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Product Catalog
Amey Engineers
Patil Compound,
Near Lalit Weighbridge,
Kalyan-shil road,
Dombivili ( E ), Pin 421204
0251-2871114
9821287910
8/27/2016
Contents
Amey Shredders ................................................................................................................................................................ 2
Application areas of Amey Shredders ....................................................................................................................... 2
Characteristics of Amey Engineer Design ................................................................................................................. 3
Configurations ........................................................................................................................................................... 3
Paper Shredders ............................................................................................................................................................ 4
Paper Shredder Office Models .................................................................................................................................. 5
Paper/Plastic Shredder Industrial ............................................................................................................................. 6
Paper Shredder Industrial Heavy Duty ...................................................................................................................... 7
Paper/Plastic Shredder Industrial Heavy Duty with Milled Cutters .......................................................................... 8
Paper/Plastic Shredder Industrial Heavy Duty Combination Type ........................................................................... 9
Shredding Mills ........................................................................................................................................................... 10
Shredding Mills 2 Shaft ........................................................................................................................................... 12
Shredding Mills 4 Shaft ........................................................................................................................................... 14
Shredding Mills 2 Shaft HD ..................................................................................................................................... 16
Shredding Mills 4 Shaft HD ..................................................................................................................................... 18
Amey Crushers ................................................................................................................................................................ 19
Industrial Crushers ...................................................................................................................................................... 20
Laboratory Crushers.................................................................................................................................................... 22
Plastic/Paper Grinders ................................................................................................................................................ 23
Fine Crushers............................................................................................................................................................... 24
Picture Index ................................................................................................................................................................... 25
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 1
Amey Shredders
Since 1986, Amey Engineers has been designing proven industrial shredding solutions
involved in a wide variety of applications including reduction, recycling, recovery, and
energy conversion. Our technology is built upon the principles of low-speed, high-torque,
rotary shear shredding.
Our industrial shredders are built to last and designed to be low-maintenance. No matter
what material you are working with, we have a targeted solution
Medical waste disposal at Hospitals for saline bottles, sanitary pads, needles, cotton gauss,
uniforms, gloves, caps, files, films, reports, stationery
Municipal waste disposal at dumping ground, hotels, municipal collection points e.g. wood items,
tree parts, e waste, food, waste, garden waste, market waste ,mixed plastic waste
Feeder point of Bio Gas plant or Composter plant can give a consistent slurry output
Recycling plastic waste material like bottles, vials, plastic lump, pipes, PVC, UPVC, PP material
items, drums, PET bottles,
Paper Recycling e.g. cardboard, large bunch of paper, packaging material, plastic coated paper,
brochures, labels, tags, nylon coated paper, ledgers, books, magazines, corrugated boxes
E waste recycling for destruction of monitors, key boards, CPU, Heat sinks, PCBs shredding, hard
disk, laptop, mobiles shredding, printer, modems, routers servers
Glass recycling plants for glass bottle shredding, glass dust separation, glass items destruction,
glass lump brealking.
FMCG industry bulk material disposal e.g cartoons, boxes, tubes, containers, filled containers,
rejected batches, Production line - online immediate material destruction
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 2
Characteristics of Amey Engineer Design
Long-life service Low noise
Low maintenance Adaptability to existing plant
High-load capacity Ready spares
Large capacity size operation In house design enabled complete support
Easy serviceability End of life buy back
Ready cutters and other accessories Upgradation
On site support of well trained staff Cutter sharpening to enable cost saving
Near zero maintenance down time One stop service and maintenance
Configurations
Dust Collector
Gas Scrubber
Tablet crusher
Construction in MS / SS
Safety cutoff, alarms, visual signs etc
Cyclone dust separator
Liquid and solid separator at output
Slurry Maker
Sieving shifter
Liquid separator
Automatic trolley changer
Collector bag full alarm
Automatic feeder
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3
Paper Shredders
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 4
Paper Shredder Office Models
MODEL: PS xxx Ox
PS O SHREDDER SPECIFICATIONS:
Model PS 220 OL PS 220 OH PS 220 OH MC
Drive Motor 0.5 HP 1 HP 2 HP
Feed Width 220 mm 220 mm 220 mm
Shred Width 4 mm 6 mm 9 mm
Control MCB / R-F switch DOL Starter & RF Switch DOL Starter & RF Switch
Top Feed, Front Feed, Top Feed, Front Feed,
Feeding Mechanism Top Feed, Front Feed
[Spool mount - Optional] [Spool mount - Optional]
Discharge At Rear with facility to clamp bag./ OR at bottom in collection bin
Machine Dimensions
H x Wx D 600 x 500 x 400 720 x 720 x 520 720 x 720 x 520
in mm (inch)
Weight 30 Kg 60 Kg 75 Kg
Collection Box Size 30 Ltrs approx 30 Ltrs approx 30 Ltrs approx
MoC MS MS MS
Cutter Configuration Regular Roll Regular Roll Toothed Roll
Capacity
Up to 15 pages in one
Paper 3-4 pages in one pass 8-10 pages in one pass
pass
Card Boards, Corrugated
- 1-2 Ply with metal clips 1-2 Ply with metal clips
Boards
CD/DVD - 1 CD/DVD at a time 2 CD/DVD at a time
Foils, Blisters - - 5-10 kg/hr
Medical & Pharmaceutical
Waste - - 20-30 kg/hr
(except needles, Metals)
Opening At feed Chute is designed in such a way that operators hand will not
Safety Feature reach cutters.
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 5
Paper/Plastic Shredder Industrial
MODEL: PS xxx
PS INDUSTRIAL SHREDDERS PROCESS
MATERIAL INCLUDING:
Paper / Cardboard Light Pharmaceuticals
Document Scrap*
Destruction Plastics Scrap *
Light Electronic Scrap Medical/ Hospital
Scrap*
* Required MC type machines
Picture 3 : PS 300 GMP Picture 4 : PS 400 MC
Medical &
Pharmaceutical Waste
- - 50 kg/hr 60 kg/hr
(except needles,
Metals)
E-waste (Except Hard
- - 15-30 kg/hr 20-40 kg/hr
Disk)
Safety Feature Opening At feed Chute is designed in such a way that operators hand will not reach cutters.
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 6
Paper Shredder Industrial Heavy Duty
MODEL: PS xxx H
PS H SHREDDER SPECIFICATIONS:
Model PS 300 H PS 400 H PS 600 H
Drive Motor 5 HP 3 Phase 7.5 HP 3 Phase 10 HP 3 Phase
Feed Width 310 mm 410 mm 610 mm
Shred Width 10 or 12 mm 10 or 12 mm 10 or 12 mm
Top Feed Front Feed, Top Feed Front Feed, Top Feed, Front Feed,
Feeding Mechanism
Spool mount, Spool mount, [Spool mount - Optional]
At Rear with facility to At Rear with facility to At Rear with facility to
Discharge
clamp bag. clamp bag. clamp bag.
Machine Dimensions
H x Wx D 1100 x 850 x 650 1100 x 950 x 650 1100 x 1150 x 650
in mm (inch)
Weight 400 kg 450 kg 550 kg
Collection Box Size 80 Ltrs approx 100 Ltrs approx 140 Ltrs approx
MS or GMP (All contact parts will be of SS 304 or high chrome plated
MoC including Cutters and all other non contact parts such as stand etc will be
cladded with SS 304.)
Cutter Configuration Regular Roll Regular Roll Regular Roll
Capacity
Paper 70-90 pages in one pass 70-90 pages in one pass 70-90 pages in one pass
Card Boards,
8-10 Ply with metal clips 8-10 Ply with metal clips 8-10 Ply with metal clips
Corrugated Boards
CD/DVD Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time
Foils, Blisters 30-60 kg/hr 30-80 kg/hr 40-100 kg/hr
Opening At feed Chute is designed in such a way that operators hand will not reach
Safety Feature cutters.
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 7
Paper/Plastic Shredder Industrial Heavy Duty with
Milled Cutters
MODEL: PS xxx H MC
PS H MC SHREDDERS PROCESS
MATERIAL INCLUDING:
Paper / Cardboard Wood
Document Destruction Organic Waste
Pharmaceuticals Scrap Glass
Electronic Scrap Plastic Scraps
Medical/ Product
Pharmaceutical Scrap Destruction
Picture 7 : PS 400 H MC Picture 8 : MC Cutters
PS H MC SHREDDER SPECIFICATIONS:
Model PS 300 H MC PS 400 H MC PS 600 H MC
Drive Motor 7.5 HP 3 Phase 10 HP 3 Phase 12.5 HP 3 Phase
Feed Width 310 mm 410 mm 610 mm
Shred Width 10 or 12 mm 10 or 12 mm 10 or 12 mm
Control DOL Starter & RF Switch- [Auto Reverse Panel Optional]
Feeding Mechanism Top Feed Top Feed Top Feed
At Bottom in Collector At Bottom in Collector At Bottom in Collector
Discharge
Bin. Bin. Bin.
Machine Dimensions
H x Wx D 1100 x 850 x 850 1100 x 950 x 850 1100 x 1150 x 850
in mm (inch)
Weight 400 kg 450 kg 550 kg
Collection Box Size 80 Ltrs approx 100 Ltrs approx 140 Ltrs approx
MoC MS or GMP (All contact parts will be of SS 304 or high chrome plated
Toothed Roll - Toothed Roll - Toothed Roll -
Cutter Configuration
Application Specific Application Specific Application Specific
Capacity
Paper Loose Papers Loose Papers Loose Papers
Card Boards, Corrugated
Loose pieces Loose pieces Loose pieces
Boards
CD/DVD Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time
Foils, Blisters 30-60 kg/hr 30-80 kg/hr 40-100 kg/hr
Medical & Pharmaceutical
Waste 100 kg/hr 120 kg/hr 140 kg/hr
(except needles, Metals)
Plastic Bottles upto half ltr 40-60 kg/hr 50-80 kg/hr 60-100 kg/hr
E-waste (Except Hard Disk) 30-60 kg/hr 30-80 kg/hr 40-100 kg/hr
Safety Feature Hopper interlocked with Motor.
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 8
Paper/Plastic Shredder Industrial Heavy Duty
Combination Type
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 9
Shredding Mills
All cutters used in Amey Shredding Mills are of carefully selected alloy steel and
are treated to increase durability and sharp edge retention .The alloys are rated
CUTTERS up to a hardness level of HRC 60 being average. The advantage of hard facing is
that the cutter keeps its edge longer. And it is ideal for making clean cuts of
ductile but abrasive materials
Amey Shredders are designed with large amounts of surface area to wear on
consumable parts. When coupled with the low operating speed of the machine,
OPERATING SPEED this produces a recipe for long-lasting equipment with minimal downtime. These
low-speed rotary shear shredders process
Amey Engineers uses proprietary design of reduction gear boxes with Helical
Gear Box along with initial Worm Reduction
GEARS
In-house design tackles many maintenance issues arising in later life of the
machine , thus increasing
Amey Shredders use unique square shaft design for main shafts; Square shafts
SHAFT DESIGN are stronger than round/keyed shafts. It Eliminate the disadvantages of the
keyed shaft and increases the torque delivered to the cutting edges
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 10
Optional Accessories / Configuration
A control panel with main switch, fuses, necessary indicator lamps and
necessary interlocks and Auto reversing in case of jam. An emergency stop
button near operator and interlocks for Belt guards and Top feed hopper are
CONTROL PANEL provided
TABLET Conveyor with perforated bottom for separation of tablets / Liquid from
SEPARATING SCREW shredded material. Discharge of screw Conveyor will be at 300 mm from
machine frame.
CONVEYOR
DISCHARGE Belt conveyor for discharging shredded material away from machine frame.
CONVEYOR
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 11
Shredding Mills 2 Shaft
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 12
SHREDDING MILLS 2 SHAFT SPECIFICATIONS:
SM 400 2 SM 600 2 SM 800 2
Model SM 300 2 Shaft
Shaft Shaft Shaft
Suitable for two dimensional materials such as foils, Blisters, Papers, folded
Application cartoons, Shippers, Pouches, Bottles etc
1500 mm high with slanting provided for smooth charging. [Optional - any other
Feed Hopper type of hopper]
1> Length and Flap suitably provided that operators hand will not reach cutters.
Safety Features 2> An emergency stop button near operator.
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 13
Shredding Mills 4 Shaft
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 14
SHREDDING MILLS 2 SHAFT SPECIFICATIONS:
Model SM 300 4 Shaft SM 400 4 Shaft SM 600 4 Shaft SM 800 4 Shaft
Suitable for bulk material such as filled cartoons with strips, filled boxes packed
Application cartoons, Unsorted waste etc.
Capacity depends on type and size of feed material and size of screen used.
Capacity Capacity ranges from 100 - 1500 kg/hr
In general, 150-200 kg/hr approx. for average crushable material
Slow speed high torque operation with multiple cutting to reduce the material to
Shredding Methodology desired output size
Output Small pieces of uneven shape as per used screen
Output Screen Yes
1500 mm high with slanting provided for smooth charging. [Optional - any other
Feed Hopper type of hopper]
1> Length and Flap suitably provided that operators hand will not reach cutters.
Safety Features 2> An emergency stop button near operator.
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 15
Shredding Mills 2 Shaft HD
Pharmaceuticals Scrap
Electronic Scrap
Medical/ Pharmaceutical
Wood
Organic Waste
Glass
Plastic Scraps
Product Destruction Scrap
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 16
SHREDDING MILLS 2 SHAFT HD SPECIFICATIONS:
Capacity depends on type and size of feed material. Capacity ranges from 300 - 1000 kg/hr
Capacity In general 500 kg/hr approx. for average crushable material..
Shredding Chamber 520 mm x 300 mm. 520 mm x 400 mm. 520 mm x 600 mm. 520 mm x 800 mm.
1500 mm high with slanting provided for smooth charging. [Optional - any other type of
Feed Hopper hopper]
Discharge Detachable slanting ‘Discharge chute’ or conveyor [Optional] for taking out shredded material
Length and Flap suitably provided that operators hand will not reach cutters.
Safety Features An emergency stop button near operator.
Electric Control Start Delta Starter and R-F Switch.
Auto Reversing, GMP specifications, Control Panel, Automatic Feeder, Tablet Separating
Optional Accessories
Screw Conveyor, Discharge Conveyor, Discharge Conveyor, Cutter Configurations
/ Configuration [Details on Previous Page]
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 17
Shredding Mills 4 Shaft HD
MODEL: SM XXX 4 Shaft HD
SHREDDING MILLS 4 SHAFT HD
PROCESS MATERIAL INCLUDING:
All type of material in maximum dimensions
Pharmaceuticals Scrap
Electronic Scrap
Medical/ Pharmaceutical
Wood
Organic Waste
Glass
Plastic Scraps
Product Destruction Scrap
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 18
Amey Crushers
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 19
Industrial Crushers
MODEL: NS XXX
Dust Collector
Gas Scrubber
Tablet crusher
Construction in MS / SS
Safety cutoff, alarms, visual signs etc
Cyclone dust separator
Liquid and solid separator at output
Slurry Maker
Sieving shifter
Liquid separator
Collector bag full alarm
Automatic feeder
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 20
Crusher
Model NS-220 NS-300 NS-400 NS 500 NS 600
Cutter Configuration 2 Nos of Stationary & 2 Nos of Rotary cutters
Amey Engineers
Machine MoC will be cladded with SS 304.]
Drive Motor 3 HP 3 phase 5 HP 3 phase 10 HP 3 phase 20 HP 3 Phase 30 HP 3 Ph
800 mm x 400 mm x 1000 mm x 500 mm x 1200 mm x 600 mm x 1400 mm x 700 mm x 1400 mm x 800 mm x
Floor Area x Height
1000 mm height 1200 mm height 1500 mm height 1600 mm height 1800 mm height
Capacity
Page 21
Laboratory Crushers
MS or GMP [All contact parts will be of SS 304 including Cutters and all other non
Machine MoC contact parts such as stand etc will be cladded with SS 304.]
Glass vials, ampoules etc. 5-10 kg/hr 10-25 kg/hr 25-50 kg/hr
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 22
Plastic/Paper Grinders
Capacity
Aluminium foils,blisters 5-6 kg/hr. 18-20 kg/hr
General Plastic Matl. Plastic
20-50 kg/hr 30-100 kg/hr
Bottles
All contact parts will be of SS 304 including Cutters and all other
For GMP models
non contact parts such as stand etc will be cladded with SS 304.
Hopper interlock with Motor
Safety Feature So that if feed hopper is opened for any reason then drive motor will
not be started.
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 23
Fine Crushers
Cutter
4 Nos of Stationary & 6 Nos of Rotary cutters
Configuration
MS or GMP [All contact parts will be of SS 304 including Cutters and all other non contact
Machine MoC parts such as stand etc will be cladded with SS 304.]
800 mm x 400 1000 mm x 500 1200 mm x 600 1400 mm x 700 1400 mm x 800
Floor Area x
mm x 1000 mm mm x 1200 mm mm x 1500 mm mm x 1600 mm mm x 1800 mm
Height
height height height height height
Capacity
General Plastic
10-20 kg/hr 20-50 kg/hr 30-100 kg/hr 100-200 kg/hr 200-300 kg/hr
Matl.
Hopper interlock with Motor
Safety Feature
So that if feed hopper is opened for any reason then drive motor will not be started.
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 24
Picture Index
Picture 1 : PS 220 OH MC .................................................................................................................................................. 5
Picture 2 : PS 220 OH ........................................................................................................................................................ 5
Picture 3 : PS 300 GMP ..................................................................................................................................................... 6
Picture 4 : PS 400 MC ........................................................................................................................................................ 6
Picture 5 : PS 400H GMP ................................................................................................................................................... 7
Picture 6 : PS 600 H ........................................................................................................................................................... 7
Picture 7 : PS 400 H MC..................................................................................................................................................... 8
Picture 8 : MC Cutters ....................................................................................................................................................... 8
Picture 9 : PS 600 H Combo .............................................................................................................................................. 9
Picture 11 : SM 300 2 Shaft GMP .................................................................................................................................... 12
Picture 12 : SM 600 2 Shaft ............................................................................................................................................. 12
Picture 10 : SM 300 4 Shaft ............................................................................................................................................. 14
Picture 13 : SM 800 4 Shaft ............................................................................................................................................. 14
Picture 14 : SM 600 2 Shaft HD ....................................................................................................................................... 16
Picture 15 : SM 300 2 Shaft HD ...................................................................................................................................... 18
Picture 16 : SM HD Cutter Configuration ........................................................................................................................ 18
Picture 17 : NS 300 and NS 220 ...................................................................................................................................... 20
Picture 18 : NS 400 GMP ................................................................................................................................................. 20
Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 25