QAP Sample

CLIENT:XXXXXXX
SL NO ACTIVITY AND OPERATION

CHARACTERISTICS
1 2 3
1 General Requirements
1.00 a Setting up of FQA laboratory within ten

weeks from the LOA
Avaliability of requisite laboratory set up and

1.00 b equipment in good working condition well
before commencement of concerned
activity.
Submission of QA & QC manpower
1.01 a deployment schedule based on agreed L-2
network .
1.01 b Availability of QA & QC manpower based on

deployment schedule .
1.02 Sampling for testing of materials
Submission of schedule of tests to be done

1.03 -
monthly
2.0 Excavation and Filling
2.1 Type of soil / rock
2.2 Initial ground level
Marking layout of the

2.3 structure w.r.t the avaliable
TBM
Dimensions of excavated
2.4 footing
2.5 PCC bottom Lvl.
2.6 Side slope during excavation
Back filling
2.7 Degree of compaction of fill
Dry density by core cutter

a method
Or Dry density in place by
b sand displacement method
Relative density ( Density

c index)
Dry Density by Proctor

d Needle Penetration
2.8.1 Sand Filling Suitability of material used

2.8.2 Stone Filling Suitability of material used
3.0 Cast-in-situ Concrete and allied Works

3.01 Materials
3.01.01 Cement
i) Physicl and chemical

properties
ii)Normal consistency &

Setting Time
iii) Compressive Strength

v) Ensure that cement is
stored in weather tight
a) Storage covered storage on raised
platform.
3.01.02 Coarse Aggregate
i) Moisture content
Specific gravity,water
ii)
absorption
Particle size and shape
(Sieve analysis,
determination of material
iii) finer than 75 micron,
flakiness index, elongation
index, angularity)
Crushing value abrasion

iv) value and impact value
3.01.03 Fine Aggregates(Sand)
i) Bulkage, Moisture content
ii) Mortar making Properties
Silt , Clay content,

iii) deleterious materials,
organic impurities
All other tests similar to
iv) coarse aggregate as
mentioned above.
3.01.04 Water
Water is free from excess

acid, alkali or salt & harmful
I substances,within
Permissible limits of solids &
PH value
3.02.01 Concrete
i) Concrete Mix Design

Check whether the design
mix meets the requirement
ii) Validation of mix design of workability and
compressive strength
ii) Concrete Production a) Workability -
b)Crushing Strength
c) Water Cement Ratio
d) Cement content
iii) Admixtures for concrete Chemical Properties
Physical Properties
3.02.02 Concrete conveying,placing & compaction
i) Calibration of batching plant
Handling & transportation of

ii) concrete
iii) Placement of concrete

iv) Check for placement
v) Compacting
a) Check for curring duration

Execution and uniform curing of the
surface
b) Cleaniness, provision of
chute and arrangement for
vi) transportation & placement
of concrete
c) Check for the slope of

cold water basin
vii) Curing Minimum 14 days
3.02.03 Tests/Checks on RCC Strctures

Visual examination for
surface finish
Dimensional check on
i) finished structures &
dimensional tolerances
Water tightness test of liquid

ii)
retaining structures/ tanks
iii) As built survey of each lift of

shell
Check for verticality &
horizontalness of SS/Pre-
iv) cast channel support for PVC
fill.
3.03 Reniforcement Steel (CRS & hysd bars)

Mechanical & Chemical
i) properties
ii) Tolerance on mass
Freedom from cracks

iii) surface flaws, Lamination
(Visual Examination)
3.03.01 Placement of Reinforcement Steel

Check for bar bending
i) schedule with necessary
laps. Spacers & Chairs
Check for cover, spacing of

ii)
bars
iii) Check for bending of bars
Check for spacers and chairs

iv) after the reinforcement cage
is put inside the formwork.
v) Lappings of bars
vi) Check all joints, crossing

3.04 Staging And Form Work
3.04.01 Material and accessories
Soundness of staging,
i) shuttering and scaffolding
Connection between
individual scaffolding units
ii) and safe slenderness ratio.
Two independent safety
measures against collapse
Concrete strength during

iii) climbing process
Hoisting for personnel and

iv) material
3.05 Anchor Bolt Instalation inside concrete

i) Position and level of bolt
Position depth and size of

ii) bolt hole
3.06 Grouting
i) Grouting Pressure
ii) Composition of grout
3.07 Foundation
Open / Shallow Foundation
Check for the foundation

i) excavation - Location,
Layout, size, depth etc.
casting - Layout, shape,
ii)
dimensions,Reinforcement,
Concreting, curing etc.
7.00 Doors,Windows Ventilators & Grills
i) Materials and Accessories As Required
ii) Check for dimensions As Required
iii) Thickness of paint/ anodized coating As Required
iv) Workmanship As Required
v) Verticality & Alignment As Required

Performance fore smooth operable under all
vi) conditions
8.00.00 GI,CI,PVC PIPES AND FITTINGS
8.01.00 Material / components including valve
As Req
8.01.01 Surface finish freedom from cracks and
other defects
8.01.02 Dimension and construction
9.00 After Installation of Pipes
9.01 Water pipe and fitting
i) Hydraulic pressure test As Required
9.02 Water tightness Hydro test

10.00 Joints in Concrete
10.01 Materials
i) Bitumen Impregnated Board
ii) PVC water stops
iii) Bitumen Sealing compound
Two part Polysulphide

iv) sealant
v) Expanded polystyrene board
10.02 Installation and Fixing
4.00 Brick Masonary
4.01 Test on Bricks
Dimensions, compressive
i) strength, water absorption,
warpage, efflorescence
Compressive strength and

ii) Test in Mortar consistency
Workmanship, verticality
iii) Masonary construction and alignment
5.00 Finish Items
i) Ensure that the plastering

of brick walls shall be of min.
5.01 Plastering 18 mm thick for outside &
12 mm thick for inside face
ii) Ensure that the curing of
plastering surface are
carried out 7 days(Min.)
iii) Sand (Grading of sand)
5.02 Flooring & Finishing Work i) Check for levels slope
ii) Ensure that the floors are

chipped prior to
commencement of actual
finishing work
iii) Ensure that the cement

concrete floors are cured
minimum for 7 days.
iv) Check for laying of ifonite

flooring and metallic
hardner used in it.
Imp. notes:-Class of check: A-Critical , B-Major , C-Minor , SR-Site Register , TR-Test Repor
Log Book , IR -Inspection Report, PR -Protocol Report and BBs-Bar bending Schedule,P-Pe
S-Surveillance
MANUFACTURER'S NAME & ADDRESS
M/s XXXXXXX
Corporate Office
XXXXXXX,XXXXXXX
CLASS OF
INSTRUMENTS TYPE OF CHECK
CHECK
4 5 6
A Physical
A Physical
A Physical
As per required for lab.
A Physical
A Physical
A Physical
As required B Visual
Digital Total Station/ Auto Lvl. B Measurement
Digital Total Station C Physical

As per approved DWG. B Measurement
As per Dwg. B Measurement
As required B Measurement
B Physical
Core cutter, moisture metre and Balance A Physical

Steel tray, sieve, Cylinder, soil container,
balance and digging instrument A Physical
As required A Physical
Knife,sieve,ovencylindrical muold B Physical
As required B Physical
A Review of MTC
Vicats apparatus A Testing/Outside lab.
Compressice test machine A Testing/Outside lab.

B Visual
oven andsample collect container, B Physical

balance
balance,oven ,sample container B Physical

Sieve,balance,steel tray B Physical
balance,sample container,cylindrical B Physical

mould,sieve
B Physical
B Physical
Oven,Balance,sieve,measuring cylinder
B Physical
B Physical
As required B Testing
As required A Review of report

Slump test & Compacting factor test. B Physical
Compressice test machine A Physical
As required A Review of MTC
Transit Mixture machine B Physical
Jute/pumping B Physical
Vibrator with niddle B Physical
As required C Visual
As required B Measurement
hsian cloth/jute B Physical
As required C Visual
measuring tape B Measurement
As required A Test
A Review of TCS
B Measurement
Universal testing machine/MTC
B Visual
As required B Visual & Measurment
as required B Visual
Plumbing B Physical Testing
As required A Dimensional
As required A Dimensional
Excavator,level instrument B Physical

Measuring tape B Physical
as required B Review of MTC
B Physical
As per DWg. B Physical
As Required B Physical/ Visual
Plumbing B Physical
B Visual
B Review of MTC
As Required
B Visual
B Physical
A Physical
A Physical
A
Verfication of MFTC
A
A Verfication of MFTC
A
B Visual
A Measurement/ Physical Test
B Test
B Visual/ Physical
B Visual/ Measurement
B Visual
B Physical
B Measurement
C Visual
B Visual
B Physical
PREPARED BY
TR-Test Report , MTC-Manufacturer's Test Certificate , LB-
chedule,P-Perform, W-Witness , RW-Random witness &
FIELD QUALITY PLAN/QUALITY ASSURANCE PLAN
ITEM
CIVIL WORKS
QUANTUM OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS
7 8 9
List of laboratory equipment Calibration and set up

100%
as per used for testing of equipments
100% calibration certificate

100%
100%
Once per source / on every As per IS code specification IS code specification

change of source given in belows mentioning in below
100% As per required
Random
100%
100%
As per approved DWG. As per approved DWG.

100%
100%
Random
As per technical
Random specification IS 2720-P-4
i) For foundation back As per technical

filling,one for every 10 IS 2720 ( Part XXIX) specifications,
segments foundations for Construction Drawings
each compacted layer
i) For foundation back
filling,one for every 10
segments foundations for IS 2720 ( Part XXVIII)
i) For foundation back As per technical

filling,one for every 10 specifications,
IS 2720 ( Part XIV)
segments foundations for Construction Drawings
Random checks to be Standard practice

carried out for each As per ASTM D 1558
compacted layer
Random IS:2720, IS: 383
As per technical
specifications and
As per technical
specifications and
Random IS:2720, IS: 384 approved Methodology
Each lot IS 8112, IS:1489(Part-1)
Once per each lot and As per technical

IS 8112, IS:1489(Part-1) specification
grade
Once per each lot and IS 8112, IS:1489(Part-1)

grade
covered storage,
100% as per IS : 4083 weather tight on raised
platform
Once for each stack of 100

cum. or part there of. Except IS: 2386(part III), IS: 456, IS: IS: 2386(part III), IS:
during monsoon when this 383 456, IS: 383
has to be done every day
before start of concreting
Once for each source & for IS: 2386(part III), IS: 456, IS: IS: 2386(part III), IS:
every change of source 383 456, IS: 383
Once per 500 cum or part
thereof/ change of source, IS: 2386 Part-I, IS : 383 As per Relevant IS code
whichever is earlier
Once per source / on every IS: 2386(IV), IS:383 As per Relevant IS code
change of source
To be done every day before

start of work
Once per each source and

on every change of source
IS: 2386 (part- III), IS: 383 As per Relevant IS code

IS 456-1978, IS 3025, IS 526- As per Relevant IS code

Once per source 1959
Once per each per type and

grade IS 10262 , IS:456 As per Relevant IS code
For every mix design IS 10262 , IS:456 As per Relevant IS code
One sample for every 2

hours from every mixing IS: 456
plant.
One set per 100 cum or part

thereof for each grade of IS: 456, 516
concrete per shift whichever
is earlier. As per Relevant IS code
As per IS 1199
As per IS: 1199 and
approved mix design
As per IS 1199
Once pre type of lot/ IS 9103,ASTM C 494 MTC
Batch of supply
Once at the time of mix

design and thereafter once IS 9103,ASTM C 495 TR
per type of lot/ batchof
supply
To be calibrated at the time

of starting and subsequently Review of calibration chart / As per Relevant IS code
once in three months,and certificate, IS 457
shall confirm to IS:4925
100%
As per technical
specifications, erection As per IS code 456
100% methodology
methodology
100%
As per technical
Check for segregation as
Random specifications, Relevant
IS:456 IS code
As per technical
100% specifications
IS code 456
As per technical
Before clearance for
100% specifications, Relevant
concreting IS code
As per technical
100% IS 456
specifications
As per technical
Random IS 456
specifications
As per technical
100% IS 456
specifications
As per technical
Approved Drawing IS 456
specifications
As per technical
100% IS 3370
specifications
For each lift on the locations As per DWg As per approved DWg
as decided by E-I-C
As per approved
At Random As per approved drawings drawings
Each Consignment IS 1786, IS 432, IS 1566
As per IS 1852, IS 432,

At Random IS 1786, IS 432
As per technical
specification
As per IS 1852, IS 432,

100% IS 1786
IS 456 & 2502/
100% As per approved Drg Drawings & bar
bending schedule
IS 456 & 2502/

bending schedule
IS 456 & 2502/
bending schedule
IS 456 & 2502/

bending schedule
As per Drawings & bar IS 456 & 2502/

100% bending schedule, Drawings & bar
specification bending schedule
IS 456 & 2502/
Random As per BBS Drawings & bar
bending schedule
Once
Once
Fortnight IS 456,IS 14687, IS

As per specification 3696
For each lift of shuttering
Fortnight
100%
As per DWg. As per DWg.
100%
at random Approved drawings Approved drawings
Each lot/Batch As per Dwg As per Dwg
Each Location
As per DWg As per DWg

Each Foundation
As per IS 2202 (PT-II), IS

As per technical 1038, other relevant
Once per lot specifications codes & Approved
drawings
At Random

At Random
100%
100% As per DWg As per DWg
100%
Each
IS 1729, IS 1536, IS
As per relevant IS codes .
10 % subject to a min. of 3 1230
nos. for each type of items
As per IS 2065 and

Each stretch As per specification Approved drawings
As per approved
Each As per approved drawings drawings
Once per lot

IS 1838
Once per lot
As per DWg
specification
Once per lot
IS 1838
IS 1838
Random
As per Tech. Specifications & IS 1077, IS 13757, IS

Table 1 of IS 5454 relevant IS codes 12894, IS 3495
At Random As per Tech. Specifications As per IS 2250
100% As per Tech. Specifications As per IS 2212,IS 1905
As Tech. specifications
100% As per Tech. Specifications IS 1661 and as per
approved drawings
100% As per Tech. Specifications IS 1661 and as per
approved drawings
As Tech. specifications and

100 cum as per approved drawings
IS 1542
100% As per Drawings
Random/ Once per batch As per Drawings

For M/s XXXX XXXXXX
PREPARED BY REVIEWED BY/APPROVED BY
ASSURANCE PLAN
PROJECT:
QP-NO:XXX/XXX/XXX/XX
Rev. 0.0 JOB :
Date: XXX XXX XXX
CONTRACT No:
Page : 01 of 06
CONTRACTOR:
AGENCY
FORMAT OF RECORDS SUB
VENDOR TPIA CLIENT
VENDOR
10 11
P W RW S
calibration certificate P W RW S
P W RW S
P W RW S
SR/TR P W RW S
SR/TR P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
Lvl. Sheet & Appd.
Dwg.
Lvl. Sheet & Appd.
Dwg.
P W RW S
P W RW S
P W RW S
Lvl. Sheet & Appd.

P W RW S
Dwg.
P W RW S
P W RW S
P W RW S
P W RW S
SR/TR
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
MTC P W RW S
P W RW S
SR /LB P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
SR/TR
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
TR P W RW S
P W RW S
P W RW S
TR
TR
P W RW S
P W RW S
P W RW S
P W RW S
TR/SR
P W RW S
P W RW S
P W RW S
P W RW S
Calibration Cetrificate P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
SR
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
MTC
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
PR/BBS
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
IR
P W RW S
P W RW S
P W RW S
MTC P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
SR
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
P W RW S
IR P W RW S
IR P W RW S
SR/ LB P W RW S
P W RW S
SR/LB P W RW S
SR P W RW S
SR P W RW S
SR P W RW S
SR P W RW S
SR/LB P W RW S
SR/LB P W RW S
For TPI
Y/APPROVED BY
XXXX XXXX XXXX
XXXX XXXX XXXX
XXXX XXXX XXXX

XXXX XXXX XXXX
REMARKS
12
Functioning of laboratory equipment in

proper working condition to be verified
monthly basis.
Test report along with the
recommendations from specialist
institute, where the material shall be
tested as agreed in the LOA should be
submitted to Vedanta ltd
TBM confirm by client

Applicable where sand and stone is used
as filling material
as filling material
Each consignment of cement obtained

shall be duly correlated with
manufacture's test certificate.
If cement is stored more than 60 days in
godown of contractor same shall be
retested for comp. strength & setting time
Accordingly water content of the concrete

will be adjusted
These tests will be carried out while

establishing design mix. and the results to
be intimated to client
Sieves should be confirming to IS-460-
1952. balance should be accurate to 0.1 %
weight of sample
Volume of sand and weight of water shall

be adjusted as per bulkage & moisture
content.
Acceptance limite as per IS:383
Acceptance limite as per IS code

Except test for flakiness index, elongation
index, angularity no ,abrsion value, impact
value, crushing value
Water will be provided by the client so

checks are not required, potable water
should be generally used.
Mix design needs to be repeated in case

of change of grade,change in workability
requirements, Change in source of
ingredients of concrete, change in
constituents of concrete(with fly ash /
without fly ash, with admixtures/ without
admixtures etc) change in exposure
conditions.
For trial mix min. of 6 cubes for each mix 3
specimen shall be tested at 7 days
remaining 3 shall be for 28 days comp.
strength
Three specimen shall be tested for 7 days

and remaining at 28 days.
According to mix design

Admixture of appd. Brand and tested
quality should be used. The chemical
properties of an admixture should be
tested once at the time of mix design
Cement consumption at batching plant

shall also be obtained through computer
Output. Provision of printer is mandatory.
The calibration shall be done by traceable
weights.
As per methodology.
To be checked before clearance for
concreting
For curing compound exposed concrete
surface shall be protected against drying
for atleast 72 hrs after placement,curing
compound may be used
Limit of permibility as per IS 2645 shall

also be met wiyh
To be checked at site. Steel collected from
source should be free from excessive rust.
To be stored as per Tech. Specifications
The cover block should have adequate
strength
Crossing of the bars are to be tied up

properly with right gauge of annealed
wire
Random to be checked by FQA
Lines and levels to be checked

Lines and levels to be checked. Concrete
Grade to be checked as per Mix Design.
MTC shouldl be corellated with the

consignment received.
All bulidings shall be providedwith

suitable anodised aluminium grill erection
shold be as per DWG.
MFTC shall be correlated with the
consignment
Tolerance limits as per relevant IS 1729, IS
1536, IS 1230
`
Effloresence shall be checked at each
source
The sand used for masonary work shall

cnform to IS 2116
No ponding of water on finished surfaces
to be ensured
Sueveillance by FQA
For Client
CLIENT- VEDANTA LTD., JSG
SL NO ACTIVITY AND OPERATION
1 2
1 General Requirements
1.00 a Setting up of FQA laboratory within ten

weeks from the LOA
Avaliability of requisite laboratory set up and

1.00 b equipment in good working condition well
before commencement of concerned
activity.
Submission of QA & QC manpower

1.01 a deployment schedule based on agreed L-2
network .
1.01 b Availability of QA & QC manpower based on

deployment schedule .
1.02 Sampling for testing of materials
Submission of schedule of tests to be done

1.03 monthly
2.0 Excavation and Filling
2.1
2.2
2.3
2.4
2.5
2.6
2.7 Degree of compaction of fill
2.8.1 Sand Filling

2.8.2 Stone Filling
3.0 Cast-in-situ Concrete and allied Works

3.01 Materials
3.01.01 Cement
a) Storage
3.01.02 Coarse Aggregate
i)
ii)
iii)
iv)
3.01.03 Fine Aggregates(Sand)
i)
ii)
iii)
iv)
3.01.04 Water
I
3.02.01 Concrete
i) Concrete Mix Design
ii) Validation of mix design
ii) Concrete Production

iii) Admixtures for concrete
3.02.02 Concrete conveying,placing & compaction
i)
ii)
iii)
iv)
v)
Execution
vi)
vii) Curing
3.02.03 Tests/Checks on RCC Strctures
i)
ii)
iii)
iv)
3.03 Reniforcement Steel (CRS & hysd bars)

i)
ii)
iii)
3.03.01 Placement of Reinforcement Steel
i)
ii)
iii)
iv)
v)
vi)
3.04 Staging And Form Work
3.04.01
i)
ii)
iii)
iv)
3.05 Anchor Bolt Instalation inside concrete
i)
ii)
3.06 Grouting
i)
ii)
3.07 Foundation
Open / Shallow Foundation
i)
ii)
7.00 Doors,Windows Ventilators & Grills
i) Materials and Accessories
ii) Check for dimensions
iii) Thickness of paint/ anodized coating
iv) Workmanship
v) Verticality & Alignment

Performance fore smooth operable under all
vi) conditions
8.00.00 GI,CI,PVC PIPES AND FITTINGS
8.01.00 Material / components including valve
8.01.01 Surface finish freedom from cracks and

other defects
8.01.02 Dimension and construction
9.00 After Installation of Pipes
9.01 Water pipe and fitting
i) Hydraulic pressure test
9.02 Water tightness

10.00 Joints in Concrete
10.01 Materials
i)
ii)
iii)
iv)
v)
10.02 Installation and Fixing
4.00 Brick Masonary
4.01 Test on Bricks
i)
ii) Test in Mortar
iii) Masonary construction
5.00 Finish Items
5.01 Plastering
5.02 Flooring & Finishing Work

For Vedanta LTD.
Signature
MANUFACTURER'S NAME & AD
TATA PROJECTS LTD
Corporate Office
1-7-80 to 87, Prenderghast R
Secunderabad -500003, Ind
CHARACTERISTICS
3
-
Type of soil / rock
Initial ground level
Marking layout of the

structure w.r.t the avaliable
TBM
Dimensions of excavated
footing
PCC bottom Lvl.
Side slope during excavation
Back filling
Dry density by core cutter
method
Or Dry density in place by

sand displacement method
Relative density ( Density

index)
Dry Density by Proctor

Needle Penetration
Suitability of material used

Suitability of material used
i) Physicl and chemical

properties
ii)Normal consistency &

Setting Time
iii) Compressive Strength

v) Ensure that cement is
stored in weather tight
covered storage on raised
platform.
Moisture content
Specific gravity,water
absorption
Particle size and shape

(Sieve analysis,
determination of material
finer than 75 micron,
flakiness index, elongation
index, angularity)
Crushing value abrasion
value and impact value
Bulkage, Moisture content
Mortar making Properties
Silt , Clay content,

deleterious materials,
organic impurities
All other tests similar to

coarse aggregate as
mentioned above.
Water is free from excess

acid, alkali or salt & harmful
substances,within
Permissible limits of solids &
PH value
Check whether the design
mix meets the requirement
of workability and
compressive strength
a) Workability -
b)Crushing Strength
c) Water Cement Ratio
d) Cement content
Chemical Properties
Physical Properties
Calibration of batching plant

Handling & transportation of
concrete
Placement of concrete
Check for placement
Compacting
a) Check for curring duration

and uniform curing of the
surface
b) Cleaniness, provision of
chute and arrangement for
transportation & placement
of concrete
c) Check for the slope of

cold water basin
Minimum 14 days
Visual examination for

surface finish
Dimensional check on
finished structures &
dimensional tolerances
Water tightness test of liquid

retaining structures/ tanks
As built survey of each lift of

shell
Check for verticality &

horizontalness of SS/Pre-
cast channel support for PVC
fill.
Mechanical & Chemical
properties
Tolerance on mass
Freedom from cracks

surface flaws, Lamination
(Visual Examination)
Check for bar bending

schedule with necessary
laps. Spacers & Chairs
Check for cover, spacing of

bars
Check for bending of bars

Check for spacers and chairs
after the reinforcement cage
is put inside the formwork.
Lappings of bars
Check all joints, crossing
Material and accessories
Soundness of staging,
shuttering and scaffolding
Connection between
individual scaffolding units
and safe slenderness ratio.
Two independent safety
measures against collapse
Concrete strength during
climbing process
Hoisting for personnel and

material
Position and level of bolt
Position depth and size of

bolt hole
Grouting Pressure
Composition of grout
excavation - Location,
Layout, size, depth etc.

casting - Layout, shape,
dimensions,Reinforcement,
Concreting, curing etc.
As Required
As Required
As Required
As Required
As Required
As Required
As Required
Hydro test
Bitumen Impregnated Board

PVC water stops
Bitumen Sealing compound
Two part Polysulphide

sealant
Expanded polystyrene board

Dimensions, compressive
strength, water absorption,
warpage, efflorescence
Compressive strength and

consistency
Workmanship, verticality
and alignment
i) Ensure that the plastering

of brick walls shall be of min.
18 mm thick for outside &
12 mm thick for inside face
ii) Ensure that the curing of

plastering surface are
carried out 7 days(Min.)
iii) Sand (Grading of sand)
i) Check for levels slope

ii) Ensure that the floors are
chipped prior to
commencement of actual
finishing work
iii) Ensure that the cement

concrete floors are cured
minimum for 7 days.
iv) Check for laying of ifonite

flooring and metallic
hardner used in it.
Imp. notes:-Class of check: A-Critical , B-Major , C-Minor , SR-Site Re

Book , IR -Inspection Report, PR -Protocol Report and BBs-Bar bend
Surveillance
MANUFACTURER'S NAME & ADDRESS
TATA PROJECTS LTD
Corporate Office
1-7-80 to 87, Prenderghast Road,
Secunderabad -500003, India
CLASS OF
INSTRUMENTS CHECK
4 5
A
As per required for lab.
A
A
As required B
Digital Total Station/ Auto Lvl. B
Digital Total Station C
As per approved DWG. B
As per Dwg. B
As required B
B
Core cutter, moisture metre and Balance A
Steel tray, sieve, Cylinder, soil container, A

balance and digging instrument
As required A
Knife,sieve,ovencylindrical muold B
As required B
As required B
Vicats apparatus A
Compressice test machine A

B
oven andsample collect container, B

balance
balance,oven ,sample container B
Sieve,balance,steel tray B
balance,sample container,cylindrical B
mould,sieve
Oven,Balance,sieve,measuring cylinder
B
As required B
As required A
As required A
Slump test & Compacting factor test. B
Compressice test machine A

As required B
As required B
As required A
As required A
As required A
Transit Mixture machine B
Jute/pumping B
As required B
Vibrator with niddle B
As required B
As required C
As required B
hsian cloth/jute B
As required C
measuring tape B
As required A
As required B
As required B
A
B
Universal testing machine/MTC
As required B
As required B
As required B
As required B
As required B
As required B
As required B
As required B
as required B
Plumbing B
As required B
As required A
As required A
As required B
As required B
Excavator,level instrument B
Measuring tape B
as required B
As per DWg. B
As Required B
Plumbing B
B
B
As Required
B
B
A
A
A
B
A
B
C
heck: A-Critical , B-Major , C-Minor , SR-Site Register , TR-Test Report , MTC

Report, PR -Protocol Report and BBs-Bar bending Schedule,P-Perform, W-W
S
CIV
TYPE OF CHECK QUANTUM OF CHECK
6 7
Physical 100%
Physical 100%
Physical 100%
Physical 100%
Once per source / on every
Physical change of source
Physical 100%
Visual Random
Measurement 100%
Physical 100%
Measurement 100%
Measurement 100%
Measurement Random
Physical Random
Physical segments foundations for


Random checks to be
Physical carried out for each
compacted layer
Physical Random
Physical Random
Review of MTC Each lot
Once per each lot and

Testing grade
Once per each lot and

Testing grade
Visual 100%
Once for each stack of 100

cum. or part there of. Except
Physical during monsoon when this
has to be done every day
before start of concreting
Once for each source & for

Physical every change of source
Once per 500 cum or part

Physical thereof/ change of source,
whichever is earlier
Once per source / on every
Physical change of source
To be done every day before

Physical
start of work

Physical on every change of source


Testing Once per source

Once per each per type and
Review of report grade
Physical For every mix design
One sample for every 2

Physical hours from every mixing
plant.
One set per 100 cum or part

thereof for each grade of
Physical concrete per shift whichever
is earlier.
Physical As per IS 1199
Physical As per IS 1199
Once pre type of lot/

Review of MTC Batch of supply
Once at the time of mix

design and thereafter once
Physical per type of lot/ batchof
supply
To be calibrated at the time

of starting and subsequently
Physical once in three months,and
shall confirm to IS:4925
Physical 100%
Physical 100%
Physical 100%
Physical Random
Physical 100%
Visual 100%
Measurement 100%
Physical Random
Visual 100%
Measurement Approved Drawing
Test 100%
For each lift on the locations

Physical as decided by E-I-C
Visual At Random
Review of TCS Each Consignment
Measurement At Random
Visual 100%
Visual & Measurment 100%

Visual Random
Visual Once
Visual Once
Visual Fortnight
Physical Testing For each lift of shuttering
Visual Fortnight
Dimensional 100%
Dimensional 100%
Physical at random
Physical Each lot/Batch

Physical Each Location
Physical Each Foundation
Review of MTC Once per lot
Physical At Random
Physical At Random
Physical/ Visual 100%
Physical 100%
Visual 100%
Review of MTC Each
Visual 10 % subject to a min. of 3

nos. for each type of items
Physical
Physical Each stretch
Physical Each
Once per lot

Verfication of MFTC
Once per lot
Verfication of MFTC Once per lot
Visual Random
Measurement/ Physical Test Table 1 of IS 5454
Test At Random
Visual/ Physical 100%
Visual/ Measurement 100%
Visual 100%
Physical 100 cum
Measurement 100%
Visual 100%
Visual 100%
Physical Random/ Once per batch
, TR-Test Report , MTC-Manufacturer's Test Certificate , LB- Log

hedule,P-Perform, W-Witness , RW-Random witness & S-
FIELD QUALITY PLAN/QUALITY ASSURANCE PLAN
ITEM
CIVIL WORKS
REFERENCE DOCUMENT ACCEPTANCE NORMS
8 9
List of laboratory equipment Calibration and set up

as per used for testing of equipments
calibration certificate
As per IS code specification IS code specification
given in belows mentioning in below
As per required
As per technical
specification IS 2720-P-4
As per technical
IS 2720 ( Part XXIX) specifications,
Construction Drawings
IS 2720 ( Part XXVIII)
As per technical
IS 2720 ( Part XIV) specifications,
Construction Drawings
Standard practice
As per ASTM D 1558
IS:2720, IS: 383
As per technical
specifications and
approved Methodology
As per technical
specifications and
IS:2720, IS: 384 approved Methodology
IS 8112, IS:1489(Part-1)
As per technical
IS 8112, IS:1489(Part-1) specification
IS 8112, IS:1489(Part-1)
covered storage,
as per IS : 4083 weather tight on raised
platform
IS: 2386(part III), IS: 456, IS: IS: 2386(part III), IS:
383 456, IS: 383
IS: 2386(part III), IS: 456, IS: IS: 2386(part III), IS:
383 456, IS: 383
IS: 2386 Part-I, IS : 383 As per Relevant IS code

IS: 2386(IV), IS:383 As per Relevant IS code
IS: 2386 (part- III), IS: 383 As per Relevant IS code
IS 456-1978, IS 3025, IS 526- As per Relevant IS code

1959
IS 10262 , IS:456 As per Relevant IS code
IS 10262 , IS:456 As per Relevant IS code
IS: 456
IS: 456, 516

As per Relevant IS code
As per Relevant IS code
As per IS: 1199 and

approved mix design
IS 9103,ASTM C 494 MTC
IS 9103,ASTM C 495 TR
Review of calibration chart / As per Relevant IS code

certificate, IS 457
As per technical
methodology
As per technical
Check for segregation as specifications, Relevant
IS:456 IS code
As per technical
specifications
IS code 456
As per technical
Before clearance for specifications, Relevant
concreting IS code
As per technical IS 456

specifications
As per technical
specifications IS 456

specifications

specifications

specifications
As per DWg As per approved DWg
As per approved
As per approved drawings drawings
IS 1786, IS 432, IS 1566
As per IS 1852, IS 432,

IS 1786, IS 432
As per technical
specification
As per IS 1852, IS 432,

IS 1786
IS 456 & 2502/

As per approved Drg Drawings & bar
bending schedule
IS 456 & 2502/

bending schedule
IS 456 & 2502/
bending schedule
IS 456 & 2502/
bending schedule
As per Drawings & bar IS 456 & 2502/

bending schedule, Drawings & bar
specification bending schedule
IS 456 & 2502/
As per BBS Drawings & bar
bending schedule
IS 456,IS 14687, IS
As per specification 3696
As per DWg. As per DWg.
Approved drawings Approved drawings
As per Dwg As per Dwg

As per IS 2202 (PT-II), IS

As per technical 1038, other relevant
specifications codes & Approved
drawings

IS 1729, IS 1536, IS
As per relevant IS codes . 1230
As per IS 2065 and

As per specification Approved drawings
As per approved
As per approved drawings drawings
IS 1838
As per DWg
specification
IS 1838
As per Tech. Specifications & IS 1077, IS 13757, IS
relevant IS codes 12894, IS 3495
As per Tech. Specifications As per IS 2250
As per Tech. Specifications As per IS 2212,IS 1905
As per Tech. Specifications IS 1661 and as per
approved drawings
As per Tech. Specifications IS 1661 and as per
approved drawings
As Tech. specifications and

as per approved drawings
IS 383
As per Drawings
As per Drawings
As per Drawings
As per Drawings
For Tata Proje

PREPARED BY
SURANCE PLAN
QP-NO.1
Rev.0
Date: 10.07.2018
Page : 01 of 06
AGENCY
FORMAT OF RECORDS SUB
VENDOR
VENDOR
10 11
P W
calibration certificate P W
P W
P W
SR/TR P W
SR/TR P W
P W
P W
P W
P W
Lvl. Sheet & Appd.
Dwg.
P W
P W
P W
Lvl. Sheet & Appd. P W

Dwg.
P W
P W
P W
P W
SR/TR
P W
P W
P W
P W
P W
P W
P W
MTC P W
P W
SR /LB P W
P W
P W
P W
P W
SR/TR
SR/TR
P W
P W
P W
P W
P W
P W
P W
TR P W
P W
P W
TR
P W
P W
P W
TR/SR
P W
TR/SR
P W
P W
P W
P W
Calibration Cetrificate P W
P W
P W
P W
P W
P W
P W
SR
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
MTC
P W
P W
P W
P W
P W
PR/BBS
PR/BBS
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
IR
P W
P W
P W
MTC P W
P W
P W
P W
P W
P W
P W
P W
P W
SR
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
P W
IR P W
IR P W
SR/ LB P W
P W
SR/LB P W
SR P W
SR P W
SR P W
SR P W
SR/LB P W
SR/LB P W
For Tata Projects Ltd.

REVIEWED BY APPROVED BY
PROJECT:
JOB :
CONTRACT No:
CONTRACTOR:
AGENCY
TPIA CLIENT
11
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APPROVED BY
Dross Processing Unit
Pilot Project
TATA PROJECTS LTD

REMARKS
12
Functioning of laboratory equipment in

proper working condition to be verified
monthly basis.
Test report along with the
recommendations from specialist
institute, where the material shall be
tested as agreed in the LOA should be
submitted to Vedanta ltd
TBM confirm by client

as filling material
as filling material
Each consignment of cement obtained

shall be duly correlated with
manufacture's test certificate.
If cement is stored more than 60 days in
godown of contractor same shall be
retested for comp. strength & setting time
Accordingly water content of the concrete

will be adjusted
These tests will be carried out while

establishing design mix. and the results to
be intimated to client
Sieves should be confirming to IS-460-

1952. balance should be accurate to 0.1 %
weight of sample
Volume of sand and weight of water shall
be adjusted as per bulkage & moisture
content.
Acceptance limite as per IS:383
Acceptance limite as per IS code
Except test for flakiness index, elongation

index, angularity no ,abrsion value, impact
value, crushing value
Water will be provided by the client so

checks are not required, potable water
should be generally used.
Mix design needs to be repeated in case
of change of grade,change in workability
requirements, Change in source of
ingredients of concrete, change in
constituents of concrete(with fly ash /
without fly ash, with admixtures/ without
admixtures etc) change in exposure
conditions.
For trial mix min. of 6 cubes for each mix 3

specimen shall be tested at 7 days
remaining 3 shall be for 28 days comp.
strength
Three specimen shall be tested for 7 days

and remaining at 28 days.
According to mix design
Admixture of appd. Brand and tested

quality should be used. The chemical
properties of an admixture should be
tested once at the time of mix design
Cement consumption at batching plant

shall also be obtained through computer
Output. Provision of printer is mandatory.
The calibration shall be done by traceable
weights.
As per methodology.
To be checked before clearance for

concreting
For curing compound exposed concrete
surface shall be protected against drying
for atleast 72 hrs after placement,curing
compound may be used
Limit of permibility as per IS 2645 shall

also be met wiyh
To be checked at site. Steel collected from
source should be free from excessive rust.
To be stored as per Tech. Specifications
The cover block should have adequate

strength
Crossing of the bars are to be tied up
properly with right gauge of annealed
wire
Random to be checked by FQA
Lines and levels to be checked
Lines and levels to be checked. Concrete

Grade to be checked as per Mix Design.
MTC shouldl be corellated with the

consignment received.
All bulidings shall be providedwith

suitable anodised aluminium grill erection
shold be as per DWG.
MFTC shall be correlated with the
consignment
Tolerance limits as per relevant IS 1729, IS
1536, IS 1230
`
Effloresence shall be checked at each
source
The sand used for masonary work shall

cnform to IS 2116
No ponding of water on finished surfaces

to be ensured
Sueveillance by FQA
Doc. No. -
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CLIENT:XXXXXXX

SL NO ACTIVITY AND OPERATION

1.00 a Setting up of FQA laboratory within ten

Avaliability of requisite laboratory set up and

1.01 b Availability of QA & QC manpower based on

1.02 Sampling for testing of materials

Submission of schedule of tests to be done

2.2 Initial ground level

Marking layout of the

2.5 PCC bottom Lvl.

2.6 Side slope during excavation

Dry density by core cutter

Relative density ( Density

Dry Density by Proctor

2.8.1 Sand Filling Suitability of material used

3.0 Cast-in-situ Concrete and allied Works

i) Physicl and chemical

ii)Normal consistency &

iii) Compressive Strength

3.01.02 Coarse Aggregate

Crushing value abrasion

3.01.03 Fine Aggregates(Sand)

i) Bulkage, Moisture content

ii) Mortar making Properties

Silt , Clay content,

Water is free from excess

i) Concrete Mix Design

ii) Concrete Production a) Workability -

c) Water Cement Ratio

3.02.02 Concrete conveying,placing & compaction

i) Calibration of batching plant

Handling & transportation of

iii) Placement of concrete

a) Check for curring duration

c) Check for the slope of

3.02.03 Tests/Checks on RCC Strctures

Water tightness test of liquid

iii) As built survey of each lift of

3.03 Reniforcement Steel (CRS & hysd bars)

ii) Tolerance on mass

Freedom from cracks

3.03.01 Placement of Reinforcement Steel

Check for cover, spacing of

iii) Check for bending of bars

Check for spacers and chairs

vi) Check all joints, crossing

3.04.01 Material and accessories

Concrete strength during

Hoisting for personnel and

3.05 Anchor Bolt Instalation inside concrete

Position depth and size of

ii) Composition of grout

Check for the foundation

7.00 Doors,Windows Ventilators & Grills

i) Materials and Accessories As Required

ii) Check for dimensions As Required

iii) Thickness of paint/ anodized coating As Required

iv) Workmanship As Required

v) Verticality & Alignment As Required

9.02 Water tightness Hydro test

iii) Bitumen Sealing compound

Two part Polysulphide

Compressive strength and