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Table of Contents
1.0 Introduction 1
1.1 Learning objectives 1
1.2 Definition of nitrogen storage 2
1.3 Nitrogen transport definition 2
1.4 Suppliers of storage and transport equipment 2
1.5 Liquid nitrogen-compatible materials 2
1.6 DOT placards 3
2.0 Characteristics of LN 2 5
3.0 LN 2 Inventory Management 7
3.1 Nature of liquid nitrogen 7
3.2 Fluid inventory losses 7
3.3 Fluid conditioning 7
3.4 Determining amount of LN 2 in tank 8
3.5 Use of weight scales 9
3.6 Managing LN 2 inventory 9
4.0 Vacuum Requirements 11
5.0 Storage Insulation 13
5.1 Perlite insulation 13
5.1.1 Advantages 13
5.1.2 Disadvantages 13
5.2 Super insulation 14
5.2.1 Advantages 14
5.2.2 Disadvantages 14
6.0 LN 2 District and Location Storage 15
6.1 Manufacturers 16
6.1.1 Suppliers and types of tanks 16
6.2 Typical piping 16
6.2.1 Glossary of piping components 16
6.2.2 Safety devices 17
6.3 LN 2 C-pump 17
6.4 Inventory control 18
6.4.1 Documentation 18
7.0 LN 2 Transports 19
| Introduction
normally used in the construction of pumping For information related to exposure to LN2 and
equipment. Contact with mild steel like A-36 or required safety equipment go to the safety
other common steel plate will cause the steel section of this manual (Section 7.1).
to distort and crack. Load bearing members of
a truck or trailer will crack and ultimately fail if
exposed to liquid nitrogen. 1.6 DOT placards
In many countries, nitrogen storage and
transport equipment is required to be built and
labeled to international or regional standards.
It is important that the equipment used at a
location meet any local standards.
| Introduction
2.0 Characteristics of LN2
As described in the Matheson Gas Data Book, at room temperature and atmospheric
pressure nitrogen is a colorless, odorless, nontoxic, nonflammable gas. The table
below lists some important properties of both LN2 and gaseous nitrogen (GN2).
Characteristic Description
Chemical symbol N2
Standard cubic feet (scf) in GN2/galUS 93.05 scf (2.63 scm) at 1 atm
Exposure of mild steel to LN2 Will cause distortion, cracking, and ultimate failure of structural
member.
Critical temperature –232.6 degF (–150 degC)
Boiling point 320 degF (–195.8 degC)
1
Percent shown is remaining O2 due to displacement by another gas; Normal O2 percent is
20.9%)
| Characteristics of LN2
3.0 LN2 Inventory Management
It is not uncommon for the client on location Figure 3-3. Liquid Level Gauge Operation
to not understand what is occurring and
therefore be concerned about losses from the Even though the gauge has 100 increments,
conditioning process. the full reading on most tanks is from 60 to
70 in.
In the horizontal position, the number of gallons 49,500 lbm × 13.8 scf/lbm = 683,100 scf
per increment will repeat itself when comparing loaded
the bottom half to the top half of the tank. In
other words, increments 50 to 60 will contain The nitrogen pump would also be weighed and
the same amount of fluid as increments 0 to the same calculation performed. This amount
10. Increments 10 to 20 will contain the same would be added to the quantity above for the
amount of fluid as increments 40 through total amount charged to the client.
50, but this amount will be different than is
contained by increments 0 to 10 or 50 to 60,
because the tank is larger nearer the horizontal
middle.
Because of the extreme low temperature of Table 4-1. Classification of Degrees of Vacuum
LN2, the liquid nitrogen boils and evaporates
Condition Pressure Range Microns
at room temperature (70 to 80 degF [21 to
(mm Hg)
27 degC]). Thus, it is necessary to store the
liquid nitrogen in containers that are insulated. Rough Vacuum 760 to 1 760,000 to
1,000
The design of the insulation will be somewhat
Fine Vacuum 1 to 0.1 1,000 to 100
similar to that of a vacuum thermos bottle used
to keep fluids hot or cold. The main difference Fine Vacuum 0.1 to 0.01 100 to 10
will be the extent to which the vacuum is pulled Fine Vacuum 0.01 to 0.001 10 to 1
and the insulating material used in the space
between the inner and the outer shells. High Vacuum 0.001 to 0.0001 1 to 0.1
High Vacuum 0.0001 to 0.00001 0.1 to 0.01
The amount of vacuum pulled on the annular
High Vacuum 0.00001 to 0.01 to 0.001
space between two vessels is expressed 0.000001
in microns. The micron as used in vacuum
measurements is 1/1000 of a Torr. The Torr is
A vacuum works by removing the molecules
equal to 1 mm of mercury (Hg) in a manometer.
of air that would transfer heat from the outer
surface of the tank to the liquid stored in
The amount of vacuum pulled on a cryogenic
the inner tank. As more molecules of air are
tank is considered a high vacuum. There are
removed from the space between the two
only two rankings of vacuum above this. The
tanks, the ability of heat to migrate to the liquid
vacuum measurement scale shown in Table
is reduced. High-capacity vacuum pumps are
4-1 will be used to demonstrate the difference
used for pulling these vacuums.
between a perlite-insulated and a super-
insulated tank.
Note:
Training is required before an
operator can pull a vacuum on a
tank. The vacuum on a tank can
be lost in only a few seconds if the
proper procedures are not followed.
5.2.1 Advantages
Note:
Because of the lower vacuum in the annulus,
To determine what type of tank
the super-insulated tank has a lower loss rate of
is installed on a unit, tap a small,
LN2 than the perlite tank.
light metal object lightly against
the outer shell. If the sound has a
5.2.2 Disadvantages hollow ring, the tank is probably
super insulated. If the sound is a
The initial vacuum required on the super deadened ring, the tank is probably
insulated tank is lower than that for perlite-insulated.
perlite‑insulated tanks, and this low vacuum
must be maintained to have lower losses than
the perlite tanks.
Storage of LN2 at the district and on location losses will increase because of bottoms left
and transports to move it between are vital in multiple tanks.
parts of the nitrogen pumping operation. The
• Location storage with small suction (1 in or
type and condition of the storage or transport
2 in) will restrict the delivery to the pumps
can affect both service quality and profitability.
during a high-rate treatment.
The type and condition of storage can have the
following effects on profitability:
Note:
Whenever practical, have the liquid
nitrogen supplier in your area haul
to the location storage. Transfer
losses will be less because of fewer
Figure 6-1. Vertical Nitrogen Storage
transfers: one less from district
storage to Schlumberger transport
and one less from Schlumberger
transport to location storage.
• If multiple tanks are necessary rather than Figure 6-3. Loading Nitrogen Transports
one appropriately sized tank (Fig. 6-3),
• V-120 - vent-to-atmosphere valve These components are built into the system
to ensure that the internal pressure does not
• V-126 - tank bleed valve (top vent) High
exceed Pressure
safe levels.
• V-130 - bleed valve
Pump
When a unit is not in use or is traveling to and
• fill manifold. fromCV-101
location, the road relief valve
V-121 (PRV–106)
V-119
V-118
V-117
must be open to maintain the pressure in the
6.2.2 Safety devices tank at acceptable levels. PI
102
Centrifugal
The tank safety devices are itemsPRV-104
PRV-106,
V-122
and BD-101Pump
In some locations, country-specific
3-SLS regulations
shown on Fig. 6-4, and
150 PRV-105
PSI
require that the pressure in the tank be
and V-116 shown in Figs. 6-4 and 6-5.
regulated below a specifiedTransfer
pressure when
CV-104 Connection
not in use. In countries where this is not
PRV-107 PI V-115
regulated Schlumberger 103has standards to which
11,000 PSI
the tank pressure regulation must conform
(refer to www.InTouchsupport.com to see the
PRV-105
appropriate standards for your situation). During
the nitrogen pumper operation, the road relief
valve must be closed to allow the tank pressure
Unit Discharge
to be increased in preparation for priming and
Gas V-116 pumping the unit.
Discharge
CV-103
Vaporizer
6.3 LN2PI C-pump
V-124 104
V-105 TI Most district storage tanks are vertical. These
101 PT
Figure 6-5. Safety Devices can be equipped with or without transfer
C‑pumps (Fig.Vaporizer
6-6). Even though
CV-102 the vertical
storage tankPRV-108
is capable of moving fluid at an
12,000 PSI
• cost of the C-pump and initial installation There are several contributors to the total
justifiable. amount of liquid loss on a monthly basis. This
is just one of them. Nitrogen losses cannot be
stopped, but every effort should be made to
6.4 Inventory control limit the total loss of liquid to between 5 and
In a high-activity district, inventory losses can 10%.
negatively affect the profitability of the nitrogen
pumping service. It is very important that
Section 4 of this manual be understood. Good 6.4.1 Documentation
practices and common sense must be part All required paper work for loading and
of the district storage operations to hold the receiving liquid nitrogen must be properly
inventory loses as low as possible. handled at the district to control inventory as
accurately as possible. The financial impact
All facility and location storage should be this step can have on the district is potentially
monitored to determine the boiloff rate for significant.
each individual tank. Not doing so can result in
unacceptable losses.
It is not always necessary to use the C-pump. Section 6.4 discusses inventory control
On some jobs, such as coiled tubing cleanouts, in detail. It is equally valid for storage or
the pumper rate is low enough that the transfer transports.
rate can be accomplished by a pressure
transfer instead of the C-pump. The advantage
in doing so is that the liquid nitrogen is not
wasted in cooling down the C-pump each time.
Transferring liquid nitrogen (Fig. 8-1) is relatively • LN2 used to cool down the receiving tank
straightforward. It is important to understand piping.
that a simple operation can be highly costly if
All or some of these occur each time the liquid
the best practices available are not followed.
nitrogen is moved. These operations must be
The safety of the transfer process can also be
as efficient as possible, or else the nitrogen
seriously impacted if the best practices are not
losses will be unacceptable.
followed.
Aspects of transferring that are not under the
operator’s control follow:
• ambient temperature
• LN2 required to cool down piping C-pump
and the transfer hose.
The practices for transferring that are with in
the operator’s control follow. Each of these
practices, if implemented where possible, can
Figure 8-1. LN2 Transfer improve the amount of liquid nitrogen lost and
therefore promote better inventory control.
• LN2 used to cool down storage tank piping • organizing equipment on location to
simplify transfers as much as possible.
• LN2 used to cool down the C-pump
• LN2 used to cool down the transfer hose
24 | LN 2 Transfer
Table 8-1. Hose and Union Suppliers
26 | LN 2 Transfer
• Total pressure source tank = gas pressure 8.5.4 Pressure transfer procedure
(psi) + hydrostatic of LN2 (psi).
When the quantity of liquid required is known
The pressure in the receiving tank will be the and how the transfer will take place has
pressure in the gas cap on top of the liquid: been determined, the operator can start the
operation.
• Total pressure receiving tank = gas
pressure (psi). The operator would proceed as follows for a
pressure transfer:
8.5.2 Pressure transfer
Whenever possible, the pressure transfer STEP 01 Clean and connect the hose as
method to move fluid from one tank to the other directed in Section 8.3.2.
should be used. Even though it is slower than
using the C-pump, there is less metal being STEP 02 Close the pressure regulator valve
cooled down and therefore the losses are less. that maintains the pressure on the gas cap to
After the hose is cooled down and frosted over, 5–10 psi.
the ice acts as an insulating cover.
STEP 15 Close the pressure buildup valve 8.6.1 Setting the tank pressure
on the source tank and open the pressure
If the transfer is to be done with the C-pump,
regulator valve.
then the tank pressure should be 10 to 15 psi to
the suction.
STEP 16 Reduce pressure in the gas cap of
the storage tank 5 to 10 psi. If the transfer is to be made using pressure,
the differential pressure needs to be adequate
STEP 17 Replace the dust caps on the to produce flow from the source tank to the
source tank. receiving tank. As in the case of transferring at
the district, 30 to 40 psi on the source tank is
the minimum.
28 | LN 2 Transfer
Note: Note:
When filling a pumper during the Do not take shortcuts in the
pumping operation, the vent to cooldown process. Until a steady
atmosphere valve on the pumper flow of liquid nitrogen is coming out
must be regulated to maintain of the ground vent of the C-pump,
required suction pressure to the do not assume the pump is cooled
pumper’s C-pump. The pressure down.
above the liquid must not be
excessive, which would cause it to
become unconditioned.
8.7 Liquid conditioning after transfer
During any transfer, exposure of the fluid to
ambient conditions causes some of the liquid
8.6.2 Pressure transfer procedure to convert to gas. Also, the liquid remaining will
The process for a location transfer is the have gas entrained in it. This gas will be seen
same as a district transfer. The main concern discharging from the vent to atmosphere” valve
on location is ensuring that the transfer rate during and after the transfer.
matches or exceeds the downhole pump
rate so that the supply to the pumper is not
disrupted.
For example,
30 | LN 2 Transfer
9.0 Pretrip and Posttrip
Checks on Transports
http://www.rd.oilfield.slb.com/ emwd/
fleet_assistant.htm
10.1 Spills
If a release of LN2 occurs, always reference
the STC emergency response phone number
(281) 595-3518.
https://slb-chemicals.sugar-land.oilfield.slb.com/
SHIP/Login.cfm
1. Mild steel can be used to hold liquid 6. The transfer centrifugal pump should be
nitrogen when _________. used _________.
A. pressure is less than 100 psi A. on all jobs
B. never B. only when required because of high
C. when ambient temperature is 100 degF pumping rates
C. on foam fractures only
2. Which of the flowing materials can be
used with liquid nitrogen? 7. When transferring liquid nitrogen, the
A. aluminum operator must _________.
B. bronze A. wear required PPE
C. all of the above B. ensure all valves are in the proper
position
C. all of the above
3. The divisions on the liquid level gauge are
in _________.
A. psi 8. Gaseous nitrogen is _________ of the air
we breathe.
B. in
A. 15%
C. kPa
B. 78%
C. 75%
4. One pound of liquid nitrogen is ______ in
volume.
A. 93.05 scf 9. Liquid nitrogen cannot come in contact
with the steel components of the unit
B. 93.11 scf because _________.
C. 93.05 scf A. It will fade the paint.
B. It will give off a bad odor.
5. At 1 atm, 1 galUS of liquid nitrogen is ___
C. It will warp the steel and eventually
in volume.
crack it.
A. 100 scf
B. 93.11 scf
C. 93.05 scf
11. When filling a tank during a pumping 16. The term hot it liquid means _________.
operation, enter the tank through ______. A. LN2 warmer than –180 degF
A. the top B. LN2 with enough heat absorbed to
B. the bottom cause it to be saturated with nitrogen
C. anywhere gas
C. LN2 warmer than –320 degF
12. When preparing to fill a LN2 tank, the
transfer hose must be _________. 17. The liquid nitrogen can be conditioned by:
A. cleaned with water _________.
B. blown out with air A. applying more pressure to the top of
the tank
C. blown out with gaseous nitrogen
B. bleeding pressure off the tank and
removing the heat
13. Factors that affect LN2 inventory are
C. filling the tank with fresh fluid
_________.
A. vacuum condition of the storage tank.
18. The temperature of liquid nitrogen is
B. leaving tanks empty for long periods of _________.
time
A. –183 degF
C. all of the above
B. –232.6 degF
C. –320 degF
14. The vacuum on a new super insulated
tank will be ____.
A. 10 to 15 microns
B. 5 to 10 microns
C. below 5 microns