Wire Description Component Location

Wire Wire Wire Wire Schematic Machine Schematic Machine SENR5253-01 Harness And Wire Electrical Schematic Symbols
Description Description Component Component
Number Color Number Color Location Location Location Location October 2002
Power Distribution Circuits Monitoring Circuits (Continued)
Alarm- Action (EMS) E-5 2 Resistor - Blower Motor Speed (Heater) A-2 7
101 RD Bat (+) 441 OR Eng. Coolant Temp Gauge A AA
Alarm- Backup E-9 1 Resistor - Starter to Diagnostic Connector C-2 8 1 1
102 BU Hd Lmp 443 YL Power Train Temp Gauge 1 2 2
Alternator B-2 3 Sender - Engine Coolant Temp (Gauge) E-2 14
105 BR Key Sw 447 PK Fuel Level Temp Gauge
Battery F-9 4 Sender - Fuel Level (Gauge) D-9 15 Typical representation of a Typical representation of a
109 OR Alt Output (+) Term. Accesory Circuits
Breaker- Alternator (60 Amp) E-8 A Sender - Power Train Oil Temp (Gauge) E-2 16 Deutsch connector. The Sure-Seal connector. The
112 PU Main Power Rly Output 500 BR Wiper - Front (Park) Plug Receptacle plug contains all sockets plugand receptacle contain
Breaker - Blower Motor (20 Amp) F-6 A Solenoid - A/C Clutch F-2 17
113 OR Opr Mon Panel B (+) Switched 501 GN Wiper - Front (Lo) and the receptacle contains both pins and sockets.
Converter -Voltage F-5 C Solenoid - Inertia Brake D-9 18
114 GN Warning Horn (Forward) 502 OR Wiper - Front (Hi) 2 all pins.
Fuses F-7/ F-8 A Solenoid - Start Aid F-2 19
116 BR Side / Rear Flood Lamps 503 BR Wiper - Rear (Park)
Gauge - Power Train Oil Temp C-4 B Switch - Backup Alarm E-7 20
118 BY Wiper Motors ( Front and R.H. ) 504 YL Wiper - Rear (Lo)
Gauge - Engine Coolant Temp B-4, C-4 B Switch - Blower (A/C) B-3 B Pin or Socket
119 PK Wiper Motors ( Rear and L.H. ) 505 BU Wiper - Rear (Hi) Number
Gauge - Fuel Level B-4 B Switch - Blower (Heater) A-2 7
121 YL Backup Alarm to Lamp 506 PU Washer - Front
Ground - Module E-5 B Switch - Disconnect F-9 C
123 WH Gages and Service Meter 507 WH Washer - Rear Wire, Cable, or Harness Component
Gound - Module to Frame F-9 5 Switch - Engine Coolant Temp (EMS) E-2 14 Assembly Identification Part Number
124 GN A/C Blower Motors 508 PU Radio Speaker - Left
Horn - Forward F-1 6 Switch - Engine Coolant Temp (Start Aid) F-2 14 Single Wire
129 BU Cigar Lighter 509 WH Radio Speaker - Left (Common)
Lamp - Action (EMS) D-6 B Switch - Engine Oil Press. (EMS) D-1 21
Connector
158 BR A/C Condensers 511 BR Radio Speaker - Right A AA 9X-1123
Meter - Service B-6 B Switch - Flood Lamp C-6 B C A
Ground Circuits 512 GN Radio Speaker - Right (Common)
Monitor - Operator (EMS) E-6 B Switch - Forward Horn A-5 22 325-PK-14 1 325-PK-14
200 BK Main Chassis 513 OR A/C Compressor/Refrigerant Press. Sw
Motor - Blower (Heater) A-2 7 Switch - Front and Dash Lamp C-6 B
201 BK Opr Mon Panel CMS 515 GY Blower Motor (Hi) Pin Socket Wire
Motor - Starting C-2 8 Switch - Fuel Press (EMS) D-2 23 Color
203 BK Chassis Diagnostic 516 GN Blower Motor (Medium)
Motor - Wiper (Front) E-4 9 Switch - Hydraulic Oil Temp (EMS) A-9 24
207 BK Starter Diaostic 517 BU Blower Motor (Lo)
Motor - Wiper (Left) E-7 10 Switch - Key Start C-6 B
Basic Machine Circuits 521 YL A/C Sw to Refrigerant Sw 2 200-BK-14
Motor - Wiper (Rear) D-8 11 Switch - Neutral Start E-7 20

D5H Series II
301 BU Starter No. 1 Sol. 522 WH A/C Clutch to Thermostat Sw
Motor - Wiper (Right) B-6 12 Switch - Neutral Start/Inertia Brake D-9 25
302 OR Starter No. 1 Resistor to Diagnostic 523 BR Wiper - Left (Park) Circuit Number Wire
Motors - Blower (A/C) B-3 B Switch - Power Train Filter Press (EMS) A-7 26 Identification
304 WH Starter Rly No. 1 Output 524 BU Wiper - Left (Lo) Gauge

Tractors and Track Skidders

Motors - Blower (A/C) B-9 D Switch - Power Train Oil Temp. (EMS) E-2 16
306 GN Starter Rly Coil to Neut Start SW or Key SW 525 GY Wiper - Left (Hi)
Motors - Windshield Washer F-8, F-9 C Switch - Power Train Temp. (EMS) A-7 26
308 YL Main Power Rly Coil 526 YL Wiper - Right (Park)
Electrical Schematic Symbols And Definitions
Electrical System
Post - Power F-7 A Switch - Refrigerant Pressure (A/C) C-9 D
310 PU Start Aid SW to Start Aid Sol. 524 GN Wiper - Right (Lo)
Radio C-3 13 Switch - Refrigerant High Pressure (A/C) B-9 D
311 WH Start Aid Sol to Start Aid Temp SW. 528 PK Wiper - Right (Hi)
Relay - Blower Motor (A/C) B-9 D Switch - Start Aid D-6 B FUSE - A component in an electrical circuit that will open the circuit if too much current flows
321 BR BCKP Alarm Lamp Travel Alarm 529 WH Washer Left through it.
Relay - Main F-7 A Switch - Test (EMS) D-6 B
322 GY Warning Horn (Forward) 530 OR Washer Right
Relay - Start F-7 A Switch - Thermostat (A/C) B-3 B 7NC4000-Up
Monitoring Circuits 592 BU DC/DC Converter Power Output REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
403 GN Alternator ( R) Term. 593 GN Condenser Fan Relay to Motors
Resistor F-7 A Switches - Wiper B-7, B-8 27 8RC4000-Up contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Resistor - Blower Motor Speed (A/C) A-3 B Timer - Inertia Brake D-7 A
404 YL Opr Mon Hyd Oil Temp A513 PK DC/DC Converter Memory Output
Machine locations are repeated for components located close together.
9HC4000-Up
405 GY Opr Mon Oil Press. (Lo Setting) Lighting Circuits
A = Components at relay panel 1DD4000-Up SENDER - A component that is used with a temperature or pressure gauge. The sender
406 PU Opr Mon Coolant Temp 600 BR Dash Lamp Basic measures the temperature or pressure. Its resistance changes to give an indication to the
410 WH Opr Mon Action Alarm 608 GN Flood Lamp - Rear
B = Components in dash area
1YD4000-Up T gauge of the temperature or pressure.
C = Components in left side compartment
411 PK Opr Mon Master Fault Lamp 610 OR Head Lamp Basic
D = Components in air conditioning (A/C) Unit
2SD4000-Up
413
415
BR
GN
Opr Mon Fuel Press.
Opr Mon Test SW. B772 GN
Control Circuits
Inertia Brake Solenoid
3MD4000-Up RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
424 GY Opr Mon Prower Train Temp B774 PK Inertia Brake / Neutral Start Sw. 4KD4000-Up can open or close the switch part of the relay.
426 BR Opr Mon Power Train Oil Filter 7EG1-Up CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
8RJ1-Up much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil

that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

© 2002 Caterpillar Printed in U.S.A.

All Rights Reserved

4 C
5 Off Machine Switch Specification
1 A Part No. Function Actuate Deactuate Contact Position
15 129.4 ± 2.8° C 118.3° C MIN. Electrical Schematic Symbols And Definitions
3T-5825 Power Train Oil Temperature (EMS) Normally Closed
25 (265 ± 5° F) (245° F)
Related Service Manuals 20 107.2 ± 2.8° C 91.0° C MIN.
10 19 7N-9785 Engine Coolant Temperature (EMS) Normally Closed
Title Form Number 2 (225 ± 5.0° F) (196.0°F MIN.)
9 21 62 ± 21 kPa 38 ± 21 kPa
Alternator 14 6 3E-6454 Engine Oil Pressure (EMS) Normally Open
18 (9.0 ± 3.0 psi) (5.0 ± 3.0 psi)
Delco Remy SENR7507 16 2070 ± 140 kPa 1380 ± 100 kPa
17 7X-1076 A/C High Pressure Normally Closed
Bosch (298 ± 20 psi) (200 ± 15 psi)
SENR2082 D 13 B 37.8 ± 2.8° C 26.7° C MIN.
Nippondenso SENR4130 8N-1693 Engine Coolant Temperature (Start Aid) Normally Closed T
26 (100 ± 5.0° F) (80°F MIN.)
8
Starting And Charging Systems SENR2947 9G-1300 Hydraulic Oil Temperature (EMS)
110.0 ± 2.8° C 101.7° C MIN.
Normally Closed Pressure Temperature Level Flow
3 (230 ± 5.0° F) (215°F MIN.)
Symbol
Electronic Monitoring System SENR2945 11 23 51.7 ± 2.8° C 43.0° C MIN.
Symbol Symbol Symbol
12 7 9G-3341 Power Train Temperature (EMS) Normally Closed
Starting Motor; Delco Remy 37MT/42MT SENR3559 (125 ± 5.0° F) (110°F MIN.)
27 213 kPa Max 172 kPa Min
22 9W-0549 A/C Low Pressure Normally Open

SENR5253-01
(31 psi Max) (200 ± 15 Min)
93 ± 21° kPa 69 ± 21 kPa
9W-3187 Fuel Pressure (EMS) Normally Closed
(13.5 ± 3.0° psi) (10.0 ± 3 psi)
24 210 ± 70 kPa ----
9X-7781 Power Train Filter Pressure (EMS) Normally Open
(30.0° F ± 10 psi) ----
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

27
11 13
Normally closed switch that will open with an increase of a specific condition.
D 9

Connector Location Normally closed switch that is open due to an applied condition, and will close again
Schematic Machine
Connector Number with a specific decrease in that condition.
Location Location
CONN 1 C-9 D
CONN 2 C-9 C
CONN 3 F-8 C The circle indicates that the component has screw terminals and a wire can be disconnected
CONN 4 E-8 C Resistor and Solenoid Specifications from it.
CONN 5 D-8 C 20
B
Component Description Part No. Resistance (Ohms)¹
CONN 6 C-7 27 1 C Resistor 7X-6416 50 ± 5.0
22
CONN 7 D-5 B
15 Resistor - Blower Motor Speed 2G-0413 5.0
CONN 8 D-5 B A No circle indicates that the wire cannot be disconnected from the component.
Overall 2.0 ± 0.1
CONN 9 B-4, C-4 B 4 24 10 7 Resistor - Blower Motor Speed 9G-1950
5 2 Tap 1.0 ± .05
CONN 10 B-3 B Resistor - Starter / Diagnostic Connection 6T-2217 150 ± 7.5
12 17
CONN 11 C-3 27 23 Solenoid - A/C Clutch 7T-8600 14.4 ± 0.6
CONN 12 F-3 C
25 Solenoid - Inertia Brake 9X-9098 40.3 ± 1.0
CONN 13 F-3 C 26 14
CONN 14 F-2 21 8 3 6
Solenoid - Start Aid 9G-4365 6.0 This indicates that the component has a wire connected to it that is connected to ground.
CONN 15 F-2 21 16 ¹ At room temperature unless otherwise noted.
CONN 16 D-2 21 21 19
CONN 17 A-2 B
¹ The connectors shown in this chart are for harness to harness connectors with a minimum
of four contacts and other special connectors. Connectors that join a harness to a 18 This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
 9 8 7 6 5 4 3 2 1
12V BATTERY RD-00 RD-00
3T-5760 STD RELAY PANEL 119-PK N A
9G-4247 ATCH 311-WH 102-BU-14 102-BU-14 1 102-BU
L3 L3
3 203-BK 310-PU 118-GY 119-PK 2 119-PK
BB AA
11 311-WH 304-WH A 302-OR 118-GY 118-GY 3 118-GY CCC
NEG POS WW FLOOD
200-BK 10 310-PU 112-PU-14 20A 124-GN-14 207-BK 102-BU-14 A 592-BU 4 592-BU BK-18 1 310-PU
L3 L18 L18
BK-00

2 302-OR MAIN RELAY BLOWER MOTOR 124-GN-14 129-BU 2 +24 V SWITCHED IN 24 TO A513-PK 5 A513-PK BK-18 2 311-WH LAMP
NOTE C 3T-0376 START RELAY 9X-6774
7 207-BK A 109-OR-6 BREAKER 109-OR-6 105-BR-14 1 +24 V BATTERY IN 12 VOLT B EEE

200-BK
TT 9F-3099 CONN 13
4 304-WH UU R A 3T-8728 304-WH-8 102-BU-14 3 GROUND CONVERTER START AID GN 1 521-YL-14
R

610-OR-14
200-BK-14
12 112-PU 109-OR-6 304-WH-8 308-YL-14 308-YL-14 5 +12 V SWITCHED OUT 3E-8645 608-GN-14 1 608-GN-14 SOLENOID GN 2 522-WH-14

203-BK
H

311-WH
200-BK-14 2 200-BK-14 9G-4365

DIAGNOSTIC CONNECTOR

L18
MOTOR MOTOR 20 109-OR-6 200-BK 311-WH 4 +12 V MEMORY OUT NOTE G
Z Z RR A EEE

BK-00
BB CC H 18 NOTE D Z ZZ A 306-GN 306-GN 310-PU 6 GROUND A AAA 311-WH AIR CONDITIONER

L18

2
1
POS NEG 19 200-BK 2 2 200-BK 200-BK 101-RD-6 302-OR CONN 12 CLUTCH SOLENOID
CC RIGHT LEFT L11 L11 B 7T-8600 B
8 308-YL 308-YL-14 1 1 308-YL-14 308-YL-14 105-BR-14 207-BK

200-BK

200-BK
DISCONNECT SW A WASHER WASHER CCC
6 306-GN 308-YL 102-BU-14 124-GN-14 T CONN 19

522-WH-14
513-OR-14
7T-8890 7T-8890 CONN 3

1
2
F 12V BATTERY 7N-0718 5 105-BR 105-BR-14 306-GN 102-BU-14 109-OR-6 A513-PK COOLANT SW F

200-BK

200-BK
L11 L11 L18 L18 8N-1693 D
3T-5760 STD H 17 A 102-BU-14 102-BU-14 304-WH-8 592-BU 109-OR-6
9G-4247 ATCH H
MOTOR MOTOR 16 101-RD-6 118-GY 101-RD-6 200-BK 304-WH-8

RELAY PANEL
A

105-BR-14

608-GN-14
200-BK-14

200-BK-10

521-YL-14
116-BR-14
102-BU-14

105-BR-14
308-YL-14

124-GN-14

513-OR-14
EE KEY X
15 200-BK 112-PU-14 10A GAGES & SERVICE METER 123-WH 123-WH 200-BK 200-BK 101-RD-6 200-BK-14

102-BU-14
H

10A
BK-00

FUSE FUSE CONN 14

112-PU-14
112-PU-14
14 GAGES & SERVICE METER 123-WH 123-WH 123-WH

200-BK

113-OR

200-BK

306-GN

123-WH
123-WH
114-GN
302-OR
207-BK

129-BU
310-PU
311-WH
D

112-PU-8
REAR FRONT 3K-8782 NOTE H X A FORWARD
13 112-PU-14 OPERATOR MONITOR 113-OR 113-OR 123-WH A B

507-WH
530-OR
529-WH
506-PU
10A

112-PU-14
112-PU-14
112-PU-14

610-OR-14

610-OR-14
WASHER WASHER TO V HORN
1 101-RD ZZ V 114-GN 113-OR 521-YL-14 1
FF 7T-8890 7T-8890 MODULE A 7T-0969
BK-6 9 101-RD-14 FORWARD HORN 114-GN 129-BU 114-GN

322-GY
10A 2 522-WH-14
200-BK-10

101-RD-14
A A RESISTOR 119-PK 116-BR-14 3 513-OR-14 311-WH 200-BK-14
FRONT, 7X-6416 X A
DASH& 112-PU-14 10A BACK-UP ALARM 121-YL 118-GY 200-BK-10 4 441-OR 200-BK 200-BK-14

112-PU-14
TO FRAME 158-BR-14 306-GN 522-WH-14

109-OR
ALT DOME

10A
MODULE GROUND ZZ POWER X A CONN 15 D
112-PU-14 112-PU-14 10A CIGAR LIGHTER 129-BU 116-BR-14 1 306-GN 513-OR-14

L20
BREAKER LAMP POST

200-BK-14
2
1
9S-0173 A FUSE 121-YL 158-BR-14 2 306-GN 311-WH A B 310-PU
EE V 9G-8451 Y A B

WW
WIPER MOTORS REAR & LH 119-PK 121-YL 513-OR-14 FFF 310-PU 7 311-WH 610-OR-14

ZZ
112-PU-14

ZZ
3K-8782 10A L2

RELAY PANEL
A L10

322-GY
60A 101-RD-14 Y A WIPER MOTORS FRONT & RH 118-GY 200-BK-10 521-YL-14 513-OR-14 2 200-BK 322-GY
A X
RR R 101-RD-6 112-PU-14 10A WIPER MOTORS FRONT & RH 118-GY 608-GN-14 200-BK-14 306-GN 306-GN 1 306-GN 200-BK 3 310-PU 201-BK
200-BK-10 112-PU-8 W 200-BK-14 306-GN 306-GN 2 306-GN 310-PU 4 322-GY 406-PU 610-OR-14

L20
Y A L20
121-YL 112-PU-14 20A A/C CONDENSERS 158-BR-14 102-BU A QQ 610-OR-14 5 610-OR-14 441-OR
109-OR-6 A 119-PK 608-GN-14 522-WH-14 6 201-BK 201-BK
L14
L10 112-PU-14 10A SIDE & REAR FLOOD LAMPS 116-BR-14 118-GY 200-BK 201-BK 1 406-PU B
FLOOD 608-GN-14 101-RD-14 TT 592-BU 200-BK 322-GY 406-PU COOLANT SW
LAMP 200-BK-14 RELAY PANEL A513-PK 200-BK-14 441-OR 7N-9785
T
121-YL 2 121-YL 9X-6775 L10 306-GN 200-BK-10 521-YL-14
AAA L10
321-BR 1 321-BR 306-GN 113-OR

200-BK-14

200-BK-14

610-OR-14
200-BK-14
L2 L2 COOLANT
HH A 200-BK-14 441-OR
L14

306-GN
BACKUP L14 410-WH 1 RD ACTION B SENDER

200-BK
200-BK
ALARM L4 ALARM T 6N-5926
FLOOD 306-GN 201-BK 2 BK L20
3T-1815 L4 LL 9G-9813
LL LAMP 306-GN A
FLOOD
LAMP 608-GN-14 608-GN-14 9X-6774 OPERATOR STATION
200-BK-14 200-BK-14 POWERTRAIN
9X-6775 A OIL SENDER
321-BR 1 BK/PK 200-BK

200-BK-14
608-GN-14

116-BR-14
102-BU-14

105-BR-14
308-YL-14

124-GN-14
521-YL-14

610-OR-14
522-WH-14
8N-3844

201-BK
200-BK 2 BK/PK BACKUP ALARM 10 410-WH W/O POWERTRAIN C

200-BK
200-BK
T NOTE E

443-YL
A ALARM SW + BATTERY 1 113-OR 113-OR 113-OR OIL SW USE

129-BU

306-GN

123-WH
123-WH
114-GN
302-OR
207-BK

310-PU

201-BK
322-GY
441-OR
443-YL
7T-8744 OPERATOR GROUND 2 201-BK 201-BK 200-BK-10 WIRE AS. PP
MM NEUTRAL
E FLOOD
MM
608-GN-14 608-GN-14 START SW
MONITOR
3T-9100
8
12
201-BK
201-BK
201-BK
201-BK
200-BK-14 200-BK
200-BK
201-BK E
LAMP 9W-1581

BK
9X-6775 200-BK-14 200-BK-14 14 201-BK 201-BK 200-BK 424-GY
NOTE E L13 L13 C
19 201-BK 201-BK 201-BK 201-BK 200-BK T
FLOOD LEFT PP C
L6

LAMP 306-GN 306-GN 18 201-BK 201-BK 447-PK

L6 WIPER

1
3
2
FFF 20 200-BK 201-BK POWERTRAIN
H N 9X-6774 9X-3392 A OIL SW
9 200-BK 201-BK 201-BK

201-BK
1 507-WH COOL TEMP 6 406-PU 201-BK 201-BK CONN 18 3T-5825
L NOTE E
4 530-OR 200-BK PWR TN TEMP 7 424-GY 200-BK 200-BK 201-BK 443-YL 406-PU
L9 L9 J J MOTOR H
3 529-WH ENG OIL PR 5 405-GY 201-BK 443-YL
L8 L8
2 506-PU FUEL PR 13 413-BR 201-BK 201-BK
524-BU 1 GN T ALTERNATOR 3 403-GN MODULE 201-BK 424-GY
CONN 4 L12 L12 M

200-BK-14
119-PK 3 GY 16 403-GN L 406-PU 201-BK
523-BR 4 BR PWR TN FLTR 17 426-BR 200-BK 424-GY 405-GY

200-BK
L8 L8
525-GY 2 OR HYD TEMP 4 404-YL H 405-GY 201-BK

200-BK-14

116-BR-14
102-BU-14

105-BR-14
308-YL-14

610-OR-14
608-GN-14

124-GN-14
522-WH-14
521-YL-14
M MOTOR
200-BK LAMP 11 411-PK 413-BR 413-BR

200-BK
L1 J

L13
447-PK TEST 15 415-GN 501-GN 1 GN T 403-GN 403-GN

447-PK

129-BU

306-GN

123-WH
310-PU

322-GY
441-OR
114-GN
443-YL
123-WH

302-OR
207-BK
201-BK
201-BK
L13 ABBREV COLOR
200-BK 118-GY 3 GY
L1

L16

201-BK
200-BK 500-BR 4 BR
JJ L16 502-OR 2 OR RD RED
L L15 L15
NEUTRAL 200-BK WH WHITE
START/ MOTOR H L17 L17 FRONT 1 201-BK OR ORANGE
B774-PK

INERTIA WIPER YL YELLOW

L21
306-GN

123-WH
306-GN

G G G A 200-BK-14 200-BK 405-GY 2 405-GY P

FUEL BRAKE SW 1 GN T 308-YL 310-PU 7 310-PU 123-WH 200-BK 9X-3392 A P PK PINK
LEVEL NOTE F INERTIA L21 BK BLACK
3 GY 10 200-BK-14 123-WH A513-PK

L15
SENDER 9X-5407 BRAKE START AID SW L15 GY GRAY
4 BR 4 610-OR-14 114-GN 592-BU

L17
+BATTERY
SOLENOID
8Y-5169 QQ TIMER 3T-3453 L17 ENGINE PU PURPLE
2 OR 8 116-BR-14 322-GY 118-GY CONN 16

GROUND
4
1
2
3

447-PK K NOTE F 5 608-GN-14 441-OR OIL SW BR BROWN

REAR 9X-9741 3 308-YL-14 443-YL A Q 7T-0988 GN GREEN
504-YL
119-PK
503-BR
505-BU

WIPER A BU BLUE
200-BK 6 306-GN 447-PK 1 201-BK 201-BK
WH-18
WH-18
WH-18
WH-18

200-BK-14
610-OR-14
116-BR-14
608-GN-14
2
3
4
1
9X-3392 CONN 7 2 105-BR-14 310-PU 2 413-BR
G
OPERATOR STATION

BK-18
GN-18
RD-18
9 129-BU 610-OR-14 3 403-GN

404-YL
426-BR
201-BK
DDD G G SYMBOL DESCRIPTION

L21
201-BK 415-GN 1 102-BU-14 116-BR-14 4 302-OR

411-PK
201-BK
200-BK
2
1

L21 Q BLADE, SPADE, RING,

CONN 8 608-GN-14 5 207-BK
A OPERATOR MONITOR OR SCREW TERMINAL
102-BU-14
D 1 2 TEST SW 608-GN-14 FUEL SW D

3
1
2
4
A 308-YL-14
4 3 CIRCUIT CONNECTED

200-BK
9D-3721 MASTER 608-GN-14 306-GN 124-GN-14 9W-3187
200-BK FAULT 105-BR-14 522-WH-14 101-RD-6
BASE LAMP CIRCUIT NOT CONNECTED
447-PK 447-PK 3T-0304 G 129-BU 521-YL-14 304-WH-8
200-BK G 7N-1996 200-BK-14 200-BK-14 R Q
1 B772-GN B772-GN 3 200-BK 201-BK 411-PK 200-BK 109-OR-6 ELECTRICAL CONNECTION
G TO MACHINE STRUCTURE
2 200-BK 200-BK 4 B772-GN 201-BK 200-BK

200-BK
123-WH B774-PK 600-BR

109-OR-6
304-WH-8
101-RD-6
QQ 2 K INTERNAL ELECTRICAL
L1

L1 G LEFT
B774-PK 1 123-WH 600-BR 509-WH -

207-BK
302-OR
403-GN
CONNECTION TO SURFACE

610-OR-14
116-BR-14
608-GN-14

200-BK-14
102-BU-14
308-YL-14

105-BR-14

608-GN-14
INERTIA 508-PU + SPEAKER OF COMPONENT
QQ A L15 PANEL LAMP 6T-7695
BRAKE

404-YL
426-BR
201-BK

306-GN

129-BU
7N-9967 CONNECTOR
L15

SOLENOID
CONN 5 BASE
NOTE F
L14

L14 7G-9730 ATCH WIRE, CABLE,

3E-6273 COMPONENT
L# CIRCUIT GROUPING
DESIGNATION

L2 L2 L14
200-BK 3 BK-18 GROUND ANTENNA IDENT PART NO. CHG LOC NOTE

200-BK

600-BR
119-PK

PANEL LAMP 118-GY 4 9W-3072

102-BU
118-GY

G 7N-9967
G 2 600-BR A513-PK 5 YL-18 +12 VOLT MEMORY
1 BASE GGG
102-BU-14 G 592-BU 6 RD-18 +12 VOLT
513-OR-14
158-BR-14
521-YL-14
200-BK-14

G 7G-9730 HARNESS AS.

L15 4 G NN 508-PU 1 508-PU 2 WH/GN-18 LH SPEAKER (+)
610-OR-14 610-OR-14 610-OR 509-WH 2 509-WH 1 WH/BK, GN/BK-18 LH SPEAKER (-) A 9N-4225 01 E-2
G 5
102-BU-14 200-BK G 511-BR 3 511-BR 8 GY/PU-18 RH SPEAKER (+) B 8E-8755 02 F-2
FRONT &
DASH OPERATOR 512-GN 4 512-GN 7 GY/BK, PU/BK-18 RH SPEAKER (-) RESISTOR C 3W-1570 01 E-2
G
A513-PK

A513-PK

MONITOR ANTENNA 6T-2217 D 8Y-0684 01 F-1

102-BU-14
118-GY
119-PK
102-BU

118-GY

592-BU
200-BK

200-BK
200-BK

592-BU
118-GY

A LAMP SW K M M
7T-3946 F PANEL E 9W-1816 03 C-3
CONN 2
3
1
2
4

MTG BOLT CONN 11 F 6Y-7371 00 B-4

VV

1
2
116-BR-14 12 VOLT G 6Y-8820 02 D-5

304-WH-8
101-RD-6

109-OR-6
N RADIO Q H 8G-5860 05 E-8
513-OR-14
158-BR-14
521-YL-14
200-BK-14

610-OR

302-OR
207-BK

403-GN
G G
1
2
3
4

CONN 6 608-GN-14 NOTE G J 8G-5864 03 E-7

301-BU
302-OR
REFRIGERANT SW M POWER TRAIN K 9N-4228 01 D-8
C C

OPERATOR STATION
FLOOD OIL TEMP L 8G-5865 02 B-6
200-BK

9W-0549 200-BK 3 BK-18 GROUND

NOTE B LAMP SW 4W-0485 IGN NN M 9N-4226 02 D-4
118-GY 4 BU-18 + 24 VOLT

610-OR
8D-2676 443-YL A513-PK 5 N 9N-4227 01 E-8

123-WH

200-BK
VV SEND
513-OR-14 597-PU-14 592-BU 6 P 6I-8137 00 D-2

102-BU-14
308-YL-14

105-BR-14

200-BK-14

608-GN-14
200-BK LAMP 508-PU 2 WH/GN-18 LH SPEAKER (+) Q 3W-3998 02 D-2
7X-2058 GRD R
200-BK 509-WH 1 WH/BK, GN/BK-18 LH SPEAKER (-) 304-WH-8 R 3W-3804 02 D-2

306-GN

129-BU

426-BR
201-BK
404-YL
KEY START SW G S S 9X-4189 00 C-9
200-BK 511-BR 8 GY/PU-18 RH SPEAKER (+) R
9G-7641 COOLANT 512-GN 7 GY/BK, PU/BK-18 RH SPEAKER (-) 101-RD-6 T 3W-1888 02 A-7
308-YL A F TEMP ANTENNA MTR BAT U 8Y-0677 00 A-8
L17 R 4W-0483 IGN M 24 VOLT AA GG 6Y-3416 01 A-3
102-BU-14 443-YL 2
VV NN RADIO STARTER KK 7X-2041 00 A-3
308-YL-14 441-OR 3 441-OR

610-OR

123-WH

200-BK
CONN 1

207-BK
MOTOR
3
1
2
4

C OFF SEND NOTE G 3T-4586 LL 6Y-3872 03 A-8

447-PK 1
S S ON LAMP MM 6Y-3873 02 A-8
200-BK-14 306-GN 123-WH 4 GRD
200-BK-14

B ST 7X-2058 QQ 8E-4702 01 F-5 F

109-OR-6
403-GN
200-BK-14 105-BR-14

610-OR-14
200-BK-14
BK-14 G 200-BK Q VV 9U-8595 00 C-9
CONN 9
123-WH
114-GN
322-GY

123-WH
441-OR
443-YL
447-PK
597-PU-14
158-BR-14
521-YL-14
200-BK-14

RD-00
FUEL 123-WH AAA 8Y-0176 02 F-4
L9 LEVEL K

BK-00
511-BR + RIGHT BBB 3W-5360 02 A-8

BK-6
BLOWER

200-BK
7C-5785 IGN - SPEAKER DDD 8E-8754 00 D-9

123-WH
MOTOR 7X-6279 512-GN
NN 6T-7695 EEE 9U-8721 01 F-2
403-GN G 447-PK D
SEND SS FFF 8E-7005 00 E-5 E
507-WH
530-OR
529-WH
506-PU

118-GY
119-PK
102-BU

1
2
LAMP E A DD ALT
WH/RD-14 200-BK + - GRD CCC
L19

A
CIGAR
7X-2058 2 521-YL-14 TO ENGINE R + WIRE AS.
200-BK 1 124-GN-14 FRAME BLOCK Q Q V 8G-5398 02 F-7
RELAY AS.

610-OR-14
200-BK-14
LIGHTER
1
2

GROUND W 8G-5396 01 F-7

SENR5253-01

3T-2170 9W-0335 4 522-WH-14 BK-14

SERVICE METER 3 200-BK-14 BK-6 X 8G-5380 02 F-7
L7 6T-7337 NOTE E YY
593-GN-14 ALTERNATOR Y 8G-5381 02 F-7
CONN 10 BLOWER 100-5047
MOTOR 9G-8697 Z 3W-1568 01 F-7 ATCH D
L7 L12 L16 200-BK-14 FF 9M-9812 01 F-9
593-GN-14 610-OR
HH 3W-5227 00 E-9
L19

521-YL-14 200-BK-14
L19 E JJ 8E-3817 00 D-8
597-PU-14 200-BK WH/RD-14 FLOOD
1
2

LAMP NN 9W-3623 00 C-4

503-BR
504-YL
505-BU
119-PK

526-YL
527-GN
528-PK
118-GY

523-BR
524-BU
525-GY
119-PK

500-BR
501-GN
502-OR
118-GY

NN
OPERATOR STATION

L 9X-6774 PP 3W-1571 01 E-2

610-OR
T
2
1

1
2
WH/RD-14 443-YL RR 8G-5397 01 F-8
118-GY
119-PK

123-WH

200-BK
THERMOSTAT E CCC SS 9F-4337 07 C-2
B 3E-5465 200-BK-14 TT 8G-5390 02 F-7 B
BLOWER L L
HIGH PRESS MOTOR 7X-6279 200-BK-14 UU 3W-1567 00 F-7
200-BK-14

608-GN-14

521-YL-14
124-GN-14
BK

K
BK

REFRIGERANT K L L J J M M MOTOR H WW 8G-7280 01 F-6

L7 200-BK 515-GY-14
SW L H L H L H L H L COOLANT YY 9F-5946 01 A-2
507-WH

530-OR

529-WH

506-PU

426-BR
201-BK
404-YL
7X-1076 T A F TEMP E ZZ 6I-8149 00 F-7 D
BK-14 527-GN 1 GN
L7

2
1
118-GY 3 GY 2 4W-0483 IGN WIRE GROUP COLOR DESCRIPTIONS CCC 8E-2137 01 B-2/F-2
KP B K L P B L J P B J M P B M NN E
526-YL 4 BR 3 441-OR GROUND CIRCUIT.

610-OR

123-WH

200-BK
W B W B W B W B CONN 9 SEND 1 CABLE AS.
N 528-PK 2 OR 1 WH/RD-14 WIRES THAT HAVE BATTERY VOLTAGE
N N N N LAMP 2 RED
BLOWER SW WHEN THE KEY SWITCH IS OFF. AA 1S-0969 06 F-9
4 GRD
L4 L6 N N N RIGHT 7X-2058 5 BLK 6P-3236 WIRES THAT HAVE BATTERY VOLTAGE BB 6T-1992 00 F-9 STD
WIPER 4 BLU BLOWER
200-BK MOTOR 9G-8693
WHEN THE KEY SWITCH IS ON. BB 6Y-7455 00 F-9 ATCH
REAR WIPER SW RIGHT WIPER SW LEFT WIPER SW FRONT WIPER SW 9X-3392 FUEL GRN
3T-6655 3T-6655 3T-6655 3T-6655 123-WH 3 STARTING CIRCUIT. CC 2T-0508 01 F-9
LEVEL OR
DD 7P-6682 01 B-2
119-PK 7C-5785
START AID CIRCUIT.
608-GN-14
608-GN-14

200-BK-14
200-BK-14

608-GN-14
608-GN-14
200-BK-14
200-BK-14

119-PK 119-PK IGN BK-14 GAUGE CIRCUIT. EE 6I-8864 00 F-9

NN GGG 9U-8746 00 C-2
118-GY 118-GY 447-PK

123-WH

200-BK
PANEL LAMP CIRCUIT.

515-GY-14
515-GY-14
516-GN-14
517-BU-14
FORWARD SEND ROPS
118-GY 118-GY DOME LAMP OPERATOR MONITOR CIRCUIT.
6T-4864 HORN SW LAMP HEATER TURN SIGNAL / WIPER / WASHER CIRCUIT.
3T-2357 7X-2058 GRD
N HEATER AND AIR CONDITIONER CIRCUIT.

L5 200-BK-14 3 WH A 200-BK BK-14

L5 A
200-BK-14 200-BK-14 102-BU 1 YL 322-GY CONN 17

1
2
4
3
L19

608-GN-14 200-BK-14 200-BK 2 BK L19 NOTE F BLOWER

E GG
608-GN-14 608-GN-14 114-GN MOTOR 7X-6279
608-GN-14 RESISTOR

124-GN-14

200-BK-14
OPERATOR STATION 9G-1950
WH/RD-14
T
POWER TRAIN THIS SCHEMATIC IS FOR THE D5H TTT (3T-8100 CHG 07)

1
2
FILTER SW
NOTE B KK
BBB POWER 9X-7781
OPERATOR STATION 200-BK-14 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
608-GN-14
200-BK-14

608-GN-14
200-BK-14

608-GN-14
200-BK-14

WITH NO CAB OR ROPS FLOOD TRAIN SW OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
CONNECT BBB TO A 200-BK-14
LAMP 9G-3341 T A GG AND XMSN SHIFTER IN NEUTRAL
608-GN-14 T T

515-GY-14
1
2
WITH ROPS CONNECT LL TO A 9X-6775 426-BR 1
WITH CAB CONNECT MM TO A KK
201-BK 2 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
MM MM
A NOTE B: NORMALLY OPEN BEFORE INSTALLATION A

124-GN-14
LL MM BBB FLOOD 608-GN-14 608-GN-14 NOTE C: W/O MAIN RELAY CONNECT 112-PU TO POWER POST
201-BK

LAMP FLOOD
9X-6775
200-BK-14 200-BK-14 NOTE D: FOR MACHINE WITH CAB, DISCONNECT WIRE AS. ZZ
1
2

LAMP BLOWER SW RESISTOR AND CONNECT WIRE AS. Z

A 9X-6774 1V-6652 2G-0413 NOTE E: FOR POWER SHIFT ONLY
200-BK-14 426-BR NOTE F: FOR DIRECT DRIVE ONLY
608-GN-14 201-BK 515-GY-14 NOTE G: WITH 24 VOLT RADIO DO NOT CONNECT 24 TO 12
KK KK VOLT CONVERTER.
404-YL 517-BU-14
201-BK 1 201-BK 608-GN-14 RADIO OPTIONS
404-YL 2 404-YL LL LL 200-BK-14 12 VOLT RADIOS 24 VOLT RADIOS
U U A 608-GN-14 608-GN-14 FLOOD 3E-7140 FIXED U.S. 9 X-6779 FIXED U.S.
T
FLOOD 200-BK-14 200-BK-14 LAMP 3E-7141 REMOVEABLE U.S. 9 X-6778 REMOVEABLE U.S.
HYDRAULIC LAMP 9X-6774 3E-6107 FIXED EUROPE 3 E-7890 FIXED EUROPE
OIL SW 9X-6775 3E-6106 REMOVEABLE EUROPE 9 X-5288 REMOVEABLE EUROPE
9G-1300
NOTE H: 10A FUSE: 3K-8782 20A FUSE:8M-0456
L5

FUSE HOLDER: 4K-5122

L5

9 8 7 6 5 4 3 2 1