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Section

Note: Where available, SAP numbers are listed first for the parts and tools in this
section. Former (legacy) part numbers are listed in parentheses. N/A in place of the
SAP number denotes that a SAP number has not yet been assigned for that part. 14a
Plug and Ball Catchers
The table below lists the tools and charts that appear in Section 14a.

Description Page No.


Latchdown Indicating Plug Catchers 2
General 2
Operating Instructions 2
Tool Shop Servicing Instructions 2
Indicating Ball Catchers 6
General 6
Design Features 6
Ball Sizes and Part Numbers for Indicating Ball Catchers 6
Correlation Between Temperature and Ball Extrusion Pressure 7
Operating Instructions 9
Tool Shop Servicing Instructions 9
Prejob Considerations 10
Paint and Coating Policy 10
Paint and Coating Specifications 10
Lubrication for Sour-Gas Tools 10
Lubrication for Downhole Tools 11
3 12
N/A (475.0041)—Latchdown Plug Catcher Assembly— 2 /8-in. 8-rd EUE tubing

N/A (475.2018)—Latchdown Plug Catcher Assembly—2 7/ 14


8-in. 8-rd EUE tubing

N/A (475.2019)—Latchdown Plug Catcher Assembly—2 7/ 16


8-in. IF
1 18
N/A (475.2049)—Latchdown Plug Catcher Assembly—3 /2-in. IF
1
N/A (475.2055)—Latchdown Plug Catcher Assembly—3 /2-in. extra hole 20
1
N/A (475.2064)—Latchdown Plug Catcher Assembly—4 /2-in. IF with 2.67-in. ID baffle 22
1 24
N/A (475.207)—Latchdown Plug Catcher Assembly—4 /2-in. extra hole with 2.67-in. ID baffle

N/A (475.2071)—Latchdown Plug Catcher Assembly—4 1/2-in. IF with 1.77-in. ID baffle 26

N/A (475.2072)—Latchdown Plug Catcher Assembly—4 1/2-in. extra hole with 1.77-in. ID baffle 28

N/A (475.40600)—Indicating Ball Catcher—2 3/8-in. 8-rd EUE 30

N/A (475.40700)—Indicating Ball Catcher—2 7/8-in. 8-rd EUE 32

N/A (475.30200)—Indicating Ball Catcher—3 1/2-in. API IF for use with 3 1/2-in. ball 34

100063250 (475.30100)—Ball Catcher—4 1/2-in. API IF for use with 4 1/2-in. ball 36

101231126 (475.41020)—Ball Catcher—5 1/2-in. HT-55 for use with 5-in. ball 38

101234537—Ball Catcher—6 5/8-in. API FH for use with 6.3-in. ball 40

101203494 (475.31100)—Ball Catcher—6 5/8-in. API FH for use with 6.3-in. ball 42

February 20, 2007 Page 1 of 43 Section 14a–Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

Latchdown Indicating Plug Catchers 4. Release the top plug and pump it into the drillpipe
behind the cement. When the top plug reaches the
catcher, it enters the baffle and is locked in place.
General
Use plug catchers in cementing operations for zone Important—The maximum differential pressure
isolation, lost circulation control, well abandonment, permitted on the plug at this time is 500 psi below the
and plugback operations. You can also use plug shearing pressure. Exceeding this pressure could allow
catchers in sand control operations to separate fluids fluid to bypass the plug.
and to provide solid cement footing for whipstocks.
5. Align the drillpipe with the top of the cement.
Latchdown indicating plug catchers enable you to
accurately locate the top of the cement. When used to 6. Apply differential pressure to the drillpipe to
place wiper plugs ahead and behind cement, plug release the baffle in the plug catcher. The baffle
catchers reduce contamination and the possibility of and plug are now locked in the lower end of the
cement slurry mixing with the displacement fluid. tool and will remain there throughout reverse
Latchdown indicating plug catchers provide a positive circulation.
(increased pressure) indication at the surface when the 7. Circulate the cement above the end of the drill-
last of the cement has arrived at the catcher; a later pipe out of the hole.
pressure buildup and subsequent drop indicates the
start of reverse circulation. These plug catchers also 8. After excess cement is circulated out, pull the
prevent cement or other well fluids from re-entering the drillpipe and recover the plug catcher.
drillpipe until reverse circulation begins. Table 14a.1 (Page 4) shows the sizes of plug catchers
and top and bottom plugs currently available. Catchers
Operating Instructions may be modified for use on a variety of drillpipe tool
Follow these steps to operate the tool: joints by installing appropriate crossover subs.
However, the largest diameter of the top plug nose
must be smaller than the smallest tool joint of the sub
Note—Consult your local Best Practices Manual for ID in the string. Special plugs and baffles are available
operating instructions. If no Best Practices Manual is upon request.
available, the following instructions can be used as a
guideline. Location, conditions, and other factors must Tool Shop Servicing Instructions
be considered when operating the tool.
See “Maintenance Procedures Manual Section 14a” in
the Section 14 appendix.
1. Place the top plug in the plug container.
2. Install the plug catcher near the end of the drill-
string and lower it to the necessary depth.
3. To begin cement displacement, run the bottom
plug in the drillpipe and pump the necessary
amount of slurry behind it. The plug will pass
through the pipe and out the bottom of the drill-
pipe.

Section 14a—Plug and Ball Catchers Page 2 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

Box Pin

B D A

Part Number Baffle


Pipe OD A B C
in. Weight Thread in. in. in. Part Number D
SAP (Legacy) (mm) (mm) (mm) (mm) in.
SAP (Legacy) (mm)
2.00 3.50 34.00 1.77
N/A (475.0041) N/A EUE N/A (475.00412)
2 3/8 (50.8) (88.9) (868.6) (45.0)
(60.3) Heavyweight 1.75 3.00 33.86 1.50
N/A (475.0037) N/A N/A (475.00375)
EUE (44.5) (76.2) (860.0) (38.1)
31.75
N/A (475.2018) EUE
2 7/8 54 2.12 4.00 (806.5)
N/A (475.20193)
(73.0) (24.49) (53.8) (101.6) 33.20
N/A (475.2019) IF
(843.3) 1.77
2.75 34.23 (45.0)
N/A (475.2049) IF
3 1/2 69 (69.9) 4.75 (869.4)
N/A (475.20499)
(88.9) (31.30) 2.43 (120.7) 33.00
N/A (475.2055) XH
(61.7) (838.2)
3.75
N/A (475.2064) IF
(95.3) 2.67
N/A (475.20643)
3.25 (67.8)
N/A (475.207) XH
(82.6)
4 1/2 88 3.75 6.12 35.55
N/A (475.2071) IF
(114.3) (39.92) (95.3) (155.4) (903.0) 1.77
N/A (475.20663)
3.25 (45.0)
N/A (475.2072) XH
(82.6)
3.25 2.00
N/A (475.20715) XH N/A (475.20671)
(82.6) (50.8)

February 20, 2007 Page 3 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

Table 14a.1—Top Latchdown Plugs


Part Number A B C
SAP (Legacy) in. (mm) in. (mm) in. (mm)

N/Aa (475.00419a) 1.88 (47.6) 7.60 (193.0)


2.25 (57.2)
N/Aa (801.02885a) 1.62 (41.1) 9.10 (231.1)
N/A (475.2022) 3.00 (76.2) 13.37 (339.6)
1.88 (47.6)
N/A (475.20551) 3.50 (88.9) 9.35 (237.5)
N/A (475.2067) 1.88 (47.6)
4.40 (111.8) 15.21 (386.3)
N/A (475.2065) 2.75 (69.9)
aOmega plugs

Table 14a.2—Top Latchdown Plug Replacement Parts


Plug Body Nose Assembly
Top Length
Latchdown Recommended Maximum
Part Wiper OD without Baffle ID
Plug Pipe Size Part Number OD
Number in. (mm) Threads in. (mm)
in. (mm) in. (mm)
in. (mm)
N/A N/A 2.25 3.00 2 3/8 EUE

(475.00419) (408.9003) (57.2) (76.2) (60.3)
N/A N/A 3.00 9.60 2 7/8 and 3 1/2
(475.2022) (810.01431) (76.2) (243.8) (73.0 and 88.9) 1.88 1.77
N/A 4.00 4-in. (101.6) N/A (47.6) (45.0)
N/A (475.20241) (101.6) 12.41 drillpipe with (475.2031)
(475.2024) N/A 2.75 (315.2) 3 1/2-in. (88.9)
(475.20244) (69.9) tool joints
N/A N/A 3.00 9.60 3 1/2-in. drillpipe N/A 2.12 2.00
(475.2052) (810.01431) (76.2) (243.8) (88.9) (475.2033) (53.8) (50.8)
N/A N/A 4.40 10.90 4 1/2-in. drillpipe N/A 2.00 1.88
(475.2053) (475.20242) (111.8) (276.9) (114.3) (475.2032) (50.8) (47.6)
N/A N/A 4.00 10.75 4-in. drillpipe N/A 2.12 2.00
(475.2054) (475.20543) (101.6) (273.1) (101.6) (475.2033) (53.8) (50.8)
N/A N/A 2.75 2.67
(475.2065) (475.2035) (69.9) 67.8
N/A N/A 4.40 11.60 4 1/2-in. drillpipe N/A 2.46 2.38
(475.2066) (475.20242) (111.8) (294.6) (114.3) (475.2036) (62.4) (60.3)
N/A N/A 1.88 1.77
(475.2067) (475.2031) (47.6) (45.0)

Section 14a—Plug and Ball Catchers Page 4 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

A B

Table 14a.3—Bottom Plugs


Part Number Minimum
A B C
Baffle ID
SAP (Legacy) in. (mm) in. (mm) in. (mm)
in. (mm)
N/A (475.0042) 2.25 (57.2) 1.40 (35.6) 3.77 (95.8) 1.50 (38.1)
N/A (475.4053) 3.00 (76.2) 12.20 (309.9)
1.70 (43.2) 1.77 (45.0)
N/A (475.20536) 4.40 (111.8) 13.50 (342.9)

Table 14a.4—Shear Screws


Shear Shear Pressure Total Pressure Total Pressure
Tool Size OD
Screw per Screw for 4 Screws for 8 Screws
in. (mm)
Part No. psi (KPa) psi (KPa) psi (KPa)
2 3/8 461 1,844 3,689
(60.3) (3179) (12 717) (25 434)
2 3/8 (60.3) N/A 670 2,679 5,357
(Heavyweight) (475.20196) (4617) (18 469) (36 939)
2 7/8 442 1,768 3,537
(73.0) (3048) (12 193) (24 385)
3 1/2 N/A 470 1,881 3,762
(88.9) (475.20496) (3242) (12 969) (25 939)
4 1/2 N/A 517 2,068 4,136
(114.3) (475.20646) (3565) (14 259) (28 517)

Table 14a.5—Nose Assembly Replacement Parts for Top Plug


Max OD Baffle ID Lock Ring
Part No. Seal Part No.
in. (mm) in. (mm) Part No.
1.875 1.770
475.2031 475.20225 475.20223
(47.6) (45.0)
2.000 1.875
475.2032 801.03076 801.03074
(50.8) (47.6)
2.120 2.000 (
475.2033 475.20525 475.20523
(53.8) 50.8)
2.455 2.375
475.2036 801.03176 475.20659
(62.4) (60.3)
2.750 2.670
475.2035 475.20661 475.20654
(69.9) (67.8)
1.875 1.770
475.00419 475.20225 475.20223
(47.6) (45.0)

February 20, 2007 Page 5 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

Indicating Ball Catchers Design Features


The indicating ball catcher can be used in multiple
General squeeze jobs without tripping the pipe. Not only does
Use indicating ball catchers to determine fluid position the ball catcher help prevent fluid overrun in highly
during squeeze cementing. If you use a circulating deviated wells, but the balls separate incompatible
valve, the pressure indication identifies when to close fluids as well. Indicating ball catchers can be used with
or open the valve. If you use a drillable squeeze packer, retrievable or drillable packers.
the indicating ball catcher indicates when to sting into For a list of ball sizes and part numbers, see Table
or out of the packer. 14a.6.
Pressure indication occurs when the rubber balls enter
the top adapter of the tool. Once the ball passes a Correlation Between Temperature
restriction in the adapter, it enters into the retaining and Ball Extrusion Pressure
chamber, a tube that traps the ball and allows continued In January 1997, the Tools Department tested all
displacement or reverse circulation around the ball. indicting ball catcher (IBC) sizes to measure the corre-
lation between temperature and extrusion pressure of
As many as three balls may be pumped into the tool. If
the rubber balls used with these catchers. Extrusion
the formation squeezes off before the balls enter the
pressure, or indicating pressure, is the pressure
ball catcher, the balls can be reversed out with the fluid.
required to pump rubber balls into catchers.
After reversing out all cement from the drillpipe, you
can perform economical post-job cleanup by pumping Table 14a.7 (Page 7) lists the results of these tests. For
another ball into the ball catcher to clean out any more information about the testing, see Technology
cement scale that may remain on the drillpipe. Bulletin TTT-97-003.

Table 14a.6—Ball Sizes and Part Numbers


for Indicating Ball Catchers
50 Duro Nitrile
Ball Sizes for Part Number SAP Number
Indicating Ball Catchers (in. )
2.5 475.40604 101000577
3.0 475.30015 100003583
3.5 475.30205 100003585
4.5 475.30105 100003584
5.0 475.30013 100063248
5.5 475.30030 101213320
6.3 475.30025 101203241
.

Section 14a—Plug and Ball Catchers Page 6 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

Table 14a.7—Correlation Between Temperature


and Ball Extrusion Pressure
IBC and Ball Sizes Temperature (°F) Pressure Calculated (psi) Pressure Measured (psi)
150 2,888 2,902
200 2,452 2,351
2 3/8-in. IBC 250 2,547 2,139
with 2.50-in. Ball 300 2,393 1,602
350 2,405 1,455
400 2,334 1,358
100 — —
200 3,478 3,417
2 3/8-in. IBC 250 2,582 2,635
with 3.00-in. Ball 300 3,502 2,855
350 3,914 3,237
400 3,501 2,481
150 2,299 1,968
200 2,016 2,017
2 7/8-in. IBC 250 1,886 1,981
with 3.00 Ball 300 1,474 1,602
350 1,049 1,228
400 1,297 1,122
150 4,244 4,084
200 2,947 2,668
2 7/8-in. IBC 250 2,299 2,090
with 3.50-in. Ball 300 2,181 2,107
350 1,851 1,919
400 1,910 1,822
150 2,264 1,480
200 2,440 1,366
3 1/2-in. IBC 250 1,309 1,309
with 3.50-in. Ball 300 1,415 1,252
350 1,592 1,122
400 1,309 910
150 3,714 3,775
200 2,841 2,920
3 1/2-in. IBC 250 2,464 2,465
with 4.50-in. Ball 300 2,488 2,180
350 2,370 1,968
400 2,240 1,935
50 6,612 6,700
80 3,607 3,600
120 2,377 2,450
150 2,299 2,277
4 1/2-in. IBC with 4.50-in.
200 1,945 1,895
Ball
250 1,886 1,830
300 1,748 1,561
350 1,945 1,406
400 1,709 1,203

February 20, 2007 Page 7 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

IBC and Ball Sizes Temperature (°F) Pressure Calculated (psi) Pressure Measured (psi)
150 3,867 3,949
200 3,267 2,377
4 1/2-in. IBC 250 2,680 2,342
with 5.00-in. Ball 300 2,092 2,118
350 1,352 1,281
400 816 1,719
50 2,993 3,376
5 1/2-in. IBC 80 2,598 2,017
with 5.00-in. Ball 120 1,851 1,629
150 1,385 1,642
150 2,085 2,318
200 1,774 1,917
5 1/2-in. IBC 250 1,424 1,267
with 5.50-in. Ball 300 1,035 910
350 647 842
400 258 824
50 N/A 4,298
6 5/8-in. IBC
80 N/A 2,226
with 5.50-in Ball
120 N/A 271
120 1,194 1,208
150 1,137 1,060
200 1,076 1,456
6 5/8-in. IBC
250 984 959
with 6.30-in Ball
300 899 1,143
350 811 711
400 723 742

Section 14a—Plug and Ball Catchers Page 8 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

Operating Instructions 5. Pump spacer fluid ahead of the cement.


6. After displacing the desired volume of cement
Note—Consult your local Best Practices Manual for into the drillpipe, pump enough spacer to clear the
operating instructions. If no Best Practices Manual is line of cement and drop the last ball.
available, the following instructions can be used as a
guideline. Location, conditions, and other factors must 7. When the last ball is within 10 bbl of the ball
be considered when operating the tool. catcher, slow the pump rate to 1 bbl/min for the
first 5 bbl of displacement; then cut the rate back
Follow these steps to use the ball catcher: to ½ bbl/min for the last 5 bbl.

1. Caliper all balls before the job and inspect the ball Important—A slow rate is essential to observe a pres-
catcher. sure indication.

8. If squeeze pressure is achieved before the last ball


Caution—Do not use rubber balls at temperatures
enters the last ball catcher, open the circulating
over 200°F (93°C). Higher temperatures may affect
valve or string out of the drillable packer and
the pressure indication and service life of the ball.
reverse-circulate the cement out of the pipe.
9. After reversing out, pump a ball down the work-
Important—To ensure reliability, use balls only once; string to clean up any cement residue.
discard used balls.

2. Install the ball catcher above the retrievable or Tool Shop Servicing Instructions
drillable packer in the workstring. Run the work- See the “Maintenance Procedures Manual Section
string in the hole to setting depth. 14a”.
3. Set the packer, test it, and establish an injection
rate.
4. Open the circulating valve of the retrievable
packer or string out of the drillable packer to
begin pumping operations.

February 20, 2007 Page 9 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

Prejob Considerations Lubrication for Sour-Gas Tools


(626.XXXXX and 627.XXXXX series)
Paint and Coating Policy 718 high-nickel alloy threads are very susceptible to
All Halliburton service tools and downhole service galling. A baked-on coating applied in Duncan protects
tools (DST) should be painted completely red unless the threads as long as it remains in place. To help
prevent thread galling on sour-gas tools, use one of the
• The customer does not permit paint to be used. In lubricants listed in Table 14a.9 (Page 11).
this case, the tools should have a clear coating.
• A special assembly is used. In this case, the bottom
of the assembly can be painted gray. Such special
assemblies should be tagged.
• The equipment is used in a sour gas environment.
In this case, the equipment should be painted sour-
gas green.

Paint and Coating Specifications


Halliburton uses Jones Blair latex paint (HMX 112-
15D) for the red, gray, and green paint.

Two clear coatings currently used are Enses K clear


coating, a Shell product now in use in the Europe-
Africa Region, and Aeroguard W600 clear coating,
which is manufactured by Aero Cote Co. of Houston,
TX. Aero Cote paint is being tested along the Gulf
Coast. Enses K clear coating is not available in the U.S.
Table 14a.8 lists paint and coating part numbers.
Table 14a.8—Paint and Coatings
for Service and DST Tools
Part
Description
Number
CHEMO-O-PLEX—Jones Blair
100002066
(70.35158) Red downhole tool paint—acrylic latex, water-
reducible
CHEM-O-PLEX—Jones Blair
100012961
(70.35159) Gray downhole tool paint—acrylic latex, water-
reducible
CHEM-O-PLEX—Jones Blair
100022691
(70.14131) Sour-gas green downhole tool paint—acrylic
latex, water-reducible
100001558 Aeroguard W600—Aero Cote
(70.14132) Clear downhole tool coating

Section 14a—Plug and Ball Catchers Page 10 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

Lubrication for Downhole Tools


Table 14a.9—Recommended Lubricants Pro-Long Plug grease (SAP No. 100066644; Legacy
for Sour-Gas Toolsa No. 626.00001) is recommended for general purpose
lubrication. It is more expensive than regular greases,
Part Number Description Quantity
but it may save money over time because it is a high-
100066644 quality product for corrosion protection in downhole
Pro-Long Plug grease 40-lb pail
(626.00001)
and offshore drilling applications.
100066645
Petrolon S-50 grease 35-lb pail
(626.00002)
The other lubricants listed in Table 14a.10 have also
100066646
896 grease 5-gal pail performed well, especially for use at temperatures
(626.00003)b
higher than 250°F.
100066647
Pro-Long EP2 Plus 1-gal container
(626.00004) Table 14a.10—Recommended Lubricants for
100066648 Downhole Tools
Petrolon Slick 50 14-oz tube
(626.00005)
a
Petrolon S-50 EP or Molub-Alloy 936 greases can also be Part Number Description Quantity
used, but they are not stocked in Duncan. 100066644
Pro-Long Plug grease 40-lb pail
b896 grease costs about 60% more than Pro-Long Plug (626.00001)
grease or Petrolon S-50 grease. 100047822
Lubri-Plate 930 AA 1-lb can
(130.13049)
100021245
Lubri-Plate 930 AA 14.5-oz carton
(70.05117)
100026246
Litholine No.3 44-gal drum
(70.31233)

Torque Requirements
Unless otherwise specified, torque all Halliburton
proprietary threads in service tools to 800 ft·lbf
minimum to 1,200 ft·lbf maximum. These threads
could yield if overtorqued.

February 20, 2007 Page 11 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

2 3/8"—8-rd EUE tubing thread

3.50" OD 1
(88.9 mm)

4
1.77" ID
(45.0 mm)
5

33.54"
(851.9 mm)

2 3/8"—8-rd EUE tubing thread


2.17" ID
(50.8 mm)

SAP No.: N/A


(475.0041)
Latchdown Plug Catcher Assembly
2 3/8-in. 8-rd EUE Tubing

Section 14a—Plug and Ball Catchers Page 12 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: N/A


(475.0041)
Latchdown Plug Catcher Assembly
2 3/8-in. 8-rd EUE Tubing

Parts List—N/A (475.0041)


Part Number Number
# Description
SAP (Legacy) Required

1 N/A (475.00414) 1 2 3/8-in. EUE box


2 100001930 (70.33925) 1 O-ring
3 100001998 (70.34024) 1 O-ring
4 100063195 (475.20196) 4 Shear pin
5 100063194 (475.20194) 1 Baffle-lock ring
6 N/A (475.00412) 1 Baffle
7 120005338 (475.00415) 1 Body
8 N/A (475.00416) 1 Body base
9 N/A (475.00417) 1 2 3/8-in. EUE pin

# Notes—N/A (475.0041)

1 To be used with 2 3/8-in. work string.

Data for Steel Components of New Toolsa


Tensile (lb) 164,600
Burst (psi) 9,040
Collapse (psi) 3,660
aThe data in the table above is valid only for new tools

February 20, 2007 Page 13 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

2 7/8"—8-rd EUE tubing (female)


3.50"
(88.9 mm)
1
4.00" OD 9
(101.6 mm)

10
3

1.77" ID
(45.0 mm) 4

2.43" ID
(61.7 mm)

5
31.75"
(806.5 mm)

2.12" ID
(53.85 mm)

2 7/8"—8-rd EUE tubing (male)

Weight
SAP No.: 101012499 lb kg
(475.2018) 54 24.9
Latchdown Plug Catcher Assembly
2 7/8-in. 8-rd EUE Tubing

Section 14a—Plug and Ball Catchers Page 14 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: 101012499


(475.2018)
Latchdown Plug Catcher Assembly
2 7/8-in. 8-rd EUE Tubing

Parts List—N/A (475.2018)


Part Number Number
# Description
SAP (Legacy) Required

1 N/A (475.20182) 1 2 7/8-in. EUE box


2 100002004 (70.34030) 2 O-ring
3 100063194 (475.20194) 1 Baffle-lock ring
4 100012111 (475.20193) 1 Baffle
5 N/A (475.20195) 1 2 7/8-in. IF pin/case assembly
6 N/A (475.20192) 1 Body
7 N/A (475.20191) 1 Base body
9 100001957 (70.33970) 1 O-ring
10 100063195 (475.20196) 4 Shear pin

Data for Steel Components of New Toolsa


Tensile (lb) 272,600
Burst (psi) 11,610
Collapse (psi) 7,210
aThe
data in the table above is valid only for new tools

February 20, 2007 Page 15 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

2 7/8"—IF drillpipe box

4.70" 1
(119.4 mm)

4.12" OD
(104.7 mm)
3

2
1.77" ID
(45.0 mm)
4
5

2.43" ID
(61.7 mm)

33.20"
(843.3 mm)

2.12" ID 2 7/8"—IF drillpipe pin


(53.85 mm)

Weight
SAP No.: N/A lb kg
(475.2019) 54 24.9
Plug Catcher Assembly
2 7/8-in. IF

Section 14a—Plug and Ball Catchers Page 16 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: N/A


(475.2019)
Plug Catcher Assembly
2 7/8-in. IF

Parts List—N/A (475.2019)


Part Number Number
# Description
SAP (Legacy) Required

1 100063197 (475.20198) 1 2 7/8-in. IF box


2 100002004 (70.34030) 2 O-ring
3 100001957 (70.33970) 1 O-ring
4 100063195 (475.20196) 4 Shear pin
5 100063194 (475.20194) 1 Baffle-lock ring
6 100012111 (475.20193) 1 Baffle
7 N/A (475.20195) 1 2 7/8-in. IF pin/case assembly
8 N/A (475.20192) 1 Body
9 N/A (475.20191) 1 Base body

# Notes—N/A (475.2019)

To be used with 2 7/8-in. drillpipe or 3 1/2-in. drillpipe with 2 7/8-in. tool


3
joints (2-in. min. ID).

Data for Steel Components of New Toolsa


Tensile (lb) 272,600
Burst (psi) 11,610
Collapse (psi) 7,210
aThe data in the table above is valid only for new tools

February 20, 2007 Page 17 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

4.75" OD
(120.7 mm)

3 1/2"—IF drillpipe box

2
1.77" ID
(50.0 mm) 10
3

2.91" ID
(73.9 mm)
6

34.23"
(869.4 mm)

2.12" ID
(53.9 mm)

2.75" OD
(69.9 mm) 3 1/2"—IF drillpipe pin

Weight
SAP No.: 100012115 lb kg
(475.2049) 69 31.3
Latchdown Plug Catcher Assembly
3 1/2-in. IF

Section 14a—Plug and Ball Catchers Page 18 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: 100012115


(475.2049)
Latchdown Plug Catcher Assembly
3 1/2-in. IF

Parts List—N/A (475.2049)


Part Number Number
# Description
SAP (Legacy) Required

1 100012118 (475.20498) 1 3 1/2-in. IF box


2 100002007 (70.34033) 2 O-ring
3 100063203 (475.20494) 1 Baffle-lock ring
4 100012119 (475.20499) 1 Baffle
5 100063204 (475.20495) 1 Case
6 100012116 (475.20492) 1 Body
7 100063202 (475.20491) 1 Base body
8 100063205 (475.20497) 1 Pin
9 100001961 (70.33974) 1 O-ring
10 100012117 (475.20496) 4 Pin, shear

Data for Steel Components of New Toolsa


Tensile (lb) 566,800
Burst (psi) 17,680
Collapse (psi) 16,090
aThe data in the table above is valid only for new tools

February 20, 2007 Page 19 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

4.75" OD
(120.6 mm)
3 1/2"—Extra-hole drillpipe (box)
4.5"
(114.3 mm)

2
1.77" ID
(44.9 mm) 10 3

2.91" ID
(73.9 mm)

33.0"
(838.2 mm)

2.12" ID
(53.9 mm)

2.43" ID
(61.7 mm) 3 1/2"—Extra-hole drillpipe (pin)

Weight
SAP No.: 100063216 lb kg
(475.2055) 69 31.3
Latchdown Plug Catcher Assembly
3 1/2-in. Extra Hole

Section 14a—Plug and Ball Catchers Page 20 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: 100063216


(475.2055)
Latchdown Plug Catcher Assembly
3 1/2-in. Extra Hole

Parts List—N/A (475.2055)


Part Number Number
# Description
SAP (Legacy) Required

1 100063220 (475.20558) 1 3 1/2-in. Extra-hole box


2 100002007 (70.34033) 2 O-ring
3 100063203 (475.20494) 1 Baffle-lock ring
4 100012119 (475.20499) 1 Baffle, 1 3/4-in. ID
5 100063204 (475.20495) 1 3 1/2-in. extra-hole pin/case assembly
6 100012116 (475.20492) 1 Body
7 100063202 (475.20491) 1 Body base
9 100001961 (70.33974) 1 O-ring
10 100012117 (475.20496) 4 Shear pin

# Notes—N/A (475.2055)

3 Make up pins firmly and back off 1/4 turn.

Data for Steel Components of New Toolsa


Tensile (lb) 566,800
Burst (psi) 17,680
Collapse (psi) 16,090
aThe
data in the table above is valid only for new tools

February 20, 2007 Page 21 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

6.25" OD
(158.8 mm)
4 1/2"—IF drillpipe box

5.80"
(147.3 mm) 1

10 2
2.67" ID
(67.8 mm) 3

35.55"
(902.9 mm)

4.03" ID
(102.4 mm)

3.12" ID
(79.3 mm)

4 1/2"—IF drillpipe pin


3.75" ID
(95.3 mm)

Weight
SAP No.: 101012502 lb kg
(475.2064) 88 39.92
Latchdown Plug Catcher Assembly
4 1/2-in. IF with 2.67-in. ID Baffle

Section 14a—Plug and Ball Catchers Page 22 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: 101012502


(475.2064)
Latchdown Plug Catcher Assembly
4 1/2-in. IF with 2.67-in. ID Baffle

Parts List—N/A (475.2064)


Part Number Number
# Description
SAP (Legacy) Required

1 100063226 (475.20648) 1 4 1/2-in. IF box


2 100001973 (70.33986) 1 O-ring
3 100063223 (475.20644) 1 Baffle-lock ring
4 101006362 (475.20643) 1 Latchdown baffle
5 101215499 (475.20905) 1 4 1/2-in. IF pin/case assembly
6 100063222 (475.20642) 1 Body
7 100063221 (475.20641) 1 Body base
8 100001970 (70.33983) 1 O-ring
10 100009792 (475.20646) 4 Shear pin

# Notes—N/A (475.2064)

2 Make up pins firmly, and back off 1/4 turn.

Data for Steel Components of New Toolsa


Tensile (lb) 738,800
Burst (psi) 135,550
Collapse (psi) 10,370
aThe data in the table above is valid only for new tools

February 20, 2007 Page 23 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

6.00" OD
(152.4 mm)
4 1/2"—Extra-hole drillpipe
5.80 "
(147.3 mm)

2.67" ID 10 2
(67.8 mm) 3

6
4.03" ID
(102.4 mm)

35.55"
(903.0 mm)

3.12" ID
(79.3 mm)

6.12" OD
(155.5 mm)

3.25" ID 4 1/2"—Extra-hole drillpipe


(82.6 mm)

Weight
SAP No.: N/A lb kg
(475.207) 88 39.92
Latchdown Plug Catcher Assembly
4 1/2-in. Extra Hole with 2.67-in. ID Baffle

Section 14a—Plug and Ball Catchers Page 24 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: N/A


(475.207)
Latchdown Plug Catcher Assembly
4 1/2-in. Extra Hole with 2.67-in. ID Baffle

Parts List—N/A (475.207)


Part Number Number
# Description
SAP (Legacy) Required

1 N/A (475.20708) 1 4 1/2-in. extra-hole box top adapter


2 100001973 (70.33986) 1 O-ring
3 100063223 (475.20644) 1 Baffle-lock ring
4 101006362 (475.20643) 1 Latchdown baffle
5 101277920 (475.20906) 1 Pin/case assembly—4 1/2-in. extra-hole
6 100063222 (475.20642) 1 Body
8 100001970 (70.33983) 1 O-ring
10 100009792 (475.20646) 4 Shear pin

# Notes—N/A (475.207)

2 Make up pins firmly and back off 1/4 turn.

Data for Steel Components of New Toolsa


Tensile (lb) 738,800
Burst (psi) 135,550
Collapse (psi) 10,370
aThe
data in the table above is valid only for new tools

February 20, 2007 Page 25 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

4 1/2"—API IF tool-joint box

6.25" OD
(158.75 mm)
5.80"
(147.3 mm)
1

1.77" ID 10 5
(45.0 mm)

4.03" ID
(102.4 mm)
6

35.55"
(903.0 mm)

6.12" OD
(155.5 mm)

7
3.12" ID
(79.3 mm)

3.75" ID 4 1/2"—API IF tool-joint pin


(95.3 mm)

Weight
SAP No.: 100063241 lb kg
(475.2071) 88 39.92
Latchdown Plug Catcher Assembly
4 1/2-in. IF with 1.77-in. ID Baffle

Section 14a—Plug and Ball Catchers Page 26 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: 100063241


(475.2071)
Latchdown Plug Catcher Assembly
4 1/2-in. IF with 1.77-in. ID Baffle

Parts List—N/A (475.2071)


Part Number Number
# Description
SAP (Legacy) Required

1 100063226 (475.20648) 1 4 1/2-in. IF Box


2 100001973 (70.33986) 1 O-ring
3 100063223 (475.20644) 1 Baffle-lock ring
4 100063236 (475.20663) 1 Latchdown baffle
5 100063224 (475.20645) 1 4 1/2-in. IF pin/case assembly
6 100063222 (475.20642) 1 Body
7 100063221 (475.20641) 1 Body base
9 100001970 (70.33983) 1 O-ring
10 100009792 (475.20646) 4 Shear pin

# Notes—N/A (475.2071)

5 Make-up pins firmly and back-off 1/4 turn

Data for Steel Components of New Toolsa


Tensile (lb) 738,800
Burst (psi) 135,550
Collapse (psi) 10,370
aThe
data in the table above is valid only for new tools

February 20, 2007 Page 27 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

6.00" OD
(152.4 mm)
4 1/2"—Extra-hole tool-joint box

5.90"
(149.9 mm)
1

10

1.77" ID
(45.0 mm) 4

4.03" ID
(102.4 mm)
35.55"
(903.0 mm)

3.12" ID
(79.3 mm)

4 1/2"—Extra-hole tool-joint pin


3.25" ID
(82.6 mm)

Weight
SAP No.: N/A lb kg
(475.2072) 88 39.92
Latchdown Plug Catcher Assembly
4 1/2-in. Extra Hole with 1.77-in. ID Baffle

Section 14a—Plug and Ball Catchers Page 28 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: N/A


(475.2072)
Latchdown Plug Catcher Assembly
4 1/2-in. Extra Hole with 1.77-in. ID Baffle

Parts List—N/A (475.2072)


Part Number Number
# Description
SAP (Legacy) Required

1 N/A (475.20708) 1 4 1/2-in. extra-hole box


2 100001973 (70.33986) 1 O-ring
3 100063223 (475.20644) 1 Baffle-lock ring
4 100063236 (475.20663) 1 Latchdown ring
5 100063224 (475.20645) 1 4 1/2-in. extra-hole pin/case assembly
6 100063222 (475.20642) 1 Body
7 100063221 (475.20641) 1 Body base
9 100001970 (70.33983) 1 O-ring
10 100009792 (475.20646) 4 Shear pin

Data for Steel Components of New Toolsa


Tensile (lb) 738,800
Burst (psi) 135,550
Collapse (psi) 10,370
aThe data in the table above is valid only for new tools

February 20, 2007 Page 29 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

2 3/8"—8-rd EUE
tubing thread (box)
3.63" OD
(92.2 mm)

1.10" ID
(27.9 mm) 6

2.06" ID
(52.3 mm)

50.25"
(1276.4 mm) 4

3.18" ID
(80.8 mm)

1.75" ID
(44.5 mm)
5

2 3/8"—8-rd EUE
tubing thread (pin)

SAP No.: 101000574


(475.40600)
Indicating Ball Catcher
2 3/8-in. 8-rd EUE

Section 14a—Plug and Ball Catchers Page 30 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: 101000574


(475.40600)
Indicating Ball Catcher
2 3/8-in. 8-rd EUE

Parts List—N/A (475.40600)


Part Number Number
# Description
SAP (Legacy) Required
1 101000575 (475.40601) 1 Upper adapter
2 100063264 (475.40602) 1 Flow tube
3 101000578 (475.40703) 1 Ball retainer
4 101000579 (475.40704) 1 Case
5 101000576 (475.40603) 1 Lower adapter
6 100001964 (70.33977) 2 O-ring

Operating Strengths and Ball Capacity

Tensilea (lb) 194,200


a 10,040
Burst (psi)
Collapsea (psi) 6,510
Ball size (in.) 2.5
Ball Capacity 7
aThe data in the table above is valid only for new tools, direct from
the manufacturing facility.

February 20, 2007 Page 31 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

3.63" OD
(92.2 mm) 2 7/8"—8-rd EUE
tubing thread (box)

1.40" ID
(35.6 mm) 6

2.06" ID
(52.3 mm)

50.25"
(1276.4 mm)

3.18" ID
(80.8 mm)

1.75" ID
(44.5 mm)
2 7/8"—8-rd EUE
tubing thread (pin)

SAP No.: 101232307


(475.40700)
Indicating Ball Catcher
2 7/8-in. 8-rd EUE

Section 14a—Plug and Ball Catchers Page 32 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: 101232307


(475.40700)
Indicating Ball Catcher
2 7/8-in. 8-rd EUE

Parts List—N/A (475.40700)


Part Number Number
# Description
SAP (Legacy) Required
1 101232074 (475.40701) 1 Upper adapter
2 100063265 (475.40702) 1 Flow tube
3 101000578 (475.40703) 1 Ball retainer
4 101000579 (475.40704) 1 Case
5 101232075 (475.40705) 1 Lower adapter
6 100001964 (70.33977) 2 O-ring

Operating Strengths and Ball Capacity

Tensilea (lb) 194,200

Bursta (psi) 10,040

Collapsea (psi) 6,510


Ball size (in.) 3.0
Ball Capacity 4
aThe
data in the table above is valid only for new tools, direct from
the manufacturing facility.

February 20, 2007 Page 33 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

4.75" OD
(120.7 mm)

3 1/2"—API IF tool-joint
thread (box)

1.75" ID
(44.5 mm)

3.80" ID
(120.7 mm)
3

3.13" ID
(79.4 mm)

48.22"
(1224.8 mm) 6

2.88" ID
(73.0 mm)

2
1.50" ID
(38.1 mm)

3.87" 3 1/2"—API IF tool-joint


(98.3 mm) thread (pin)
2.68" ID
(68.1 mm)

Weight
SAP No.: 100063257 lb kg
(475.30200) 198 98.81
Ball Catcher
3 1/2-in. API IF for Use with 3 1/2-in. Ball

Section 14a—Plug and Ball Catchers Page 34 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: 100063257


(475.30200)
Ball Catcher
3 1/2-in. API IF for Use with 3 1/2-in. Ball

Parts List—N/A (475.30200)


Part Number Number
# Description
SAP (Legacy) Required
1 100063258 (475.30201) 1 Upper body
2 100001969 (70.33982) 4 O-ring
3 100063260 (475.30203) 1 Case
4 100063259 (475.30202) 1 Lower body
5 100063261 (475.30206) 1 Upper mandrel
6 100003586 (475.30208) 1 Bypass tube
7 100063262 (475.30207) 1 Lower mandrel
8 100001962 (70.33975) 2 O-ring

Operating Strengths and Ball Capacity

Tensilea (lb) 603,800

Bursta (psi) 18,990

Collapsea (psi) 17,140


Ball size (in.) 3.5
Ball Capacity 3
aThe
data in the table above is valid only for new tools, direct from
the manufacturing facility.

February 20, 2007 Page 35 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

Ø 6.25

4-1/2 If
Tool Joint

2.00 1

2
8

18.04
4
57.31

8
5

1.75

4-1/2 If
Tool Joint

Ø 3.50

Weight
SAP No.: 100063250 lb kg
(475.30100) 274.35 124.44
Ball Catcher
4 1/2-in. API FH for Use with 4 1/2-in. Ball

Section 14a—Plug and Ball Catchers Page 36 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: 100063250


(475.30100)
Ball Catcher
4 1/2-in. API FH for Use with 4 1/2-in. Ball

Parts List—101234537
Part Number Number
# Description
SAP (Legacy) Required
1 100063251 (475.30101) 1 Upper body
2 100063254 (475.30106) 1 Upper mandrel
3 100063256 (475.30108) 1 Bypass tube
4 100063253 (475.30103) 1 Case
5 100063255 (475.30107) 1 Lower mandrel
6 100063252 (475.30102) 1 Lower body
7 100001973 (70.33986) 4 O-ring
8 100001938 (70.33938) 2 O-ring

# Notes—N/A (475.30100)

Traceability required per Spec 70.71 on parts indicated in parts


list.
Assemble using Lubri-Plate on threads and O-rings.

Operating Strengths and Ball Capacity

Tensilea (lb) 649,400


a 11,280
Burst (psi)
Collapsea (psi) 6,800
Ball size (in.) 4.5
Ball Capacity 3
aThe data in the table above is valid only for new tools, direct from
the manufacturing facility.

February 20, 2007 Page 37 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

5 1/2" HT-55
7.25" Tool-Joint Thread
(184.15 mm)
1

2.50"
(63.5 mm) 5

26.95"
(684.53 mm)

73.85"
(1875.8 mm)

3.25"
(82.55 mm) 5 1/2" HT-55
Tool-Joint Thread

SAP No.: 101231126


(475.41020) Weight
Ball Catcher lb kg
5 1/2-in. HT-55 for Use with 5-in. Ball 394 178.72

Section 14a—Plug and Ball Catchers Page 38 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: 101231126


(475.41020)
Ball Catcher
5 1/2-in. HT-55 for Use with 5-in. Ball

Parts List—101231126 (475.41020)


Part Number Number
# Description
SAP (Legacy) Required
1 101230778 (475.41021) 1 Upper adapter
2 101230456 (475.41022) 1 Ball retainer
3 101230957 (475.41023) 1 Case
4 101230958 (475.41024) 1 Lower adapter
5 100026720 (70.33577) 4 O-ring
6 100001938 (70.33938) 2 O-ring

# Notes—101231126 (475.41020)

2 Assemble using Lubri-Plate on threads and O-rings.

Operating Strengths and Ball Capacity

Tensilea (lb) 1,027,400

Bursta (psi) 13,900

Collapsea (psi) 12,700


Ball size (in.) 5.0
Ball Capacity 4
aThe data in the table above is valid only for new tools, direct from

the manufacturing facility.

February 20, 2007 Page 39 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

6 5/8 FH
8.50" Tool-Joint Thread
(215.9 mm)

1
3.25"
(82.55 mm)
5

68.46"
(1738.9 mm)

120.18"
(3052.6 mm)

3.50" 5
(88.9 mm)

5.00"
(127 mm) 6 5/8 FH
Tool-Joint Thread

Weight
SAP No.: 101234537 lb kg
Ball Catcher 829 376.03
6 5/8-in. API FH for Use with 6.3-in. Ball
High Capacity

Section 14a—Plug and Ball Catchers Page 40 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No.: 101234537


Ball catcher;
6 5/8-in. API FH for Use with 6.3-in. Ball
High Capacity

Parts List—101234537
Part Number Number
# Description
SAP (Legacy) Required
1 101007520 (475.31101) 1 Upper body
2 101234548 (N/A) 1 Bypass tube
3 101234546 (N/A) 1 Case
4 101007569 (475.31104) 1 Lower body
5 100002033 (70.34145) 2 O-ring

# Notes—N/A (475.30100)

2 Assemble using Lubri-Plate on threads and O-rings.

Operating Strengths and Ball Capacity


a 936,500
Tensile (lb)
Bursta (psi) 8,800

Collapsea (psi) 3,800


Ball size (in.) 6.3
Ball Capacity 8
aThe data in the table above is valid only for new tools, direct from
the manufacturing facility.

February 20, 2007 Page 41 of 43 Section 14a—Plug and Ball Catchers


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
in parentheses. N/A in place of the SAP number denotes that a Service Tools Manual
SAP number has not yet been assigned for that part.

6 5/8 FH
8.50" Tool-Joint Thread
(215.9 mm)

3.25"
(82.55 mm)
5

32.6"
(828.04 mm)

84.49"
(2146.05 mm)

5
3.50"
(88.9 mm)

4
5.00"
(127 mm)
6 5/8 FH
Tool-Joint Thread

SAP No.: 101203494 Weight


(475.31100) lb kg
Ball Catcher 690 312.98
6 5/8-in. API FH for Use with 6.3-in. Ball

Section 14a—Plug and Ball Catchers Page 42 of 43 February 20, 2007


Note: Where available, SAP numbers are listed first for the parts
and tools in this section. Former (legacy) part numbers are listed
Service Tools Manual in parentheses. N/A in place of the SAP number denotes that a
SAP number has not yet been assigned for that part.

SAP No. 101203494


(475.31100)
Ball catcher;
6 5/8-in. API FH for Use with 6.3-in. Ball

Parts List—101203494 (475.31100)


Part Number Number
# Description
SAP (Legacy) Required
1 101007520 (475.31101) 1 Upper body
2 101004431 (475.31103) 1 Bypass tube
3 101201873 (475.31102) 1 Case
4 101007569 (475.31104) 1 Lower body
5 100002033 (70.34145) 2 O-ring

# Notes—101203494 (475.31100)

2 Assemble using Lubri-Plate on threads and O-rings.

Operating Strengths and Ball Capacity

Tensilea (lb) 936,500

Bursta (psi) 8,800

Collapsea (psi) 3,800


Ball size (in.) 6.3
Ball Capacity 4
aThe data in the table above is valid only for new tools, direct from
the manufacturing facility.

February 20, 2007 Page 43 of 43 Section 14a—Plug and Ball Catchers


Section
Note: Where available, SAP numbers are listed first for the parts and tools in this
section. Former (legacy) part numbers are listed in parentheses. N/A in place of the
SAP number denotes that a SAP number has not yet been assigned for that part. 14b
Appendix
The table below lists the Disassemble and Assemble Instructions for the following equipment.

Topic Maintenance Procedures Manual

Section 14a – Latchdown Indicating Plug Catchers Section 14a

Section 14a – Indicating Ball Catchers Section 14a

May 17, 2006 Page 1 Section 14b—Plug and Ball Catchers Appendix
Copyright 2006
Halliburton ® Company
All rights reserved
MAINTENANCE PROCEDURES MANUAL
EQUIPMENT: HALLIBURTON MANAGEMENT SYSTEM
Latchdown Indicating Plug Catcher DOCUMENT NUMBER:
PRODUCT SERVICE LINE: REGION: FUNCTION: Global Maintenance Standards
Tools & Testing Global Service Tools
OWNER: APPROVED BY: REVISION BY: REV. DATE: REV. NO: SECTION: PAGE:
Global Advisor Don Folds Global Dev. Team 3 Nov. 2000 1.0 14a 1 of 2

SCOPE: THIS PROCEDURE IS APPLIED TO ENSURE THE OPERATIONAL READINESS OF THE EQUIPMENT
BEFORE MOBILIZATION TO THE LOCATION.

NOTE: FOR ADDITIONAL INFORMATION REFERENCED IN THIS DOCUMENT, PLEASE REFER TO THE
APPROPRIATE MANUALS AND MAINTENANCE PROCEDURES. ENSURE THAT A CURRENT TOOL
ASSEMBLY PRINT IS AVAILABLE DURING THIS PROCEDURE.

HSE Ensure that safety glasses, gloves, steel-toed shoes and hard hats (if required) are worn. Review the
appropriate Job Safety Analyis (JSA) forms before commencing the work. Ensure that hand tools are in
good condition and that the work area is free of trips and hazards. Always maintain good housekeeping
standards in the work area.

Ensure that proper lifting techiniques are used. If necessary, get help when lifting.

DISASSEMBLE:
1. Place the tool in the vise, clamping around the case.
2. Remove the lower pin from the case (on new tools).
3. Remove the top adapter from the case.

NOTE: THE BODY SHOULD BE REMOVED WITH THE TOP ADAPTER. SUPPORT THE BODY WHEN
REMOVING IT FROM THE CASE.

4. Remove the case from the vise.


5. Place the body in a vise.
6. Remove the base from the body.
7. Remove all shear screws.
8. Push the plug and baffle out of the lower end of the body.
9. Remove the nose assembly from the top latchdown plug.
10. Remove the nose assembly and plug from the baffle.
11. Remove all 0-rings.
12. Clean all parts, and visually inspect them for damage and wear. Replace if necessary. Record the trace numbers of
all parts changed.

HOLD POINT 1 – Service-tool components should only be inspected and released for reassembly by personnel
appointed by the local operational management. Parts should not be reused unless reuse is explicitly authorized
by such individuals, and authorizations must be recorded on the tool’s Maintenance Check Sheet.
MAINTENANCE PROCEDURES MANUAL
EQUIPMENT: HALLIBURTON MANAGEMENT SYSTEM
Latchdown Indicating Plug Catcher DOCUMENT NUMBER:
PRODUCT SERVICE LINE: REGION: FUNCTION: Global Maintenance Standards
Tools & Testing Global Service Tools
OWNER: APPROVED BY: REVISION BY: REV. DATE: REV. NO: SECTION: PAGE:
Global Advisor Don Folds Global Dev. Team 3 Nov. 2000 1.0 14a 1 of 2

ASSEMBLE:

HSE Ensure that safety glasses, gloves, steel-toed shoes and hard hats (if required) are worn. Review the
appropriate Job Safety Analyis (JSA) forms before commencing the work. Ensure that hand tools are in
good condition and that the work area is free of trips and hazards. Always maintain good housekeeping
standards in the work area.

1. Replace all O-rings.


2. Place the body in a vise.
3. Make up the body base onto the lower body.
4. Install the baffle lock ring onto the baffle. Compress the baffle lock ring, and slide the baffle into the top of the body
and secure it with shear screws.

IMPORTANT: WHEN INSTALLING LOCK RINGS, ENSURE THAT THEIR BEVELLED ENDS ARE DOWN SO THAT
THEY MATCH THE BEVELS IN THEIR GROOVES. OTHERWISE, THE PLUG WILL NOT LOCK IN.

5. Tap the top adapter onto the top of the body.


6. Remove the body from the vise, and place the case in the vise.
7. Make up the lower pin onto the bottom of the case.
8. Slide the body into the case, and make it up.

PRESSURE-TEST PROCEDURE:

HSE
Before pressure-testing, ensure that area is cleared of all nonessential personnel. Set up pressure-testing
equipment in an appropriate area, and display signs to notify personnel that pressure-testing is in
progress. Do not test alone.

HOLD POINT 2 – Service-tool pressure tests must be verified by personnel appointed by the local operational
management. Such verification must be recorded on the tool’s Maintenance Check Sheet.

1. Internally test the tool to a maximum of 5,000 psi.


2. Hold the test for 5 minutes. No leaks are acceptable.
3. Document the test results on the Maintenance Check Sheet, and file this form, along with the pressure-recorder
chart, in tool book. Retain the last three charts.
4. Paint and tag the tool for the next job.
MAINTENANCE PROCEDURES MANUAL
EQUIPMENT: HALLIBURTON MANAGEMENT SYSTEM
Latchdown Indicating Ball Catcher DOCUMENT NUMBER:
PRODUCT SERVICE LINE: REGION: FUNCTION: Global Maintenance Standards
Tools & Testing Global Service Tools
OWNER: APPROVED BY: REVISION BY: REV. DATE: REV. NO: SECTION: PAGE:
Global Advisor Don Folds Global Dev. Team 1 July 2000 0.0 14a 1 of 2

SCOPE: THIS PROCEDURE IS APPLIED TO ENSURE THE OPERATIONAL READINESS OF THE EQUIPMENT
BEFORE MOBILIZATION TO THE LOCATION.

NOTE: FOR ADDITIONAL INFORMATION REFERENCED IN THIS DOCUMENT, PLEASE REFER TO THE
APPROPRIATE MANUALS AND MAINTENANCE PROCEDURES. ENSURE THAT A CURRENT TOOL
ASSEMBLY PRINT IS AVAILABLE DURING THIS PROCEDURE.

HSE Ensure that safety glasses, gloves, steel-toed shoes and hard hats (if required) are worn. Review the
appropriate Job Safety Analyis (JSA) forms before commencing the work. Ensure that hand tools are in
good condition and that the work area is free of trips and hazards. Always maintain good housekeeping
standards in the work area.

Ensure that proper lifting techniques are used. If necessary, get help when lifting.

DISASSEMBLE:
1. Place tool in the vise, clamping around the body.
2. Break and remove the top and bottom adapters.
3. Remove the bypass sleeve.
4. Remove the top and bottom mandrels from the adapter.

NOTE: NEWER TOOLS HAVE FIX MANDRELS.

5. Remove all O-rings.


6. Clean all parts and visually inspect them for damage and wear. Replace if necessary. Record the trace numbers of
all parts changed.

IMPORTANT ON BYPASS SLEEVES THAT HAVE FOUR SEALS AND TWO O-RINGS, OMIT STEP 1. IF
POSSIBLE, OBTAIN THE NEWEST VERSION OF THE BYPASS SLEEVE.

HOLD POINT 1 – Service-tool components should only be inspected and released for reassembly by personnel
appointed by local operational management. Parts should not be reused unless reuse is explicitly authorized by
such individuals, and authorizations must be recorded on the tool’s Maintenance Check Sheet.
MAINTENANCE PROCEDURES MANUAL
EQUIPMENT: HALLIBURTON MANAGEMENT SYSTEM
Latchdown Indicating Ball Catcher DOCUMENT NUMBER:
PRODUCT SERVICE LINE: REGION: FUNCTION: Global Maintenance Standards
Tools & Testing Global Service Tools
OWNER: APPROVED BY: REVISION BY: REV. DATE: REV. NO: SECTION: PAGE:
Global Advisor Don Folds Global Dev. Team 1 July 2000 0.0 14a 1 of 2

ASSEMBLE:

HSE Ensure that safety glasses, gloves, steel-toed shoes and hard hats (if required) are worn. Review the
appropriate Job Safety Analyis (JSA) forms before commencing the work. Ensure that hand tools are in
good condition and that the work area is free of trips and hazards. Always maintain good housekeeping
standards in the work area.

Ensure that proper lifting techniques are used. If necessary, get help when lifting.

1. Replace the mandrels in the top and bottom adapters.


2. Place the body in a vise.
3. Make up the lower adapter.
4. Slide in the bypass sleeve.
5. Make up the upper adapter.

NOTE: IF THE BYPASS SLEEVE FAILS TO GO OVER THE PORTED MANDREL, REMOVE THE O-RING AND
LIGHTLY SAND THE SEALS WITH AN EMERY CLOTH.

PRESSURE-TEST PROCEDURE:

HSE
Before pressure-testing, ensure that area is cleared of all nonessential personnel. Set up pressure-testing
equipment in an appropriate area, and display signs to notify personnel that pressure testing is in
progress. Do not test alone.

HOLD POINT 2 – Service-tool pressure tests must be verified by personnel appointed by the local operational
management. Such verification must be recorded on the tool’s Maintenance Check Sheet.

1. Install the test fixture and internally test the tool to a maximum of 5,000 psi.
2. Hold the test for 5 minutes. No leaks are acceptable.
3. Remove the test fixtures, and drain all test fluids.
4. Clean and paint the tool; then, tag it and place it in storage for the next job.
5. Document the results of the pressure test in the Maintenance Check Sheet, and file this form, along with the
pressure-recorder chart, in the tool book. Retain the last three charts.

Instructions for Tools Returned and Unused:


1. Inspect the tool for damage. Repair if necessary.
2. Clean and paint the tool. Using white wash, tag the tool for the next job.
3. Document the results on the Maintenance Check Sheet and file.

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