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Introduction.—Nanoparticles are currently widely tions [14,15]. It has not been demonstrated quantitatively
studied, especially for the design and development of for nanoparticle dispersions.
new pharmaceutical products from highly insoluble drugs We have developed a novel nanoparticle formation pro-
[1– 4]. The stability of nanoparticle dispersions can be cess based on rapid micromixing to produce high super-
affected by (1) agglomeration due to their high surface saturations, which we term flash nanoprecipitation [16].
energy, (2) secondary crystallization, and (3) Ostwald rip- The particles are stabilized by the addition of a block co-
ening. Ostwald ripening is the process by which small polymer to the solvent stream. The process depends upon
particles shrink, due to enhanced solubility arising from the tuning of the kinetics of precipitation and the kinetics
their high curvature, and larger particles grow. The depen- of block-copolymer assembly on the nanoparticle surface.
dence of solubility, c, on the radius of a particle, R, is Narrow particle size distributions are produced with ex-
described by the modified version of the Kelvin equation quisite control of particle size by controlling the supersatu-
[5], ration of the solute. Figure 1 shows the results of two ex-
periments involving the precipitation of -carotene nano-
cR c1 exp2M=<TR c1 exp=R; (1) particles and the stabilization with a poly(styrene)-
where c1 is the bulk solubility of the dispersed phase, and b-poly(ethylene oxide) (PS-b-PEO) block copolymer.
is the capillary length defined as, Particle distributions with mean diameters of 88 and
450 nm are shown. The stabilization of the nanoparticles
2Vm by the block copolymer prevents particle aggregation, but
; (2)
<T the stabilizing polymer layer is open enough to allow
where is the interfacial energy, Vm M= is the molar 20 100
volume, M is the molecular weight of the solute with 18 Run A
density , < is the gas constant, and T is the absolute
Size% of total in Range
16 Run B 80
14 Cumulative%
temperature. The capillary length, , defines the length
12 60
scale below which curvature-induced solubility is signifi- 10
cant. For particles with sizes over a few microns the 8 40
differences in solubilities are negligible [cR c1 ], but 6
4
for nanometer sized particles the effects can be substantial. 20
2
Ostwald ripening is a process that depends on both the 0 0
physical chemistry of the compound and the particle size 0.01 0.1 1
distribution. The theory of Ostwald ripening derives from
the Lifshitz, Slyozov, and Wagner [6,7] (LSW) theory for Particle Diameter (µm)
the growth of particles during precipitation from super-
FIG. 1 (color online). Nanoprecipitation of -carotene and PS
saturated solution. Added to this is the effect of the par- (10 monomers)-b-PEO (68 monomers) as the static stabilizing
ticular initial distribution of particle sizes. The concept of block copolymer in THF using antisolvent water under two
Ostwald ripening has been qualitatively invoked to explain conditions. The final volume ratio of THF and water is 50:50
particle growth in a number of systems: predominantly for both. Run A corresponds to a starting concentration of
metal and inorganic nanoparticles [8–10], emulsions sys- 0.52 wt% for both components fed at 2:8 m=s. Run B corre-
tems [11–13], and the coarsening of phases in solid solu- sponds to 2.6 wt% for both components fed at 4:3 m=s.
TABLE I. -carotene physical-chemical properties and simu- cles behave as hard spheres in dilute solution and within
lation parameters. the Rayleigh-Debye theory.
Property Units Value
The parameters used for -carotene in the simulation
are given in Tables I and II. The interfacial energy had been
-carotene molecular weight (g=mole) 536.9 determined previously from measurements of block co-
Temperature (K) 300 polymer micellization [18,23].
Molecular volume (m3 =molecule) 8:91
1028 The molecular diffusion coefficient, in Table II, is cal-
Crystal density (kg=m3 ) 1000 culated according to the Stoke-Einstein equation,
Interfacial energy (mJ=m2 ) 1.9
2:6
MW 1=2
Dm 7:4
108 T : (17)
Vm 0:6
measurements:
Pmax;1 -carotene solubility in different solvents was experimen-
nk R6k
R R65 Pk1
max;1 5
: (16) tally measured using UV adsorption at 290 nm wavelength,
k1 nk Rk and the mixed solvent viscosities were measured using an
Therefore, the R65 moment of the size distribution is automated Ubbeholde capillary viscometer (Schott, Model
the appropriate moment to calculate from the simulations CT460, and AVS 360, Mainz, Germany). The solubility of
and to compare with the DLS experiments. -carotene decreases exponentially with antisolvent addi-
Experimental section. —-carotene is a carotinoid that tion and can be fit by c1 0:0126e24:9 , where c1 is the
is enzymatically cleaved to produce two vitamin A mole- bulk solubility of -carotene, and is the volume fraction
cules [22]. Its low solubility, nontoxicity, and commercial of THF.
availability make it an attractive model compound to study Results and discussion.—The experimental and numeri-
particle stability. -carotene nanoparticles were generated cal simulation results of the particle sizes versus time for
using a vortex mixer developed by Johnson and -carotene nanoparticles are shown in Fig. 2. The data
Prud’homme [17]. The block copolymer stabilizer com- shows the strong effect of solute solubility on Ostwald
prised PS (10 monomers)-b-PEO (68 monomers). The ripening. When the -carotene solubility in the
vortex mixer geometry allows for high intensity mixing water:THF solution is 0.04 mM, the particles change size
with different ratios of solvent to nonsolvent, which alters by less than 10 nm (13.7%) over 15 days. However, when
the supersaturation level during particle formation. THF the solubility is 1.67 mM they grow in size by 77 nm
with 1 wt% of PS-b-PEO and 1 wt% of -carotene is (62.7%). Changing the solvent (THF) to nonsolvent (water)
mixed with water using the vortex mixer and two digitally ratio in the mixing process from 1:4 to 1:20 (volume:vo-
controlled syringe pumps (Harvard Apparatus, PHD 2000 lume) reduces the solubility of -carotene by a factor of
programmable, Holliston, MA). The -carotene/polymer about 40 and reduces the average particle growth rate by a
stream flow rate was varied between 6 and 60 ml= min, and factor of about 10. Therefore, an efficient way to signifi-
the water stream flow rate was fixed at 120 ml= min. The cantly slow Ostwald ripening of the nanoparticles is to
sample was collected at the mixer outlet, and the particle lower the solubility by antisolvent addition.
sizes were determined by DLS (Brookhaven Instrument, In the numerical simulations, and hlnRi values were
BI-200SM, Holtsville, NY), consisting of double-pumped determined from the initial size distribution of the particles
continuous NdYAG laser (Coherent Inc., wavelength experimentally measured by DLS. The differences in ini-
532 nm, 100 mW, Santa Clara, CA), and a photomultiplier tial particle sizes are due to the different supersaturations
with detection angle of 90. The signal of the photomulti- of -carotene during particle formation; the values taken
plier was analyzed by autocorrelation (ALV-Laser within 15 min of formation were used as the initial sizes.
Vertriebsgesellschaft mbH, ALV-5000/E, Langen, The numerical simulation prediction is given by the solid
Germany), yielding the time-averaged scattered average lines for each initial size and solubility condition. The
particle size and polydispersity index (PDI). The particle growth rates are initially highest and decrease with
radius distribution is calculated also by ALV-5000/E, using time —the smaller particles disappear and the average
the Stokes-Einstein equation from the decay time distribu- particle radius increases. The decrease in growth rate is
tion function with the assumption that the scattering parti- not due to a decrease in supersaturation over long periods
Solvent THF to water ratio Viscosity (Pa s) -carotene solubility (mM) -carotene diffusion coefficient (m2 =s)
6:120 0:92
103 0.04 2:07
109
12:120 0:95
103 0.12 2:00
109
18:120 1:01
103 0.35 1:90
109
24:120 1:08
103 0.85 1:77
109
30:120 1:15
103 1.67 1:66
109
036102-3
PHYSICAL REVIEW LETTERS week ending
PRL 98, 036102 (2007) 19 JANUARY 2007
250
theory and a population balance. The simulation incorpo-
200 rates both the physical-chemical properties of the solute
comprising the particle phase, and also the initial particle
Particle size (nm) 150 size and distribution. The lower the solute solubility in the
solvent phase, the slower the growth rate —as predicted by
100 the LSW theory. A tenfold increase in particle growth rate
accompanies a 40-fold increase in solubility. The narrower
50
the initial size distribution, i.e., the smaller the difference
0
between the higher-solubility small particles and the
0 5 10 15 20 lower-solubility large particles, the more stable is the
Time (day) dispersion. This is the first demonstration of the ability to
quantitatively predict the coarsening via Ostwald ripening
FIG. 2. Comparison of the time evolution of average particle of nanoparticle dispersions using independently measured
sizes between numerical and experimental data for different physical properties and the LSW theory. It provides the
tetrahydrofuran to water ratios [ml= min=ml= min]: 䉱 framework for projecting stability of other formulations
30:120, 䊉 24:120, 䉬 18:120, 䊏 12:120 and 6:120. The and for studying new methodologies of stabilizing nano-
particle size is twice R R65 shown in Eq. (16).
particles by modifying surface incorporation kinetics.
036102-4