt. Lock)
Slip block 0.5-8.00Hz/s Set step:0.01Hz/s(factory default 3Hz/s)
Reclosing
Auto reclosing time 0.00-10.00s Set step:0.01s(factory default 1s)
(ARC Time)
Auto reclosing sync-angle 0.00-50.00° Set step:0.01°(factory default 20°)
(ARC Sync-Angle)
Auto reclosing dead line 10.00-50.00V Set step:0.01V(factory default 60V)
Voltage (ARC Dead Line V)
Post-acceleration
Overcurrent later
instantaneous current (0.02-20)In Set step:0.01A(factory default 20In)
(OC Later Inst.C)
Zero sequence later
instantaneous current 0.1-2A Set step:0.01A(factory default 1A)
(ZS Later Inst.C)
Overcurrent later
instantaneous time 0.00-3.00s Set step:0.01s(factory default 3s)
(OC Later Inst.T)
Zero Sequence later
instantaneous time 0.00-3.00s Set step:0.01s(factory default 3s)
(ZS Later Inst.T)
PT failure setting value
PT failure delay 0.50-10.00s Set step:0.01s(factory default 10s)

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Setting value Range Description


Non-electric quantity protection
Non-electric 1 value 4.00-20.00mA Set step:0.01mA(factory default 20mA)
(Non-elec.1 Value)
Non-electric 1 time 0.00-100.00s Set step:0.01s(factory default 0s)
(Non-elec.1 Time)
Non-electric 2 value 4.00-20.00mA Set step:0.01mA(factory default 20mA)
(Non-elec.2 Value)
Non-electric 2 time 0.00-100.00s Set step:0.01s(factory default 0s)
(Non-elec.2 Time)
Bus charging protection
Bus charging current
0.1-100.00A Set step:0.01A(factory default 100A)
(Bus Char.Current)
Bus charging time
0.00-3.00s Set step:0.01s(factory default 0s)
(Bus Char.Time)
Synchronization closing
Synchronization voltage
difference 0.03-10V Set step:0.01V(factory default 10V)
(Udiff-SyncClose)
Synchronization frequency
difference 0.1-2Hz Set step:0.01HZ(factory default 2Hz)
(Fdiff-SyncClose)
Synchronization angle
difference 10-30° Set step: 0.01°(factory default 10°)
(Adiff-SyncClose)
Synchronization time
1-100s Set step:0.01s (factory default 100s)
(T-SyncClose)
Synchronization no-voltage
check 5-90V Set step:0.01V(factory default 10V)
(No-Voltage-Sync)

4. Description of binary input, output and analog quantity


4.1 Monitoring of analog quantities
Analog quantities can be monitored under the [Protection Data Display], [Measured
Data Display] and [Pulse Energy] menus in the [State Display] menu, press the ――,
―― keys to flip over. The factory precision of the device has been calibrated. The
protection current is calibrated at double the rated current and the measuring current at a
single rated current. The list is as follows:
Note: for protection CT 3-phase, PT Y-Y wiring; due to the under-frequency
unloading protection of this device, the frequency display is put in the protection data.

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Analog quantity Analog quantity


Test method
terminal name
Protective Phase A Add double the rating, displayed deviation not
Terminals D01、D02
current (Ia) exceeding 1%
Protective Phase B Add double the rating, displayed deviation not
Terminals D03、D04
current (Ib) exceeding 1%
Protective Phase C Add double the rating, displayed deviation not
Terminals D05、D06
current (Ic) exceeding 1%
Zero sequence
Terminals D07、D08 Add 1A, displayed deviation not exceeding 0.2%
current (I0)
Measured Phase A
Terminals D09、D10 Add rating, displayed deviation not exceeding 0.2%
current (IA)
Measured Phase B Add a single rating, displayed deviation not exceeding
Terminals D11、D12
current (IB) 0.2%
Measured Phase C Add a single rating, displayed deviation not exceeding
Terminals D13、D14
current (IC) 0.2%
Phase A voltage
Terminals D15、D16 Add 50V, displayed deviation not exceeding 0.5%
(Ua)
Add 50V 50Hz, displayed deviation not exceeding
Uab System frequency F
±0.02Hz
Phase B voltage
Terminals D17、D18 Add 50V, displayed deviation not exceeding 0.5%
(Ub)
Phase C voltage
Terminals D19、D20 Add 50V, displayed deviation not exceeding 0.5%
(Uc)
Zero sequence
Terminals D21、D22 Add 50V, displayed deviation not exceeding 0.5%
voltage (U0)

Terminals D23、D24 Line voltage (UL) Add 50V, displayed deviation not exceeding 0.5%

Add 50V 50Hz, displayed deviation not exceeding


Terminals D23、D24 Line frequency (F)
±0.02Hz

4~20mA DC Input
Terminals D25、D26 Add 10mA, displayed deviation not exceeding 3%
1
4~20mA DC Input
Terminals D27、D28 Add 10mA, displayed deviation not exceeding 3%
2
Terminals D09、D10;

D13、D14 add current Add a single rating to current and 100V to line voltage
3-phase active
by polarity;D15、D16; Alter phase angle, displayed power deviation not
power
exceeding 0.5%
D17、D18;D19、D20
add voltage by polarity

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Analog quantity Analog quantity


Test method
terminal name

Terminals D09、D10;

D13、D14 add current Add a single rating to current and 100V to line voltage
3-phase reactive
by polarity;D15、D16; Alter phase angle, displayed power deviation not
power
exceeding 2%
D17、D18;D19、D20
add voltage by polarity
Terminals C12 and
C16(common terminal Pulse 1(MC1) Connect each point once, add 1 to the count
of pulse +24V)
Terminals C13 and
C16(common terminal Pulse 2(MC2) Connect each point once, add 1 to the count
of pulse +24V)
Terminals C14 and
C16(common terminal Pulse 3(MC3) Connect each point once, add 1 to the count
of pulse +24V)
Terminals C15 and
C16(common terminal Pulse 4(MC4) Connect each point once, add 1 to the count
of pulse +24V)

4.2 Monitoring of binary input


Binary input can be monitored under the [Binary input] menu in the [State Display]
menu, press the ――, ―― keys to flip over.
Binary input Binary input name Test method
terminal
B01 Common terminal of binary External power supply of 220V or 110V
input - DC can be applied, connect the
(Should be connected to negative terminal to terminal B01,
DC220V or DC110V positive terminal to terminal B02~B13,
negative terminal of external in [Binary input] menu in the [State
power supply) Display], the status of binary input can be
B02 Breaker position seen.
B03 Trolley run position The device also has a 24V DC
B04 Trolley test position supply, if it is used, terminal B 14 can be
B05 Earth switch position connected to terminal B02 ~ B13, in

B06 Spring is not energized [Binary input] menu in the [State Display],

B07 Input 6 the status of binary input can be seen.

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B08 Input 7 Please note about the binary input


B09 ARC Lock voltage upon ordering, it is set to
B10 Input 9 DC220V by default.
B11 Input 10

B12 Input 11
B13 Chk.Sync.Manu.
B14 Positive terminal of internal
24V power supply

4.3 Monitoring of binary output


Binary output can be monitored under the [Binary output] menu, press the ― ―,
―― keys to flip over.
Binary output terminals Binary output name Test method
B15-B16 Device Failure
B17-B18 Trip Signal
B19-B20 Alarm Signal
B21-B22 Chk.Sync.Manu.
B23-B24 Output 5
B25-B26 PROT Output 1
B27-B28 PROT Output 2 Select open and close menu, use ―+‖,
―-‖ key to operate and test the
B29-B30 Reclose Output
corresponding terminals. B31-B32
B31-B32(Common
and B34-B35 are common open
open) Output 9
terminals that should close.
B32-B33
B34-B35(Common

open) Output 10
B35-B36
A22-A23 Remote Close
A22-A24 Remote Trip

5. Operation instructions
5.1 Control panel of device

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 128*64 matrix LCD (The LCD will go off after a period of absence of keyboard operation;
the LCD will be illuminated automatically when any key is pressed or in case of
protection trip or alarm.)
 Signal indicator: operation, communication, operation, alarm, reclosure, fault (of the
device)
 Circuit breaker state indication: indicating the current state of the circuit breaker (―Open‖,
―Close‖ position indication)
 Remote/local selection signal, local opening/closing button
 Key pad: , , , , Cancel, -, +, Enter, Revert
 The 6-bit nixie tube displays the primary measured values in real time: IA, IB, IC, Uab,
Ubc, Uca, P, Q, Cosφ. (Please set the PT, CT transformation ratios properly in the System
Parameters menu). The maximum display range of the power on the nixie tube is: 99999.
 Note: Measurement IA: AA, measurement IB: bA, measurement
IC: CA,
voltage Uab: AbKV, voltage Ubc: bCKV, voltage Uca: CAKV,
active power: PKW, reactive power: qKVar, power factor: H

5.2 Instructions for use of key pad and LCD display


During the device’s normal operation, it will display the measuring current, power,
time and statue (indicating whether reclosure charging is finished) in cycle. Press the
―Enter‖ key to enter the main menu, which is a multi-level tree menu. Press the ――,
―― keys to move the cursor to the desired entry, press the ―Enter‖ key to enter this entry,
and press the ―Cancel‖ key to return to the next higher level of screen. If this screen is still

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a menu, continue to press the ――, ―― key to select the desired entry, press the ―Enter‖
key to enter the next level of screen, and press the ―Cancel‖ key to return to the next
higher level of menu. If there is no menu screen, be sure to press the ― Cancel‖ key to
return to the next higher level of menu. The main menu is shown at the center of the
following figure, with the corresponding submenus on both sides.

The main interface displays the primary operating parameters in turn. The maximum
displayed value of the primary is 6000.0A. For systems with a rated current of 5A, the set
CT transformation ratio shall not exceed 2000. If the primary power is greater than
1000kW, the display unit is MW, otherwise is kW.
1.State Disp 4.Output Test
Protection Data Device Failure

Measuring Data Main menu Trip Signal

Binary Input Alarm Signal

Pulse Energy
Phase Angle
1·State Display Chk.Sync.Manu.
Output 5
PROT Output 1
2·Signal Revert
Harmonic Data
DC Input Data PROT Output 2

Trip Times Reclose Output

2.Signal Revert 3·Report Display Output 9


Output 10
Enter
RemoteClose

3.Report Dis. 4·Output Test Remote Trip

Trip Report
BinaryReport 5·SYS Parameters 5.Parameters
Setting Zero No.
Event Report
Comm. Setting
Report Clear
6·Setting Value B. Parameters
6.Settings(Note 1) D/A Setting
Protect On/Off
。。。。。

7·Clock Setting Pulse Energy
Trip Times Clear

8·Password
Note: See protection Channel Coef.

setting table for detailed


8. Password

9·Version Info
setting menus □□□□

7.Clock setting Model:M□PR-600Hb


Date:□□-□□-□□ Version:V□.□□.□□
Time:□□:□□:□□ Date:20□□-□□-□□
CRC:□□□□□□□□H

 Note 1: For the Setting menu, see the description of each device.

 State Display

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The [State Display] menu contains 8 submenus, including protection data, measuring
data, binary input, pulse energy, angle display, harmonic data, DC measurement and trip
statistics. It is described as follows:
↑ ↓
Protection Data
Ia = □□□·□□ A
Ib = □□□·□□ A Protection CT secondary current value
Ic = □□□·□□ A
Uab = □□□·□□ V
Ubc = □□□·□□ V PT secondary line voltage value
Uca = □□□·□□ V
U2 = □□□·□□ V Negative seque.voltage
U0 = □□□·□□ V Zero sequence voltage
I0 = □□□·□□ A Zero sequence current
。。。。。。

Measuring Data ↑ ↓
IA = □□□·□□ A
IB = □□□·□□ A Measuring CT secondary current value
IC = □□□·□□ A
Ua = □□□·□□ V
PT secondary phase voltage value
Ub = □□□·□□ V
Uc = □□□·□□ V
Converted to PT, CT secondary active power
P = □□□□·□ W
Q = □□□□·□ var Converted to PT, CT secondary reactive power
Cosφ = □·□□□ Cosine function for included angle of voltage and
。。。。。。 current; for -90°<φ<90°, COSφ is positive; for 90°<
φ<270°, COSφ is negative

At Closed, breaker is at closed position; at Open, breaker is at open


position. Note: The position of the breaker relates to protection logic,
Binary Input ↑ ↓ with fixed position.
Breaker: □
Trolley Run: □ When Closed, trolley at running position
Trolley test: □ When Closed, trolley at test position
Earth Switch : □ When Closed, earth switch at closed position
Spring: □ When Closed, energy storage not completed
Input 6 : □
Input 7 : □
ARC Lock : □ Description varies with model, see corresponding terminal
Input 9 : □ diagram for details
Input 10 : □
。。。。。。

 Note: In the standard configurations, the input circuit has the connection to an
external 220VDC control power supply. When no DC control power supply or control
system is available on site, but a 110VDC control power supply is available, a 110VDC
control power supply may be used for direct connection through local hardware

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adjustment, or the 24V power supply of the device may be used as the input power supply
(when the input common terminal is +24V, terminal number: B14, Terminal B01 is kept
float). However, this must be specified upon ordering.

↑ ↓
Pulse Energy
MC1:□□□□□□□□□□
MC2:□□□□□□□□□□
External pulse energyinput counting (4-way)
MC3:□□□□□□□□□□
MC4:□□□□□□□□□□
+□□□□□□□·□□□kWh
Accumulation of the device’s real-time active and reactive
+□□□□□□□·□□□kvh
calculations over time, + for positive direction, - for negative
-□□□□□□□·□□□kWh
direction.
-□□□□□□□·□□□kvh

Phase Angle ↑ ↓
Phase angle relative to Ua, Ua as 0° by default.
Ua:□□□·□□°
Ub:□□□·□□° When wiring method is VV, it displays line voltages
Uc:□□□·□□° relative to Uab, the same as follows
Ia:□□□·□□°
Ib:□□□·□□° Phase angle of protection current relative to Ua
Ic:□□□·□□°
IA:□□□·□□°
IB:□□□·□□° Phase angle of measuring current relative to
IC:□□□·□□°
Ua
UL:□□□·□□°
。。。。。。

Harmonic ↑ ↓
I2: □□□·□□%
I3: □□□·□□%
I4: □□□·□□% 2~31st harmonics for which analog channels have been
selectedinsystem
I5: □□□·□□%
。。。。。。
I11: □□□·□□%

DC Input ↑ ↓
DC1:□□□·□□mA
External DCinput 4~20mA (2-way)
DC2:□□□·□□mA

Trip Times

Total □□□□ times

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 Signal revert
In the [Signal Revert] menu, press the ―Enter‖ key, the signal relay and the ―Operation‖
indicator on the panel will be reset.
 Report Display
The [Report Display] menu includes 4 submenus, including trip report, binary report,
event report and report clear. Event recording includes: device self-check fault, device
setting value modification, system parameter modification and setting zone number
modification, etc. Trip report can be record for the last 50 events, binary report for 100,
event report for 30 at most. Beyond this, the latest report will overwrite the earliest one.
Press the ―Enter‖ key to enter the corresponding [To view xx report, please enter report
number: 00 ] menu, and enter any figure within storage volume, press the ―Enter‖ key to
display the contents of that report. The screen is as follows:

Report No.:□□ ↓ Report No. of this report


20□□-□□-□□ Year, month, day, hour, minute, second and
□□:□□:□□:□□□ millisecond when it took place
□□□□□□
报告内容描述
Press  key to see the specific operation value. Press  and  keys to flip over.

Operation values
 Output test
After entering the [Output Test] menu, the correct password is required to enter the
[Output Test] menu. It displays the following:

4.Output test ↑ ↓
Device Failure
Trip Signal
Alarm Signal Press ―Enter‖ key
Chk. Sync. Manu
Output 5 ——————>
PRO Output1
PRO Output2 Device Failure
<——————
。。。。。。 Close Open
Press ―Cancel‖ key
Operate All

(Note: When the test is performed on the 6 protection outputs, the starting relay will
be in the ―Closed‖ state automatically. The ―+‖, ―-‖ keys are used for switching between the
―Close/Open‖ control.)
 System parameters
After entering the [SYS Parameters] menu, the correct password is required to enter
the [SYS Parameters] menu. It displays the following:

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5.Parameters ↑↓
Setting Zone No.
Comm. Setting
Basic Parameters
D/A setting
Pulse Energy
Trip Time Clear
Channel Coef.
 Setting Zone No.: range 00~07.
 Comm. setting

Comm. setting ↑ ↓
RS485 Address
□□ Communicationaddress ofdevice 01~99
RS485 Baud rate
00:2.4KB;01:4.8KB;02:9.6KB;03:
□□
Pulse Input Time 19.2KB;04:38.4KB;05:115.2KB
□□□□ms Confirmation time of 4-way pulse
IP Address energy, >10mS, < impulse width of
□□□. □□□. □□□. □□□
kilowatt-hour meter
Subnet Mask
□□□. □□□. □□□. □□□ For Ethernet communication
K W Default
□□□. □□□. □□□. □□□

 Setting of basic parameters (see the description of the protection device for basic
parameters)
B. Parameters: ↑↓
Rating Current
□□ Setting the CT secondary current rating 00: 5A; 01: 1A
PT Ratio
□□□□ Setting the PT transformation ratio: 1~1500
CT Ratio
□□□□ Setting the CT transformation ratio: 1~5000
CT Wiring Mode
□□ Setting the CT secondary wiring mode00: 3-phase; 01: 2-phase
PT Wiring Mode
□□ Setting the PT secondary wiring mode00: Y-Y; 01: V-V
Harmonic Channel
Setting analog quantity channels 0~12 for harmonic monitoring,
□□
□ select 0 to exit from the harmonic calculation function
。。。。。。

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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 D/A setting
The device has two 4~20mA outputs. The DA1~DA2 adjustment factor is used to
adjust the accuracy of the channel output. The DA1~DA2 channel selection is used to
select the corresponding analog quantity channel (see the description of the protection
device for specific reference quantities). In the accuracy test, make sure the field ground is
in good contact; otherwise the accuracy might be affected.
 Pulse energy setting
Energy base numbers can be set, including Pulse 1, Pulse 2, Pulse 3, Pulse 4,
positive active energy, positive reactive energy, negative active energy and negative
reactive energy.
 Clear trip times
It is used to clear the trip times.
 Settings
After entering the password, you can enter the [Setting Value] menu. See the settings
description of the protection device for the detailed description.
 Clock setting
A battery-back real-time clock is provided in the device, which can perform time
adjust remotely via the communication network or in-site time adjust in the [Time Setting]
menu.
Enter this menu and press the ―Enter‖
7.Clock setting
Date:20□□-□□-□□ key, the clock will stop refreshing and a
Time: □□:□□:□□ cursor will appear. Move the cursor to the
desired position for modification by pressing
the ――, ―― keys, modify to the desired
value with the ―+‖, ―-‖ keys. Press the
―Enter‖ key to complete setting. If the
―Cancel‖ key is pressed, the setting will be
cancelled and the screen continues to
refresh the clock.

 Password
The [Password] menu is used to modify the password for entry into the Settings,
System parameters and Output Test submenus. The initial password is provided by the
factory. The universal password is ―1000‖.
Input password Move the cursor to the desired
position for modification by pressing the
0 0 0 0
――, ―― keys, modify to the desired
password with the ―+‖, ―-‖ keys. Press the

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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―Enter‖ key to enter the new password


setting menu as above; press the
―Cancel‖ key to cancel the setting.
 GPS clock synchronization
The GPS clock synchronization signal is input as rs485 differential voltage, the device
is able to receive GPS clock minute synchronization(or second synchronization). If there is
GPS signal, there will be and flashing on the bottom of cycle menu; otherwise
won’t.
The principle of GPS clock synchronization: The second pulse or minute pulse act
with the monitoring system, the time base with second precision is sent by monitoring
system, when the GPS second differential signal arrives, the time base is unified and the
milliseconds are cleared.

 Version Info
In the main menu, after entering the [9. Version Info] menu, the model, software
version and date of the device will be displayed.

Note: For a corresponding nonstandard model, the device’s displayed model does not
have to be changed.

6. Check of protection function


6.1 Check of three-phase overcurrent protection(Three-step OC)
Overcurrent protection is divided to three phases which can be set and On/Off
separately. Their principle is same, now take the overcurrent phase I for example. To wire
as Figure 6-1, switch on overcurrent phase I protection and overcurrent direction, and
compound voltage is switched on.

MLPR-610Hb
Ia(Ib、Ic) D1(3,5)

Ia’(Ib’、Ic’) D2(4,6) A01

Ua D15
Power supply
Ub D17

Uc D19 A02

Ua’(Ub’、Uc’) D16(18,20)

14(16,18)
Figure 6-1

See the following table and set. To measure operation current value and keep a
record in the following table. The measuring terminals B17-B18,B25-B26,B27-B28 should

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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be shorted when the instantaneous overcurrent protection operates.


Input the Setting value of
1 time of 2 times 5 times 10 times
current of instantaneous
rating of rating of rating of rating
phase A and current (A)
add 30V to Operation value
voltage
Ubc.Take the
voltage phase
Operation zone
as reference
and check the
operation zone.
Input the Setting value of
1 time of 2 times 5 times 10 times
current of instantaneous
rating of rating of rating of rating
phase B and current (A)
add 30V to Operation value
voltage
Uca.Take the
voltage phase
Operation zone
as reference
and check the
operation zone.
Input the Setting value of
1 time of 2 times 5 times 10 times
current of instantaneous
rating of rating of rating of rating
phase C and current (A)
add 30V to Operation value
voltage
Uab.Take the
voltage phase
Operation zone
as reference
and check the
operation zone.

Instantaneous Setting value of


20 40 60 80
overcurrent under voltage(V)
setting value is Low voltage
5A and input block value

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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6A current. Setting value of


negative sequence 5 10 15 20
voltage (V)
Negative
sequence voltage
block value

6.2 Check inverse time overcurrent protection(IT Overcurrent)


To wire as Figure 6-1.Overcurrent protection is provided, and inverse time of
overcurrent mode is set. Select one curve in ―IT Trait Curve‖(01:standard inverse time
limit, 02:unusual inverse time limit, 03:extreme inverse time limit, 04:long inverse time
limit),the time constant τp of inverse time limit is set as 0.50s and the current Ip of
inverse time limit is set as 5A. See the following table and set and check for inverse time
limit. The measuring terminals B17-B18, B25-B26, B27-B28 should be shorted when
inverse time limit overcurrent protection operates.

Curve Operating value 2Ip(A) 3Ip(A) 5Ip(A)


selection of inverse time
limit
01:Standard Reference 5.105s 3.15s 2.140s
inverse time limit operating time
Ip=5A,τp=0.5s Actual
operating time
02:Unusual Reference 6.750s 3.375s 1.688s
inverse time limit operating time
Ip=5A,τp=0.5s Actual
operating time
03:Extreme Reference 13.333s 5.000s 1.667s
inverse time limit operating time
Ip=5A,τp=0.5s Actual
operating time
04:Long inverse Reference 60.000s 30.000s 15.000s
time limit operating time
Ip=5A,τp=0.5s Actual
operating time

6.3 Check of zero sequence overcurrent protection(ZS Overcurrent)


Zero sequence overcurrent protection is divided to three phases which can be set

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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On/Off separately. Their principle is same, now take the zero sequence overcurrent phase
I for example. To wire as Figure 6-2 and switch on zero sequence overcurrent phase I
protection and zero sequence direction. It will have zero sequence voltage block function
when zero sequence voltage block is switched on.

MLPR-610Hb

Ua D15

Ua’ D16 A01

D21 Power supply


3U0
3U0’ D22 A02

3I0 D07

D08
3I0’

Figure 6-2

See the following table and set. Measure operation current value and keep a record in
the following table. The measuring terminals B17-B18, B25-B26, B27-B28 should be
shorted when the zero sequence protection operates. (YY connection is taken for
example.)
Open U0(V) ≥15 ≥15 ≥15 ≥15
Calculate 3U0(=UA) ≥15 ≥15 ≥15 ≥15
Setting value of zero
0.20 0.50 1.00 1.50
sequence current(A)
Operation value
Operation zone

6.4 Zero sequence overvoltage protection(ZS Overvoltage)


Open-delta voltage is taken as zero sequence overvoltage protection voltage, which
can be set as trip or alarm. To wire as Figure 6-3, switch on zero sequence voltage alarm.

MLPR-610Hb

U0 D21 A01

U0’ D22 Power supply

+WC B02 A02

-WC B01

Figure 6-3

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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See the following table and set. Measure operation current value and keep a record in
the following table. The measuring terminals B19-B20 should be shorted when zero
sequence voltage alarm operates.
Setting value of zero
10 20 30 50
sequence voltage(V)
Zero sequence
1 10 50 100
voltage delay(s)
Zero sequence
voltage operation value(V)
Zero sequence
voltage operation time(s)

6.5 Check of overload protection


The maximum current of phase is taken as overload protection current to check,
which can be set as trip or alarm. To wire as Figure 6-4, switch on overload alarm.

MLPR-610Hb

Ia(Ib、Ic) D1(3,5) A01

Power supply

Ia’(Ib’、Ic’) D2(4,6) A02

Figure 6-4
See the following table and set. Measure operation current value and keep a record in
the following table. The measuring terminals B19-B20 should be shorted when overload
alarm operates.
Setting value of overload(A) 5 10 15 20
Overload delay(s) 10 5 2 1
Overload operation value(A)
Overload operation time (s)

6.6 Check of under-frequency unloading protection(Under-frequency)

The frequency of under-frequency unloading protection is derived from the measuring

frequency of voltage Uab. It has frequency slip block (Which can be On/Off) and under

current block against load feedback. To prevent fast voltage drop from wrong operation of

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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frequency protection, under frequency unloading protection provides undervoltage block.

To wire as Figure 6-5, switch on under-frequency unloading protection. If slip frequency is

needed, switch on slip block. Slip block should be switched off so as not to affect

operation accuracy when frequency operation value or operation delay is measured.

MLPR-610Hb

Ia D1
A01
Ia’ D2
Power supply
Ua(Ub) D15(17)
A02
Ua’(Ub’) D16(18)

Figure 6-5
See the following table and set. Measure operation value and keep a record in the
following table. The measuring terminals B17-B18、B25-B26、B27-B28 should be shorted
when under-frequency unloading protection operates.
Setting value of under-frequency(Hz) 49.5 49 48.5 48
Setting value of under current(A) 0.5 0.5 1 1
Setting value of under voltage(V) 10 20 30 60
Setting value of slip block(Hz/s) 3 4 5 7
Setting value of under-frequency
0.5 1 2 3
operation delay(s)
Under-frequency operation value(Hz)
Under-frequency operation time(s)
Slip block value(Hz/s)

6.7 Check of auto reclosing and later instantaneous trip


To wire as Figure 6-6 and check according to the following method.

MLPR-610Hb

Ia D1 A01

Ia’ D2 Power supply

B01 A02
DL
B02

Figure 6-6

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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Check of protection starting method: Protection starting reclosing method is


provided, which reclosing delay is set as 2.00s.To switch on overcurrent
post-acceleration, which post-acceleration delay is set as 0.00s.To connect terminals
B01-B02, the charging sign will come up after 15s. Add fault current to make
instantaneous or overcurrent protection operate. Remove the fault current, the reclosing
will operate after 2s. Add fault current again, the overcurrent post-acceleration protection
operates immediately.
Check of non-corresponding starting method: When circuit breaker trips, not manual
trip or remote control trip, the reclosing will be started. To switch on non-corresponding
starting reclosing, and connect terminals B01-B02, the charging sign will come up after
15s. To open terminals B01-B02 (analog breaker trip), reclosing will operate after 2s.
Reclosing has no-voltage check and synchronization check function. To switch on
no-voltage check, the reclosing will be blocked when voltage UL is greater than setting
value of no-voltage check. To switch on synchronization check and select
synchronization voltage in parameter menu, the reclosing will be blocked when the
skewing between voltage UL and synchronization voltage is greater than
synchronization check angle. Both of the voltage at two ends should be greater than
80% of rated voltage (line voltage: 100V , phase voltage: 100/ 3 V).

6.8 Check of PT failure function


Add balanced 3-phase voltage (57.7V), device should report PT failure when any one
or two phases are removed. Add protection current but no voltage, which is greater than
no-current setting value, device should report PT failure (used for YY connection).
Measuring terminals B19-B20 should be shorted.

6.9 Check of undervoltage protection function


To wire as Figure 6-7. Input the voltage of phase A,B,C, switch on undervoltage
protection and close the breaker. See the following table and set. To measure operation
voltage value and keep a record in the following table. The measuring terminals
B17-B18、B25-B26、B27-B28 should be shorted when undervoltage protection operates.
Undervoltage protection will be blocked when PT is failure and PT failure lock
undervoltage is switched on.

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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MLPR-610Hb

Ua D15
A01
Ub D17
Power supply
Uc D19
A02
Ua’(Ub’、Uc’) D16 (18,20)

Figure 6-7

Setting value of
30 50 70 90
undervoltage(V)
Operation value

6.10 Check of bus charging protection


To wire as Figure 6-8, port 1 and 2 are current input of phase A, port 3 and 4 are
current input of phase B, port 5 and 6 are current input of phase C. Switch on bus charging
protection. Terminal A19 is connected with –WC, +WC and terminal A15 are shorted
immediately, using analog manual closing. Bus charging protection should operate when
input fault current in 3s. And bus charging protection should not operate when input fault
current after 3s. See the following table and set. Measure operation current value and
keep a record in the following table. The measuring terminals B17 -B18、B25-B26、
B27-B28 should be shorted when bus charging protection operates.
MLPR-610Hb

Ia(Ib、Ic) D1(3,5) A01

Ia’(Ib’、Ic’) D2(4,6) Power supply

-WC A19 A02

+WC A20

Figure 6-8

Setting value of
bus charging current 1In 2In 5In 10In
(A)
Operation value

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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6.11 Check of synchronization closing function(Sync. Closing)


To wire as Figure 6-9, switch on manual closing synchronization function. In the
parameter menu, synchronization voltage is set as Uab, setting value of synchronization
angle is set as 20°, setting value of synchronization frequency difference is set as 1Hz,
setting value of synchronization voltage difference is set as 5V, setting value of
synchronization no-voltage closing is set as 70V, synchronization time is set as 60s.
Add 100V/50Hz AC voltage to UAB, add a voltage with less than 70V, and 50Hz of
frequency to UL. Connect B01-B13 and then open, simulate manual synchronous closure.
The device checks out no-voltage closure, after the terminals B29-B30 closed for 600ms,
it will return, and the closure pulse is provided. Increase the voltage of UL to 98V and
adjust the frequency as 49.5Hz, the device will capture synchronization in 60s. The
terminals B29-B30 will return after closure of 600ms when voltage difference, frequency
difference, phase angle difference are content with the setting value.

The remote closure synchronous function is switched on, under the background

monitoring system and after sending closure command, the device will capture

synchronously as manual closure checking synchronization. If it captures successfully in

the time of synchronization, the terminals B23-B24 are closed for 600ms and it will send

closure pulse.
MLPR-610Hb
Ua
D15
Ub D17 A01
Uc D19
Ua’(Ub’、Uc’) D16(18,20) Power supply

UL D23 A02
UL’ D24

Figure 6-9

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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7.1 Terminal diagram of the device

POWER I/O CPU AC

Net1
B01
D01 Ia Ia' D02
B02
B03 D03 Ib Ib' D04
B04

Net2
B05
ON
D05 Ic Ic' D06
B06
B07 Input 6 D07 I0 I0' D08
COM1
OFF B08
B09
Input 7

COM2 D09 IA IA' D10

B10 Input 9
Run
B11 Input 10 D11 IB IB' D12

B12 Input 11

Debug
D13 IC IC' D14
A01 B13 Chk.Sync.Manu.

A02 B14 (+24V)


D15 Ua Ua' D16
A03 B15
A04 B16
D17 Ub Ub' D18
A05 B17
A06 B18 C01
D19 Uc Uc' D20
C02
A07 B19 C03
D21 U0 U0' D22
A08 B20 C04
A09 B21 C05
D23 UL UL' D24
A10 B22 C06
A11 B23 C07 D25 DCSIn1+
A12 B24 C08 D26 DCSIn1-
A13 B25 C09 D27 DCSIn2+

A14 B26 C10 D28 DCSIn2-

A15 B27 C11 注:


1.Ia,Ib,Ic are protective
A16 B28 C12 currents.
2.I0 is zero-sequence current.
A17 B29 C13 3.IA,IB,IC are measuring
currents.

A18 B30 C14 4.Ua,Ub,Uc are bus voltages.


5.U0 is zero-sequence voltage.

A19 -WC B31 C15 6.UL is line voltage.


7.DCSIn is 2-way 4~20mA DC
input.
A20 +WC B32 C16 8.Net1,Net2 are ethernet
interfaces, COM1,
A21 B33 C17 COM2 are 485 interfaces.
9.If +24V is the standard
A22 B34 C18 configuration or not on IO
board, it is used as input
A23 B35 C19 power supply only when using
internal 24V.
A24 B36 C20

Figure 7-11 Terminal diagram of MLPR-610Hb

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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7.2 Typical wiring diagram of the device

Circuit
breaker

a a b b c c a a b b c c A A B B C C

Bus voltage Zero-sequence Zero-sequence


voltage Protective current current Measuring current Line voltage
AC plug-in unit

MLPR-610Hb microcomputer protection and DCSIn1+

AC plug-in
monitoring device DCSIn1-
DCSIn2+
DCSIn2-

Net1
Device power+
Net2 Device power-
Shielded ground
Debugging
port Shielded ground

Power off
CPU plug-in unit

Power plug-in unit

COM A Operating
circuit
COM A failure
COM B Trip
I/O plug-in unit position
COM B
Shielded ground Closed position

COM A
Reclose Output
Chk.Sync.Manu.

Output 9 normally
Chk.Sync.Manu.

Reclose Output

Output 10 common
PROT Output 1
PROT Output 1
PROT Output 2
PROT Output 2

Output 9 common

normally closed

Closed position
Alarm signal
Alarm signal

COM A
normally open
normally open

monitoring
Output 5
Output 5

Trip coil
Output 10

Output 10

COM B
9

Trip position
closed
Output

COM B monitoting
Positive active pulse
t

Pulse 1( ) Closing coil


Positive reactive
pulse Pulse 2( 2) -WC WC
Negative active pulse
Remote control
Pulse 3( )
Negative reactive common terminal
pulse Remote control
Pulse 4( 4)
closing
IChk.Sync.Manu.

Pulse common+24 V Manual closing


Device Failure

Device Failure

Pulse common+24 V iniput


GEarth Switch

Trip Signal
Input common

Trolley test
Trolley run

Trip Signal

DCSOut1+
Input 11
Input 10

Device panel+WC
terminal-

(+24V)
LARC Lock

Input 9
Input 6
Input 7
Breaker

Spring

signal

signal

DCSOut1- Remote control trip

DCSOut2+ Manual trip input

DCSOut2- +WC WC
WC
WC

Note:
Figure 7-12 Typical wiring diagram of MLPR-610Hb
1.As shown in the figure,the ZK(remote/local changeover switch) and KK(manual operating switch) are installed on
the switchboard panel.When remote/local changeover switch and manual operating switch of device panel are
used,terminal A21 is connected to +KM.
2.As shown in the figure,PT secondary is star connection,when V-V wiring is present, terminals D 15,D20 are connected
to phase A of PT secondary,terminals D16,D17 to phase B of PT secondary,terminals D18,D19 to phase C of PT
secondary.

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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Part 8 Operating circuit of MXPR-600Hb series device

8.1 Use of external changeover and operating switches


Traditional operating circuits are started by current, while a voltage maintaining circuit
realizes electric trip prevention. An anti-trip relay will be selected depending on the current
of the trip/closing circuit of the circuit breaker. However, this has poor generality and can
hardly be realized for circuit breakers with low trip and closing currents (such a s 10KV
circuit breakers from AEG Company in Germany, whose trip and closing currents are not
greater than 0.2A). To simplify wiring and design finalization, and to improve the generality
of the product, we offer a new operating circuit shown below.

Small bus

Fuse

1LP TBJ1 DL HQ Closing output


Tn2 A16
Jn
Tn1 Reclosing

Closing circuit
TBJ2
ZK KK TBJ
2 4 5 8 A15 A19 Manual and
anti-trip

A24
Remote
YHJ controlled
switch-on

ZK
1 3 A22
Remote
control
opening
YTJ
A23

Trip circuit
DL
ZK KK TQ Manual and
6 8 6 7 A17 A18 trip output

Tn1
Protection
2LP
Jn
Tn2
HWJ On position
A13
A20 DL
TWJ
A14 Off position
HWJ Closed position
A11 A12 output
TWJ
A09 A10 Trip position
output
HWJ TWJ
A07 A08 Operation circuit
disconnected

Schematic diagram of operating circuit 1

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User’s manual for MLPR-610Hb microcomputer protection and monitoring device for line
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In the diagram, KK is a traditional operating switch, used for manual trip/closing


operations, ZK is a changeover switch, used for changeover of local and remote control.
When ZK is at the ―Remote‖ position, the power of the remote control circuit will be
switched on, i.e., Terminal A22 of the device is connected to +KM, and the power of the
manual operating circuit is cut off, disabling manual closing and manual trip. On the
contrary, when ZK is at the ―Local‖ position, the power of the manual operating circuit is
switched on and that of the remote control circuit is cut off.
Note: The dotted line outlines the internal circuit of the protection device. All our
devices marked with ―anti-trip circuit‖ are designed on this operating circuit.
Terminals Tn1, Tn2 corresponding to the protection relay Jn are determined by the
corresponding protection output control word. Jn can be any one or more of Protection
outputs 1-8.
Whether local or remote control, the precondition to jump is Terminal A15 of the device is
always connected to +KM. After manual or remote controlled closing, if a short-circuit fault
occurs, the protection will operate to trip the circuit breaker. Though Terminal A15 of the
device is connected to +KM, the closing circuit is disconnected by TBJ1 and will not be closed
again. In this way, circuit breaker jump is effectively prevented.

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8.2 Use of trip and closing buttons on the panel

Small bus

Fuse

1LP TBJ1 DL HQ Closing output


Tn2 A16
Jn

Closing circuit
Tn1 Reclosing
TBJ2
ZK KK1 TBJ Manual and
2 4 5 8 A15 A19
anti-trip

A24
YHJ Remote
controlled
switch-on
ZK
A21 1 3 A22

Remote
control
YTJ opening
A23 DL

Trip circuit
ZK KK2 TQ
Manual and
6 8 6 7 A17 A18 trip output

Tn1
2LP
Jn Protection

Tn2
HWJ On position
A13
A20 DL
TWJ
A14 Off position
HWJ
A11 A12 Closed position
output
TWJ
A09 A10 Trip position
output
HWJ TWJ
A07 A08 Operation circuit
disconnected

Schematic diagram of operating circuit 2

In the diagram, KK1, KK2 and ZK are on the panel, in which KK1 and KK2 are manual
closing and manual trip buttons (the manual closing and manual trip contacts are already
connected to manual close in and manual trip in internally), ZK is a changeover switch for
switching between the local/remote positions, completely replacing the changeover and
operating switches on the board/cabinet panel.
Note: The dotted line outlines the internal circuit of the prote ction device. When a
control button on the panel is used, Terminal +KM A21 on the panel must be connected to
+KM.

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