Argenia Axle Counter System Technical Manual 05-31

Argenia Axle Counter System Technical Manual
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Argenia Systems Inc.
Argenia Axle Counter System
Table of Contents
Argenia Axle Counter System Technical Manual ..................................................................................... 1

Table of Contents .................................................................................................................................... 2
Argenia Axle Counting System Overview.................................................................................................. 4
Block Occupancy.................................................................................................................................. 4
Crossing Activation .............................................................................................................................. 5
Classification / Marshalling Yard Management .................................................................................... 7
Quadrature Outputs ............................................................................................................................ 7
Digital Wheel Sensors .............................................................................................................................. 9
The SHU-SM ........................................................................................................................................ 9
The SHU-C ........................................................................................................................................... 9
Wheel Sensor Mounting .................................................................................................................... 10
Parts .............................................................................................................................................. 10
Tools.............................................................................................................................................. 11
Step 1 ............................................................................................................................................ 11
Step 2 ............................................................................................................................................ 12
Step 3 ............................................................................................................................................ 12
Step 4 ............................................................................................................................................ 13
Step 5 ............................................................................................................................................ 13
Step 6 ............................................................................................................................................ 13
SHU-C Mounting ............................................................................................................................ 13
Sensor Direction ............................................................................................................................ 13
Electronic Modules ................................................................................................................................ 14
The SYS-RS / SYS-SW System Controller Module ................................................................................ 14
SYS-RS / SYS-SW Capacity............................................................................................................... 14
SYS-RS LEDs ................................................................................................................................... 14
SYS-SW LEDs .................................................................................................................................. 15
SYS-RS / SYS-SW Wiring ................................................................................................................. 15
SYS-RS / SYS SW Connectors .......................................................................................................... 15
The Serial Console System Diagnostics ........................................................................................... 17
SYS 1.0 with Serial Port .............................................................................................................. 17
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SYS 2.0 with LAN Port................................................................................................................. 17

Network Adapter Settings ...................................................................................................... 19
The WCU-RS / WCU-SW “Terminator” ............................................................................................... 20
Identifying Revisions ...................................................................................................................... 20
WCU-RS LEDs ................................................................................................................................. 20
WCU-SW LEDs................................................................................................................................ 21
WCU Quadrature Modes................................................................................................................ 21
Real Time Mode (Factory Default) .............................................................................................. 22
Motion Detection Mode ............................................................................................................ 22
Long Pulse Mode ....................................................................................................................... 22
Short Pulse Mode....................................................................................................................... 22
WCU Wiring ................................................................................................................................... 23
Wheel Sensor Head (SHU) to Terminator (WCU) Wiring (Sensor A and Sensor B) ....................... 23
BUS+POWER Wiring ................................................................................................................... 23
Quadrature Wiring – Terminal Block .......................................................................................... 23
Quadrature Wiring – Voltage Mode CMOS Output ..................................................................... 24
Quadrature Wiring – Current Mode ........................................................................................... 24
Quadrature Wiring – External High Current Driver ..................................................................... 25
WCU Address Configuration........................................................................................................... 25
Terminator Address Configuration (Rev. 1.0) .............................................................................. 25
Terminator Address Configuration (Rev 1.1)............................................................................... 26
WCU-RS / WCU-SW Connectors ..................................................................................................... 26
The VIOS-RS / VIOS-SW Input/Output Module ................................................................................... 26
Identifying Revisions ...................................................................................................................... 27
VIOS-RS LEDs ................................................................................................................................. 27
VIOS-SW LEDs ................................................................................................................................ 28
VIOS Output LEDs .......................................................................................................................... 28
VIOS-RS / VIOS-SW Wiring ............................................................................................................. 29
VIOS-RS / VIOS-SW Address Configuration ..................................................................................... 29
VIOS-RS / VIOS-SW Connectors ...................................................................................................... 29
The CMU-IC Module .......................................................................................................................... 30
The CMU-RP Module ......................................................................................................................... 31
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CMU-IC / CMU-RP Wiring ............................................................................................................... 31

CMU-IC / CMU-RP Connectors ....................................................................................................... 31
The FIB-RP Fiber Repeater Module .................................................................................................... 32
FIB-RP Wiring ................................................................................................................................. 32
FIB-RP Connectors ......................................................................................................................... 32
Example Module Configurations ........................................................................................................ 33
The ERD-RS Event Recorder Module .................................................................................................. 33
ERD-RS Wiring ............................................................................................................................... 33
GPS Antenna .................................................................................................................................. 34
Software Interfaces........................................................................................................................ 34
Telnet ........................................................................................................................................ 34
Web Interface ............................................................................................................................ 35
WCU High Speed Log Reader ...................................................................................................... 36
Wired Interface ..................................................................................................................................... 37
Wired Accessories ............................................................................................................................. 37
Wireless Interface ................................................................................................................................. 38
Wireless Range and Setup ................................................................................................................. 38
Wireless Accessories.......................................................................................................................... 38
Argenia Axle Counting System Overview

The Argenia Solar+Wireless Axle Counter System is a state-of-the-art microprocessor controlled digital
axle counter system for urban rail, mainline and train yard applications. The system consists of the
track-mounted wheel sensors and suite of electronic modules which integrate together for customizable
train detection configurations. Software analysis tools make installation, analysis and fault diagnostics
much simpler, while noise and activation anomalies can be captured, recorded and analyzed to isolate
the root cause. A unique self-test feature allows testing a sensor by activation of integrated test coils to
verify functionality at any time.
Block Occupancy
Detecting the occupancy of track blocks is one of the primary applications of wheel sensors. Sensors are
fastened to the rail at the ‘check-in’ and ‘check-out’ points at either end of a section of track creating a
‘block’. The WCU collects waveforms from the sensors and sends digital data to the EVU for processing.
The EVU counts the axles of the train as it enters the block, and again as it leaves, based on the output
of the sensors. The EVU will indicate that the block is ‘occupied’ when the first axle passes the ‘check-in’
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point. Once the EVU has counted the same number of axles leaving the ‘check-out’ point as it counted at
the ‘check-in’, the block is deemed vacant and safe for another train to enter.
Axle-counting-based block occupancy systems are used as an alternative to fixed blocks handled with
track circuits. They are also an efficient and effective backup solution for more sophisticated moving
block systems common with communications-based train control (CBTC).
1,000 ft / 300 m
Check-in Check-out
6 ft / 2 m 6 ft / 2 m
Previous block WCU-RS WCU-RS Next block
SYS-RS
VIOS-RS Wheel Sensor Head (SHU)
Evaluator
Crossing Activation
Wheel sensors are used at the ‘farpoints’ of the approaches (typically 4,000 feet from the crossing),
‘nearpoints’ (about 2,000 feet away), and at the ‘island circuit’ of the crossing (about 200 feet on each
side of the road). Additional wheel detection points may be used to monitor switches or multiple track
systems where required.
Two wheel sensors are placed six feet apart at each detection point to compensate for variations in the
depth and position of the wheel flange. This creates space and time diversity which mitigates wheel
hunting, electrical noise, and vibrations to ensure both wheels of the axle are counted.
As wheels are counted by the two separated sensors, the speed is measured extremely accurately. Train
position is calculated based on the speed-time integration, allowing the calculation of the progression
into the crossing zone. This provides a constant warning time of 25 seconds for any train speed.
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R R
R R
WCU-SW WCU-SW WCU-RS WCU-RS WCU-SW WCU-SW
VIOS-RS
SYS-SW
ERD-RS
Evaluator
Wheel Sensor Head (SHU-SM) Solar Panel + Battery Radio
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Classification / Marshalling Yard Management

Freight cars can spend up to two thirds of their transit time sitting idle in yards. Systems that optimize
yard management can significantly increase throughput which increases the profitability of a route.
Wheel sensors are ideal for tracking the movement of rolling stock in yards. Wheel sensors are fastened
to the rail at the entry points of each track segment where they detect cars as the come in. Data from
the sensors is sent to yard automation systems that assist with the sorting of stock.
WCU-RS WCU-RS
Yard
SYS-RS
Systems
WCU-RS WCU-RS WCU-RS WCU-RS
Wheel Sensor Head (SHU)
Quadrature Outputs
The quadrature outputs are 5V logic levels that indicate the occupancy of the sensors. The output levels
are driven by an isolated input voltage and are clamped to protect against voltage leaking into
connected equipment.
The quadrature outputs can also be used to drive a load of up to 50mA or up to 5A with an isolated high
current circuit.
See the ‘Quadrature Wiring’ sections under WCU Wiring for details of the various output modes for the
quadrature outputs.
Each WCU-RS / WCU-SW module terminates two sensors and has four quadrature outputs. Each output
is used to indicate occupancy of coil 1 and coil 2 of each sensor.
Figure 1 below shows the quadrature output from coil 1 and coil 2 of a sensor generated in response to
the detection of a wheel. Four phase detection is used to determine direction and count wheels.
Overlap results where coil 1 and coil 2 both produce an output when a wheel is in the center of the
sensor and both coils are activated.
See the Quadrature Wiring section for details on how to configure these outputs.
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Figure 1 Quadrature outputs from the sensors
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Digital Wheel Sensors

The digital wheel sensor mounts to the rail and detects the flange of each wheel as it passes over the
sensor.
The SHU-SM
The SHU-SM is the standard size Sensor Head Unit. It is designed to fit most modern rail profiles.
Figure 2 SHU-SM in the correct, upright, positive orientation
The SHU-C
The compact Sensor Head Unit is designed for lower profile rail such as the ASCE75 or 90 ARA-A profiles.
Figure 3 SHU-C top view
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3.94 cm /
1.55 in
Figure 4 SHU-C side view
Wheel Sensor Mounting

The Sensor Head Unit (SHU-SM for the standard size or SHU-C for compact size) interfaces with the rail
without making electrical contact. There is no modification to the track or ballast required. There is no
need to modify any existing signal or track switches to accommodate any part of the system.
The wheel sensor cable must be protected in conduit or by other means of protection from the
elements as it is not intended for direct burial. A length of flexible 1/2” ID hose (such as is shown below)
must be attached to the barbed fitting to protect the cable from the elements and the SHU housing
from stress from the weight and vibration of the cable.
In an ideal installation, the 50’ cable supplied with the sensor head is sufficient to be routed directly to
the WCU Terminator. If this is not possible, care must be made to ensure a robust and element-proof
connection of the cabling to ensure the proper operation of the wheel sensor.
Figure 5 SHU-C Sensor on bracket with the correct, right-side up orientation
Parts
Brackets are provided with the required hardware shown below. You may received nylon locking nuts in
place of lock washers for the long bolts.
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Figure 6 Bracket Parts
Tools
You will need an 8 mm hex/Allen key and a 14mm wrench or socket.
Step 1
Put the large washers or lock washers on the long bolts and place them through the holes on the small
side plate. Rest the bolts in the slots of the bottom plate as shown below. The top of the side plate is the
larger surface which angles upwards. This angled surface clamps onto the base of the rail.
The base plate should be positioned such that the bends on the sides are facing downwards. The bend in
the base plate nestles under the bend on the side plate.
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Step 2
Clear space under the rail and slide the bottom plate under holding the bottom plate and side plate
together. The small side plate goes on the outside of the rail so that the bolts are pointing toward the
other rail.
Step 3
Place carriage bolts in the slots on the large side plate so that the bolts are pointing away from the rail
you are mounting to. Position large side plate so that the bottom bend tucks under the base plate.
Position long bolts through the holes on the large side place and fasten with lock washers and nuts or
locking nuts using the 8mm hex key or 14mm wrench on one side and the 14mm wrench or socket on
the other.
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Step 4
Place the carriage bolts through the holes on each side of the sensor. Fasten with the large washers or
lock washers and nuts using the 14mm wrench or socket. For the SHU-C sensor showing below, the
cable should be coming out to the left when you are facing the rail to ensure that the sensor is right-side
up.
Step 5
Place the vibration supressing bolts in the holes to either side of the sensor. These should be tightened
until they make contact with the rail. Tighten the nut against the bracket to hold these bolts firmly in
place.
Step 6
Adjust the height of the sensor by sliding it up and down within the slots in the large side plate. The
sensor should be raised such that the top of the sensor is 40 – 45mm from the ball of the rail head and
the nuts tightened down against the mounting tabs of the sensor.
SHU-C Mounting
To mount the SHU-C sensor right-side up, the cable should be coming out to the left when you are facing
the rail. The correct orientation is shown in Figure 1.
Sensor Direction
The direction of the wheel sensor is critical to the correct operation of the system. The direction of
wheel strikes must be counted consistently (e.g. all wheel sensors register a given direction as positive
and negative in the opposing direction) and in the correct orientation for the application to function. As
such, it may be necessary to install the sensor in one physical orientation, but then reverse the polarity.
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This can be accomplished by a wiring change at the WCU and is outlined in the WCU Terminator section
of this manual.
Electronic Modules
This section describes the hardware and connectors for the GCS.
The SYS-RS / SYS-SW System Controller Module

The System Controller Module collects wheel count data from the WCU “Terminators” by addressing
each individual Terminator and delivers outputs to the VIOS modules which in turn control external
systems. The SYS-RS is the wired version that communicates with the WCU modules over the RS485 bus.
The SYS-SW is the wireless version that communicates over the RS485 bus and the 2.4GHz wireless bus.
Figure 7 SYS-RS Wired System Controller

Figure 8 SYS-SW Wireless System Controller
SYS-RS / SYS-SW Capacity

The SYS-RS and SYS-SW modules can handle up to 8 WCU-RS/WCU-SW modules to connect up to 16
sensors. Multiple SYS-RS/SYS-SW modules can be connected to the bus to increase the number of
sensors in the system.
SYS-RS LEDs
The following table describes the SYS-RS (wired system controller) LEDs from left to right
LED Label Function Notes
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L1 Digital Out 0 On when output is high, otherwise off

RX2 RS485 receive Flashes when data received over wired bus
TX2 RS485 transmit Flashes when data transmitted over wired bus
RX1 Not used on SYS-RS
TX1 Not used on SYS-RS
SYS-SW LEDs
The following table describes the SYS-SW (wireless system controller) LEDs from left to right

RX2 RS485 receive Flashes when data received over wired bus
TX2 RS485 transmit Flashes when data transmitted over wired bus
RX1 Wireless receive Flashes when data received over wireless bus
TX1 Wireless transmit Flashes when data transmitted over wireless bus
SYS-RS / SYS-SW Wiring
BUS+POWER SERIAL CONSOLE
SIGNAL PIN SIGNAL PIN DB-9 (F)

SYSTEM BUS A 1 TXD 3 3
SYSTEM BUS B 2 RXD 4 2
Power 3
Ground 4 Ground 6 5
SYS-RS / SYS SW Connectors

Connector Part Number Details
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Digital Outputs Phoenix Contact 1748419 8 POS 3.81mm

Bus+Power Phoenix Contact 1745917 4 POS 3.81mm
Reset Inputs Phoenix Contact 1748011 6 POS 3.81mm
Serial Console Phoenix Contact 1748011 6 POS 3.81mm
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The Serial Console System Diagnostics

A Display Utility Program is loaded onto the SYS module. This display is essential for commissioning the
system as it shows all sensor counts and crossing status information essential to the understanding of
the control program. Calibration of the sensors is also depicted so that proper calibration values and
deflections due to a wheel can be tested and verified.
SYS 1.0 with Serial Port

The serial console port is used to provide a view of the current status of the system.
To create a compatible serial cable, see the wiring for the Serial Console above.
Connect the green connector to the ‘Serial Console’ port on the SYS module. Launch a serial port
application such as PuTTY to access the console. The serial settings are:
 38,400 baud
 8 Data Bits
 1 Stop Bit
 No Parity
 No Flow Control
PuTTY can be downloaded for free here
Note: A USB to RS232 serial converter cable is required if you do not have a computer with a serial
port.
SYS 2.0 with LAN Port

The SYS 2.0 module has a LAN port in place of the serial connector. You can use PuTTY for the telnet
connection to the module with the settings illustrated below.
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Figure 9 Default IP Address and Port for SYS 2.0 Module
Figure 10 Terminal Settings for SYS 2.0 Module
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Network Adapter Settings

For a reliable connection to the SYS 2.0 LAN port, you must set the IP address of your computer to one
on the same network as the SYS module.
1) Find your Ethernet Adapter in Windows Control Panel -> Network and Internet -> Network
Connections
2) Right-click on the adapter and click Properties
3) Open the Internet Protocol Version 4 properties of your adapter
4) Click ‘Use the following IP address:’ and enter an address on the 192.168.2.x network (e.g.
192.168.2.111)
5) Enter the subnet mask 255.255.255.0
6) Enter the gateway 192.168.2.1
7) Enter the Preferred DNS server 192.168.2.1
8) Enter the Secondary DNS server 192.168.2.2
9) Reboot your computer (optional)
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The WCU-RS / WCU-SW “Terminator”

The Terminator module terminates the cables from the sensors and connects to the SYS module. The
WCU-RS connects over the RS485 bus. The WCU-SW connects over 2.4GHz wireless bus. Each
Terminator can operate 2 wheel sensors. Each wheel sensor is addressable individually so they appear
as two separate systems.
An 8 conductor cable of up to 60 m (200 feet) in length is used to connect the wheel sensor to the
Terminator, as shown in the table below. 15m (50 feet) of cable is supplied with each sensor.
Figure 12 WCU-RS Wired Terminator Figure 11 WCU-SW Wireless Terminator
Identifying Revisions
Revision 1.1 has 8 LEDs adjacent to the quadratre output connector. The additional LEDs are used as
status indication for the second RS-485 bus on Pins 7&8.
WCU-RS LEDs
The following table describes the WCU-RS (wired terminator) LEDs from left to right, assuming Sensor A
and Sensor B are on opposing rails. See the wiring for opposing rails in the WCU Wiring section below.

TX RS485 transmit Flashes when data transmitted over wired bus
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RX RS485 receive Flashes when data received over wired bus

L1 Sensor B Coil 2 Occupied On when coil occupied, otherwise off
Quadrature Out 1 High, otherwise Low
L3 Sensor A Coil 1 Occupied On when coil occupied, otherwise off
TX Log bus transmit Flashes when data transmitted (only if log bus is used)
RX Log bus receive Flashes when data transmitted (only if log bus is used)
WCU-SW LEDs
The following table describes the WCU-SW (wireless terminator) LEDs from left to right, assuming
Sensor A and Sensor B are on opposing rails. See the wiring for opposing rails below.

TX Wireless transmit Flashes when data transmitted over wireless bus
RX Wireless receive Flashes when data received over wireless bus
TX Log bus transmit Flashes when data transmitted (only if log bus is used)
RX Log bus receive Flashes when data transmitted (only if log bus is used)
WCU Quadrature Modes
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The WCU has four modes of operation for the

quadrature outputs. The modes are selected using
dip switches 3 and 4. To access the dip switches,
pop open the lid of the module by grasping it from
the top of the logo and hinging open downwards.
To enable a new mode, you must select the

appropriate settings for switches 3 and 4 and then
hold down both of the red buttons while you apply
the power. The buttons can be released after 1-2
seconds to retain the new setting.
Real Time Mode (Factory Default)

The factory default setting for the Quadrature outputs is real time mode. Both switch 3 and 4 are ON
and do not need to be changed. In this mode, the quadrature outputs will go high in real time as a wheel
passes over the sensor coils. See the tables in the LED sections above to determine which LED
corresponds with which output.
Motion Detection Mode

To enable motion detection mode, unplug the power and move switch 3 to the OFF position and switch
4 to the ON position. Hold down both red buttons when you apply the power and hold them for 1-2
seconds.
When in motion detection mode, each of the quadrature outputs will stay high for approximately 10
seconds following the detection of motion over the sensor and coil that corresponds with each output.
For example, if you apply metal to Coil 1 of Sensor A, L3 and Quadrature Out 3 will stay high for 10
seconds.
Long Pulse Mode

To enable long pulse mode, unplug the power and move switch 3 to the ON position and switch 4 to the
OFF position. Hold down both red buttons when you apply the power and hold them for 1-2 seconds.
When in long pulse mode, L1 and Quadrature Out 1 will go high when metal passes over Sensor A and
will stay high until metal passes over Sensor B. Going the other direction, L2 and Quadrature Out 2 will
go high when metal passes over Sensor B and stay high until metal passes over Sensor A.
Long pulse mode can be used to calculate speed by recording the time that the pulse is high for and
dividing that time by the distance between the sensors.
Short Pulse Mode

To enable short pulse mode, unplug the power and move switch 3 to the OFF position and switch 4 to
the OFF position. Hold down both red buttons when you apply the power and hold them for 1-2
seconds.
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When in short pulse mode, L1 and Quadrature Out 1 will go high when metal passes over Sensor A Coil 1
and will go low when metal passes over Sensor A Coil 2. Going the other direction, L2 will go high when
metal passes over Sensor A Coil 2 and go low when metal passes over Sensor A Coil 1.
Short pulse mode can be used to calculate speed with a signal sensor with accuracy up to about 30 mph
/ 50 kph by recording the time that the pulse is high for and dividing that time by 4 ¼ inches / 10.8 cm
which is the distance between the two coils.
WCU Wiring
Wheel Sensor Head (SHU) to Terminator (WCU) Wiring (Sensor A and Sensor B)
If sensors are placed on opposite rails, both sensor connectors are wired the same as shown in column 3
below. If the sensors are placed on the same rail, the polarity of sensor B must be reversed for the
direction to work properly. This wiring is shown in column 4.
Sensor Signal Wire Color Sensor A/B (Opposing Rails) Sensor B (Same Rail)
COIL B WHT w/ BLK 1 2
COIL A GRN 2 1
NC 3 (Empty) 3 (Empty)
OSC B BLU 4 4
OSC A RED w/ BLK 5 5
TEST B WHT 6 7
TEST A ORN 7 6
POWER RED 8 8
GND + SHIELD BLK 9 9
BUS+POWER Wiring
SIGNAL PIN
LOG BUS A 1
LOG BUS B 2
POWER 3
GND 4
GND 5
GND 6
SYSTEM BUS A 7
SYSTEM BUS B 8
Quadrature Wiring – Terminal Block

The wiring below assumes that sensors are positioned such that wheel counts are positive when
activating from left to right and the sensors are right side up.
For the correct orientation of the SHU-SM, the sensor cable should be coming out to the right if you are
facing the rail it is mounted on (see Figure 2).
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For the correct orientation of the SHU-C, the sensor cable should be coming out to the left if you are
facing the rail it is mounted on (see Figure 5).
SIGNAL PIN
POWER 1
GND 2
Sensor B Coil 1 3
Sensor B Coil 2 4
Sensor A Coil 1 5
Sensor A Coil 2 6
Quadrature Wiring – Voltage Mode CMOS Output

This mode is used to interface with a PLC or other logic controller.
Internal Opto Isolator

Pin 1 /
TB2G$1
+5V : Can be 3.3, 12, 24 V supply
PTC Pin 3, 4, 5, 6 /
TB2G$3,4,5,6
+
4.7K 5V Compatible Inputs PLC

-
Pin 2 /
TB2G$2
WCU-RS / WCU-SW User Interface
Terminator
Quadrature Wiring – Current Mode

This mode is used to drive a low current relay. The power supply for the output circuit should be
separate from the WCU power supply.
5/24/2016 24
Internal Opto Isolator

Pin 1 /
TB2G$1
Pin 3, 4, 5, 6 /
TB2G$3,4,5,6 12 V Power Supply
Separate from WCU Power
Load
4.7K 50mA
max
Pin 2 /
TB2G$2
Terminator
Quadrature Wiring – External High Current Driver

This mode is used to drive a higher current relay. If the WCU is powered from a battery, all of the 12V
sources in the diagram below can use the same battery.
Internal Opto Isolator Pin 1 /

+12V from WCU
Power Source
TB2G$1
Pin 3, 4, 5, 6 / External Opto Isolator

TB2G$3,4,5,6
+
External Power
4.7K Source
-
Load – 5A Max
Pin 2 /
(relay, light, etc.)
TB2G$2 -ve from WCU
Power Source

Terminator Isolated High Current Circuits
WCU Address Configuration

Terminator Address Configuration (Rev. 1.0)
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Address SW6 SW7

A B OFF OFF
C D OFF ON
E F ON OFF
G H ON ON
Terminator Address Configuration (Rev 1.1)
Address SW5 SW6 SW7 SW8

A B ON ON ON ON
C D ON ON ON OFF
E F ON ON OFF ON
G H ON ON OFF OFF
I J ON OFF ON ON
K L ON OFF ON OFF
M N ON OFF OFF ON
O P ON OFF OFF OFF
WCU Programming Enable Mode (Revision 1.1 and above)

Both buttons must be depressed at power on and then released within the first 3 seconds of power up,
SW1 and SW3 must be in the OFF position (LEDs off) to enable programming. When the address is set,
the address is saved permanently to flash. The rocker switch is therefore ignored unless the above
sequence is observed.
WCU-RS / WCU-SW Connectors

Quadrature Phoenix Contact 1748011 6 POS 3.81mm
Sensor A Phoenix Contact 1748422 9 POS 3.81mm
Sensor B Phoenix Contact 1748422 9 POS 3.81mm
The VIOS-RS / VIOS-SW Input/Output Module

The VIOS module is responsible for interfacing to external systems via relays. All outputs are driven high
by default. To pass a discrete value, a chosen output goes low. Should the hardware or software in this
module fail in any manner, it is designed for the outputs to deliver no output voltage.
The VIOS module listens on the wired or wireless bus for system status packets from the SYS module. If
it does not receive a status, it will fail safe (turn all outputs off) after a six second timeout. If it receives a
status packet it will process the status and change states if necessary and then report its health and the
states of the inputs back to the SYS module.
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It is advisable to supply power directly to the VIOS-RS from a nearby supply instead of supplying it from
the same wires as the WCU-RS modules as the VIOS-RS can consume a considerable amount of power
depending on your particular application.
Figure 13 VIOS-RS Wired Input / Output Module
Identifying Revisions
Revision 1.0 and 1.1 hardware is identical except for the addition of bus status LEDs which are tied to
the primary RS-485 bus or wireless interface (if installed). The 5V output pin has been discontinued in
Revision 1.1.
VIOS-RS LEDs
Figure 14 VIOS-RS LEDs
The following table describes the VIOS-RS (wired VIOS) LEDs from left to right.

IN 1 Input 0 On when input 0 is raised high
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E05 RS485 transmit Flashes when transmitting over the wired bus
E06 RS485 receive Flashes when receiving over the wired bus
PWR Power Solid when the module has power
VIOS-SW LEDs
Figure 15 VIOS-SW LEDs
The following table describes the VIOS-RS (wired VIOS) LEDs from left to right.

E05 Wireless transmit Flashes when transmitting over wireless
E06 Wireless receive Flashes when receiving over wireless
PWR Power Solid when the module has power
VIOS Output LEDs
Figure 16 VIOS Output LEDs
The following table describes the output LEDs on both the VIOS-RS and VIOS-SW from left to right.

LED 0 Output 0 On when Output 0 is steady state, off when output is passed
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VIOS-RS / VIOS-SW Wiring

Note: Please exercise caution with regards to the polarity of the 5.08mm pitch output connectors on the
VIOS. While they are consistent with the pin one convention used on all other connectors (The leftmost
pin with the keying facing away from the user) the mating connectors may have a reversed pin one
indicator.
BUS+POWER OUT 0 OUT 1 IN 0 IN 1 OUT 2 OUT 3 IN 2 IN 3

SIGNAL PIN SIGNAL PIN SIGNAL PIN SIGNAL PIN SIGNAL PIN
GND 1 OUT 0+ 1 IN 0+ 1 OUT 2+ 1 IN 2+ 1
GND 2 OUT 0- 2 IN 0- 2 OUT 2- 2 IN 2- 2
12V IN 3 OUT 1+ 3 IN 1+ 3 OUT 3+ 3 IN 3+ 3
12V IN 4 OUT 1- 4 IN 1- 4 OUT 3- 4 IN 3- 4
SYS BUS A 5
SYS BUS B 6
AUX BUS A 7
AUX BUS B 8
VIOS-RS / VIOS-SW Address Configuration

Each VIOS has a two part address (e.g. E0 / E1) corresponding with its two processors. This address is
used to identify which VIOS the SYS is talking to when there are multiple VIOS modules on the bus.
The four position dip switch on the VIOS is used to set the module’s address and enable/disable the 45
FPM flasher output as follows. To access the dip switches, you must remove the white lid from the
module.
Address SW 3 SW 4
E0 ON ON
E2 ON OFF
E4 OFF ON
E6 OFF OFF
VIOS-RS / VIOS-SW Connectors

Out 0 Out 1 Phoenix Contact 1754584 4 POS 5.08mm
In 0 In 1 Phoenix Contact 1754584 4 POS 5.08mm
Out 2 Out 3 Phoenix Contact 1754584 4 POS 5.08mm
5/24/2016 29
In 2 In 3 Phoenix Contact 1754584 4 POS 5.08mm
The CMU-IC Module

The Communications Management Module (CMU-IC) is responsible for relaying wireless traffic to a
wired bus and vise-versa. For the CMU-IC, only one SMA-RP connector is populated and communicates
with the SYS module. There are no jumpers or dip switches to set on the CMU Module.
BUS+POWER
SIGNAL PIN
SYSTEM BUS A 1
SYSTEM BUS B 2
POWER 3
GND 4
5/24/2016 30
The CMU-RP Module

The Repeater Module (CMU-RP) relays wireless traffic from the SYS module to a module such as a WCU,
allowing it to operate further from the SYS module when there is poor or no reception.
A CMU-RP is shown below; the SMA-RP connector on the right hand side communicates with the SYS
card and the connector on the left communicates with the far point WCU or other far away device.
Figure 17 CMU-RP Module
CMU-IC / CMU-RP Wiring

BUS+POWER
SIGNAL PIN
Not used 1
Not used 2
POWER 3
GND 4
CMU-IC / CMU-RP Connectors

5/24/2016 31
The FIB-RP Fiber Repeater Module

The Fiber Repeater Module (FIB-RP) is responsible for extending traffic on the bus seamlessly to another
unidirectional fiber repeater and vise-versa. There are no jumpers or dip switches to set on the FIB-RP
Module. A single fibre optic line is needed to connect two FIB-RP modules.
When connecting two FIB-RP modules, they must be connected optically on complementing optical
interfaces – for example, FIB-RP “A” and FIB-RP “B” are connected via a single optical cable between
Port 0 of “A” and Port 1 of “B”. If a third module, FIB-RP “C” was to be connected to “A” it would need
to be connected between Port 1 of A and Port 0 of B.
Figure 18 The leftmost fiber module is Port 0 with Port 1 adjacent to the right.
FIB-RP Wiring
BUS+POWER
SIGNAL PIN
RS4851A - FIBER 0 1
RS4851A - FIBER 0 2
12V IN 3
Ground 4
RS4852A - FIBER 1 5
RS4852B - FIBER 1 6
FIB-RP Connectors
5/24/2016 32
Example Module Configurations

Basic with one or more WCU-RS Modules:
Signal CMU OR SYS VIOS-RS WCU-RS

RS-485 A TB 1 - 1 TB 1 - 5 TB 1 - 7
RS-485 B TB 1 - 2 TB 1 - 6 TB 1 - 8
+12V Power TB 1 - 3 TB 1 - 3 TB 1 - 3
Ground TB 1 - 4 TB 1 - 1 TB 1 - 4
Grade Crossing System with two separate RS-485 buses connected by FIB-RP Fiber Repeaters:
Signal SYS VIOS-RS WCU-RS FIB-RP (Port 0

Active)
RS-485 A TB 1 - 1 TB 1 - 5 TB 1 – 7 TB 1 - 1
RS-485 B TB 1 - 2 TB 1 - 6 TB 1 – 8 TB 1 - 2
+12V Power TB 1 - 3 TB 1 - 3 TB 1 – 3 TB 1 - 3
Ground TB 1 - 4 TB 1 - 1 TB 1 - 4 TB 1 - 4
Signal FIB-RP (Port 1 Active) VIOS-RS WCU-RS

RS-485 A TB 1 – 5 TB 1 - 5 TB 1 – 7
RS-485 B TB 1 - 6 TB 1 - 6 TB 1 – 8
+12V Power TB 1 - 3 TB 1 - 3 TB 1 – 3
Ground TB 1 - 4 TB 1 - 1 TB 1 - 4
The ERD-RS Event Recorder Module

The ERD-RS event recorder enables the user to log and remotely access data such as wheel counts,
crossing status, high speed wheel sensor data and eight digital inputs. The data is stored on a
removable, user replaceable microSD card.
ERD-RS Wiring
INPUTS 0-3 BUS + POWER INPUTS 4-7

Signal Pin Signal Pin Signal Pin
IN 0 1 LOG BUS A 1 IN 4 1
IN 1 2 LOG BUS B 2 IN 5 2
IN 2 3 + 9-32 VDC IN 3 IN 6 3
IN 3 4 GND 4 IN 7 4
NC 5 SYSTEM BUS A 5 NC 5
GROUND 7 SYSTEM BUS B 6 GROUND 7
5/24/2016 33
GPS Antenna
The ERD-RS utilizes a GPS module for accurate time reporting. An external amplified GPS antenna must
be connected for this functionality. The recommended antenna is the Taoglas A.01.C.301111.
Software Interfaces
There are four methods by which the user can communicate with the ERD-RS Event Recorder:
Telnet
This interface is used to check the capacity and usage as well as format the onboard MicroSD card. The
default port is 10002. We recommend the free PuTTY tool as the interface for Telnet.
5/24/2016 34
Web Interface
This web interface is used to set the network settings and IP address of the unit.
The default user/password combination for this interface is left blank – it is highly recommended that
this is changed before deploying the unit to the field.
5/24/2016 35
More information about the Lantronix XPort Module can be found here:
http://www.lantronix.com/pdf/XPort_UG.pdf
WCU High Speed Log Reader

This application allows the user to view the analog signals generated by individual wheel sensors,
allowing for expedient investigation and troubleshooting should a sensor exhibit a miscount.
5/24/2016 36
Wired Interface
Wired modules (WCU-RS and VIOS-RS) communicate with the SYS module over an RS485 bus. The bus
cable contains 12-24V DC power for use with WCU-RS, ground and two pairs of differential RS485
communication wires.
Wired Accessories
Argenia recommends the following accessories for completing a wired setup.
Item Part Number Notes

Sensor cable Carol C0764A.38.10 All sensors ship with 15 m / 50 ft of cable.
You can extend the cable to up to 50 m / 200
ft
RS485 bus cable (4 Carol C0601A.21.10 Used for power, ground and system bus. This
conductor) cabling must be shielded and the data lines
must be a twisted pair.
RS485 bus cable (6 Alpha 45453 BK005 Used for power, ground, system bus and
conductor for separate log separate log bus. This cabling must be
bus) – recommended shielded and the data lines must be a twisted
pair.
NOTE: It is critical to protect the cable and all connections appropriately from the environment as well
as consider the cable distance and corresponding voltage drop for your particular application.
5/24/2016 37
Wireless Interface
Argenia wireless modules use 2.4GHz Frequency Hopping Spread Spectrum radios to ensure long range
reliable communications.
All wireless modules use the RM024 RAMP module from Laird.
Wireless Range and Setup

Under ideal conditions, the range of the wireless modules is up to 4 kilometers or 2.5 mile with direct
line of sight and when the specified antennas are used. Antennas should be connected and oriented as
shown in the image below.
WCU-SW SYS-SW WCU-SW
Figure 19 Wireless Antenna Orientation
Please see this web link for more information on how to configure your antennas. Or ask your Argenia
contact for the Wireless Antenna Installation Guide.
Wireless Accessories
Argenia recommends the following accessories for completing a wireless setup.
Item Part Number Notes

Antenna cable (up to 8 feet / Linx C58LL-RPSM-2438-NM Lower gauge pre-fabricated cable is okay
2.4 meters) for shorter distances
Antenna cable (more than 8 Raw cable: For long antenna cable runs, LMR-400
feet / 2.4 meters) Times Microwave LMR-400-DB cable is recommended. The cable needs to
be crimped with an N type female socket
N Type Female Socket: on one end and an N type male plug on the
Amphenol 172203 other. You need an N Type to SMA-RP type
adapter cable to connect the LMR-400
N Type Male Plug: cable to the Argenia wireless modules.
Amphenol 172102H243
N Type to SMA-RP Adapter:

Digi International JR2N1-CL1-1F
Directional antenna Laird YE240015 Yagi style directional antennas are used to
Yagi 2.4-2.5GHz 15dBi send signals from a WCU-SW, VIOS-SW or
5/24/2016 38
other wireless modules back to the SYS-SW

system controller
Omnidirectional antenna Taoglas OMB.242.08F21 An omnidirectional antenna is used at the
Omni Outdoor Antenna SYS-SW module to collect signals from all
other wireless modules.
NOTE: Wireless modules MUST NOT be operated without an antenna otherwise damage will result to
the transmitter.
5/24/2016 39

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Argenia Axle Counter System Technical Manual

Argenia Axle Counter System Technical Manual ..................................................................................... 1

SYS 2.0 with LAN Port................................................................................................................. 17

CMU-IC / CMU-RP Wiring ............................................................................................................... 31

Argenia Axle Counting System Overview

Previous block WCU-RS WCU-RS Next block

VIOS-RS Wheel Sensor Head (SHU)

WCU-SW WCU-SW WCU-RS WCU-RS WCU-SW WCU-SW

Wheel Sensor Head (SHU-SM) Solar Panel + Battery Radio

Classification / Marshalling Yard Management

WCU-RS WCU-RS WCU-RS WCU-RS

Wheel Sensor Head (SHU)

Figure 1 Quadrature outputs from the sensors

Digital Wheel Sensors

Figure 2 SHU-SM in the correct, upright, positive orientation

Figure 3 SHU-C top view

Figure 4 SHU-C side view

Wheel Sensor Mounting

Figure 5 SHU-C Sensor on bracket with the correct, right-side up orientation

Figure 6 Bracket Parts

The SYS-RS / SYS-SW System Controller Module

Figure 7 SYS-RS Wired System Controller

SYS-RS / SYS-SW Capacity

LED Label Function Notes

L1 Digital Out 0 On when output is high, otherwise off

LED Label Function Notes

SYS-RS / SYS-SW Wiring

BUS+POWER SERIAL CONSOLE

SIGNAL PIN SIGNAL PIN DB-9 (F)

SYS-RS / SYS SW Connectors

Digital Outputs Phoenix Contact 1748419 8 POS 3.81mm

The Serial Console System Diagnostics

SYS 1.0 with Serial Port

PuTTY can be downloaded for free here

SYS 2.0 with LAN Port

Figure 9 Default IP Address and Port for SYS 2.0 Module

Figure 10 Terminal Settings for SYS 2.0 Module

Network Adapter Settings

The WCU-RS / WCU-SW “Terminator”

Figure 12 WCU-RS Wired Terminator Figure 11 WCU-SW Wireless Terminator

LED Label Function Notes

RX RS485 receive Flashes when data received over wired bus

LED Label Function Notes

WCU Quadrature Modes

The WCU has four modes of operation for the

To enable a new mode, you must select the

Real Time Mode (Factory Default)

Motion Detection Mode

Long Pulse Mode

Short Pulse Mode

Quadrature Wiring – Terminal Block

Quadrature Wiring – Voltage Mode CMOS Output

Internal Opto Isolator

4.7K 5V Compatible Inputs PLC

Quadrature Wiring – Current Mode

Internal Opto Isolator

Quadrature Wiring – External High Current Driver

Internal Opto Isolator Pin 1 /

Pin 3, 4, 5, 6 / External Opto Isolator

WCU-RS / WCU-SW User Interface

WCU Address Configuration

Address SW6 SW7

Terminator Address Configuration (Rev 1.1)

Address SW5 SW6 SW7 SW8