Control Remoto 1

S e r v i c e Ma n ua l
H B C – Ra di o C o n tr o l
S y s te m 7 3 5 / 7 7 0
Service- Manual
system 735/770
Page 2 / 51
Contents
Print ............................................................................................................... 2
Manufacturer ................................................................................................... 3
General terms and conditions (AGB) .................................................................. 3
1.0 Safety instructions....................................................................................... 3
1.1 Pictographs............................................................................................. 3
1.2 General safety instructions ....................................................................... 4
1.3 Safety instructions for operation................................................................ 5
2.0 Transmitter motherboard ................................................................................... 6
2.1 Transmitter motherboard ERC 0_._ ................................................................. 6
2.2 Transmitter motherboard MEC 0_._................................................................. 7
2.3 Transmitter motherboard MED 0_._................................................................. 9
2.4 Transmitter motherboard ERA __._ ............................................................... 11
2.5 Transmitter motherboard MSB 0_._ ............................................................... 12
2.5.1 Encoder printed circuit board EDA 0_._.................................................... 13
3.0 Radio receiver FSE 735/770 ............................................................................ 14
3.1 Diagram 735/770 radiobus ........................................................................... 14
3.1.1 Function ............................................................................................... 14
3.2 Plug-in cards of the radio receiver 735/770 .................................................... 15
3.2.1 Plug-in card arrangement in the FSE 770 radio receiver ............................ 16
3.3 Description of the base cards ....................................................................... 17
3.3.1 RF Receiver card rb CRA 0_._ ................................................................ 18
3.3.2 Receiver card DECT-RF with cable option rb CDA 0_._ ............................. 19
3.3.2.1 Teach manual for Focus D ................................................................... 20
3.3.3 Busmanager card rb BMA ....................................................................... 21
3.3.4 Busmanager card rb BMB 0_._................................................................ 22
3.3.5 Switched mode power card AC 85-265V rb PAA 0_._ ................................ 23
3.3.6 Switched mode power card DC 10-30V rb PDA 0_._ .................................. 24
3.3.7 Decoder / Emergency stop card rb DNA 0_._ ............................................ 25
3.4 Description of I/O cards ............................................................................... 27
3.4.1 Relay cards........................................................................................... 28
3.4.2 Proportional interface cards .................................................................... 31
3.4.3 Serial interface card............................................................................... 39
3.4.4 Input interface cards .............................................................................. 44
3.5 LED indicator of the base cards .................................................................... 48
3.5.1 View of the LEDs for different operating modes......................................... 48
3.5.2 State of the LEDs for different operating modes ........................................ 49
4.0 Module code .................................................................................................. 50
4.1 Comparison list for module code ................................................................... 50
Print
Created by HBC-radiomatic GmbH
No liability for misprints and mistakes
Technical changes may be made
Duplication, selling and publication of software and this document or of parts of the
document are forbidden!
Created on 12.07.2005 / HH
HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

ZD-File: SE-735-770_V1-0.doc
12.07.2005
Service-Manual
system 735/770
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Manufacturer
HBC-radiomatic GmbH
Haller Strasse 47-53
D-74564 Crailsheim
Tel: +49 (0) 7951 – 393 – 0
Fax: +49 (0) 7951 – 393 – 50
E-mail: info@radiomatic.com
www.hbc-radiomatic.com
General terms and conditions (AGB)

Only our general terms and conditions apply, which we will gladly send you if desired!
1.0 Safety instructions
1.1 Pictographs
The following pictographs will be used throughout the present operating instructions:
Indicates a possible shock hazard

Contacting components under voltage may lead to death. Housing marked with this
symbol may only be opened by qualified electricians after having disconnected the
device from the mains supply (supply voltage, operating voltage or input terminal
voltage).
Indicates safety relevant passages

You will find this pictograph as an indicator for occupational safety measures. The
neglecting of such measures poses a serious hazard.
Always observe the instructions and be particularly attentive and careful.
Avoid any situations that could at any time be a danger to persons or machines.
Indicates important information

This symbol brings your attention to important information on how to secure a long
serviceable life of the radio control system.
Pay attention to the comments and instructions given. Ignoring the information provided
may permanently impair the reliability and operability of the equipment.

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1.2 General safety instructions

Radio controls facilitate and increase the operating efficiency of cranes and
machines. Nevertheless, the operator must thoroughly understand and be in a
position to properly use a radio control system!
Read the Operating Instructions Manual carefully and thoroughly before working
with the transmitter for the first time!
The operator undertakes to strictly adhere to the instructions and proceedings
described in this manual, as well as to follow the general rules and regulations
for worker safety and accident prevention. Ignoring any such instructions or
regulations could pose a fatal threat to the operator or others.
Keep this manual on location and readily available at all times!
Only authorized and properly trained personnel may operate the transmitter.
Anyone who is under the influence of drugs, alcohol or medication that has a
detrimental effect on a person's reactions may at no time commission, operate,
maintain or repair the transmitter.
Before switching the transmitter on ensure that no-one is or can be endangered
by the initiated operation.
Use only original HBC batteries. The use of batteries other than original HBC
batteries can cause malfunction and security problems during the charging
process (overheating or even battery explosion)!
With the first signs of any malfunction related to the operative safety and
reliability of the device the operator must immediately shut down or not activate
the transmitter. For the purpose of the present manual "shut down" implies:
switching off the transmitter,
storing the transmitter in a safe place and ensuring no unauthorized access,
de-energizing the receiver,
unplugging the connection cable on the receiver!
Defects must be repaired and sources of interference must be removed
immediately!
A defective transmitter may only be repaired by qualified and competent
personnel. Use original HBC spare parts only! The device security cannot be
guaranteed with the use of spare parts other than HBC originals, and this voids
our extended warranty. Only the legal warranty regulations are then applicable.
Observe all periodical tests and inspections that are required by law or
recommended in the present operating instructions!
When using the transmitter always observe the regulations and instructions
stipulated in the authoritative worker safety and accident prevention regulations.
The transmitter has been manufactured in accordance with the regulations and
guidelines stipulated in the German Trade Association's "Safety and Accident
Prevention Regulations for Operating Cranes by Radio Controls" (BGV D6;
ZH 1/547) and DIN EN 13557.
The transmitter has been tested and approved in accordance with EMC
guidelines and complies with the authoritative standards for emitted interference
and interference immunity.
Use the transmitter cautiously and properly. In particular when using a
transmitter to radio control a machine or crane for the first time.

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1.3 Safety instructions for operation

Before beginning crane operation, position yourself so that you have a clear and
complete overview of the working radius of the crane or machine.
Depending on your angle or position to the crane or machine, the transmitter
control commands e.g. “trolley left” and “trolley right” appear to interchange! It is
essential that you take your bearings to the crane or machine into due
consideration before operating the equipment.
In case of an emergency or any disturbances within the working range of the
crane or machine, switch the transmitter off immediately by pressing the STOP
pushbutton. Should the transmitter show signs of technical failure or breakdown,
disconnect the radio control system immediately!
Switch the transmitter off during breaks and after finishing work to avoid any
misoperation of crane or machine by unintended activation of the operator
controls.
These precautions are particularly important whenever changing your position or
climbing over an obstacle.
Never leave an activated transmitter unattended. The operator undertakes to
follow and comply with the authoritative regulations for worker safety and
accident prevention.
Note:
In the event of an interruption of the radio link during a working cycle – what can
occasionally happen – both transmitter and receiver automatically shut down
(so-called "compulsory switch-off").
To reactivate the system release all operator controls, such as pushbuttons or
momentary contacts, and allow the control elements to return to their zero
position. Press the "ON " pushbutton. The system must be reactivated before the
crane or machine can react to control commands! This feature hinders any
uncontrolled or unwanted crane or machine movement, should the radio link be
interrupted.
When operating a crane by means of a radio control system for the first time,
you may miss the physical contact to the crane that you were used to in the
operating stand. As you are no longer in the crane and can no longer sense the
starting of the crane movements as distinctly, crane reactions will appear
sluggish or dull.

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2.0 Transmitter motherboard

2.1 Transmitter motherboard ERC 0_._
Legends:
Connection for battery box
Solder pad for Picofuse
SMD fuse 0.5
Connection for Teach Commander
Connection for external operating elements
LB1 Without function

LB2 Closed when using Teach-Commander via battery box
LB3 Closed when using Teach-battery (TA-) via battery box
LB4 Closed when using Teach-Commander via battery box
LB5 Closed when using Teach-battery (TA+) via battery box
Note:
The current consumption of the intact printed circuit board is approx. 45 mA.

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2.2 Transmitter motherboard MEC 0_._
BU1 BU2 BU3 BU4 BU5 BU6
P5
P1
P2
BR2 BR1
P4 P3
The MEC 0x.x printed circuit board is predominantly used with transmitters of the mobile
hydraulics category. The encoder is already on the printed circuit board. Besides
interfaces for different HF modules, masterkey and cable control facilities are also here,
which are available as options. In addition, the motherboard is normally used for HBC
linear lever, but can also be used for HBC-joysticks with Z-axis. Various points are
specified in the following that should give a better overview of the board.
Description of the individual points:
P1 – Solder pad for pico-fuse (operating voltage)

P2 – Solder pad for pico-fuse (operating voltage)
P3 – Solder pad for pico-fuse (cable control)
P4 – Solder pad for pico-fuse (cable control)
P5 – GND tapping point for banana plug
ST1 – Plug connection for HC12 (processor) programming

ST2 – Plug connection for operating elements, LED operating state indicator, etc.
ST3 – Plug connection for voltage supply
ST4 – Plug connection for Teach Commander
ST5 – Plug connection for external radiomatic® infrakey
ST6 – Plug connection for 3rd proportional function on Z-axis joysticks
ST7 – Plug connection for 3rd proportional function on Z-axis joysticks
ST8 – Plug connection for radiomatic® Masterkey transponder coil
ST9 – FSU(for special use)
ST10 – Plug connection for external antenna

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Pin 1 = GND
Pin 2 = DATA
Pin 3 = FuS-HSK (Handshake for triggering the DATA signal)
Pin 4 = VCCA (Stab. +5V)
Pin 5 = VCCB (Stab. +5V)
Pin 6 = +UB-DECT (Stab. +5V)
ST11 – Pin 7 = TCS (Teach-Commander Source)
Pin 8 = UA-TXD (UART transmit data)
Pin 9 = UA-RXD (UART receive data)
Pin 10 = +UB1 (operating voltage after fuse F1)
Pin 11 = +UB2 (operating voltage after key switch und emergency stop switch)
Pin 12 = +UB3 (operating voltage after APO-Flip-Flop)
Pin 13 = +UB4 (operating voltage for Teach-Commander switchable by processor)
Pin 14 = +UB5 (operating voltage for FuS or DECT module switchable by processor)
ST12 – Plug connection for cable option

ST13 – FSU(for special use)
S1 – FSU(for special use)

S2 – Rotary switch for frequency changing and APO activation / deactivation
S3 – Button for changing teach values for proportional radio systems
(depending on configuration, normally not activated!)
S4 – Button for changing teach values for proportional radio systems
(depending on configuration, normally not activated!)
BU1 – Plug connection for HBC-KMS with ribbon cable (see example!)
Example:
Module code: Module code:

JPPP0070 JLP00060
BU7 – Plug socket for DECT ribbon cable
BR1 – 0 Ohm resistor remove for external transmitter antenna

BR2 – 0 Ohm resistor remove when using the EC3 frequency band (869.725MHz-
869.975MHz)
F1 – SMD fuse 0.5A (operating voltage)

F2 – SMD fuse 0.5A (cable controller)
LB1 – by closing this solder bridge, the switched +UB from the processor is bypassed and
it is switched directly from +UB3 to +UB5.
LB2 – FSU(for special use)
LB3 – FSU(for special use)

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2.3 Transmitter motherboard MED 0_._
P3
P1
P2
The MED 0x.x printed circuit board is predominantly used with transmitters of the
industry category. The encoder is in this case a separate printed circuit board and is
called EDA 0x.x. Besides interfaces for different HF modules, masterkey and infrakey
are also available as options. The motherboard is used for HBC-joysticks of the new
generation, these are connected to the printed circuit board by a grey cable with a red
plug connection. Various points are specified in the following that should give a better
overview of the board.
Description of the individual points:
P1 – Solder pad for Picofuse

P2 – Solder pad for Picofuse
P3 – GND tapping point for banana plug
ST1 – Plug connection for EDA 0x.x encoder

ST2 – Plug connection for EDA 0x.x encoder
ST3 – Plug connection for operating elements, LED operating state indicator, etc.
DATA message
ST4 – GND
HSK = Handshake/ trigger point for synchronising data messages
ST5 – Plug connection for feedback data to to control LED or display
(only possible in combination with DECT!)
ST6 – Plug connection for radiomatic® Masterkey transponder coil
ST8 – Plug connection for voltage supply
ST9 – Plug connection for Teach Commander
ST10 – Plug connection for recessed radiomatic® infrakey module

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S3 – Rotary switch for frequency changing and APO activation / deactivation
S25 – Button for changing teach values for proportional radio systems (depending on
configuration, normally not activated!)
S26 – Button for changing teach values for proportional radio systems (depending on
configuration, normally not activated!)
BU1 – Plug socket for DECT ribbon cable

BU3 – Plug connection for HBC-joystick with ribbon cable
BR1 – 0 Ohm resistor remove for external transmitter antenna

BR2 – 0 Ohm resistor remove when using the EC3 frequency band(869.725MHz-
869.975MHz)
F1 – SMD fuse 0.5A
LB1a – Close when using an external coding plug (for address coding, frequency, etc.)
LB1b – Close for standard wiring

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2.4 Transmitter motherboard ERA __._
Notes:
For the ERA xx.x printed circuit board, B-version, fuse F1 was incorrectly shown as 0.5
A.
Plug – occupanc y ERA xx.x

Designat. Function Designat. Function
ST1 Plug connection for the operating BU2 and for internal programming by HBC-
elements BU3 radiomatic GmbH
ST2 Connection for RT1 Potentiometer for setting the under
Teach Commander TC 3A voltage forewarning
(+UB = 5.9 V)
BU1 Antenna connection F1 2.0 A SMD fuse
Solder c onnections
Battery+ Connection for transmitter-battery TeAk+ Connection for tele-teach-battery
Battery- – for simplex mode TeAk- via two c ontacts in battery box
approx. 55 ... 60 mA
– for semi-duplex mode
approx. 100 ... 110 mA
Additional assemblies for feedback systems
ST3 Feedback output signal FuE 671/4 Feedback receiver
BU4 Antenna connection Data / LF Feedback output signal
Please note:
If the battery status LED is flashing green and the buzzer is constantly beeping, the
communication between encoder and rf-module fails. Please check supply voltage on
the rf-module at pin 12. If supply voltage is measurably at pin 12, the rf-module need to
be defective. If there is no voltage, maybe inductor L1 can be defective(try to check
voltage directly on inductor L1!).

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2.5 Transmitter motherboard MSB 0_._
BR2 BR1
F1 F2
Measurement points, functions of the solder bridges and plug connections are stated in
the table, to enable rapid fault elimination in the event of a fault.
P1 P11 GND
pads for pico-fuse
P2 P12 DC +3V
P3 UB after fuse P13
connection for Masterkey transponder coil
P4 VCC DC +5V from encoder P14
P5 P15 DATA-signal from feedback information
connection for external low voltage indication buzzer
P6 P16 string from feedback inform ation
P7 DATA-signal for rf-transm itter module P17
pads for pico-fuse
P8 GND P18
P9 string for rf-transmitter m odule P19 FSU(for special use)
P10 UB after APO flip-flop
ST 1 ST 7 DECT- feedback
plug connection for encoder rb EDA 0x.x
ST 2 ST 9 antenna connector for rf-transmitter m odule
ST 3 plug connection to transm itter upper-housing ST10 antenna connector for rf-receiver module
ST 4 AMP-plug connection for supply voltage ST11 rf-feedback
ST 5 plug connection for Infrakey ST12 plug connection for cable-option
ST 6 plug connection for teach-comm ander
F1 fuse 0,5AT (supply voltage) LB1a ST3 Pin1=E1(with BR1 linked as standard!)
F2 fuse 0,5AT (cable-option) LB1b ST3 Pin1=E8(BR1 must be removed! )
LB2a ST3 Pin8=E8(with BR2 linked as standard!)
BU1 plug connection for DECT-module LB2b ST3 Pin8=E1(BR2 must be removed! )
LB3a ST3 Pin40=E40
LED1 red LB3b ST3 Pin40=prop. input 6
LED2 green LB4 ST3 Pin40=prop. input 5
LB5 nc
S1 function depending on configuration of the encoder LB6 open=cable option, closed=no cable option

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LED1 lights briefly in the event of a defective F1 fuse. Since the current flows via LED1,
the encoder detects an undervoltage and switches off.
BR1 and BR2 are connected to LB1a/b and LB2 a/b. The setting or removal of the
bridges and the LB's depends on the configuration of the encoders!
The current consumption of the intact transmitter motherboard including encoder is

approx. 65mA.
If the transmitter motherboard is used in combination with the cable option, there are a
few things to be considered:
In principle the cable option means connecting the transmitter and receiver with a cable,
i.e. data will no longer be transferred via a radio path but via a cable route.
When using the cable, the voltage supply in the transmitter (battery) is switched off and
the transmitter is supplied with voltage via cable from the receiver.
If the cable connection takes place with the transmitter switched on, this switches itself
off to make the operator aware of the fact that it was in radio mode. In this case the
transmitter must be switched on again after connection.
The same happens if the operator does not screw in the connecting plug but only puts it
in. If the cable is pulled out during operation the transmitter switches off immediately.
This happens likewise to advise the operator of cable mode.
2.5.1 Encoder printed circuit board EDA 0_._
View from above View from below
The encoder is available in different versions, which is why it is marked with EDA 0x.x
here. Owing to the max. 30 digital and 6 proportional inputs, it can be used with
different transmitter motherboards e.g. MSB 0x.x, MED 0x.x, MMC 0x.x, MMF 0x.x.

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3.0 Radio receiver FSE 735/770

3.1 Diagram 735/770 radiobus
3.1.1 Function
770
735
rf-com.-card I/O-card 5
I/O-card 6
busmanager-
card
I/O-card 7
I/O-card 8
basic-system
decoder-card
.
.
I/O-card 0 .
up to
I/O-card 1 13 I/O-cards
.
I/O-card 2 .
.
I/O-card 3
radiobus
I/O-card 4 I/O-card 15
The switch-mode power supply the system with the necessary DC voltage.
The received data string of the transmitter is passed on from the rf receiver module to
the emergency stop module and to the Busmanager.
The emergency stop module is responsible for activation of the Si1 and/or Si2 circuits.
The Busmanager module receives the output instructions contained in the data string
and passes them on to the appropriate I/O cards(0 to 3/system 735; 0-15/system 770).
The Busmanager also checks whether the appropriate cards are at the intended (pre-
programmed) slots. The addressed I/O cards can then implement the given instruction.

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3.2 Plug-in cards of the radio receiver 735/770
radiobus - System with 8-13 slots for diverse plug-in cards
Base system: 4 plug-in cards required
I/O cards: 4 or 13 plug-in cards variably usable
Sequence of plug-in card occupancy (from the antenna to the cable interface)
rb CRA – card RF receiver card

rb CDA – card DECT-RF receiver card
rb BMA – card Busmanager card

rb BMB – card Busmanager-II card
rb PAA – card AC – switch-mode power supply card

rb PDA – card DC – switch-mode power supply card
rb DNA – card Decoder - card and emergency stop circuit card
I/O – card 0
I/O – card 1
I/O – card 2
I/O – card 3
-
-
-
I/O – card 15
Available I/O-cards
rb ORA/E/G – card Relay cards for AC use
rb ORD/F/H – card Relay cards for DC use
rb OPC – card 8-channel proportional card with voltage output

(e.g. for Danfoss valves, Faber valves etc.)
rb OPB – card 8-channel proportional card with current output(PWM)

(e.g. for Hawe valves)
rb OPA – card 8-channel proportional card with pulse width-controlled current

output (e.g. for Apitech valves)
rb OPD – card 4- channel proportional card for 0 ... ±10 V, each electrically
isolated
rb OPE – card 4- channel proportional card for 0-5V, 0-10V, 4-20mA each
electrically isolated
rb SAA – card Serial interface card

(e.g. for V24, TTY, CAN-Bus etc.)
rb SAB – card Serial interface card (Profibus)
rb SAC – card Serial interface card (charging unit/CAN-Bus)

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rb TIA – card Combi-card for battery charging and feedback input
rb TIB – card Optical coupler input card
rb IDA – card Optical coupler input card with DC/DC converters
rb IPA – card Proportional input card for 0-5V, 0-10V, 4-20mA
3.2.1 Plug-in card arrangement in the FSE 770 radio receiver
100
6
101
7
8
102
9
103
10
11
0
12
1
13
2
14
3

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Notes:
Exchanging individual plug-in cards (system and/or I/O cards) causes a disturbance in
the receiver.
During assembly of the system by the manufacturer, I/O cards can be composed in a
customer-specific manner, but this composition is stored and controlled in the
Busmanager. The belated exchange of different I/O cards (e.g. analogue card and relay
card) or removing a card leads to the failure of these cards, as well as to a failure on
the Busmanager.
Changing an I/O card for a card of the same type as well as changing different
proportional cards is possible without problems and intended for servicing purposes. For
example a proportional card (rb OPB) can be exchanged for another proportional card
(rb OPC). The setting only has to be adapted via tele-teach-in and need to be stored in
the Busmanager.
3.3 Description of the base cards
Notes:
The description of the cards and their elements, always takes the form of a plan view on
the component side in this manual, whereby the radiobus BU1 interface, faces
downwards.
When exchanging proportional cards, the system-dependent settings must be

transferred to the replacement cards (configurations, solder bridges, dip switches), and
the output wiring adapted accordingly.
Replacement cards with a different card number cannot be used.
Please contact the supplier or manufacturer in the event of questions or ambiguities.

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3.3.1 RF Receiver card rb CRA 0_._
ST1
BU1 = Interface to the radiobus ST1 = Antenna plug
Simplex mode in the 70-cm, or 30-cm band with the rf-components FuE 671/3 or FuE
680/3.
Semi-duplex mode for feedback systems:
Reception in the 30-cm band (800 or 900 MHz)

Transmission in the 70-cm band (400 ... 475 MHz)
Increasing the feedback transmission power possible through FuP 100

(Transmission power amplifier at 100 mW)
This universal receiver card can be used both for the operation of simplex reception and
for semi-duplex operation (feedback). The rf-receiver module can be exchanged at any
time for another with the same software(EXV). The frequencies of the system are
determined by the decoder/emergency stop card. In the event of correct reception of the
associated transmission signals, the "TOK" (yellow) LED flashes cyclically with the clock
of the received data message.
With the transmitter switched off, the "TOK" LED flashes in very slow cycles. If
interferences arises through frequency duplication, this LED extinguishes for the
duration of the interference.

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3.3.2 Receiver card DECT-RF with cable option rb CDA 0_._
BU2 is used to record different measurement values. Signals for measuring can be tapped at it.
These signals are as follows:
1 - + 12V
2 - + 9V
3 - + 5V
4 - VCCA = 5V
5 - + HF = 5V
6 - + 3V
7 - GND
8 - TXD = transmitted data
9 - RXD = received data
The two buttons S1 & S2 are required to pass on the address coding to the DECT module. It is
necessary to switch off the operating voltage of the receiver for this, keep both keys pressed
while the voltage at the receiver is connected again. The address coding is now passed on to the
DECT module.
There are various LEDs on the printed circuit board at top left for indicating certain operating
conditions.
LI – green = Link, lights continuously when the card is communicating with the DECT-
module
TOK – yellow = Message OK, flashes cyclically if the message is received correctly
FP – yellow = FixPart, which carries out and specifies the dominant part of the automatic
frequency / time slot search.
PP – yellow = Portable part, the „slave part“ which follows the fixed part
RM – yellow = Feedback, since it is a DECT Transceiver, acknowledgement messages are
indicated with this LED (flashes for each transmitted message).
+HF – green = Operating voltage for DECT Module
BU3 – Connector socket for DECT ribbon cable
ST1 – Pin strip for programming processor U10.

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3.3.2.1 Teach manual for Focus D
The Focus D can be used for different receivers. I.e. it can be adapted to the individual
address codings of the individual radio systems. In order to accomplish this adaptation,
a few steps are to be undertaken as described below.
1. Disconnect receiver from power supply.

2. Connect the Focus D to the receiver.
3. Press the two buttons on the busmanager card ( ) simultaneously and keep
pressed while the operating voltage is supplied to the receiver (the information
intended for the Focus D is thereby passed on by the busmanager to the Com
card).
4. Remove voltage from receiver again.
5. Press the two buttons on the Com-card ( ) simultaneously and keep pressed
while the operating voltage is again supplied to the receiver (the information is
thereby transferred from the Com card to the Focus D).
Incidentally, Point 3 can be cancelled if the Com card is not changed or replaced. In this
case teaching can take place directly from the Com card, as described under points 4
and 5.

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3.3.3 Busmanager card rb BMA
Regulating the complete data transfer within the system

Controlling the I/O cards
Storing the configuration data
Storing the Teach data (proportional application)
PC interface for programming and service
(Reading out all configuration data)
The green "OK" LED (= System OK) indicates correct communications to the I/O cards.
If an I/O card has no connection to the Busmanager, this is indicated with the red
"ERROR" LED (= functional fault Busmanager - I/O card).
The Busmanager receives the information of the RF- and decoder-cards (= data
message) and passes it on to the appropriate I/O cards. It is constantly connected to
the I/O cards and communicates with them via the so-called radiobus.
radiobus is a specifically developed bus system on which data are transmitted in a

further "data message". At the same time a check is also made as to whether the
appropriate I/O cards are present and whether they are at the correct card location.
The Busmanager receives the I/O card occupancy and their configuration by external
programming via the 9-pole Sub D socket (BU3).

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3.3.4 Busmanager card rb BMB 0_._

-
Regulating the complete data transfer within the system

Controlling the I/O cards
Storing the configuration data
Storing the Teach data (proportional application)
PC interface for programming and service
(Reading out all configuration data)
The green "OK" LED (= System OK) indicates correct communications to the I/O cards.
If an I/O card has no connection to the Busmanager, this is indicated with the red
"ERROR" LED (= functional fault Busmanager - I/O card).
The Busmanager receives the information of the RF- and decoder-cards (= data
message) and passes it on to the appropriate I/O cards. It is constantly connected to
the I/O cards and communicates with them via the so-called radiobus.
The proportional output speeds are adjustable or changeable via the two keys S1 and
S2 on the Busmanager. These keys are always active, i.e. immediately after operating a
joystick the settings can be changed with them. It is not necessary to previously select a
teach-in mode for this.
radiobus is a specifically developed bus system on which data are transmitted in a

further "data message". At the same time a check is also made as to whether the
appropriate I/O cards are present and whether they are at the correct card location.
The Busmanager receives the I/O card occupancy and their configuration by external
programming via the 9-pole Sub D socket (BU3).

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3.3.5 Switched mode power card AC 85-265V rb PAA 0_._
F1 F2
BU1 = Slot for radiobus

F1 = Primary fuse 3.15 AT F2 = Sec ondary fuse 3.15 AF
variable input voltage AC 85 ... 265 V
The green 3-pole plug (ST1) is used to supply voltage from the outside. The switch-
mode power supply withstands voltage fluctuations without problems in the range as
indicated above. The green LED on this card indicates the generated internal 12 V
supply voltage. There are also two further fuses on this card, which are mounted on the
left and on the right of the cooling radiator respectively.
The plug occupancy for the voltage supply to ST1 is:
1 = L
2 = N
3 = PE

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3.3.6 Switched mode power card DC 10-30V rb PDA 0_._
BU1 = Interface to the radiobus

F1 = Primary fuse 6.3 AT F2 = Sec ondary fuse 1,0 A
variable input voltage DC 10 ... 30 V
The green 3-pole plug (ST1) is used to supply voltage from the outside. The switch-
mode power supply withstands voltage fluctuations without problems in the range as
indicated above. The green LED on this card indicates the generated internal 12 V
voltage. There are also two further fuses on this card, which are mounted on the left
and on the right of the cooling radiator respectively.
The plug occupancy for the voltage supply to ST1 is:
1 = +UB
2 = GND
3 = nc

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3.3.7 Decoder / Emergency stop card rb DNA 0_._
BU1 = Interface to the radiobus ST1 = connection to output plug

F1 = Fuse 4 A

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TÜV – checked electronics

Dual microprocessor-decoder
Active and passive emergency stop
Two emergency stop relays with fail-safe comparison
Variably adjustable times for passive switch-off of the emergency stop circuit: 0.5,
1.0, 2.0 , 4.0.or 8.0 seconds.
LED status indicator ( lamp field )
Overview of the solder bridges located on the printed circuit board rb DNA
0x.x
LB O = open LB = closed
72.23.007 1-8 First system address, LB1 = LSB, LB8 = M SB,

A LB O = high, LB = low
9-12 Sub address 1 LB9 = LSB, LB12 = MSB,

LB O = low, LB = high
13-20 First system address, LB13 = LSB, LB20 = MSB,

LB O = high, LB = low
B
21-24 Sub address 1 LB21 = LSB, LB24 = MSB,
LB O = low, LB = high
25,29 EMERGENCY STOP TIME = 0.5sec

26,30,39,40 EMERGENCY STOP TIME = 1.0sec
27,31,39,40 EMERGENCY STOP TIME = 2.0sec
EMERGENCY STOP A/B EMERGENCY STOP TIME = 4.0sec
28,32,39,40
rb DNA 0x.x 28,32 EMERGENCY STOP TIME = 8.0sec
The DNA card is responsible for the emergency stop circuit and the Si1 and Si2 safety
circuits. There are 2 emergency stop relays (type SF2 - blue -) on this card.
In each case a normally open contact of each relay and the fuse F1 (4 A) are connected
in series. This contact series forms the emergency stop circuit.
The 3-pole connecting plug ST1 forms the connection to the output plug (HAN 32/50).
1 = Input
2 = GND if varistors (for AC) or diodes (for DC) are to be connected to
cut high voltage spikes.
3 = Output
Lamp field (Fig. on preceding page, Pos. )

The LEDs of the lamp fields (= monitoring lamp field of the receiver) have the following
meanings:
ON (yellow) – lights as soon as the receiver is at operating voltage, i.e. the

internal operating voltage is applied.
SQ (red) – lights if the transmitter is switched off and extinguishes if the
transmitter is switched on, i.e. if the receiver receives a signal on
its radio frequency.
SI1 (green) – After switching on of the transmitter the LED lights continuously, i.e.
the receiver has recognised its transmitter and the common system
address. Safety circuit SI1 is released.
SI2 (green) – refers to the internal safety circuit SI2, which switches the control
instructions off twice if the control switches of the transmitter are in
the zero position, i.e. SI2 is not illuminated.

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On the left side of the card there are 3 LEDs (fig. preceding page, position ), which
have the following meaning:
TOK A (yellow) and TOK B (yellow) = Telegramm OK
Si0 (green) indicates the switched-on 12 V voltage, which is reserved for special
applications. It lights as soon as the Si1 state is reached.
Active emergency stop

When the STOP switch is operated the transmitter sends a command to the receiver,
which causes the receiver to “switch off immediately". "Immediate switch off " means
that the receiver switches off at the latest after 2 telegramm lengths. Thus for direct
transmission of the appropriate stop command, both TOK A and TOK B and hence Si1
are switched off.
Passive emergency stop:

If the receiver does not receive the transmitter output signal, the receiver switches off
after 1 second. This time can be variably set (0.5, 1.0, 2.0 or 4.0 seconds).
If the transmitter signal is not received from the receiver, this can have the following
causes:
The transmitter is switched off or the battery in the transmitter is discharged.
The transmitter is outside the range of the receiver.
The receiver is interfered by another transmitter (frequency duplication).
3.4 Description of I/O cards
Each I/O card communicates with the Busmanager.

Each I/O card has a LED on the left side for visual monitoring. This must flash cyclically
in the event of correct operation.
If one of these cards does not have a connection to the Busmanager, then the LED of
the corresponding I/O – card does not flash and the Busmanager card goes to faults
(red "ERROR" LED lights).

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3.4.1 Relay cards
3.4.1.1 Relay card rb ORA/ORD __._
LB8=SI2 LB5=SI2
LB7=SI1 LB4=SI1
LB6=SI0 LB3=SI0
ST1 = Relay output interfac e BU1 = Interface to the radiobus
LED1 = TOK radiobus LB3 ... LB8 = Solder configuration of the relay controller
8 floating output contacts

AC 250 V , 4 A
DC 30 V , 4 A
Depending on the requirement the relays are fitted as normally closed and/or normally open
Si0- , Si1- , Si2-connecting the relays in groups of four
The green "LED1" LED flashes at the clock of the correctly received radiobus message. The
relays can be configured in groups of four alternatively to supply voltage Si0, Si1 or Si2 (LB3...
LB8).
Plug – occupancy ST1

PIN no. Function PIN no. Function
1 and 2 Relay 1 output contact 13 and 14 Relay 5 output c ontact
3 Anode connection of the 8 free- 15 Not us ed
running diodes for DC voltages to
be switched
6 Not us ed 18 Not us ed
9 Not us ed 21 Not us ed
10 and 11 Relay 4 output c ontact 22 and 23 Relay 8 output c ontact
12 Not us ed
Solder bridges ( see fig. above, below on the right)
Supply voltage relay c oils 1 to 4 Supply voltage relay c oils 5 to 8
LB3 Si0 LB6 Si0
LB4 Si1 LB7 Si1
LB5 Si2 LB8 Si2

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3.4.1.2 Relay card rb ORE/ORF __._
ST1 = Relay output interfac e BU1=Interfac e to the radiobus

LED1=TOK radiobus LED= Lights red on reaching 1 million
LED indicates the activated relay Relay switching cycles (pull-in & drop-out)

AC 250 V , 4 A
DC 30 V , 4 A
Depending on the requirement the relays are fitted as normally closed and/or normally open
Si0- , Si1- , Si2- and 12V connection for relays 1-4 in groups of four, relays 5-6 and 7-8 in
groups of two.
The green "LED1" LED flashes at the clock of the correctly received radiobus message.
1 and 2 Relay 1 output contact 13 and 14 Relay 5 output contact
Anode connection of the 8 free-
3 15 Not used
running diodes for DC voltages
to be switched
6 Not used 18 Not used
12 Not used

Supply voltage relay coils 1 to 4 Supply voltage relay coils 5-6/7-8
Relays SI2 Relays SI2
1-4 SI1 5-6/7-8 SI1
SI0 SI0
12V 12V

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3.4.1.3 Relay card rb ORG/ORH __._
ST1 = Relay output interfac e BU1=Interfac e to the radiobus

LED =TOK radiobus LED= Lights red on reaching 1 million
LED indicates the connected relay Relay switching cycles (pull-in&drop-out)

AC 250 V , 4 A
DC 30 V , 4 A
Depending on the requirement the relay is fitted as normally closed and/or normally
open
Si0- , Si1- , Si2- and 12V connection for relays 1-4 in groups of four, relays 5-6 and
7-8 in groups of two.
The green "LED1" LED flashes at the clock of the correctly received radiobus message.
Anode connection of the 8 free-
3 15 Not used
running diodes for DC voltages
to be switched
12 Not used

Supply voltage relay coils 1 to 4 Supply voltage relay coils 5-6/7-8
Relays SI2 Relays SI2
1-4 SI1 5-6/7-8 SI1
SI0 SI0
12V 12V
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3.4.2 Proportional interface cards
Proportional cards for the most usual electro-hydraulic valves

High resolution (8 Bit = 256 steps!) )
Short-circuit-proof output
Final alignment by tele-teach-in – battery (TTB 10 ; TTB 05) on the transmitter
Note:
More detailed information about the final alignment of the proportional values
with both Teach-battery TTB 10 or TTB 05 is to be found in the appropriate
operating manuals for linus 6, eco (proportional) and/or spectrum 1 – 3 radio
transmitters.
When exchanging proportional interface cards, both system-dependent

settings (configurations, solder bridges, dip switches) must be transferred to
the replacement card and the output wiring must be adapted accordingly.
Spare cards with different card numbers cannot be used.
Please contact the supplier or manufacturer in the event of questions or
ambiguities.

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3.4.2.1 Proportional output card for Danfoss and other voltage

controlled valves rb OPC 0_._
ST1 = Output for proportional signal BU1 = Interface to the radiobus

LED "OK" (green) = TOK radiobus LED "ER" (red) = incorrect slot
F1 = SMD fuse 5 AT after PIN 1 (ST1)
The dip switch (Fig. above, left) is used to invert the output voltage of the proportional
channels.
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1 External voltage supply feed for
proportional functions (S+) DC 10 9 and 10 Proportional output 4
V ... DC 30 V
2 GND 11 and 12 Proportional output 5
3 and 4 Proportional output 1 13 and 14 Proportional output 6
Voltages of the proportional outputs depending on the following solder bridge

configurations:
The solder bridges are located on the back of the card.
= Solder bridge closed

O = Solder bridge open
72.23.011.A 25 O Onboard Programming, Operation

rb OPC 0x.x
Deviation LB
max output v oltage
6V 1 2 3 4 8 9 11 12 13 14 15 16 17 20 21 22 23 24
Danfoss 12V O O O O O O O O O O O O O O 3 – 6 – 9V
Danfoss 24V O O O O O O O O O O O O O O O 6 – 12 -18V
Hy-Con O O O O O O O O O O O 1.5 – 5 -8.5V
TECNORD O O O O O O O O O O 2 – 4 -6V
BREVINI O O O O O O O O O O 2 – 3.5 -5V
Deviation LB
max 10V output v oltage
1 2 3 4 8 9 11 12 13 14 15 16 17 20 21 22 23 24
Boecker 12V O O O O O O O O O O O O O O 2 – 6 -10V
Boecker 24V O O O O O O O O O O O O O O O 4 – 12 -20V
Spierings O O O O O O O O O O O O O 0 – 9 -18V
24V

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3.4.2.2 Proportional output card for HAWE or other PWM-

controlled valves rb OPB 0_._
ST1 = Output for proportional signal BU1 = Interface to the radiobus

"OK" LED (green)= TOK of the radiobus – message "REL" LED (yellow) = Relay K1 active
"ER" LED (red) = GND valve faulty, e.g. event of overheating rt1 = Dither amplitude
Switching regulator or internal pilot valve is faulty rt2 = Dither-Frequenc y
O = Solder bridge open Dither JP1 JP2
72.23.004.C 1 O Onboard Programming, Operation frequency
57 – –
2 Valv e current 0-1.0A (+UB 24V)
rb OPB 0x.x O Valve current 0-2.0A (+UB12V) 70 X –
100 – X
10.14 no function
112 X X
"–" = no jumper ; " X" = jumper set

Adjustable output current 0 ... 2 A
Relay K1 switches the supply voltage of the proportional circuits on or off.

The circuits required for output of the proportional functions are activated as soon as a
proportional instruction is given by the transmitter. After completion of the instruction
these circuits are again deactivated, i.e. no proportional value can be output if no
function is being controlled.

1 +U B DC 10 V ... DC 30 V ( I = 0 ... 2 A ) 10 Proportional output 4b
2 GND valves 11 Proportional output 5a
3 Proportional output 1a 12 Proportional output 5b
(e.g. "Arm UP")
4 Proportional output 1b 13 Proportional output 6a
(e.g. "Arm DOW N")

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3.4.2.3 Proportional output card for Apitech valves rb OPA 0_._
ST1 = Output for proportional signal BU1 = Interface to radiobus

"OK" LED (green) = TOK of the radiobus – message
"REL" LED (yellow) = relay active "ER" LED (red) = Incorrect slot
F1 = SMD fuse 6.3 AT
Relay K1 switches the supply voltage of the proportional circuits on or off.

The circuits required for output of the proportional functions are activated as soon as a
proportional instruction is given by the transmitter. After completion of the instruction
these circuits are again deactivated, i.e. no proportional value can be output if no
function is being controlled.

1 +U B DC 10 V ... 10 Proportional output 4b
DC 30 V
2 GND valves 11 Proportional output 5a
(e.g. "Arm UP")
(e.g. "Arm DOW N")

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3.4.2.4 Proportional output card for 0....± 10V rb OPD 0_._
ST1 = Output for proportional signal BU1 = interface to the radiobus

"ER" LED3 (red) = faulty radiobus signal / incorrect slot
"OK " LED2 (green) = TOK of the radiobus message
"SI" LED1 (yellow) = lights for Si0, Si1, Si2 (system-specific)

1 0 to +10 V Output 1 7 0 to +10 V Output 3
2 0 to – 10 V 8 0 to – 10 V
3 GND 1 9 GND 3
4 0 to +10 V Output 2 10 0 to +10 V Output 4
5 0 to – 10 V 11 0 to – 10 V
6 GND 2 12 GND 4

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3.4.2.5 Proportional output card for 0-5V, 0-10V, 4-20mA rb OPE 0_._
The following table shows the solder bridges located on the back of the printed circuit
board and their meaning. The way in which the output signal changes depending on the
individual solder bridges, also results from this.

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LB O = open LB = closed
Printed LB Description
circuit board
72.23.026.B 1 O Out 1 with directional bits, Out 1 without directional bits

2 O Out 2 with directional bits, Out 2 without directional bits
3 O Out 3 with directional bits, Out 3 without directional bits
rb OPE 0x.x 4 O Out 4 with directional bits, Out 4 without directional bits
5 +12V Out 1-4
6 SI0 Out 1-4
7 SI1 Out 1-4
8 SI2 Out 1-4
LB
Output 9 10 11 12 101,102,103 101,102,104
1 O O O O 0...5V 0...10V
2 O O O O 0...5V 0...10V
3 O O O O 0...5V 0...10V
4 O O O O 0...5V 0...10V
LB
Output 9 10 11 12 101 102
1 O O O 0...20mA 4...20mA
2 O O O 0...20mA 4...20mA
3 O O O 0...20mA 4...20mA
4 O O O 0...20mA 4...20mA
LEDs for the following indications are located on the rb OPE card:
LED1 – „OK“ valid data received from Busmanager
LED101 – line break

LED102 – Solid state relay active


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3.4.3 Serial interface card
3.4.3.1 Serial interface card rb SAA 0_._
ST1
ST1 = Output for serial signal BU1 = Interface to the radiobus

"OK" LED (green) = TOK of the radiobus message
LEDs 2 to 8 (yellow) = customer-specific use
V.24 with max. 38.4 kb/s transmission rate

Universally programmable data protocol
Siemens 3964R protocol
CAN-Bus
RS 485 / 422
TTY
1 Not us ed 10 CAN-Bus Low

2 GND 11 Not us ed
3 V24 OUT 12
4 V24 IN 13 Not us ed
5 Not us ed 14
6 15 TTY IN ( passive )
7 RS 485 / 422 , Profibus 16
8 17 TTY OUT ( passive)
9 CAN-Bus High 18
The solder bridges located on the back of the card are described in the following table:
Printed LB Description
circuit
board
72.23.013.A 1 no function
3 terminating resistanc e CAN-BUS effective
4 Clos ed by track: TTY-OUT LB4 scratched out,
rb SAA 0x.x 5 LB5 TTY-OUT inverted
6,7 terminating resistanc e RS 485 effective

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3.4.3.2 Serial interface card rb SAB 0_._
LED1 LED5 LED9
This serial interface card is particularly intended for Profibus DP applications. Profibus
conformal data are both input and output via plug connection ST2. The Profibus DP
address is set using the two rotary switches S1 and S2.
There follows a brief overview of the LED indications:
LED1 – (OK) flashes cyclically and indicates valid received data from Busmanager.
LED5 – flashes at the same rhythm as the OK-LED and provides confirmation that
the HC12(U12) processor has read the data.
LED9 – (DP OK) lights continuously if there are communications with the Profibus
DP
There is a Profibus controller on the radiobus card, thus is it not necessary to make
adjustments. The controller operates independently as soon as the device is integrated
into the Profibus application. Only the DP address is to be adjusted using rotary
switches S1 & S2.
The solder bridges on the back of the card have no function.

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3.4.3.3 Serial interface card with battery charging SAC 0_._
LED1 LED2 LED3
This serial interface card was conceived for the use of a CAN bus in combination with a
battery charger. The battery charging bay is located on the exterior of the receiver
housing. This means that the receiver can only be operated in a dry area that is
protected against humidity. Certain points of the card and their function are described in
the following.
Occupancy of the CAN interface ST1:

1 GND CAN 5 CAN0 High
2 CAN1 Low 6 GND
3 CAN1 High 7 V24 RX
4 CAN0 Low 8 V24 TX
Occupancy of the charger interface ST2:

1 -Battery 1 7 LED green
2 +Battery 1 8 LED yellow
3 -Battery 2 9 +12V DC
4 +Battery 2 10 GND charger regulator
5 Not us ed 11 +DC in 10-30V
6 Anode voltage LED 12 GND charger regulator
Between the plug connections ST1 and ST2 there are 2 LEDs that are designated with
"BATTERY ERROR”. If a battery is plugged into the battery charger bay that contains
defective battery cells, this is indicated by the LEDS.
Since the HBC battery FuB 10AA has 2 battery blocks, there are also 2 LEDs on the
card, one for each block.

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The charger bay contact block likewise has 2 LEDs with this card.
The yellow LED lights for „BATTERY CHARGING“.

The green LED lights for „BATTERY IS CHARGED“.
Both LEDs light continuously for the respective condition. The

charging current is 415mA per battery block.
The following contains the description of the CAN interface and the meaning of dip
switches S1, S2 and S3. This is dependent on the framework software in the processor.
I.e. that specified below is only valid in combination with the SAC01A01.S19
software in the processor HC12. It must also be mentioned that the SAC card has 2
CAN controllers. These controllers can be adapted to different bit rates.
Example:
CAN controller 0 should operate at the bit rate 125kBit/s, thus dip switches 2
and 4 are to be set on switch S1.
If CAN controller 1 is to operate at the bit rate 500kBit/s, dip switches 7 and 8
are to be set on switch S1.
Setting the CAN Controller 0 bit rate
S1-1 S1-2 S1-3 S1-4 KBIT/S

0 -----
1 * 10
2 * 20
3 * * 25
4 * 32
5 * * 40
6 * * 50
7 * * * 64
8 * 80
9 * * 100
10 * * 125
11 * * * 250
12 * * 500
13 * * * 800
14 * * * 1000
15 * * * * 1000
* Switch closed
Setting the CAN Controller 1 bit rate
S1-5 S1-6 S1-7 S1-8 KBIT/S

0 -----
1 * 10
2 * 20
3 * * 25
4 * 32
5 * * 40
6 * * 50
7 * * * 64
8 * 80
9 * * 100
10 * * 125
11 * * * 250
12 * * 500
13 * * * 800
14 * * * 1000
15 * * * * 1000
* Switch closed

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Setting the Base Identifier CAN – Controller 0 and 1
Basis Identifier standard format 0 – 2044 dec ( 11 Bit )

S2-3 S2-2 S2-1 S3-8 S3-7 S3-6 S3-5 S3-4 S3-3 S3-2 S3-1
ID 10 ID 9 ID 8 ID 7 ID 6 ID 5 ID 4 ID 3 ID 2 ID 1 ID 0
*
* Switch closed ( ID 512 dec / 200 hex)
Setting the feedback identifier

S2-5 S2-6 S2-7 S2-8 CAN - Controller Feedback Base ID
* 0 +4
* * 0 +4/5
* * 0 +4/5/6
* * * 0 +4/5/6/7
- - * * 0 +4 without block
number
1 +4
* 1 +4/5
* 1 +4/5/6
* * 1 +4/5/6/7
- - * 1 +4 without block
number
* Switch closed
Above left on the SAC card there are 3 LEDs next to each other.
LED1(green) – shows correct communications with the internal radiobus and flashes
cyclically in the event of normal operation of the decoder.
LED2(yellow) – likewise flashes cyclically in the event of normal operation, but only
after the connection to the CAN bus has been made. I.e. data are then
cyclically passed to the CAN bus. The condition for this is at least one
further CAN subscriber.
LED3(yellow) – only flashes if data are passed to the receiver by the CAN bus (e.g. for
use as feedback data).
This can be stated in simplified form: LED2 flashes if data are transmitted by the SAC
card, LED3 flashes if data are received by the SAC card.

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3.4.4 Input interface cards

3.4.4.1 Combi card for battery charging and feedback rb TIA 0_._
LED2
LED1
ST1 = Feedback input ST2 = Connection for battery charger FLG

BU1 = Interface to the radiobus LED1 = TOK radiobus
LED2 = battery charge state indicator devic e’s F1 = SMD fuse (5 AT)
(alternatively fitted to the card or fed out to the charging bay)
Charging all battery types (FuB 3A, FuB 05 AA, FuB 10 AA, FuB 10 XL) with
externally mounted charging bays
Intelligent charging for reducing the memory effect
16 opto-coupler inputs DC for feedback
Common earth for 8 inputs
Plug occupancy ST1 for feedback input

1 COM 0 ... 7(GND) 10 Input 7 (DC 0 ... 30 V)
appli es to
2 COM 8 ... 15 Input 0 ... 18: 11 Input 8 (DC 0 ... 30 V)
3 Input 0 (DC 0 ... 30 V) 12 Input 9 (DC 0 ... 30 V)
4 Input 1 (DC 0 ... 30 V) High 13 Input 10 (DC 0 ... 30 V)
5 Input 2 (DC 0 ... 30 V) U > 6 V...30 V 14 Input 11 (DC 0 ... 30 V)
Low
U < 2 V
Plug occupancy ST2 for battery charger FLG
Supply line to charging bay

1 –U B (charging voltage A) 3 –U B (charging voltage B)
2 +U B (charging voltage A) 4 +U B (charging voltage B)
Supply line to two-colour LED ( charge state indicator )
6 LED2 red (+U LED ) 8 LED2 COM (GND)
7 LED2 green (+U LED )
Supply voltages
9 Internal 12 V (from mains 11 DC input (DC 10 ... 30V)
stage)
10 GND 12 GND
The green "LED1" LED flashes cyclically at the clock rate of the received radiobus
message. The connection at "LED2" is used to display the battery charging status.
The "F1" fuse is placed in series with the feed at pin 11 (ST2).
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3.4.4.2 Optical coupler input card rb TIB 0_._
LED1
BU1
ST1 = Feedback input

BU1 = Interface to the radiobus LED1 = TOK radiobus
message.
The connector occupancy on plug connection ST1 is as follows:

1 COM 0 ... 7(GND) applies to 10 Input 7 (DC 0 ... 30 V)
Low
U<2V

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51 system 735/770
3.4.4.3 Optical coupler input card rb IDA 0_._
LED1
BU1
ST1 = Feedback input

ST2= voltage output from DC/DC converter
BU1= interfac e to the radiobus
LED1 = TOK radiobus
message.

1 COM 0 ... 7(GND) applies to 10 Input 7 (DC 0 ... 30 V)
Low
U<2V
Plug connection ST2 is used to supply the operating voltage to which the inputs of the
opto-coupler at ST1 can be connected. The DC/DC converters are supplied by the
power supply of the receiver.
Plug occupancy ST2 for the voltage output of the DC/DC converter With connecting
PIN no. Function PIN no. Function pins 3&4 the
1 GND DC/DC converter U15 7 Not us ed! converters are
2 +12V DC/DC converter U14 8 Not us ed! placed in series,
3 GND DC/DC converter U14 9 Not us ed!
4 +12V DC/DC converter U15 10 Not us ed!
and 24V DC is
5 GND DC/DC converter U15 11 Not us ed! available at pins
6 Not us ed! 12 Not us ed! 1&2!

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3.4.4.4 Proportional input card rb IPA 0_._
GND 4
GND 3
GND 2
GND 1
U in 4
U in 3
U in 2
U in 1
LB3 LB2 LB1

I in 4
I in 3
I in 2
I in 1
Input 4
Input 1
LB10 LB11 LB12
LB6 LB5 LB4

Input 3
Input 2
LB7 LB8 LB9
Input2
The following overview shows which solder bridges are to be set for which input signal.
O = Solder bridge open

LB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Input 1 0-20mA O O O O O O O O O O O O O O
0- 5V O O O O O O O O O O O O O O
0-10V O O O O O O O O O O O O O O O
LB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
LB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
LB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

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51 system 735/770
3.5 LED indicator of the base cards

The following LEDs on the base cards are visible with the receiver open:
3.5.1 View of the LEDs for different operating modes
yellow/TOK-signal
red/system error
green/system ok
green/power-supply ok
yellow/TOK A, TOK B
green/SI0
radio status panel

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3.5.2 State of the LEDs for different operating modes

Card Card Function / LED Offline Online Activated
designation message colour mode mode travel
command
HF card rb CRA TOK yellow flashes flashes flashes
faintly
HF-DECT card rb CDA LI green off on on
TOK yellow flashes flashes flashes
faintly
FP yellow on on on
PP yellow — — —
RM yellow — — —
+HF green on on on
Busmanager-I/ rb BMA ERROR red — — —
Busmanager-II card rb BMB O.K. green on on on
Decoder and rb DNA TOK A yellow flashes flashes flashes
faintly
emergency stop card
TOK B yellow flashes flashes flashes
faintly
Si0 green — on on
ON yellow on on on
Squelch red on / flashes — —
Si1 green — on on
Si2 green — — on
Power supply AC rb PAA +12 V green on on on
Power supply DC rb PDA
Relay card rb O.K. green — flashes flashes
ORA/ORD
rb ORE/ORF O.K. green — flashes flashes
LED1-8 green / — off on
yellow
rb O.K. green — flashes flashes
ORG/ORH LED1-8 green / — off on
yellow
Proportional card for rb OPB ERROR red — — —
Hawe valves O.K. green — flashes flashes
Relay yellow — — on
Proportional card for rb OPA ERROR red — — —
Apitech controller O.K. green — flashes flashes
Relay yellow — — on
Proportional card for rb OPC ERROR red — — —
Danfoss-, Faber-, O.K. green — flashes flashes
HBC-HyCon valves
Proportional card for rb OPD ERROR red — — —
0 ... ±10 V O.K. green — flashes flashes
Si yellow System-specific
Proportional card for rb OPE LED1 green off flashes flashes
0-5V, 0-10V, 101 red — — —
4-20mA 201 red — — —
301 red — — —
401 red — — —
102 yellow on on on
202 yellow on on on
302 yellow on on on
402 yellow on on on

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51 system 735/770
Serial interface rb SAA O.K. green — flashes flashes

card LED 2 ... 8 yellow System-specific
Serial interface rb SAB O.K.(LED1) green — flashes flashes

card LED5 yellow — flashes flashes
DP O.K.(LED9) green — on on
Serial interface rb SAC LED1 green — flashes flashes
card LED2 yellow — flashes flashes
LED3 yellow — flashes (optional) flashes (optional)
BATTERY ERROR 2x red — — —
Combi-card for rb TIA O.K. green — flashes flashes
battery charging
and feedback input
Optical coupler rb TIB O.K. green — flashes flashes
input card
Optical coupler rb IDA O.K. green — flashes flashes
input card with
DC/DC converters
Proportional input rb IPA O.K. green — flashes flashes
card
4.0 Module code

4.1 Comparison list for module code
The following table lists the current printed circuit board designations, the so-called
module codes. Since approximately April 2004, module codes are assigned for all
printed circuit boards. Thus the former designations, e.g. rb OPE 02.1, are void. The
background of this conversion was to enable clearer assignment.

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Printed circuit Function: Card Module Description:

board number: designation: code:
72.11.041.C Transmitter pcb in upper

ERC 0_._ MT011___ Encoder printed circuit board eco P 2
part for eco L/ eco P
72.11.046.E Transmitter pcb in upper
MEC 0_._ MT017___ Encoder printed circuit board eco P 3
part for eco L/eco P
72.11.051.A Transmitter pcb in the up- Printed circuit board for EDA external
Transmitter
MED 0_._ MT020___

per part for eco/spectrum encoder with Infrakey option
72.11.039.B Transmitter pcb mounted spectrum encoder pcb 32 s/w & 8
ERA __._ MT010___
in the lower part (S-NTU) analogue inputs, with active em. stop
72.11.053.E Transmitter pcb mounted Pcb for ext. EDA encoder without
MSB 0_._ MT021___
in the lower part active emergency stop
72.09.006.E Plugable encoder EDA 0_._ EE002___ Encoder for 30 s/w and 6 analogue inputs
72.23.002.B Plug card for HF component Receiver HF-Com card with or without
rb CRA 0_._ CR001___
671/680 feedback/Powerbooster
72.23.029.C Plug card for DECT
rb CDA 0_._ CR004___ Receiver HF-Com card for DECT M odule
Module
72.23.008.A Busmanager 1 rb BMA - Busmanager first version
72.23.017.C Busmanager 2 rb BM B 0_._ CB002___ Busmanager current version
72.23.001.D AC switched mode power Switched mode power pack 85-265V AC
PA003___
pack rb PAA 0_._ Switched mode power pack 48-115V/24-
PA005___
48V AC
72.23.005.B DC switched mode power
rb PDA 0_._ PD003___ Switched mode power pack 10-30V DC
pack
72.23.007.C Decoder / emergency stop Evaluation card with 2 emergency stop
rb DNA 0_._ DE001___
card relays
72.23.009.A Relay output card AC 8 output relays Type ST, 4/4 relays can be
rb ORA __._ -
set to SI0, SI1 or SI2
72.23.009.D Relay output card AC 8 output relays Type ST, 4/2/2 relays can
rb ORE__._ OR003___
be set to SI0, SI1, SI2 or 12V
72.23.032.A Relay output card AC 8 output relays Type DE, 4/2/2 relays can
rb ORG __._ OR005___
72.23.009A Relay output card DC 8 output relays Type ST, 4/4 relays can be
rb ORD __._ -
set to SI0, SI1 or SI2
72.23.009.D Relay output card DC 8 output relays Type ST, 4/2/2 relays can
Receiver
rb ORF__._ OR004___
72.23.032.A Relay output card DC 8 output relays Type DE, 4/2/2 relays can
rb ORH __._ OR006___
72.23.011.A Analogue output card for 8 analogue outputs, voltage adjustable
rb OPC 0_._ OA001___
voltage-controlled valve for different valve manufacturers
72.23.003.B Analogue output card for 8 analogue outputs, output current
rb OPB 0_._ OP0PB___
72.23.004.E PWM - controlled valve adjustable for 12V or 24V operation
72.23.012.A Analogue output card 8 analogue outputs, PWM outputs for
rb OPA 0_._ -
for Apitech valves Apitech valves
72.23.018.B Analogue output card for
rb OPD 0_._ OA002___ 4 analogue outputs, each channel 0±10V
voltage output 0±10V
72.23.026.B Analogue output card 4 analogue outputs, each channel 0-5V, 0-
rb OPE 0_._ OA004___
0-5V, 0-10V, 4-20mA 10V or 4-20mA adjustable
72.23.013.C Serial card Serial input/output for RS 232, V24, CAN-
rb SAA 0_._ OS001___
Bus, TTY
72.23.027.C Profibus card rb SAB 0_._ OS002___ Serial input / output for Profibus
72.23.038.B CAN-Bus/charger card Serial input/output for via CAN-Bus part,
rb SAC 0_._ CQ003___
Charger for FuB 10AA/XL
72.23.010.B Optical coupler input card rb TIA 0_._ - 16 Optical coupler inputs
72.23.035.B Optical coupler input card rb TIB 0_._ IO003___ 16 Optical coupler inputs
72.23.019.A Optical coupler input card 16 Opto-coupler inputs via DC/DC con-
rb IDA 0_._ IO001___
and DC/DC converter verter (no ext. voltage source necessary!)
72.23.023.B Analogue input card for 4 analogue inputs each channel 0-5V, 0-
rb IPA 0_._ IA001___
0-5V, 0-10V, 4-20mA 10V or 4-20mA adjustable

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51 system 735/770

12.07.2005

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S e r v i c e Ma n ua l

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

General terms and conditions (AGB)

1.0 Safety instructions

Indicates a possible shock hazard

Indicates safety relevant passages

Indicates important information

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

1.2 General safety instructions

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

1.3 Safety instructions for operation

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

2.0 Transmitter motherboard

LB1 Without function

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

2.2 Transmitter motherboard MEC 0_._

BU1 BU2 BU3 BU4 BU5 BU6

Description of the individual points:

P1 – Solder pad for pico-fuse (operating voltage)

ST1 – Plug connection for HC12 (processor) programming

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

ST12 – Plug connection for cable option

S1 – FSU(for special use)

Module code: Module code:

BU7 – Plug socket for DECT ribbon cable

BR1 – 0 Ohm resistor remove for external transmitter antenna

F1 – SMD fuse 0.5A (operating voltage)

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

2.3 Transmitter motherboard MED 0_._

Description of the individual points:

P1 – Solder pad for Picofuse

ST1 – Plug connection for EDA 0x.x encoder

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

S3 – Rotary switch for frequency changing and APO activation / deactivation

BU1 – Plug socket for DECT ribbon cable

BR1 – 0 Ohm resistor remove for external transmitter antenna

F1 – SMD fuse 0.5A

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

2.4 Transmitter motherboard ERA __._

Plug – occupanc y ERA xx.x

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

2.5 Transmitter motherboard MSB 0_._

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

The current consumption of the intact transmitter motherboard including encoder is

2.5.1 Encoder printed circuit board EDA 0_._

View from above View from below

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

3.0 Radio receiver FSE 735/770

HBC-radiomatic GmbH • Haller Straße 47-53 • D-74564 Crailsheim

3.2 Plug-in cards of the radio receiver 735/770

radiobus - System with 8-13 slots for diverse plug-in cards

Base system: 4 plug-in cards required

I/O cards: 4 or 13 plug-in cards variably usable

rb CRA – card RF receiver card

rb BMA – card Busmanager card

rb PAA – card AC – switch-mode power supply card

rb DNA – card Decoder - card and emergency stop circuit card

rb ORA/E/G – card Relay cards for AC use

rb ORD/F/H – card Relay cards for DC use

rb OPC – card 8-channel proportional card with voltage output

rb OPB – card 8-channel proportional card with current output(PWM)

rb OPA – card 8-channel proportional card with pulse width-controlled current

rb SAA – card Serial interface card

rb SAB – card Serial interface card (Profibus)