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Unit 4: Maintenance of stuffing box for hydro turbine

Unit reference number:

QCF level: 3

Credit value: 3

Guided learning hours: 24hours

Unit Purpose:

Unit assessment requirements/evidence requirements


Unit 4: Maintenance of stuffing box for hydro turbine

Evidence Ref
LO (Learning outcome) Criteria:- Evidence Type
Page number
LO1 1.1 follow the relevant maintenance
schedules to carry out the
Carryout
required work
maintenance of
Stuffing Box for
hydro turbine
1.2 establish the components to be
removed where appropriate and
mark components to aid
reassembly.
1.3 carry out the maintenance to the
agreed level using the correct
tools, equipment and techniques
1.4 ensure that all removed
components are correctly
identified and stored in the correct
locations
1.5 report any instances where the
maintenance activities cannot be
fully met, or where there are
identified defects outside the
planned maintenance schedule
1.6 complete the relevant
documentation, in accordance
with organizational requirements
1.7 complete the relevant
documentation, in accordance
with organizational requirements
1.8 Ensure disposal of unwanted
components, waste materials and
substances, in accordance with
safe working practices and
approved procedures
1.9 deal promptly and effectively with
problems within your control and
report those that cannot be solved
.LO2
2.1 Replace / Refit supporting ring as
Replace/Refit the case may be
stuffing box
components 2.2 Replace carbon seal base

2.3 Replace mechanical seal

2.4 Replace carbon seal

2.5 Replace garta

2.6 Adjust electrical controls


(temperature sensors)

2.7 Replace static seals/gaskets

2.8 Replace garta springs

LO3
3.1 visual inspection for
Carry out completeness of all operation
checks on the
3.2 apply protection to opening in
maintained order to prevent entry of
stuffing box contaminating debris
3.3 conduct any special test on the
completed job to make sure it is
usable
LO4
4.1 Follow BS, ISO or BSEN
Carry out routine standards and procedures
maintenance and
4.2 Follow customer standards and
checks on hydro requirements
turbine in
4.3 Follow company standards and
compliance with procedures
standards and
4.4 Follow turbine maintenance
procedures requirements
LO5 Complete job cards
Complete the
relevant paper
works and pass
it to the relevant
authorities:

Develop computer records

Complete maintenance
logs/documents

Use work authorization


documents

Prepare company specific


document relevant to the job
undertaken

Learners Signature: Date:

Assessors Signature: Date:

IQA Signature (if sampled) Date:

EQA Signature (if sampled) Date:

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