4956-E P-64
SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES
3. Diagnosis Message List
3-1. Diagnosis Message List (All the Machining Centers)
15101 Operation door INTERLOCK ON
15107 Spindle orientation is not com-
pleted
15303 X-axis servo is not OK
15304 Y-axis servo is not OK
15305 Z-axis servo is not OK
15307 A-axis servo is not OK
15308 B-axis servo is not OK
15309 C-axis servo is not OK
15311 A-axis CLAMP LS is not OFF
15312 A-axis UNCLAMP LS is not ON
15315 B-axis CLAMP LS is not OFF
15316 B-axis UNCLAMP LS is not ON
15319 C-axis CLAMP LS is not OFF
15320 C-axis UNCLAMP LS is not ON
15326 ATC sequence is in axis move
inhibit
15327 APC sequence is in axis move
inhibit
15330 Touch sensor ADVANCE LS is not This message is displayed until the advance end confirmation
ON
The CNC system does not operate while the Eeoemr3v5008
operator door
close confirmation LS is not ON. If this interlock function is acti-
vated, the above message appears.
For the automatic tool change cycle, an interlock is provided to
disable the tool change arm operations (rotation, insert, or
extract) unless the spindle is orient-stopped. This message is
displayed if the spindle is not orient-stopped.
This message is displayed when the X-axis servo drive unit ON
signal is not turned on.
This message is displayed when the Y-axis servo drive unit ON
signal is not turned on.
This message is displayed when the Z-axis servo drive unit ON
signal is not turned on.
This message is displayed when the A-axis servo drive unit ON
signal is not turned on.
This message is displayed when the B-axis servo drive unit ON
signal is not turned on.
This message is displayed when the C-axis servo drive unit ON
signal is not turned on.
This message is displayed when the A-axis clamp LS is not
turned off when the A-axis rotation command is given.
This message is displayed when the A-axis unclamp LS is not
turned on when the A-axis rotation command is given.
This message is displayed when the B-axis clamp LS is not
turned off when the B-axis rotation command is given.
This message is displayed when the B-axis unclamp LS is not
turned on when the B-axis rotation command is given.
This message is displayed when the C-axis clamp LS is not
turned off when the C-axis rotation command is given.
This message is displayed when the C-axis unclamp LS is not
turned on when the C-axis rotation command is given.
An interlock is provided to disable axis movements while the
tool change arm is not in the standby position.
Since axis movements are disabled in this case, advance or
return the ATC operation sequence number using the keys on
the operation panel to enable axis movements.
In the sequences from pallet door open to pallet door close, Z
and B axes movements are disabled except the sequences in
which the pallet on the table should move.
LS is turned on when the touch sensor advance command
(M144) is given.

SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES
15331 Touch sensor RETRACT LS is not
ON
15401 Spindle tool CLAMP LS is not ON
15402 Spindle tool UNCLAMP LS is not
OFF
15403 Spindle tool UNCLAMP LS is not
OFF (out side cylinder).
15404 Inside cylinder retract LS is not ON The spindle rotation command is invalid unless the spindle tool
(Spindle tool clamp).
15405 Spindle tool EXIST LS is not ON
15410 Air blow through-spindle is working. The spindle rotation command is invalid if the spindle air blow
15413 Spindle drive unit is not READY
15416 Axis change: Tool change arm axis The tool change arm cannot rotate while the tool change arm
efficiency LS is not ON
4956-E P-65
This message is displayed until the retract end confirmation LS
is turned on when the touch sensor retract command (M145) is
given.
An interlock is provided to preclude axis movements unless the
touch sensor retract confirmation LS is turned ON. This mes-
sage is displayed unless an axis move command is designated
while the touch sensor retract confirmation LS is turned on.
The spindle rotation command is invalid while the spindle tool
(inside cylinder) clamp confirmation LS is not ON. 1f this inter-
lock function is activated, the above message appears.
When the spindle tool is clamped by pressing the TOOL
CHANGE CYCLE, TOOL UNCLAMP, and then TOOL CLAMP
buttons on the manual tool change panel, the spindle tool
(inside cylinder) clamp confirmation LS must come ON. If not,
this message appears.
For the ATC used with the high-speed spindle, the tool change
arm may stop, disabling further ATC operation, unless the spin-
dle tool clamp LS is ON. This message is displayed under such
conditions.
The spindle rotation command is invalid while the spindle tool
(inside cylinder) unclamp confirmation LS is not OFF. If this
interlock function is activated, the above message appears.
When the spindle tool is clamped by pressing the TOOL
CHANGE CYCLE, TOOL UNCLAMP, and then TOOL CLAMP
buttons on the manual tool change panel, the spindle tool
(inside cylinder) unclamp confirmation LS must go OFF. lf not,
this message appears.
The spindle rotation command is invalid unless the spindle tool
(outside cylinder) unclamp confirmation LS is OFF. If this inter-
lock function is activated, the above message appears.
retract end confirmation LS is ON. If this interlock function is
activated, the above message appears.
If the spindle is rotated although the pull-stud bolt of the spindle
tool is not held securely, it generates very dangerous situation.
Spindle tool pull-stud bolt clamp state is checked so that the
spindle rotation is disabled unless the pull-stud bolt is clamped
securely. If this interlock function is activated, the above mes-
sage appears.
is being supplied. If this interlock function is activated, the
above message appears.
This message is displayed unless the spindle ready completion
signal from the spindle drive unit is ON when the spindle rota-
tion command is given.
axis efficiency LS is not ON. If this interlock function is acti-
vated the above message appears.
This message also appears when the tool change arm axis effi-
ciency SOL is ON but the tool change arm axis efficiency LS is
not ON during axis change.
 4956-E P-66
SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES

15417 Spindle has not stopped
15418 ATC sequence is in spindle rotation An interlock is provided so that the spindle will not start unless
inhibit
15422 Tool change is in cycle.
15429 Spindle tool CLAMP LS is not OFF When the spindle tool is unclamped by pressing the TOOL
15430 Spindle tool UNCLAMP LS is not
ON
15501 Coolant motor is not ON
15502 Thru-the-tool coolant motor is not
ON
15504 External M command answer back This message is displayed until the external M completion sig-
is not ON
15505 External M command answer back The system assumes that the external M signal (M181 - M199)
is not OFF
15603 Spindle tool UNCLAMP LS is not
ON (outside cylinder)
This message is displayed when the spindle speed is not
below 5 min-1 or the spindle zero speed signal in the spindle
drive unit is not turned on. For the automatic tool change cycle,
an interlock is provided to disable the tool change arm opera-
tions (tool change arm rotation and tool change arm advance/
retraction) unless the spindle is at a still. This message is dis-
played to inform that tool change arm movement is required
under the interlocked state.
the tool change arm is at the retract position.
The spindle rotation command is invalid if it is specified during
manual tool change cycle. If this interlock function is activated,
the above message appears.
CHANGE CYCLE and then TOOL UNCLAMP buttons on the
manual tool change panel, the spindle tool (inside cylinder)
clamp confirmation LS must go OFF. If not, this message
appears.
When the spindle tool is unclamped by pressing the TOOL
CHANGE CYCLE and then TOOL UNCLAMP buttons on the
manual tool change panel, the spindle tool (inside cylinder)
unclamp confirmation LS must come ON. If not, this message
appears.
For the ATC used with the high-speed spindle, the tool change
arm may stop, disabling further ATC operation, unless the spin-
dle tool unclamp LS is ON. This message is displayed under
such conditions.
This message is displayed when the coolant motor ON signal
is not on although the coolant motor is rotating.
This message is displayed when the thru-the-tool coolant
motor ON signal is not on although the thru-the-tool coolant
motor is rotating.
nal is turned on when an external M signal (M181 - M199) is
given.
is completed at the time the answer back signal is turned off
after it has been turned on once. Therefore, this message is
displayed while the answer back signal stays on.
When the spindle tool is unclamped by pressing the TOOL
CHANGE CYCLE and then TOOL UNCLAMP buttons on the
manual tool change panel, the spindle tool (outside cylinder)
unclamp confirmation LS must come ON. If not, this message
appears.
If the outside cylinder unclamp confirmation LS is not ON dur-
ing execution of the tool change arm rotation sequence, the
arm stops with this message displayed.
Or, the ATC operation sequence number might not advance to
the next unless the spindle tool (outside cylinder) clamp confir-
mation LS is ON. This message is displayed under such condi-
tions.

SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES
15607 Spindle tool UNCLAMP LS is not
OFF (outside cylinder)
15609 Ready station spindle LS is not ON The ATC operation sequence number might not advance to the
next unless the magazine pot spindle side confirmation LS is
ON. This message is displayed under such conditions.
15610 Ready station spindle LS is not
OFF
15611 Ready station magazine LS is not
ON
15613 Manual tool change is in cycle
15616 Inside cylinder retract LS is not ON The spindle rotation command is invalid while the inside cylin-
(Spindle tool clamp)
15903 Axis change: Magazine axis effi-
ciency LS is not ON
15907 Magazine is in door interlock
15908 ATC sequence is in magazine
index inhibit
4956-E P-67
The spindle rotation command is invalid while the spindle tool
(outside cylinder) unclamp confirmation LS is not OFF. If this
interlock function is activated, the above message appears.
When the spindle tool is cramped by pressing the TOOL
CHANGE CYCLE, TOOL UNCLAMP, and then TOOL CLAMP
buttons on the manual tool change panel, the spindle tool (out-
side cylinder) unclamp confirmation LS must go OFF. If not,
this message appears.
When the magazine rotation command is specified, the maga-
zine pot spindle side LS must be OFF. Otherwise, the maga-
zine does not rotate and this message appears.
When the magazine rotation command is specified, the maga-
zine pot magazine side LS must be ON. Otherwise, the maga-
zine does not rotate and this message appears.
The ATC operation sequence number might not advance to the
next unless the magazine pot magazine side confirmation LS is
ON. This message is displayed under such conditions.
When the TOOL CHANGE CYCLE button is pressed on the
manual tool change panel, this message appears. While this
message is displayed, the ATC cycle does not proceed.
der retract confirmation LS is not ON. If this interlock function is
activated, the above message appears.
When the spindle tool is clamped by pressing the TOOL
CHANGE CYCLE, TOOL UNCLAMP, and then TOOL CLAMP
buttons on the manual tool change panel, the inside cylinder
retract confirmation LS must come ON. If not, this message
appears.
Or, the ATC operation sequence number might not advance to
the next unless the inside cylinder retract confirmation LS is
ON. This message is displayed under such conditions.
The magazine rotation command is invalid while the magazine
axis efficiency LS is not ON. If this interlock function is acti-
vated the above message appears.
This message also appears when the magazine axis efficiency
SOL is ON but the magazine axis efficiency LS is not ON dur-
ing axis change.
If magazine rotation is attempted while the magazine manual
door close confirmation LS is not ON, the magazine door inter-
lock is activated, disabling magazine rotation.
Or, if the door close confirmation LS goes OFF during maga-
zine rotation, the magazine door interlock is activated, causing
the magazine to stop. In either case, this message appears.
To cancel this interlock function, turn ON the magazine manual
door close confirmation LS and press the magazine restart but-
ton.
Magazine rotation is disabled in the state the rotation of the
magazine constitutes hazardous situation. This message is
displayed under such conditions.
 4956-E P-68
SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES

3-2. Diagnosis Message List (MD-H, MA-H)

ATC Diagnosis Messages (MD-H, MA-H) Eeoemr3v5009

15704 Spindle tool outer cylinder
UNCLAMP LS is not ON.
15707 Inside cylinder retract LS is not ON This message is displayed unless the spindle tool (inside cylin-
(Spindle tool clamp).
15708 Magazine manual interruption is
not OFF
15710 Switching over to MA axis is not
completed
15711 Switching over to TS axis is not
completed
15712 Spindle orientation is not com-
pleted
15713 Spindle has not stopped
The ATC operation sequence number might not advance to the
next unless the spindle tool (outer cylinder) unclamp confirma-
tion switch is ON when the active ATC operation sequence
number is in the range indicated below. This message is dis-
played under such conditions.
ATC operation sequence No.:
9, 15
17 (Multi-magazine)
14 (Matrix magazine)
der) retract end confirmation switch is ON when the active ATC
operation sequence number is in the range indicated below.
ATC operation sequence No.: 1, 6 to 8, 10, 16 and 18
The ATC operation sequence number might not advance to the
next if the magazine manual interruption switch is ON. This
message is displayed under such conditions.
ATC operation sequence No.: 1 and 6
The ATC operation sequence number might not advance to the
next unless the axis change to the magazine axis has com-
pleted. This message is displayed under such conditions.
ATC operation sequence No.: 2, 3, l2 and 13
The ATC operation sequence number might not advance to the
next unless the axis change to the tool change arm axis has
completed. This message is displayed under such conditions.
ATC operation sequence No.: 1 to 17,. 19 and 20
Interlock is taken so that tool change arm rotation or tool inser-
tion/extraction operation by the tool change arm is disabled
unless the spindle is indexed to the predetermined position.
This message is displayed to indicate that tool change arm
operation (rotation, tool insertion/extraction) is disabled due to
this interlock.
That is, the ATC does not operate unless the spindle is
indexed to the predetermined position when the active ATC
operation sequence number is in the range indicated below.
ATC operation sequence No.:
7 to 17, 20
15, 16 (Multi-magazine)
12, 13 (Matrix magazine)
This message is displayed unless the spindle speed is lower
than about 5 min-1 or unless the spindle zero-speed signal in
the spindle drive unit is ON. Interlock is taken so that the tool
change arm rotation or tool insertion/extraction operation by
the tool change arm is disabled unless the spindle is stopped.
This message is displayed to indicate that tool change arm
operation (rotation, tool insertion/extraction) is disabled due to
this interlock.
ATC operation sequence No.:
7 to l7, 20
15, 16 (Multi-magazine)
12, 13 (Matrix magazine)

SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES
ATC Diagnosis Messages (MD-H, MA-H)
15714 Magazine index is not completed
15715 Magazine pot is safety tool
15716 HP 1 is not completed
15720 Exchange arm 180 degree POS. is This message is displayed unless tool change arm rotation has
not completed.
15727 Spindle tool UNEXIST LS is not
OFF.
15733 READY STATION Spindle LS is not This message is displayed unless the ready station rotation to
ON.
15734 READY STATION Magazine LS is
not ON.
15736 Tool change arm is not on
STANDBY POSITION.
4956-E P-69
The ATC operation might not advance to the next sequence
unless the magazine pot is indexed in position. This message
is displayed under such conditions.
ATC operation sequence No.:
4, 6 and 13
2, 25 and 33 (Multi-magazine)
If the pot for which a dummy tool is assigned is indexed to the
tool change position, this message is displayed.
ATC operation sequence No.:
3 to 4, 6 and 13
15 (Matrix magazine)
The ATC operation sequence might not advance to the next
unless any of the axes is located at the tool change position.
This message is displayed under such conditions.
ATC operation sequence No.:
8, 9 and 15
17 (Multi-magazine)
14 (Matrix magazine)
been completed when the active ATC operation sequence
number is in the range indicated below.
ATC operation sequence No.: 10 and 16
The spindle cannot be rotated unless the "no spindle tool" con-
firmation LS is OFF if the spindle rotation command is specified
in the state the active tool number is set. If this interlock func-
tion is activated, this message is displayed.
If the automatic tool change command is specified in the state
the active tool number is set, the ATC operation sequence may
not advance to the next sequence unless the "no spindle tool"
confirmation LS is OFF when the active ATC operation
sequence number is in the range indicated below. This mes-
sage is displayed under such state.
ATC operation sequence No.: 6, 10 and 16
the spindle side confirmation switch is ON when the active ATC
operation sequence number is in the range indicated below.
ATC operation sequence No.:
5, 15 and 19 11 to 16 (Matrix magazine)
This message is displayed unless the ready station rotation to
the magazine side confirmation switch is ON when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.:
1, 11 and 18
1 to 10 and 17 to 25 (Matrix magazine)
This message is displayed unless the tool change arm is at the
retract position when the active ATC operation sequence num-
ber is in the range indicated below.
ATC operation sequence No.:
1 to 17, 19 and 20
1 to 38 (Multi-magazine)
1 to 25 (Matrix magazine)
 4956-E P-70
SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES

ATC Diagnosis Messages (MD-H, MA-H)

15750 Magazine manual interruption is This message is displayed unless the "MANUAL INT" (maga-
not OFF. zine manual interrupt) switch is in the "O"(OFF) position or
unless the tool calling/storing operation has been completed
when the active ATC operation sequence number is in the
range indicated below.
ATC operation sequence No.:
1 and 15 (Multi-magazine)
1 to 25 (Matrix magazine)
15765 Magazine tool UNEXIST LS is not This message is displayed unless the ON/OFF status of the
OFF. "magazine tool existence check" switch and the status of mag-
azine tool number setting agree with each other when the
active ATC operation sequence number is in the range indi-
cated below.
ATC operation sequence No.: 6. 10, 15 and 16
15789 Spindle tool UNEXIST LS differ This message is displayed unless the ON/OFF status of the
ACT TOOL No. in condition. "no spindle tool check" switch and the status of active tool
number setting agree with each other.
ATC operation sequence No.:
15 (Multi-magazine)
12 (Matrix magazine)
15790 Outside cylinder clamp LS is not This message is displayed unless the spindle tool (outside cyl-
ON. inder) unclamp confirmation switch is ON when the active ATC
operation sequence number is in the range indicated below.
ATC operation sequence No.:
1, 6 to 8 and 17
1 to 16 and 19 to 38 (Multi-magazine)
1 to 13 and 16 to 25 (Matrix magazine)
15791 Readystation spindle side LS is not This message is displayed unless the ready station rotation to
OFF. the spindle side confirmation switch is OFF when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.:
10 to 13 and 20 to 24 (Multi-magazine)
15792 Readystation MG side LS is not This message is displayed unless the ready station rotation to
OFF. the magazine side confirmation switch is OFF when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.:
1 to 8, 14to 19 and 25 to 38 (Multi-magazine)
15796 Ready station spindle side LS is not This message is displayed unless the ready station rotation to
ON. the spindle side confirmation switch is ON when the active ATC
operation sequence number is in the range indicated below.
ATC operation sequence No.:
1 to 8, 14to 19 and 25 to 38 (Multi-magazine)
15797 Ready station magazine side LS is This message is displayed unless the ready station rotation to
not ON. the magazine side confirmation switch is ON when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.:
10 to 13 and 20 to 24 (Multi-magazine)
 4956-E P-71
SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES

ATC Diagnosis Messages (MD-H, MA-H)

16001 Subarm hook out MG side LS is not This message is displayed unless the pot tool loading/unload-
ON.
16002 Subarm hook out MG side LS is not This message is displayed unless the pot tool loading/unload-
OFF.
16003 Subarm hook out RS side LS is not This message is displayed unless the pot tool loading/unload-
ON.
16004 Subarm hook out RS side LS is not This message is displayed unless the pot tool loading/unload-
OFF.
16005 Subarm hook in MG side/slide MG
side LS is not ON.
16006 Subarm hook in MG side/slide MG
side LS is not OFF
16007 Subarm rotate RS side/hook in RS
side LS is not ON
16008 Subarm rotate RS side/hook in RS
side LS is not OFF
16009 Subarm rotate MG side/slide RS
side LS is not ON
ing hook extend confirmation switch is ON when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.:
3, 4, 23 and 24 (Matrix magazine)
ing hook extend confirmation switch is OFF when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.:
1, 5, 16 and 25 (Matrix magazine)
ing hook extend confirmation switch is ON when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.:
10, 11, 16 and 17 (Matrix magazine)
ing hook extend confirmation switch is OFF when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.: l and 18 (Matrix magazine)
This message is displayed unless the pot tool loading/unload-
ing hook retract confirmation switch is ON when the active ATC
operation sequence number is in the range indicated below.
ATC operation sequence No.:
1, 2, 5, 22 and 25 (Matrix magazine)
This message is displayed unless the pot tool loading/unload-
ing hook retract confirmation switch is OFF when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.:
3, 6, 16 and 23 (Matrix magazine)
This message is displayed unless the pot tool loading/unload-
ing hook retract confirmation switch is ON when the active ATC
operation sequence number is in the range indicated below.
ATC operation sequence No.:
8, 9, 18 and 19 (Matrix magazine)
This message -is displayed unless the pot tool loading/unload-
ing hook retract confirmation switch is OFF when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.:
1 , 10, 16 and 20 (Matrix magazine)
This message is displayed unless the sub-arm rotation to the
ready station side confirmation switch is ON when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.:
6, 7, 20 and 21 (Matrix magazine)

SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES
ATC Diagnosis Messages (MD-H, MA-H)
16010 Subarm rotate MG side/slide RS
side LS is not OFF
16011 Subarm is not on tool delivering
position
16013 MG axis positioning is not com-
pleted
16014 Tool pot exist LS is not ON
16015 MG tool exist LS differ next or
return tool No. in condition
16016 Sub arm right (up) side LS is not
OFF
16017 Sub arm left (down) side LS is not
OFF
16018 Sub arm clamp LS is not ON
16019 Sub arm right (up) side LS is not
ON
16020 Sub arm left (down) side LS is not
ON
4956-E P-72
This message is displayed unless the sub-arm rotation to the
ready station side confirmation switch is OFF when the active
ATC operation sequence number is in the range indicated
below.
ATC operation sequence No.:
1, 8, 16 and 22 (Matrix magazine)
This message is displayed unless the sub arm is not in the
ready for operation status when the active ATC operation
sequence number is in the range indicated below.
ATC operation sequence No.: 16 (Matrix magazine)
This message is displayed if the horizontal axis (MA axis) or
the vertical axis (MB axis) is moving when the active ATC oper-
ation sequence number is in the range indicated below.
ATC operation sequence No.: 2 to 25 (Matrix magazine)
This message is displayed if the "pot tool existence check"
switch is turned OFF when the active ATC operation sequence
number is in the range indicated below.
ATC operation sequence No.: 11 to 16 (Matrix magazine)
This message is displayed unless the ON/OFF status of the
"magazine tool existence check" switch and the status of next
or return tool number setting agree with each other when the
active ATC operation sequence number is in the range indi-
cated below.
ATC operation sequence No.: 11 and 15 (Matrix magazine)
This message is displayed unless the sub arm at the right side
position confirmation switch is OFF when the active ATC oper-
ation sequence number is in the range indicated below.
ATC operation sequence No.: 3to5, 10 to 12, 21 to 23 and 28
to 30 (Multi-magazine)
This message is displayed unless the sub arm at the left side
position confirmation switch is OFF when the active ATC oper-
ation sequence number is in the range indicated below.
ATC operation sequence No.:
l, 2, 6 to 9, 13 to 20, 25 to 27, 31 to 38 (Multi-magazine)
This message is displayed unless the sub arm clamp confirma-
tion switch is ON when the active ATC operation sequence
number is in the range indicated below.
ATC operation sequence No.: 4 to 11 and 22 to 29 (Multi-mag-
azine)
This message is displayed unless the sub arm at the right side
position confirmation switch is ON when the active ATC opera-
tion sequence number is in the range indicated below.
ATC operation sequence No.:
1, 2, 6 to 9, 13 to 20, 25 to 27,
31 to 38 (Multi-magazine)
This message is displayed unless the sub arm at the left side
position confirmation switch is OFF when the active ATC oper-
ation sequence number is in the range indicated below.
ATC operation sequence No.:
3 to 5, 10 to 12, 21 to 23 and
28 to 30 (Multi-magazine)

SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES
ATC Diagnosis Messages (MD-H, MA-H)
16021 Sub arm turn to ready station side
LS is not ON.
16022 Sub arm turn to magazine side LS
is not ON.
16023 Both next and actual tool No. is
zero.
16024 Magazine no tool LS is not ON.
16025 Magazine no tool LS is not OFF.
16030 APC is not start position.
4956-E P-73
This message is displayed unless the sub arm at the ready sta-
tion position confirmation switch is ON when the active ATC
operation sequence number is in the range indicated below.
ATC operation sequence No.:
7 to 26, 32, 33, 35 to 37 and 38 (Multi-magazine)
This message is displayed unless the sub arm at the magazine
position confirmation switch is ON when the active ATC opera-
tion sequence number is in the range indicated below.
ATC operation sequence No.:
1 to 6, 27 to 31 and 34 (Multi-magazine)
This message is displayed if neither the next tool nor the active
tool exists when the active ATC operation sequence number is
in the range indicated below.
ATC operation sequence No.: 1 (Multi-magazine)
This message is displayed unless the "no magazine tool
check" switch is ON when the active ATC operation sequence
number is in the range indicated below.
ATC operation sequence No.:
2, 25, 29 and 33 (Multi-magazine)
This message is displayed if the "no magazine tool check"
switch is ON when the active ATC operation sequence number
is in the range indicated below.
ATC operation sequence No.: 2, 29 and 33 (Multi-magazine)
This message is displayed unless the APC is at the cycle start
position.
ATC operation sequence No.: 13 and 14 (Matrix magazine)
 4956-E P-74
SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES

APC Diagnosis Messages (MA-H, MD-H)

15801 APC manual interruption is not OFF This message is displayed when the MANUAL INT. switch on
the manual APC operation panel is turned on while the pllet
change command is being executed.
This message is also displayed when any of the APC operation
switches on the machine operation panel is operated with the
MANUAL INT. switch turned on since the setting of the MAN-
UAL INT. switch is given top priority.
15802 Work setup is not completed This message is displayed when the work setup has not been
completed on the pallet to be exchanged when the pallet
change command is issued.
The work setup completion is assumed by pressing the SETUP
COMPLETION button.
APC operation sequence No.: 1 to 9 and 11 to 19
15817 APC is in cycle. This message is displayed if the APC is operating when the
pallet change command is given.
APC operation sequence No.: 1 and 11
15818 APC A POSITION is not completed The APC operation sequence number might not advance to
the next unless axis movements to the APC position A have
completed. This message is displayed under such conditions.
APC operation sequence No.: l and 15
15819 APC B POSITION is not completed The APC operation sequence number might not advance to
the next unless axis movements to the APC position B have
completed. This message is displayed under such conditions.
APC operation sequence No.: 5 and 11
15822 Pallet UNCLAMP LS is not OFF The APC operation sequence number might not advance to
the next unless the pallet unclamp confirmation LS is not OFF.
This message is displayed under such conditions.
APC operation sequence No.: 7, 10, 17 and 20
15823 Pallet UNCLAMP LS is not ON This message is displayed unless the pallet unclamp confirma-
tion LS is ON.
APC operation sequence No.: 3, 8, 13 and 18
15824 Pallet seated PS is not ON This message is displayed unless the pallet seated confirma-
tion PS is ON.
APC operation sequence No.: 7 and 17
15825 Pallet seated PS is not OFF The APC operation sequence number might not advance to
the next unless the pallet seated confirmation PS is not OFF.
This message is displayed under such conditions.
APC operation sequence No.: 3, 8, 13 and 18
15831 Pallet EXIST LS is not OFF. This message is displayed unless the pallet existence check
switch is OFF.
APC operation sequence No.: 4, 9, 14and 19
15832 Pallet EXIST LS is not ON. This message is displayed unless the pallet existence check
switch is ON.
APC operation sequence No.: 1, 6, 11 and 16
15833 HP 3 is not completed The APC operation sequence might not advance to the next
unless any of the axes is located at the APC position A. This
message is displayed under such conditions.
The pallet change position of individual axes is set by the
HOME POSITION 3 of system parameter.
APC operation sequence No.: 2 and 15

SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES
APC Diagnosis Messages (MA-H, MD-H)
15839 APC arm up LS is not ON
15840 APC arm down LS is not ON
15841 APC arm up LS is not OFF
15842 APC arm down LS is not OFF
15843 SETUP STATION: pallet EXIST LS The APC operation sequence number might not advance to
is not ON
15844 SETUP STATION: pallet EXIST LS The APC operation sequence number might not advance to
is not OFF
15845 Pallet change arm is not on
STANDBY POSTION.
15846 HP 4 is not completed
15857 READY ST. PIN ON LS is not ON.
15860 READY ST. PIN OFF LS is not
OFF.
4956-E P-75
The APC arm cannot rotate while the APC arm up confirmation
LS is not ON. If this interlock function is activated, the above
message appears.
Or, the APC operation sequence number might not advance to
the next unless the APC arm UP confirmation LS is ON. This
message is displayed under such conditions.
APC operation sequence No.: 4, 9, 14 and 9
The APC operation sequence number might not advance to
the next unless the APC arm DOWN confirmation LS is ON.
This message is displayed under such conditions.
APC operation sequence No.: 1, 6, 11 and 16
The APC operation sequence number might not advance to
the next unless the APC arm UP confirmation LS is OFF. This
message is displayed under such conditions.
APC operation sequence No.: 1, 6, 11 and 16
The APC operation sequence number might not advance to
the next unless the APC arm DOWN confirmation LS is OFF.
This message is displayed under such conditions.
APC operation sequence No.: 4, 9, 14 and 9
the next unless the "SETUP STATION: pallet EXIST" LS is ON.
This message is displayed under such conditions.
APC operation sequence No.: 1, 6, 11 and 16
the next unless the "SETUP STATION: pallet EXIST" LS is
OFF. This message is displayed under such conditions.
APC operation sequence No.: 4, 9, 14 and 9
This message is displayed unless the pallet change arm is at
the standby position when the pallet change command is
given.
APC operation sequence No.: 1 and 11
The APC operation sequence might not advance to the next
unless any of the axes is located at the APC position B. This
message is displayed under such conditions.
The pallet change position of individual axes is set by the
HOME POSITION 4 of system parameter.
APC operation sequence No.: 5 and 12
The APC operation sequence might not advance to the next
unless the buffer station pin insert confirmation switch is ON.
This message is displayed under such conditions.
APC operation sequence No.: 1 and 11
The APC operation sequence might not advance to the next
unless the buffer station pin extract confirmation switch is OFF.
This message is displayed under such conditions.
APC operation sequence No.: 1 and l1

SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES
3-3. Diagnosis Message List (MB-500H)
15303 X-axis servo is not OK.
15304 Y-axis servo is not OK.
15305 Z-axis servo is not OK.
15307 A-axis servo is not OK.
15308 B-axis servo is not OK.
15309 C-axis servo is not OK.
15326 ATC sequence is in axis move
inhibit.
15401 Spindle tool CLAMP LS is not ON.
15402 Spindle tool UNCLAMP LS is not
OFF.
15412 Tool change arm is not on
STANDBY POSITION.
15417 Spindle has not stopped.
15418 ATC sequence is in spindle rotation An interlock is provided so that the spindle will not start unless
inhibit.
15422 Tool change is in cycle.
15712 Spindle index is not completed.
15714 Magazine index is not completed.
15715 Magazine pot is safety tool.
15716 HP1 is not completed.
15732 The conditions in relation to ATC is The ATC operation might not advance to the next sequence
insufficient.
4956-E P-76
Eeoemr3v5016
This message is displayed when the X-axis servo drive unit ON
signal is not turned on.
This message is displayed when the Y-axis servo drive unit ON
signal is not turned on.
This message is displayed when the Z-axis servo drive unit ON
signal is not turned on.
This message is displayed when the A-axis servo drive unit ON
signal is not turned on.
This message is displayed when the B-axis servo drive unit ON
signal is not turned on.
This message is displayed when the C-axis servo drive unit ON
signal is not turned on.
An interlock is provided to disable axis movements while the
tool change arm is not in the standby position.
The spindle rotation command is invalid while the spindle tool
clamp confirmation LS is not ON. If the interlock function is acti-
vated, the above message appears.
The spindle rotation command is invalid while the spindle tool
unclamp confirmation LS is not OFF. If the interlock function is
activated, the above message appears.
The spindle rotation command is invalid while the tool change
arm retract confirmation LS is not ON. If the interlock function is
activated, the above message appears.
This message is displayed when the spindle speed is not
below 5 min-1 or the spindle zero speed signal in the spindle
drive unit is not turned on. For the automatic tool change cycle,
an interlock is provided to disable the tool change arm opera-
tions (tool change arm rotation and tool change arm advance/
retraction) unless the spindle is at a still. This message is dis-
played under such conditions.
the tool change arm is at the retract position.
The spindle rotation command is invalid if it is specified during
manual tool change cycle. If this interlock function is activated,
the above message appears.
The ATC operation might not advance to the next sequence
unless the spindle is indexed in position. This message is dis-
played under such conditions.
The ATC operation might not advance to the next sequence
unless the magazine pot is indexed in position. This message
is displayed under such conditions.
If the pot for which a dummy tool is assigned is indexed to the
tool change position, this message is displayed.
The ATC operation might not advance to the next sequence
unless positioning of the tool change standby position (HP1) is
completed. This message is displayed under such conditions.
unless the confirmation switch of magazine pot clamp is turned
on. This message is displayed under such conditions.

SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES
15736 Tool change arm is not on
STANDBY POSITION.
15780 ATC door OPEN LS is not ON.
15782 ATC door CLOSE LS is not ON.
15783 ATC door CLOSE LS is not OFF.
15789 Spindle tool UNEXIST LS differ
ACT TOOL No. in condition.
15801 APC manual interruption is not
OFF.
15802 Work preparation completion LS is
not ON.
15803 Pallet CLAMP LS is not ON.
15818 APC A POSITION is not com-
pleted.
15819 APC B POSITION is not com-
pleted.
15821 Pallet CLAMP LS is not OFF.
15822 Pallet UNCLAMP LS is not OFF.
15823 Pallet UNCLAMP LS is not ON.
15824 Pallet seated PS is not ON.
4956-E P-77
The ATC operation might not advance to the next sequence
unless the tool change arm is at the home position. This mes-
sage is displayed under such conditions.
The ATC operation might not advance to the next sequence
unless the ATC door open confirmation LS is ON. This mes-
sage is displayed under such conditions.
The ATC operation might not advance to the next sequence
unless the ATC door close confirmation LS is ON. This mes-
sage is displayed under such conditions.
The ATC operation might not advance to the next sequence
unless the ATC door close confirmation LS is OFF. This mes-
sage is displayed under such conditions.
The ATC operation might not advance to the next sequence
unless the spindle tool present/absent statuses fit in the condi-
tions of ATC tool number. This message is displayed under
such conditions.
This message is displayed when a pallet change command is
issued and the MANUAL INT. switch is pressed on the APC
manual operation panel.
The MANUAL INT. switch is given top priority. If the switch is
ON and a pallet change command is issued, this message is
also displayed.
This message is displayed when the work setup has not been
completed on the pallet to be exchanged when the pallet
change command is issued.
The work setup completion is assumed by pressing the SETUP
COMPLETION button.
The APC operation might not advance to the next sequence
unless the pallet clamp confirmation LS is ON. This message is
displayed under such conditions.
The APC operation might not advance to the next sequence
unless the APC A position confirmation LS is ON or the B posi-
tion confirmation switch is OFF. This message is displayed
under such conditions.
The APC operation might not advance to the next sequence
unless the APC B position confirmation LS is ON or the A posi-
tion confirmation switch is OFF. This message is displayed
under such conditions.
The APC operation might not advance to the next sequence
unless the pallet clamp confirmation LS is OFF. This message
is displayed under such conditions.
The APC operation might not advance to the next sequence
unless the pallet unclamp confirmation LS is OFF. This mes-
sage is displayed under such conditions.
The APC operation might not advance to the next sequence
unless the pallet unclamp confirmation LS is ON. This mes-
sage is displayed under such conditions.
The APC operation might not advance to the next sequence
unless the pallet seated confirmation PS is ON. This message
is displayed under such conditions.
 4956-E P-78
SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES

15833 HP3 is not completed. The APC operation might not advance to the next sequence
unless positioning of the pallet change position (HP3) is com-
pleted. This message is displayed under such conditions.
15839 APC arm RISE LS is not ON. The APC operation might not advance to the next sequence
unless the APC arm RISE confirmation LS is ON. This mes-
sage is displayed under such conditions.
15840 APC arm DESCEND LS is not ON. The APC operation might not advance to the next sequence
unless the APC arm DESCEND confirmation LS is ON. This
message is displayed under such conditions.
15841 APC arm RISE LS is not OFF. The APC operation might not advance to the next sequence
unless the APC arm RISE confirmation LS is OFF. This mes-
sage is displayed under such conditions.
15842 APC arm DESCEND LS is not ON. The APC operation might not advance to the next sequence
unless the APC arm DESCEND confirmation LS is OFF. This
message is displayed under such conditions.
15845 Pallet change arm is not on The APC operation might not advance to the next sequence
STANDBY POSITION. unless the pallet change arm is at the home position when the
pallet change command is given. This message is displayed
under such conditions.
15846 HP4 is not completed. The APC operation might not advance to the next sequence
unless positioning of the pallet change position (HP4) is com-
pleted. This message is displayed under such conditions.
15861 SETUP ST. pallet right position LS The APC operation might not advance to the next sequence
is not ON. unless the setup station pallet right position confirmation LS is
ON. This message is displayed under such conditions.
16030 APC is not start position. The ATC operation might not advance to the next sequence
unless the APC is in the start position. This message is dis-
played under such conditions.
16087 Magazine pot Spindle side LS is The ATC operation might not advance to the next sequence
not ON. unless the magazine pot spindle side confirmation LS is ON.
This message is displayed under such conditions.
16088 Magazine pot Magazine side LS is The ATC operation might not advance to the next sequence
not ON. unless the magazine pot magazine side confirmation LS is ON.
This message is displayed under such conditions.

SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES
3-4. Diagnosis Message List (FLEX CENTER 30H/40H)
ATC Diagnosis Messages (FLEX CENTER 30H)
15705 Spindle tool CLAMP LS is not ON.
15706 Spindle tool UNCLAMP LS is not
ON.
15712 Spindle index is not completed.
15714 Magazine index is not completed.
15716 HP1 is not completed.
15760 HP2 is not completed.
15761 HP5 is not completed.
15762 HP6 is not completed.
15763 HP7 is not completed.
15768 Magazine interlock pin LS is not
ON.
15769 Magazine interlock pin OFF LS is
not ON.
15780 ATC door OPEN LS is not ON.
15781 ATC door OPEN LS is not OFF.
15789 Spindle tool UNEXIST LS differ
ACT TOOL No. in condition.
16076 MG tool breakage detection sensor The ATC cycle may stop unless the magazine tool breakage
is not ready.
4956-E P-79
Eeoemr3v5020
The ATC cycle may stop unless the spindle tool has been
clamped (spindle tool unclamp end confirmation switch: OFF,
clamp end confirmation switch: ON), or the spindle tool spring
has been clamped (spindle tool clamp end confirmation switch:
OFF). In that case, this message appears.
The ATC cycle may stop unless the spindle tool has been
unclamped (spindle tool unclamp end confirmation switch: ON,
clamp end confirmation switch: ON).
In that case, this message appears.
The ATC cycle may stop unless the spindle orientation has
been completed.
In that case, this message appears.
The ATC cycle may stop unless the magazine indexing has
been completed. In that case, this message appears.
The ATC cycle may stop unless the tool change standby posi-
tioning (HP1) has been completed.
In that case, this message appears.
The ATC cycle may stop unless the tool change ready position-
ing (HP2) has been completed.
In that case, this message appears.
The ATC cycle may stop unless the tool change positioning
(HP5) has been completed.
In that case, this message appears.
The ATC cycle may stop unless the tool extraction positioning
(HP6) has been completed.
In that case, this message appears.
The ATC cycle may stop unless the tool change standby posi-
tioning (HP7) has been completed.
In that case, this message appears.
The ATC cycle may stop unless the magazine interlock pin
insert confirmation switch has been turned on. In that case, this
message appears.
The ATC cycle may stop unless the magazine interlock pin
extract confirmation switch has been turned on.
In that case, this message appears.
The ATC cycle may stop unless the magazine shutter open
confirmation switch has been turned on.
In that case, this message appears.
The ATC cycle may stop unless the magazine shutter open
confirmation switch has been turned off.
In that case, this message appears.
The ATC cycle may stop unless the spindle tool presence state
has agreed with the current tool number state.
In that case, this message appears.
detection sensor has returned to the home position.
In that case, this message appears.
 4956-E P-80
SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES

ATC Diagnosis Messages (FLEX CENTER 30H)

16077 MG tool breakage detection cycle is The ATC cycle may stop unless the magazine tool breakage
not complete. detection cycle has been completed.
In that case, this message appears.

ATC Diagnosis Messages (FLEX CENTER 40H)

15705 Spindle tool CLAMP LS is not ON.
15706 Spindle tool UNCLAMP LS is not
ON.
15712 Spindle index is not completed.
15714 Magazine index is not completed.
15716 HP1 is not completed.
15736 Tool change arm is not on
STANDBY POSITION.
16076 MG tool breakage detection sensor The ATC cycle may stop unless the magazine tool breakage
is not ready.
16077 MG tool breakage detection cycle is The ATC cycle may stop unless the magazine tool breakage
not complete.
15780 ATC door OPEN LS is not ON.
15781 ATC door OPEN LS is not OFF.
15789 Spindle tool UNEXIST LS differ
ACT TOOL No. in condition.
15796 Ready station spindle side LS is not The ATC cycle may stop unless the tool pot (spindle side) con-
ON.
15797 Ready station magazine side LS is The ATC cycle may stop unless the tool pot (magazine side)
not ON.
The ATC cycle may stop unless the spindle tool has been
clamped (spindle tool unclamp end confirmation switch: OFF,
clamp end confirmation switch: ON), or the spindle tool spring
has been clamped (spindle tool clamp end confirmation switch:
OFF). In that case, this message appears.
The ATC cycle may stop unless the spindle tool has been
unclamped (spindle tool unclamp end confirmation switch: ON,
clamp end confirmation switch: ON).
In that case, this message appears.
The ATC cycle may stop unless the spindle orientation has
been completed.
In that case, this message appears.
The ATC cycle may stop unless the magazine indexing has
been completed.
In that case, this message appears.
The ATC cycle may stop unless the tool change standby posi-
tioning (HP1) has been completed.
In that case, this message appears.
The ATC cycle may stop unless the tool change arm has been
located at the home position.
In that case, this message appears.
detection sensor has returned to the home position.
In that case, this message appears.
detection cycle has been completed.
In that case, this message appears.
The ATC cycle may stop unless the magazine shutter open
confirmation switch has been turned on.
In that case, this message appears.
The ATC cycle may stop unless the magazine shutter open
confirmation switch has been turned off.
In that case, this message appears.
The ATC cycle may stop unless the spindle tool presence state
has agreed with the current tool number state.
In that case, this message appears.
firmation switch has been turned on.
In that case, this message appears.
confirmation switch has been turned on.
In that case, this message appears.

SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES
APC Diagnosis Messages (FLEX CENTER 30H/40H)
15801 APC manual interruption is not
OFF.
15802 Work preparation completion LS is
not ON.
15803 Pallet CLAMP LS is not ON.
15818 APC A POSITION is not com-
pleted.
15819 APC B POSITION is not com-
pleted.
15821 Pallet CLAMP LS is not OFF.
15822 Pallet UNCLAMP LS is not OFF.
15823 Pallet UNCLAMP LS is not ON.
15824 Pallet seated PS is not ON.
15825 Pallet seated PS is not OFF.
15833 HP3 is not completed.
15839 APC arm RISE LS is not ON.
15840 APC arm DESCEND LS is not ON. The APC operation may not proceed to the next unless the
APC fork descend confirmation switch has been turned on.
In that case, this message appears.
15841 APC arm RISE LS is not OFF.
4956-E P-81
This message is displayed if the manual interrupt switch in the
APC manual operation panel is turned "ON" when the pallet
change command is being executed in the APC operation.
Because the manual interrupt switch takes the first priority, this
message is displayed if the pallet change is specified with the
switch turned "ON."
This message is displayed unless the pallet to be changed has
been ready for a workpiece when the pallet change command
is issued to the APC. (When the workpiece ready button is
pressed, the NC judges that the workpiece is ready.)
The APC operation may not proceed to the next unless the pal-
let clamp confirmation switch has been turned on.
In that case, this message appears.
The APC operation may not proceed to the next unless the
APC position A confirmation switch has been turned on or posi-
tion B confirmation switch has been turned off.
In that case, this message appears.
The APC operation may not proceed to the next unless the
APC position B confirmation switch has been turned on or posi-
tion A confirmation switch has been turned off.
In that case, this message appears.
The APC operation may not proceed to the next unless the pal-
let clamp confirmation switch has been turned off.
In that case, this message appears.
The APC operation may not proceed to the next unless the pal-
let unclamp confirmation switch has been turned off.
In that case, this message appears.
The APC operation may not proceed to the next unless the pal-
let unclamp confirmation switch has been turned on.
In that case, this message appears.
The APC operation may not proceed to the next unless the pal-
let seating confirmation switch has been turned on.
In that case, this message appears.
The APC operation may not proceed to the next unless the pal-
let seating confirmation switch has been turned off.
In that case, this message appears.
The APC operation may not proceed to the next unless the pal-
let change positioning (HP3) has been completed.
In that case, this message appears.
The APC operation may not proceed to the next unless the
APC fork rise confirmation switch has been turned on.
In that case, this message appears.
The APC operation may not proceed to the next unless the
APC fork rise confirmation switch has been turned off.
In that case, this message appears.
 4956-E P-82
SECTION 5 MACHINE OPERATION CONDITIONS, DIAGNOSIS MESSAGES, AND LOGIC TABLES

APC Diagnosis Messages (FLEX CENTER 30H/40H)

15842 APC arm DESCEND LS is not ON. The APC operation may not proceed to the next unless the
APC fork descend confirmation switch has been turned off.
In that case, this message appears.
15845 Pallet change arm is not on The APC operation may not proceed to the next unless the
STANDBY POSITION. APC tool change arm has retracted to its home position.
In that case, this message appears.
15861 SETUP ST. pallet right position LS The APC operation may not proceed to the next unless the
is not ON. setup change station pallet correct position confirmation switch
has turned on. In that case, this message appears.