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Amey Engineers

Product Catalog

Amey Engineers

Patil Compound,
Near Lalit Weighbridge,
Kalyan-shil road,
Dombivili ( E ), Pin 421204

0251-2871114

9821287910

8/27/2016
Contents
Amey Shredders ................................................................................................................................................................ 2
Application areas of Amey Shredders ....................................................................................................................... 2
Characteristics of Amey Engineer Design ................................................................................................................. 3
Configurations ........................................................................................................................................................... 3
Paper Shredders ............................................................................................................................................................ 4
Paper Shredder Office Models .................................................................................................................................. 5
Paper/Plastic Shredder Industrial ............................................................................................................................. 6
Paper Shredder Industrial Heavy Duty ...................................................................................................................... 7
Paper/Plastic Shredder Industrial Heavy Duty with Milled Cutters .......................................................................... 8
Paper/Plastic Shredder Industrial Heavy Duty Combination Type ........................................................................... 9
Shredding Mills ........................................................................................................................................................... 10
Shredding Mills 2 Shaft ........................................................................................................................................... 12
Shredding Mills 4 Shaft ........................................................................................................................................... 14
Shredding Mills 2 Shaft HD ..................................................................................................................................... 16
Shredding Mills 4 Shaft HD ..................................................................................................................................... 18
Amey Crushers ................................................................................................................................................................ 19
Industrial Crushers ...................................................................................................................................................... 20
Laboratory Crushers.................................................................................................................................................... 22
Plastic/Paper Grinders ................................................................................................................................................ 23
Fine Crushers............................................................................................................................................................... 24
Picture Index ................................................................................................................................................................... 25

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 1
Amey Shredders
Since 1986, Amey Engineers has been designing proven industrial shredding solutions
involved in a wide variety of applications including reduction, recycling, recovery, and
energy conversion. Our technology is built upon the principles of low-speed, high-torque,
rotary shear shredding.

Our industrial shredders are built to last and designed to be low-maintenance. No matter
what material you are working with, we have a targeted solution

Application areas of Amey Shredders


 Pharmaceutical scraps like foils, blisters, rolls, tubes, bottles, tablets Disposal, rejected batches,
expired medicines, warehouse shredding, collection point shredding,

 Medical waste disposal at Hospitals for saline bottles, sanitary pads, needles, cotton gauss,
uniforms, gloves, caps, files, films, reports, stationery

 Municipal waste disposal at dumping ground, hotels, municipal collection points e.g. wood items,
tree parts, e waste, food, waste, garden waste, market waste ,mixed plastic waste

 Feeder point of Bio Gas plant or Composter plant can give a consistent slurry output

 Recycling plastic waste material like bottles, vials, plastic lump, pipes, PVC, UPVC, PP material
items, drums, PET bottles,

 Paper Recycling e.g. cardboard, large bunch of paper, packaging material, plastic coated paper,
brochures, labels, tags, nylon coated paper, ledgers, books, magazines, corrugated boxes

 E waste recycling for destruction of monitors, key boards, CPU, Heat sinks, PCBs shredding, hard
disk, laptop, mobiles shredding, printer, modems, routers servers

 Glass recycling plants for glass bottle shredding, glass dust separation, glass items destruction,
glass lump brealking.

 FMCG industry bulk material disposal e.g cartoons, boxes, tubes, containers, filled containers,
rejected batches, Production line - online immediate material destruction

 Crushing Ayurvedic roots and herbs

 Chemical industry (substitute for Pulverizes)

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 2
Characteristics of Amey Engineer Design
 Long-life service  Low noise
 Low maintenance  Adaptability to existing plant
 High-load capacity  Ready spares
 Large capacity size operation  In house design enabled complete support
 Easy serviceability  End of life buy back
 Ready cutters and other accessories  Upgradation
 On site support of well trained staff  Cutter sharpening to enable cost saving
 Near zero maintenance down time  One stop service and maintenance

Configurations

Different add-ons and accessories to enable industry specific operation of shredder

 Dust Collector
 Gas Scrubber
 Tablet crusher
 Construction in MS / SS
 Safety cutoff, alarms, visual signs etc
 Cyclone dust separator
 Liquid and solid separator at output
 Slurry Maker
 Sieving shifter
 Liquid separator
 Automatic trolley changer
 Collector bag full alarm
 Automatic feeder

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 3
Paper Shredders

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 4
Paper Shredder Office Models

MODEL: PS xxx Ox

PS O SHREDDERS PROCESS MATERIAL


INCLUDING:
 Paper / Cardboard
 Document Destruction
 Light Pharmaceuticals Scrap

Picture 1 : PS 220 OH MC Picture 2 : PS 220 OH

PS O SHREDDER SPECIFICATIONS:
Model PS 220 OL PS 220 OH PS 220 OH MC
Drive Motor 0.5 HP 1 HP 2 HP
Feed Width 220 mm 220 mm 220 mm
Shred Width 4 mm 6 mm 9 mm
Control MCB / R-F switch DOL Starter & RF Switch DOL Starter & RF Switch
Top Feed, Front Feed, Top Feed, Front Feed,
Feeding Mechanism Top Feed, Front Feed
[Spool mount - Optional] [Spool mount - Optional]
Discharge At Rear with facility to clamp bag./ OR at bottom in collection bin
Machine Dimensions
H x Wx D 600 x 500 x 400 720 x 720 x 520 720 x 720 x 520
in mm (inch)
Weight 30 Kg 60 Kg 75 Kg
Collection Box Size 30 Ltrs approx 30 Ltrs approx 30 Ltrs approx
MoC MS MS MS
Cutter Configuration Regular Roll Regular Roll Toothed Roll
Capacity
Up to 15 pages in one
Paper 3-4 pages in one pass 8-10 pages in one pass
pass
Card Boards, Corrugated
- 1-2 Ply with metal clips 1-2 Ply with metal clips
Boards
CD/DVD - 1 CD/DVD at a time 2 CD/DVD at a time
Foils, Blisters - - 5-10 kg/hr
Medical & Pharmaceutical
Waste - - 20-30 kg/hr
(except needles, Metals)
Opening At feed Chute is designed in such a way that operators hand will not
Safety Feature reach cutters.

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 5
Paper/Plastic Shredder Industrial
MODEL: PS xxx
PS INDUSTRIAL SHREDDERS PROCESS
MATERIAL INCLUDING:
 Paper / Cardboard  Light Pharmaceuticals
 Document Scrap*
Destruction  Plastics Scrap *
 Light Electronic Scrap  Medical/ Hospital
Scrap*
* Required MC type machines
Picture 3 : PS 300 GMP Picture 4 : PS 400 MC

PS INDUSTRIAL SHREDDER SPECIFICATIONS:

Model PS 300 PS 400 PS 300 MC PS 400 MC


Drive Motor 2 HP 3 Phase / 1 Phase 3 HP 3 Phase 3 HP 3 Phase / 1 Phase 5 HP 3 Phase
Feed Width 310 mm 410 mm 310 mm 410 mm
Shred Width 7- 8 mm 7- 8 mm 11 mm 11 mm
Control DOL Starter & RF Switch DOL Starter & RF Switch DOL Starter & RF Switch DOL Starter & RF Switch
Top Feed, Front Feed, Top Feed, Front Feed, Top Feed, Front Feed, Top Feed, Front Feed,
Feeding Mechanism
[Spool mount - Optional] [Spool mount - Optional] [Spool mount - Optional] [Spool mount - Optional]
At Rear with facility to At Rear with facility to
At Bottom in Collector At Bottom in Collector
Discharge clamp bag./ OR at bottom clamp bag./ OR at bottom
Bin. Bin.
in collection bin in collection bin
Machine Dimensions
H x Wx D 900 x 850 x 550 900 x 950 x 550 900 x 850 x 550 900 x 950 x 550
in mm (inch)
Weight 150 kg 170 Kg 150 kg 170 Kg
Collection Box Size 80 Ltrs approx 100 Ltrs approx 80 Ltrs approx 100 Ltrs approx
MS or GMP (All contact parts will be of SS 304 or high chrome plated including Cutters and all other non
MoC
contact parts such as stand etc will be cladded with SS 304.)
Toothed Roll - Toothed Roll -
Cutter Configuration Regular Roll Regular Roll
Application Specific Application Specific
Capacity
Paper 30-60 pages in one pass 30-60 pages in one pass Loose Papers Loose Papers
Card Boards,
4-6 Ply with metal clips 4-6 Ply with metal clips Loose pieces Loose pieces
Corrugated Boards
CD/DVD 4 CD/DVD at a time 4 CD/DVD at a time 4 CD/DVD at a time 4 CD/DVD at a time
Foils, Blisters 15-30 kg/hr 20-40 kg/hr 15-30 kg/hr 20-40 kg/hr

Medical &
Pharmaceutical Waste
- - 50 kg/hr 60 kg/hr
(except needles,
Metals)
E-waste (Except Hard
- - 15-30 kg/hr 20-40 kg/hr
Disk)
Safety Feature Opening At feed Chute is designed in such a way that operators hand will not reach cutters.

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 6
Paper Shredder Industrial Heavy Duty

MODEL: PS xxx H

PS H SHREDDERS PROCESS MATERIAL


INCLUDING:
 Paper / Cardboard  Pharmaceuticals Scrap
 Document  Light Electronic Scrap
Destruction

Picture 5 : PS 400H GMP Picture 6 : PS 600 H

PS H SHREDDER SPECIFICATIONS:
Model PS 300 H PS 400 H PS 600 H
Drive Motor 5 HP 3 Phase 7.5 HP 3 Phase 10 HP 3 Phase
Feed Width 310 mm 410 mm 610 mm
Shred Width 10 or 12 mm 10 or 12 mm 10 or 12 mm

Control DOL Starter & RF Switch

Top Feed Front Feed, Top Feed Front Feed, Top Feed, Front Feed,
Feeding Mechanism
Spool mount, Spool mount, [Spool mount - Optional]
At Rear with facility to At Rear with facility to At Rear with facility to
Discharge
clamp bag. clamp bag. clamp bag.
Machine Dimensions
H x Wx D 1100 x 850 x 650 1100 x 950 x 650 1100 x 1150 x 650
in mm (inch)
Weight 400 kg 450 kg 550 kg
Collection Box Size 80 Ltrs approx 100 Ltrs approx 140 Ltrs approx
MS or GMP (All contact parts will be of SS 304 or high chrome plated
MoC including Cutters and all other non contact parts such as stand etc will be
cladded with SS 304.)
Cutter Configuration Regular Roll Regular Roll Regular Roll
Capacity
Paper 70-90 pages in one pass 70-90 pages in one pass 70-90 pages in one pass
Card Boards,
8-10 Ply with metal clips 8-10 Ply with metal clips 8-10 Ply with metal clips
Corrugated Boards
CD/DVD Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time
Foils, Blisters 30-60 kg/hr 30-80 kg/hr 40-100 kg/hr
Opening At feed Chute is designed in such a way that operators hand will not reach
Safety Feature cutters.

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 7
Paper/Plastic Shredder Industrial Heavy Duty with
Milled Cutters

MODEL: PS xxx H MC

PS H MC SHREDDERS PROCESS
MATERIAL INCLUDING:
 Paper / Cardboard  Wood
 Document Destruction  Organic Waste
 Pharmaceuticals Scrap  Glass
 Electronic Scrap  Plastic Scraps
 Medical/  Product
Pharmaceutical Scrap Destruction
Picture 7 : PS 400 H MC Picture 8 : MC Cutters

PS H MC SHREDDER SPECIFICATIONS:
Model PS 300 H MC PS 400 H MC PS 600 H MC
Drive Motor 7.5 HP 3 Phase 10 HP 3 Phase 12.5 HP 3 Phase
Feed Width 310 mm 410 mm 610 mm
Shred Width 10 or 12 mm 10 or 12 mm 10 or 12 mm
Control DOL Starter & RF Switch- [Auto Reverse Panel Optional]
Feeding Mechanism Top Feed Top Feed Top Feed
At Bottom in Collector At Bottom in Collector At Bottom in Collector
Discharge
Bin. Bin. Bin.
Machine Dimensions
H x Wx D 1100 x 850 x 850 1100 x 950 x 850 1100 x 1150 x 850
in mm (inch)
Weight 400 kg 450 kg 550 kg
Collection Box Size 80 Ltrs approx 100 Ltrs approx 140 Ltrs approx
MoC MS or GMP (All contact parts will be of SS 304 or high chrome plated
Toothed Roll - Toothed Roll - Toothed Roll -
Cutter Configuration
Application Specific Application Specific Application Specific
Capacity
Paper Loose Papers Loose Papers Loose Papers
Card Boards, Corrugated
Loose pieces Loose pieces Loose pieces
Boards
CD/DVD Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time Up to 10 CD/DVD at a time
Foils, Blisters 30-60 kg/hr 30-80 kg/hr 40-100 kg/hr
Medical & Pharmaceutical
Waste 100 kg/hr 120 kg/hr 140 kg/hr
(except needles, Metals)
Plastic Bottles upto half ltr 40-60 kg/hr 50-80 kg/hr 60-100 kg/hr
E-waste (Except Hard Disk) 30-60 kg/hr 30-80 kg/hr 40-100 kg/hr
Safety Feature Hopper interlocked with Motor.

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 8
Paper/Plastic Shredder Industrial Heavy Duty
Combination Type

MODEL: PS xxx H Combo

PS H COMBO SHREDDERS PROCESS


MATERIAL INCLUDING:
 Paper / Cardboard  Wood
 Document Destruction  Organic Waste
 Pharmaceuticals Scrap  Glass
 Electronic Scrap  Plastic Scraps
 Medical/  Product
Pharmaceutical Scrap Destruction Picture 9 : PS 600 H Combo

PS H COMBO SHREDDER SPECIFICATIONS:


Model PS 600 H Combo
Drive Motor 10 HP 3 Phase
308 mm- Section with regular Rolls
Feed Width
260 mm- Section with Toothed Rolls
Shred Width 10 or 12 mm

Control DOL Starter & RF Switch- [Auto Reverse Panel Optional]

Feeding Mechanism Top Feed, Front Feed, [Spool mount - Optional]


At Rear with facility to clamp bag./ OR at bottom in
Discharge
collection bin
Machine Dimensions
H x Wx D 1500 x 1300 x 700
in mm (inch)
Weight 550 kg
Collection Box Size
MS or GMP (All contact parts will be of SS 304 or high
MoC chrome plated including Cutters and all other non contact
parts such as stand etc will be cladded with SS 304.)
Cutter Configuration Regular Roll & Toothed Roll - Application Specific
Capacity
Paper 70-90 pages in one pass
Card Boards, Corrugated
8-10 Ply with metal clips
Boards
CD/DVD Up to 10 CD/DVD at a time
Foils, Blisters 40-100 kg/hr
Medical & Pharmaceutical
Waste 140 kg/hr
(except needles, Metals)
Plastic Bottles upto half ltr 60-100 kg/hr (2 ltr Bottles - Optional)
Glass Bottle up to 1000 ml 100-150 kg/hr [Optional]
E-waste (Except Hard Disk) 40-100 kg/hr
Safety Feature Hopper interlocked with Motor.

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 9
Shredding Mills

Technical Advantages of Amey Shredding Mills

All cutters used in Amey Shredding Mills are of carefully selected alloy steel and
are treated to increase durability and sharp edge retention .The alloys are rated
CUTTERS up to a hardness level of HRC 60 being average. The advantage of hard facing is
that the cutter keeps its edge longer. And it is ideal for making clean cuts of
ductile but abrasive materials

Amey Shredders are designed with large amounts of surface area to wear on
consumable parts. When coupled with the low operating speed of the machine,
OPERATING SPEED this produces a recipe for long-lasting equipment with minimal downtime. These
low-speed rotary shear shredders process

Amey Engineers uses proprietary design of reduction gear boxes with Helical
Gear Box along with initial Worm Reduction
GEARS
In-house design tackles many maintenance issues arising in later life of the
machine , thus increasing

Strippers prevent material from accumulating between cutters or wrapping


STRIPPERS around the a shredder’s shaft. They also provide extra shaft support in
applications which experience shaft flexing.
(CLEANING In Amey Shredders these flat steel plates supported independently in a
FINGERS) shredder’s cutting chamber. This allows ease of replacement and provide
adjustment capability in case of cutter refurbishing

Amey Shredders use unique square shaft design for main shafts; Square shafts
SHAFT DESIGN are stronger than round/keyed shafts. It Eliminate the disadvantages of the
keyed shaft and increases the torque delivered to the cutting edges

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 10
Optional Accessories / Configuration

Built in control feature that allows the machines to automatically reverse


AUTO REVERSING operational direction any time it’s required to re-orient the material and
enhance the machine’s ability to grab and process it.

GMP Cutters Hard Chrome Plated after hardening


All other material and human contact parts of SS 304
SPECIFICATIONS

A control panel with main switch, fuses, necessary indicator lamps and
necessary interlocks and Auto reversing in case of jam. An emergency stop
button near operator and interlocks for Belt guards and Top feed hopper are
CONTROL PANEL provided

Smooth and continues feeding as helps to get maximum throughput with


minimal stress to the shredding mill. Haphazard manual loading of material
not only causes cutter damages and gear worn out but also get suboptimal
AUTOMATIC FEEDER throughput.
Amey have developed feeding conveyor system customized to each Shredding
mill model so as to obtain the best performance and preserve the machine life.

TABLET Conveyor with perforated bottom for separation of tablets / Liquid from
SEPARATING SCREW shredded material. Discharge of screw Conveyor will be at 300 mm from
machine frame.
CONVEYOR

DISCHARGE Belt conveyor for discharging shredded material away from machine frame.
CONVEYOR

CUTTER Serrated, 2 point, 4 point, up to 12 point cutter combinations to offer


CONFIGURATIONS maximum efficiency as per the application required.

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 11
Shredding Mills 2 Shaft

MODEL: SM XXX 2 shaft

SHREDDING MILLS 2 SHAFT PROCESS MATERIAL INCLUDING:


 Paper / Cardboard  Wood
 Document Destruction  Organic Waste
 Pharmaceuticals Scrap  Glass
 Electronic Scrap  Plastic Scraps
 Medical/ Pharmaceutical Scrap  Product Destruction

Picture 10 : SM 300 2 Shaft GMP Picture 11 : SM 600 2 Shaft

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 12
SHREDDING MILLS 2 SHAFT SPECIFICATIONS:
SM 400 2 SM 600 2 SM 800 2
Model SM 300 2 Shaft
Shaft Shaft Shaft

Suitable for two dimensional materials such as foils, Blisters, Papers, folded
Application cartoons, Shippers, Pouches, Bottles etc

Capacity depends on type and size of feed material.


Capacity Capacity ranges from 100 - 1000 kg/hr
In general 200 kg/hr approx. for average crushable material.
Feed Arrangement Suitable for bulk charging
Output Strips of uneven length (Width as per cutter selection)
Output Screen -

1200 mm x 1400 mm x 1800 mm x


Machine Size 1100 mm x 1100 mm x
1100 mm x 1100 mm x 1100 mm x
(L x W x H) 1700 mm Height
1700 mm Height 1700 mm 1700 mm

450 mm x 415 450 mm x 615 520 mm x 800


Shredding Chamber (W x L) 450 mm x 315 mm
mm mm mm
Cutting Speed 35 RPM
Weight 1200 kg approx 1300 kg approx 1500 kg approx 1800 kg approx

20 HP TEFC 4 25 HP TEFC 4 40 HP TEFC 4


Motor 15 HP TEFC 4 Pole
Pole Pole Pole

Cutter Thickness 12 mm (Many other configuration on request)


Cutter Configuration Teeth Roll Cutters and serrated roll cutters
Cutter MoC Case Hardened Alloy Steel
Shaft Two nos. of round shafts

Shaft MoC Alloy steel duly toughened

Drive Gear Amey make (In-house developed and manufactured)

1500 mm high with slanting provided for smooth charging. [Optional - any other
Feed Hopper type of hopper]

Detachable slanting ‘Discharge chute’ or conveyor [Optional] for taking out


Discharge shredded material

1> Length and Flap suitably provided that operators hand will not reach cutters.
Safety Features 2> An emergency stop button near operator.

Electric Control Start Delta Starter and R-F Switch.

MoC MS or GMP [Details on Previous Page]

Installation Simple grouting (No foundation is required)

Auto Reversing, GMP specifications, Control Panel, Automatic Feeder, Tablet


Optional Accessories / Separating Screw Conveyor, Discharge Conveyor, Discharge Conveyor, Cutter
Configuration Configurations
[Details on Previous Page]

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 13
Shredding Mills 4 Shaft

MODEL: SM XXX 4 shaft

SHREDDING MILLS 4 SHAFT PROCESS


MATERIAL INCLUDING:
 Pharmaceuticals Scrap  Wood
 Electronic Scrap  Organic Waste
 Medical/ Pharmaceutical  Glass
Scrap  Plastic Scraps
 Product Destruction

4 Shaft shredding mills have 2 Main Shafts and 2


auxiliary rotating in tandem. Auxiliary cutters provide
multiple additional features and improve shredding
efficiency of the machine.

Some main features of auxiliary cutters are as follows:


 Mechanized cleaning of the main shaft cutters,
which enables shredder to handle sticky material
such as stickers, tapes. Aux cutters clean the
stuck material and keep the main shafts free.
 Aux cutters provide extra gripping on the input
material. Material like drums or foam floats/bridge Picture 12 : SM 300 4 Shaft
and cannot be gripped by only 2 shaft. Aux cutters
provide extra gripping to hold and direct this material
to main shafts.
 Extra cutting edges are added in the cutting chamber
by aux cutters which increase the cutting per
rotation. This is particularly advantageous when
Shredders are used with output screen to get specific
dimension output.

In general 4 shaft shredding mills are best suitable to


handle sticky material, 3 dimensional materials such as
filled cartons, drums and mixed unsorted waste.

4 Shaft shredders are also best suitable for Municipal


waste/ Organic waste/ Agro waste shredding as it can
cater all type of material and with the less maintenance
of cleaning.

Picture 13 : SM 800 4 Shaft

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
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SHREDDING MILLS 2 SHAFT SPECIFICATIONS:
Model SM 300 4 Shaft SM 400 4 Shaft SM 600 4 Shaft SM 800 4 Shaft

Suitable for bulk material such as filled cartoons with strips, filled boxes packed
Application cartoons, Unsorted waste etc.

Capacity depends on type and size of feed material and size of screen used.
Capacity Capacity ranges from 100 - 1500 kg/hr
In general, 150-200 kg/hr approx. for average crushable material
Slow speed high torque operation with multiple cutting to reduce the material to
Shredding Methodology desired output size
Output Small pieces of uneven shape as per used screen
Output Screen Yes

1100 mm x 1100 1200 mm x 1100 1800 mm x 1100 1800 mm x 1100


Machine Size
mm x 1700 mm mm x 1700 mm mm x 1700 mm mm x 1700 mm
(L x W x H) Height Height Height Height

560 mm x 315 560 mm x 415 560 mm x 615 560 mm x 815


Shredding Chamber (W x L) mm mm mm mm
Cutting Speed 35 RPM
Weight 1400 kg approx 1500 kg approx 1700 kg approx 2000 kg approx

2 nos. of 10 HP 2 nos. of 12.5 HP 2 nos. of 15 HP 2 nos. of 25 HP


Motor TEFC 4 Pole TEFC 4 Pole TEFC TEFC

Cutter Thickness 18 mm (Many other configuration on request)


Cutter Configuration Roll Cutters with 6 no. of teeth
Cutter MoC Case Hardened Alloy Steel
Main Shaft - Two nos. of square shafts
Shaft Configuration Auxillary Shafts - Two nos. of round shafts

Shaft MoC Alloy steel duly toughened

Drive Gear Amey make (In-house developed and manufactured)

1500 mm high with slanting provided for smooth charging. [Optional - any other
Feed Hopper type of hopper]

Detachable slanting ‘Discharge chute’ or conveyor [Optional] for taking out


Discharge shredded material

1> Length and Flap suitably provided that operators hand will not reach cutters.
Safety Features 2> An emergency stop button near operator.

Electric Control Start Delta Starter and R-F Switch.

MoC MS or GMP [Details on Previous Page]

Installation Simple grouting (No foundation is required)

Auto Reversing, GMP specifications, Control Panel, Automatic Feeder, Tablet


Optional Accessories / Separating Screw Conveyor, Discharge Conveyor, Discharge Conveyor, Cutter
Configuration Configurations
[Details on Previous Page]

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 15
Shredding Mills 2 Shaft HD

MODEL: SM XXX 2 Shaft HD

SHREDDING MILLS 2 SHAFT HD PROCESS


MATERIAL INCLUDING:
All type of material in maximum dimensions

 Pharmaceuticals Scrap
 Electronic Scrap
 Medical/ Pharmaceutical
 Wood
 Organic Waste
 Glass
 Plastic Scraps
 Product Destruction Scrap

Picture 14 : SM 600 2 Shaft HD

Amey Engineers
Phone No: +91 251 2871114, +91 9821287910, +91 9819533634
Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com Page 16
SHREDDING MILLS 2 SHAFT HD SPECIFICATIONS:

SM 300 2 Shaft SM 400 2 Shaft SM 600 2 Shaft SM 800 2 Shaft


Model
HD HD HD HD
Suitable for shredding all type of unsorted waste,
along with Pet or HDPE Bottles and disintegrating filled cartoons and boxes. Chemical and
Application plastic Lumps
E-waste. Also suitable for Rolls of foils, Blisters, Papers etc.
All typeof BioMedical Waste, Municipal waste

Capacity depends on type and size of feed material. Capacity ranges from 300 - 1000 kg/hr
Capacity In general 500 kg/hr approx. for average crushable material..

Feed Arrangement Suitable for bulk charging


Output 24 mm wide strips of uneven length
Output Screen -
Machine Size 1300 mm x 1100 mm 1400 mm x 1100 mm 1600 mm x 1100 mm 1800 mm x 1100 mm
(L x W x H) x 1700 mm Height x 1700 mm Height x 1700 mm, x 1700 mm,

Shredding Chamber 520 mm x 300 mm. 520 mm x 400 mm. 520 mm x 600 mm. 520 mm x 800 mm.

Cutting Speed 35 RPM

Weight 1500 kg approx 1600 kg approx 1800 kg approx 2000 kg approx

Motor 25 HP TEFC 4 Pole 30 HP TEFC 4 Pole 40 HP TEFC 4 Pole 50 HP TEFC 4 Pole


Cutter Thickness 24 mm (Many other configuration on request)
Cutter
Cutters will be teeth type
Configuration
Cutter MoC Case Hardened Alloy Steel and teeth tipped with hardened edges

Shaft Two nos. of square shafts

Shaft MoC Alloy steel duly toughened

Drive Gear Amey make (Inhouse developed and manufactured)

1500 mm high with slanting provided for smooth charging. [Optional - any other type of
Feed Hopper hopper]

Discharge Detachable slanting ‘Discharge chute’ or conveyor [Optional] for taking out shredded material

Length and Flap suitably provided that operators hand will not reach cutters.
Safety Features An emergency stop button near operator.
Electric Control Start Delta Starter and R-F Switch.

MoC MS or GMP [Details on Previous Page]

Installation Simple grouting (No foundation is required)

Auto Reversing, GMP specifications, Control Panel, Automatic Feeder, Tablet Separating
Optional Accessories
Screw Conveyor, Discharge Conveyor, Discharge Conveyor, Cutter Configurations
/ Configuration [Details on Previous Page]

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Shredding Mills 4 Shaft HD
MODEL: SM XXX 4 Shaft HD
SHREDDING MILLS 4 SHAFT HD
PROCESS MATERIAL INCLUDING:
All type of material in maximum dimensions

 Pharmaceuticals Scrap
 Electronic Scrap
 Medical/ Pharmaceutical
 Wood
 Organic Waste
 Glass
 Plastic Scraps
 Product Destruction Scrap

Picture 15 : SM 800 4 Shaft HD

Picture 16 : SM HD Cutter Configuration

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Amey Crushers

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Industrial Crushers

MODEL: NS XXX

AMEY CRUSHERS MATERIAL INCLUDING:


 Paper / Cardboard  Wood
 Document Destruction  Organic Waste
 Pharmaceuticals Scrap  Glass
 Electronic Scrap  Plastic Scraps
 Medical/ Pharmaceutical Scrap  Product Destruction

Picture 17 : NS 300 and NS 220 Picture 18 : NS 400 GMP


Configurations :

Different add-ons and accessories to enable industry specific operation of shredder

 Dust Collector
 Gas Scrubber
 Tablet crusher
 Construction in MS / SS
 Safety cutoff, alarms, visual signs etc
 Cyclone dust separator
 Liquid and solid separator at output
 Slurry Maker
 Sieving shifter
 Liquid separator
 Collector bag full alarm
 Automatic feeder

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Crusher
Model NS-220 NS-300 NS-400 NS 500 NS 600
Cutter Configuration 2 Nos of Stationary & 2 Nos of Rotary cutters

3 options as per application


Cutter MoC 1> Case Hardening, 2> Blades, 3> Hard facing
MS or GMP [All contact parts will be of SS 304 including Cutters and all other non contact parts such as stand etc

Amey Engineers
Machine MoC will be cladded with SS 304.]
Drive Motor 3 HP 3 phase 5 HP 3 phase 10 HP 3 phase 20 HP 3 Phase 30 HP 3 Ph
800 mm x 400 mm x 1000 mm x 500 mm x 1200 mm x 600 mm x 1400 mm x 700 mm x 1400 mm x 800 mm x
Floor Area x Height
1000 mm height 1200 mm height 1500 mm height 1600 mm height 1800 mm height
Capacity

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Aluminium
5-6 kg/hr. 18-20 kg/hr 20-50 kg/hr 50-100 kg/hr 100-150 kg/hr
foils,blisters
General Plastic Matl. 10-20 kg/hr 20-50 kg/hr 30-100 kg/hr 100-200 kg/hr 200-300 kg/hr
INDUSTRIAL CRUSHER SPECIFICATIONS:

Plastic Vials and

Email : ameyengr@vsnl.net, Ninad@ameyengineer.com, Suhas@ameyengineer.com


up to 15 ml up to 100 ml up to 500 ml. up to 1000 ml up to 2000 ml.
Bottles
Glass vials, ampoules
25-50 kg/hr 50-100 kg/hr 100-200 kg/hr 200-300 kg/hr 300-500 kg/hr
etc.
Chemical lumps 50-100 kg/hr 100-200 kg/hr 200-400 kg/hr 400-700 kg/hr 700-1000 kg/hr

Hopper interlock with Motor


Safety Feature
So that if feed hopper is opened for any reason then drive motor will not be started .

Page 21
Laboratory Crushers

LABORATORY CRUSHER SPECIFICATIONS:

Model NS-150 NS-180 NS-220


Cutter Configuration 2 Nos of Stationary & 2 Nos of Rotary cutters

3 options as per application


Cutter MoC 1> Case Hardening, 2> Blades, 3> Hard facing

MS or GMP [All contact parts will be of SS 304 including Cutters and all other non
Machine MoC contact parts such as stand etc will be cladded with SS 304.]

Drive Motor 0.3 HP 3 phase 1.5 HP 3 phase 3 HP 3 phase


800 mm x 400 mm x 1000 1000 mm x 500 mm x 1200 1200 mm x 600 mm x 1500
Floor Area x Height
mm height mm height mm height
Capacity

Aluminum foils,blisters - - 5-6 kg/hr.

General Plastic Matl. - 5-10 kg/hr 10-20 kg/hr

Plastic Vials and Bottles up to 15 ml up to 15 ml up to 15 ml

Glass vials, ampoules etc. 5-10 kg/hr 10-25 kg/hr 25-50 kg/hr

Chemical lumps 10-20 kg/hr 20-50 kg/hr 50-100 kg/hr


Hopper interlock with Motor
Safety Feature So that if feed hopper is opened for any reason then drive motor will not be
started.

GMP MoC, Dust collector/ Separator arrangement,Crushed matl.


Optional Accessories Collector with Liquid separation,FLP Motor and Limit switch extra

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Plastic/Paper Grinders

LABORATORY CRUSHER SPECIFICATIONS:

Model PG-300 PG 400

Drive Motor, Suitable 5 HP 3 phase 10 HP 3 phase

Capacity
Aluminium foils,blisters 5-6 kg/hr. 18-20 kg/hr
General Plastic Matl. Plastic
20-50 kg/hr 30-100 kg/hr
Bottles
All contact parts will be of SS 304 including Cutters and all other
For GMP models
non contact parts such as stand etc will be cladded with SS 304.
Hopper interlock with Motor
Safety Feature So that if feed hopper is opened for any reason then drive motor will
not be started.

Accessory with machine Ground material collection Box below machine.

Optional Accessory Cyclone Collection with suitable Blower

Amey Engineers
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Fine Crushers

Model NSM-220 NSM-300 NSM-400 NSM 500 NSM 600

Cutter
4 Nos of Stationary & 6 Nos of Rotary cutters
Configuration

Cutter MoC Special hardened blades of WPS material

MS or GMP [All contact parts will be of SS 304 including Cutters and all other non contact
Machine MoC parts such as stand etc will be cladded with SS 304.]

Drive Motor 3 HP 3 phase 5 HP 3 phase 10 HP 3 phase 20 HP 3 Phase 30 HP 3 Ph

800 mm x 400 1000 mm x 500 1200 mm x 600 1400 mm x 700 1400 mm x 800
Floor Area x
mm x 1000 mm mm x 1200 mm mm x 1500 mm mm x 1600 mm mm x 1800 mm
Height
height height height height height

Capacity
General Plastic
10-20 kg/hr 20-50 kg/hr 30-100 kg/hr 100-200 kg/hr 200-300 kg/hr
Matl.
Hopper interlock with Motor
Safety Feature
So that if feed hopper is opened for any reason then drive motor will not be started.

Amey Engineers
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Picture Index
Picture 1 : PS 220 OH MC .................................................................................................................................................. 5
Picture 2 : PS 220 OH ........................................................................................................................................................ 5
Picture 3 : PS 300 GMP ..................................................................................................................................................... 6
Picture 4 : PS 400 MC ........................................................................................................................................................ 6
Picture 5 : PS 400H GMP ................................................................................................................................................... 7
Picture 6 : PS 600 H ........................................................................................................................................................... 7
Picture 7 : PS 400 H MC..................................................................................................................................................... 8
Picture 8 : MC Cutters ....................................................................................................................................................... 8
Picture 9 : PS 600 H Combo .............................................................................................................................................. 9
Picture 11 : SM 300 2 Shaft GMP .................................................................................................................................... 12
Picture 12 : SM 600 2 Shaft ............................................................................................................................................. 12
Picture 10 : SM 300 4 Shaft ............................................................................................................................................. 14
Picture 13 : SM 800 4 Shaft ............................................................................................................................................. 14
Picture 14 : SM 600 2 Shaft HD ....................................................................................................................................... 16
Picture 15 : SM 300 2 Shaft HD ...................................................................................................................................... 18
Picture 16 : SM HD Cutter Configuration ........................................................................................................................ 18
Picture 17 : NS 300 and NS 220 ...................................................................................................................................... 20
Picture 18 : NS 400 GMP ................................................................................................................................................. 20

Amey Engineers
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