D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE...

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Product: TRACK-TYPE TRACTOR

Model: D3C TRACK-TYPE TRACTOR 1PJ00578
Configuration: D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWERED BY 3204 ENGINE

Disassembly and Assembly

3204 VEHICULAR ENGINE SUPPLEMENT FOR D3C & D3C SA TRACTORS A
Media Number -SENR3803-00 Publication Date -01/04/1988 Date Updated -11/10/2001

Fuel Injection Lines

SMCS - 1252-010

Remove And Install Fuel Injection Lines

1. Thoroughly clean the area around each fuel line connection before the removal of any fuel lines.

2. Use two wrenches, one to hold the adapter assemblies so they will not turn and one to loosen nuts
(1).

3. Loosen nuts (3), and remove fuel injection lines (4) from the fuel injection pump and the adapter
assemblies as a unit.

4. Put caps or plugs on all fuel system openings to keep dirt or foreign material out of the fuel system.

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If clamps (2) are not installed in their exact location, vibration can cause
fuel injection lines (4) to break and cause possible personal injury or
damage to the engine.

5. If a separation of fuel injection lines (4) has to be made, make sure the exact location of clamps (2)
are marked for assembly purposes. Remove the clamps, and make a separation of fuel injection lines
(4).

NOTE: The following steps are for installation of the fuel lines.

6. Connect fuel injection lines (4) together with clamps (2). Make sure the clamps are installed in their
correct locations.

7. Remove the caps and plugs from the fuel system openings, and make sure the fuel injection lines
are clean and dry.

NOTICE

The fuel injection lines must not make contact with other fuel lines or
engine components except at fittings and clamps.

8. Put fuel injection lines (4) in position on the engine as a unit. Use tool (A), and tighten nuts (3) at
the fuel injection pump to a torque of 40 ± 7 N·m (30 ± 5 lb.ft.).

NOTE: When the crowfoot wrench is used with a torque wrench, a correction is necessary for the dial
reading. To find the amount of correction necessary, use the Caterpillar Torque Computer, Form No.
GEG02229, which is also Snap-On Form No. SS-306B.

9. Use a wrench to hold the adapter assemblies, so they will not turn. Use tool (B), and tighten nuts
(1) to a torque of 40 ± 7 N·m (30 ± 5 lb.ft.).

10. Bleed the air from the fuel system. See the Operation And Maintenance Guide.

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