Documente Academic
Documente Profesional
Documente Cultură
Issue 1 en
Fuel system
Industrial and Marine Engines
Description of operation
Part No.
1 588 585 © Scania CV AB, Sweden, 1999:01
Important information
• This description of operation covers only the fuel system components that are
mounted on the engine. Fuel supply equipment, such as tanks and fittings, are
described in our installation instructions.
• Some installations need to be fitted with extra fuel filters. The function of these fil-
ters is to separate dirt and water from the fuel. They are described in our installation
instructions.
Contents
Design, 9, 11 and 12 engines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Design, 14 engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Fuel shut-off valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Feed pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Single-action feed pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Dual-action feed pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Injection pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Smoke limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
14-litre engines, smoke limiter on the injection pump . . . . . . . . . . . . . . . . .16
9-litre, 11-litre and 12-litre engines, smoke limiter on governor housing . .17
Pump drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Pump setting and injection volumes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Overflow valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Delivery pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Injectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
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Design, 9, 11 and 12 engines
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Design, 14 engine
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Fuel shut-off valve
Function
The fuel shut-off valve is a solenoid valve which
controls the supply of fuel to the engine. The
valve is mounted on the injection pump, see figure
on page 3.
The valve is in the open position, “drive position”,
when it is supplied with power and can accord-
ingly only be used for the “operated when run-
ning” function. The power supply must also be
turned on for bleeding the fuel system.
When the valve is closed, fuel is sucked from the
injection pump and the engine stops when the fuel
in the pump runs dry.
Valve open
Feed pump 1 sucks fuel from the tank through
suction line 2 and fuel shut-off valve 3. The fuel is
pumped through fuel filter 4, fuel shut-off valve 3
and on to the engine 5.
Surplus fuel from injection pump 6 is carried back
to the tank via fuel shut-off valve 3, overflow
valve 7 and fuel return line 8. Leak-off fuel from
the injectors is routed to the return line via a con-
nection on the overflow valve.
Valve closed
Feed pump 1 sucks fuel from injection pump 6.
The fuel is then pumped through fuel filter 4 and
fuel shut-off valve 3 via suction line 2 and back to
the tank.
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Feed pumps
General
The purpose of the feed pump is to suck fuel from
the tank and pump it through the system to the
injection pump.
The feed pump is a mechanical piston pump
which is mounted on the injection pump. It is
driven by the injection pump’s camshaft, which
has two cams for driving the pump.
The single-action feed pump on 9-litre and
11-litre engines thus pumps fuel twice per cam-
shaft revolution and the dual-action feed pump on
12-litre and 14-litre engines pumps fuel four times
per camshaft revolution.
On the feed pump or in the suction line immedi- Camshaft, lobes for feed pump
ately before the feed pump is a hand pump for
bleeding the system after service work has been
carried out.
Feed pump capacity is so dimensioned that the
amount of fuel substantially exceeds the require-
ments of the engine. This ensures reliable auto-
matic bleeding and cooling of the injection pump.
Suction stroke
(Pumping between suction side and delivery
side)
When the camshaft’s cam forces the pushrod into
the pump, the pump piston is pressed out and, at
the same time, the suction valve opens as a result
of the vacuum which arises in the working space
and allows fuel to flow into this space (delivery
side).
Intermediate position
(Position of equilibrium)
Suction stroke
When the cam allows the pushrod to return, the
compression spring starts to press the pump piston
back. At the same time, the suction valve closes
when the pressure in the working space increases
and fresh fuel fills the suction side.
Pump stroke
(Pumping fuel to injection pump)
When the cam has returned so far that the pressure
in the working space (pressure chamber) opens
the delivery valve, fuel entering the working
space will flow into the injection pump.
Pump stroke
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Dual-action feed pump
The dual-action feed pump has 4 check valves, so
that the chambers are combined pump- and suc-
tion chambers. At each stroke, fuel is sucked into
one chamber and forced out of the other chamber.
The piston is actuated directly by the pushrod
which is in its turn actuated by the cams on the
injection pump’s crankshaft.
Stroke in
When the top of the cam has passed, the piston
return spring starts to press the pump piston back
in.
The inner pump chamber is then evacuated and, at
the same time, the vacuum opens the suction
valve in the outer pump chamber and fuel is
sucked through the prefilter and suction chamber, Stroke in
thus filling the outer pump chamber.
Stroke out
The camshaft’s cam forces the piston out and fuel
is then sucked into the inner pump chamber.
At the same time, the fuel present in the outer
pump chamber is forced through the pressure
chamber to the outlet until the top of the cam has
passed.
! WARNING!
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Fuel filter
Design
Fuel filters are of single-mounted or double-
mounted type. The filters screw onto a retainer
which is bolted to the engine.
The filter consists of a metal container with a
folded paper element. The filter cannot be dis-
mantled but must be changed as a complete unit.
Double-mounted fuel filters are connected in par-
allel, i.e. half the fuel passes through each filter.
The single-mounted filter has no bleed screw and
is bled by undoing plug 4 in the free inlet passage.
Double-mounted filters have a bleed screw 4 on
the filter retainer.
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Injection pump
Control lever
1. 13. Timing gears
Stop arm
2. 14. Crankshaft gear
Control rack
3. 15. Crankshaft
Pump element
4. 16. Camshaft
Delivery valve
5. 17. Roller tappet
Delivery valve holder
6. 18. Cam for feed pump
Delivery pipe to engine cylinder
7. 19. Fuel line from tank
Smoke limiter
8. 20. Feed pump
Control rack stop for full load, with and
9. 21. Fuel line to filter
without pressure from turbocharger 22. Fuel line from filter
10. Pump coupling of steel disc type 23. Governor weights
11. Pump drive shaft
12. Pump gear
Schematic diagram of injection pump, 14-litre engine, with centrifugal governor
and smoke limiter
9-litre, 11-litre and 12-litre engines have no pump drive shaft 11 or pump coupling 10.
Pump gear 12 is mounted on camshaft 16 and the injection pump is connected directly to the
timing gears. Smoke limiter 8 is mounted on the governor housing, see also page 17, Smoke
limiter.
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Production engines are fitted with injection pumps The injection pump is connected to the pump
from three different serial number series. The last drive shaft, which is part of the engine’s timing
four digits of the pump designation denote which gear. On 9-litre and 11-litre engines, the injection
type it is. pump is mounted directly on the timing gear hous-
Examples: ing, on 14-litre engines the pump drive shaft and
steel disc coupling are used. The pump drive shaft
PES 6P 120A 1320/5 RS3380 = 3000-pump is geared so that the pump is driven at half engine
speed.
PE 8P 120A720 LS7189-10 = 7100-pump
The injection pump’s bearings, camshaft and tap-
PES 6P 120A 320 RS8046 = 8000-pump pets are lubricated with oil from the engine’s
lubricating system The pump elements are lubri-
cated by the fuel.
3000 and 8000 pumps are used on 9-litre, 11-litre The injection pump has a pump element for each
and 12-litre engines, 7100 pumps on 14-litre engine cylinder. The pump elements always have
engines. the same stroke. The quantity of fuel injected is
The designation is given on a plate on the injec- determined by how much the piston in the pump
tion pump. See also ”injection equipment”. element is turned.
In the following descriptions, reference is made The pump piston is turned by the control rack
primarily to these pump number series. which is controlled by the governor. All pistons
are turned at the same time and by the same
amount. Fuel injection starts when the pump pis-
ton closes the spill- and inlet ports in the pump
element.
The pump piston has a diagonal helix edge. Fuel
injection ceases when this helix edge passes the
spill port in the pump cylinder.
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Delivery valve
Above each pump element is a delivery valve con-
sisting of a valve housing 5 and valve piston 4.
The valve piston is held against its seat 3 by a
spring 2.
The delivery valve opens and releases fuel into the
delivery pipe when opening pressure is attained in
the pump element. When fuel pressure drops after
injection, the valve piston is forced back against
its seat by the spring.
When the delivery valve piston has closed, the
available volume for the fuel in the delivery pipe
increases. This lowers the pressure in the delivery
pipe and injectors, reducing the risk of fuel drip-
ping from the injectors.
The change in capacity is adapted to the length of 1. Delivery valve holder 4. Valve piston
the delivery pipe and this length must never be 2. Valve spring 5. Valve housing
changed. 3. Valve seat
The delivery valve is held in the pump housing by
the delivery valve holder 1, which is bolted to the
housing from above. A) Closed B) Injection
Delivery valve holder with delivery valve
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Pump element and delivery valve,
principle of operation
Prestroke
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Third phase of piston stroke: from when the top of
the piston has closed the inlet ports until the inlet
ports are opened by the helix edge. When the inlet
ports are opened, the delivery valve closes and
injection ceases.
Delivery stroke
Idle stroke
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The axial groove is aligned with the port. In this
position there is no fuel delivery. The piston is
turned to this position to stop the engine.
Non-delivery
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Smoke limiter
General
The smoke limiter limits control rack travel, giv-
ing a variable full load volume which is dependent
on the turbo pressure in the intake manifold.
This limitation considerably reduces the smoke in
the exhaust, both during acceleration and when
driving at full throttle at low engine speed when
the turbocharger provides low charge pressure.
A line connects the smoke limiter to the intake
manifold and a diaphragm in the smoke limiter is
actuated by changing pressure in the intake mani-
fold.
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Pump drive
General
The injection pump must be set so that it injects
the right amount of fuel into each cylinder at the
right time during the power stroke.
The setting of the injection pump in degrees
before top dead centre is given on a plate on the
engine’s rocker cover or intake manifold. See
”Fuel system, Description of operation”.
14-litre engines
The pump coupling consists of two coupling
halves 1 and 5, which are connected via driver 4
and steel plates 3.
The coupling half on the injection pump shaft is
fixed in place by means of a key. The coupling
half on the pump’s drive shaft has clamps to per-
mit adjustment of the injection timing.
The coupling half on the injection pump shaft is
provided with marking which coincides with 1. Coupling half for pump drive shaft
marking on the injection pump’s end plate when 2. Flange
the injection pump is in position for the first cylin- 3. Plates
der’s injection, see “Checking and adjusting injec- 4. Driver
tion timing” in “Fuel system, Work description”. 5. Coupling half for injection pump
6. Clamp bolt
Pump coupling for 14-litre engine
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Pump setting and injection volumes
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Overflow valve
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Delivery pipes
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Injectors
Injectors, function
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